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[car engine revving]
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- [Narrator] From
a fire-breathing
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fastest cars on land,
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[car engine revving]
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and some of the most
extreme engines on water,
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00:00:15,896 --> 00:00:17,448
to the cutting edge technology
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of today's hybrid automobiles,
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horsepower has defined the
way we move for two centuries.
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Is there really the power of
200 horses under your hood?
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Find out now, as we rev
up our maximum horsepower
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on "Modern Marvels."
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[car engine revving]
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[upbeat music]
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[exhaust pipe powering]
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For some, faster has
always been better.
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[exhaust pipe powering]
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- Speed's very addictive.
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It can make you do things
that some normal people
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wouldn't wanna do.
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- When they step on
the accelerator pedal,
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[car engine revving]
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they want the vehicle to move.
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They want it to go fast.
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They want a feel
of raw horsepower.
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[upbeat music]
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- [Narrator] And nowhere can
you find more raw horsepower
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than on a Sunday afternoon
at the Drag strip.
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[car engine revving]
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These are among the fastest
accelerating vehicles
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on the planet.
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Top fuel Dragsters and
their counterparts known as
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Funny cars can
walk at the speeds
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of more than 300 miles per hour
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[car engine revving]
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while scorching a quarter mile
track in under five seconds.
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They are powered by
supercharged engines
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of up to 11,000 horsepower.
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[car engine revving]
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In the recent history of this
testosterone field of sport,
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one of the top handlers
of horsepower is a woman.
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Former Drag racer,
Melanie Troxel.
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- A car doesn't know
whether there's a male
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or female in the seat,
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it's, you know, equal
all the way around
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for all the drivers.
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[car engine revving]
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when you're talking 330 miles
an hour, 8,000 horsepower.
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I mean, it's such an
animal these cars.
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[car engine revving]
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everything out here is
about horsepowers, speed,
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elapsed time, it all
stems down to horsepower.
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- [Narrator] Astonishingly,
once stripped of their massive
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00:02:26,517 --> 00:02:28,275
air take funnels
and exhaust pipes.
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At their core, these engines
aren't much different
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than those of the
high-performance
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00:02:34,000 --> 00:02:36,241
eight cylinder sports
cars on the road today.
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The difference is what
goes into the engine.
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[fuel pouring]
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- The secret to making between
seven and 8,000 horsepower
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on one of these eight-cylinder
engines is the fuel.
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We pour nitromethane
into the fuel tank.
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We distribute it with a mass
of a fuel pump into the engine.
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We put the air into the
engine through an injector,
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which has got a
supercharger under it.
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It sucks all the
air into the engine.
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We mix those two
in each cylinder.
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We light it with a big magneto,
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and that's what
makes all the power.
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[car engine revving]
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00:03:08,068 --> 00:03:09,482
[upbeat music]
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- [Narrator] Nitromethane is
like gasoline on steroids.
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To give it an explosive boost,
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the fuel supplies
its own oxygen atoms
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to make it burn at
an accelerated rate.
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[upbeat music]
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15 pounds of air is needed to
burn one pound of gasoline.
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Nitro needs less than
two pounds of air
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to burn one pound of fuel.
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[upbeat music]
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This means eight times
more nitromethane
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can be pumped into a cylinder.
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The more fuel burned, the
higher the horsepower.
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[car engine revving]
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In one quarter mile,
five-second run,
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a Dragster will burn up
to 15 gallons of nitro.
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That's a 60th of
a mile per gallon.
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If you're looking for a
fuel economy, this isn't it.
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- Nitromethane over the years
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has proven to be a
very powerful fuel.
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We've learned to tame it and
put it into these engines
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to make the maximum
amount of horsepower
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00:04:07,862 --> 00:04:09,448
with the air ratio that we have.
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- [[Narrator] But nitromethane
is also extremely volatile.
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[dramatic music]
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As Melanie Troxel discovered
when her engine exploded
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during a race.
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[dramatic music]
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Luckily she escaped without
injury and even won the race.
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[dramatic music]
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In their heyday, Drag
racers like Melanie
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and Tommy Johnson Jr.
backed up their bravado
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by harnessing as much
horsepower as possible.
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But oddly, like a lot of us,
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they have trouble defining
what horsepower actually is.
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[upbeat music]
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- Horsepower is a tough
question to answer.
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- Well, it's the power
of one horse, right?
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[horse neighing]
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- Most people don't realize it,
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but there is an exact
definition of a horsepower,
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which is 33,000 foot
pounds per minute.
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[upbeat music]
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- [Narrator] If you didn't
quite get that, don't worry,
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just remember that horsepower
is work done over time.
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00:05:06,206 --> 00:05:07,793
[upbeat music]
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- I've got about a hundred
of you under my hood, yeah.
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[upbeat music]
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- [Narrator] But you may wonder
where the horse comes in.
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[upbeat music]
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In the late 1700s,
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James Watt was the
struggling inventor
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of a new type of steam engine,
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[upbeat music]
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and also a savvy salesman.
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- And since his
customers were basically
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using horses to do their work,
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he needed to be able
to tell his customers,
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"Look, I have a
steam engine here,
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that'll replace two of your
horses or four of your horses."
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In order to do that
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he had to actually go
out and watch a horse.
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- [Narrator] There
are a few theories
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about how James Watt created
the concept of horsepower.
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According to the
most popular one,
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he observed a horse on
a grinding mill wheel.
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It was something like a horse
on a device we know today,
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a hot walker used to cool
down horses after a workout.
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However, the horse
Watt saw met resistance
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00:06:01,137 --> 00:06:03,000
when connected to
the grinding wheel.
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Watt calculated that
the horse pulled
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with a force of 180 pounds.
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He multiplied that
by the horse's speed,
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which he determined to
be 181 feet per minute.
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[upbeat music]
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After rounding up the number,
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Watt arrived at
nearly 33,000 pounds.
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Lifted one foot per minute.
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And voila, he defined horsepower
as worked done over time.
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How does this translate into
horsepower for a car engine?
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[upbeat music]
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Here's how it works.
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An internal combustion engine
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ignites a combination
of fuel and air.
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The explosion drives
a piston downward.
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The pistons movement
turns the crank shaft.
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The amount of turning
force on the crank shaft
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is known as torque.
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An example of torque
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is when a wrench is
used to loosen a nut.
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The more force or torque
applied to the nut,
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the easier it is to unfasten.
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So horsepower is the
turning force of torque
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measured in foot pounds,
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combined with a number of
crankshaft rotations per minute.
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This is work done over time.
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And again, one engine
generated horsepower
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equals 33,000 foot
pounds per minute.
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[man closes jacket zip]
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How do human stack up in
horsepower generation?
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[man panting heavily]
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The average person
can sustain only about
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1/10 horsepower when
riding a bicycle.
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Even world-class cyclists
have their limit.
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- When we get
tired, we go slower
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and eventually come to a stop.
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[man panting heavily]
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We just don't have the stamina.
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We don't have the endurance
of a mechanical machine.
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[upbeat music]
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00:07:55,206 --> 00:07:57,206
- Mechanical horsepower
became a key selling point
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for many car makers,
from the early 1900s
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00:08:00,172 --> 00:08:02,965
with a Ford model
T at 10 horsepower.
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00:08:03,068 --> 00:08:05,758
[playful music]
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[horse neighing]
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To the muscle cars of the '50s
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00:08:09,137 --> 00:08:09,965
[playful music]
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00:08:10,068 --> 00:08:12,103
like the 283 horsepower Corvette
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00:08:13,689 --> 00:08:18,862
to today's Bugatti Chiron, and
a monstrous 1,578 horsepower.
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00:08:20,241 --> 00:08:22,068
The car industry
has sold customers
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00:08:22,172 --> 00:08:24,172
an ever increasing
amounts of horsepower.
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[car engine revving]
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00:08:27,655 --> 00:08:30,137
And yet, there was a problem.
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From the beginning,
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manufacturers measured
their own horsepower.
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So who was keeping the
auto industry honest?
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[upbeat music]
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In 1917, an organization called
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00:08:41,586 --> 00:08:45,620
the Society of Automotive
Engineers or SAE
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provided a set of horsepower
testing standards.
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00:08:49,172 --> 00:08:50,620
[upbeat music]
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- Back in the early days,
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they used a very different
process from company to company,
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from tester to tester.
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What SAE standards tried to do
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00:08:59,379 --> 00:09:03,241
was to establish one formal
way of running the test.
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00:09:05,275 --> 00:09:07,310
- [Narrator] From its
inception until today,
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00:09:07,413 --> 00:09:10,586
the SAE has tried diligently
to make horsepower
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00:09:10,689 --> 00:09:12,931
a measurement car
buyers can believe in.
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00:09:13,034 --> 00:09:14,137
[upbeat music]
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00:09:14,241 --> 00:09:15,896
- We look at horsepower.
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00:09:16,000 --> 00:09:19,586
If a number is stated
as SAE certified power,
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00:09:19,689 --> 00:09:22,275
that customer has a
level of assurance
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00:09:22,379 --> 00:09:24,931
that that's the real
number as tested,
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00:09:25,034 --> 00:09:26,482
and as tested properly.
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00:09:27,758 --> 00:09:29,275
- Here at a General
Motors facility
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00:09:29,379 --> 00:09:31,172
outside Detroit,
Michigan,
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00:09:31,275 --> 00:09:34,344
technicians
are testing an engine
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00:09:35,000 --> 00:09:37,689
to ensure it performs
up to the 310 horsepower
219
00:09:37,793 --> 00:09:39,379
they'll advertise to the public.
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00:09:40,620 --> 00:09:42,965
Millions of dollars are
ridding on the results.
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00:09:44,000 --> 00:09:45,689
- It's a little nerve wracking.
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00:09:45,793 --> 00:09:47,517
There's a lot of
responsibility involved
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00:09:47,620 --> 00:09:49,275
and there's a lot
of things at stake.
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00:09:49,379 --> 00:09:51,068
So I hope everything
runs smoothly.
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00:09:51,172 --> 00:09:53,275
And I look forward
to running it.
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00:09:53,379 --> 00:09:54,965
- [Narrator] An instrument
known as a dynamometer
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00:09:55,068 --> 00:09:57,275
is used to measure the
horsepower of the engine.
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00:09:57,379 --> 00:09:59,448
[car engine powering]
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00:09:59,551 --> 00:10:01,448
- The engine is mounted
to the test stand.
230
00:10:01,551 --> 00:10:04,103
It is then connected
through a drive shaft
231
00:10:04,206 --> 00:10:05,965
to our engine dynamometer.
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00:10:06,068 --> 00:10:08,172
The dynamometers is what
actually measures
233
00:10:08,275 --> 00:10:11,000
the output of the engine
measures in horsepower.
234
00:10:11,103 --> 00:10:13,758
The parameters of the
dynamometer are then measured
235
00:10:13,862 --> 00:10:16,206
and recorded in the
engine control room.
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00:10:16,310 --> 00:10:17,620
[upbeat music]
237
00:10:17,724 --> 00:10:19,344
- [Narrator] The dynamometer
measures horsepower
238
00:10:19,448 --> 00:10:22,206
by recording the torque and
rotations of the crankshaft.
239
00:10:23,965 --> 00:10:25,103
The crankshaft is attached
240
00:10:25,206 --> 00:10:27,206
to a rotor inside
the dynamometer.
241
00:10:28,482 --> 00:10:31,206
As the rotor spins, an
electromagnetic field
242
00:10:31,310 --> 00:10:33,241
makes the outside hole
of the dynamometer
243
00:10:33,344 --> 00:10:35,482
want to turn in the
opposite direction.
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00:10:37,241 --> 00:10:40,172
To measure torque, an arm
exerts resistance force
245
00:10:40,275 --> 00:10:42,965
on the dynamometer hole,
keeping it from turning.
246
00:10:43,896 --> 00:10:44,965
- Out here on the outside
247
00:10:45,068 --> 00:10:47,068
we have the
dynamometer torque arm.
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00:10:47,172 --> 00:10:50,793
The torque arm is nothing more
than a load measuring device.
249
00:10:50,896 --> 00:10:53,137
This load cell down
here at the bottom
250
00:10:53,241 --> 00:10:55,344
measures the force exerted,
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00:10:55,448 --> 00:10:57,896
which resists the twisting
of the dynamometer
252
00:10:58,000 --> 00:10:59,206
as it measures the power.
253
00:11:00,758 --> 00:11:04,172
- [Narrator] Car manufacturers
still test their own engines.
254
00:11:04,275 --> 00:11:08,517
But since 2005, SAE has
required that horsepower tests
255
00:11:08,620 --> 00:11:10,034
be carried out under
the watchful eye
256
00:11:10,137 --> 00:11:11,586
of an official witness
257
00:11:11,689 --> 00:11:14,896
if a manufacturer wants to earn
the society certification.
258
00:11:15,000 --> 00:11:18,034
General Motors does this
on a voluntary basis.
259
00:11:18,137 --> 00:11:20,862
[indistinct chatters]
260
00:11:20,965 --> 00:11:22,689
- I'm the conscience
of the manufacturer.
261
00:11:22,793 --> 00:11:24,724
I'm ensure that the
test is run correctly,
262
00:11:24,827 --> 00:11:26,000
according to the procedure.
263
00:11:26,103 --> 00:11:27,862
And that's the certified numbers
264
00:11:27,965 --> 00:11:30,448
will be the numbers that
will be reaching the public.
265
00:11:30,551 --> 00:11:31,724
[upbeat music]
266
00:11:31,827 --> 00:11:32,620
- [Narrator] With
everything in place,
267
00:11:32,724 --> 00:11:34,482
this all important test begins.
268
00:11:35,517 --> 00:11:36,655
- Everything looks pretty good,
269
00:11:36,758 --> 00:11:37,586
and we're ready
to start the test.
270
00:11:37,689 --> 00:11:38,862
Let's go.
271
00:11:38,965 --> 00:11:42,000
[car engine running]
272
00:11:43,758 --> 00:11:46,103
- [Narrator] Only a few
minutes into the test,
273
00:11:46,206 --> 00:11:47,793
technicians detect a problem
274
00:11:48,931 --> 00:11:50,655
and stop the procedure
to investigate.
275
00:11:52,172 --> 00:11:55,068
- A slight rattle at certain
speeds, which isn't normal.
276
00:11:55,172 --> 00:11:57,724
Could be a loose pin,
something wrong with the prop.
277
00:11:59,793 --> 00:12:01,206
- With a witness watching,
278
00:12:01,310 --> 00:12:04,068
the GM engineers need to
fix the problem fast.
279
00:12:06,379 --> 00:12:08,172
- After inspecting
the prop shaft,
280
00:12:08,275 --> 00:12:10,172
we noticed that the guard
was a little bit loose.
281
00:12:10,275 --> 00:12:12,103
We then made sure all
the bolts were tightened
282
00:12:12,206 --> 00:12:14,379
on the prop shaft, make sure
all the bolts are tight,
283
00:12:14,482 --> 00:12:15,793
and now we're ready to go.
284
00:12:15,896 --> 00:12:17,344
[upbeat music]
285
00:12:17,448 --> 00:12:19,586
- [Narrator] With the problem
solved, the test continues.
286
00:12:19,689 --> 00:12:22,034
[upbeat music]
287
00:12:22,137 --> 00:12:24,137
For the next five hours,
288
00:12:24,241 --> 00:12:26,793
the engine undergoes an
exhaustive examination.
289
00:12:27,931 --> 00:12:28,965
- Okay, that was
the last test point.
290
00:12:29,068 --> 00:12:30,482
Everything looks good.
291
00:12:30,586 --> 00:12:32,310
You gotta go ahead and start
the engine shut down sequence.
292
00:12:32,413 --> 00:12:34,000
[upbeat music]
293
00:12:34,103 --> 00:12:36,965
- [Narrator] With the test
completed, the question is,
294
00:12:37,068 --> 00:12:39,862
did the engine make the
targeted 310 horsepower
295
00:12:39,965 --> 00:12:41,620
the manufacturer wants to claim?
296
00:12:43,275 --> 00:12:46,103
It's a tense time as the
engineers and the witness
297
00:12:46,206 --> 00:12:47,655
pour over their calculations.
298
00:12:49,034 --> 00:12:50,103
- It was a valid test.
299
00:12:50,206 --> 00:12:51,586
All the test parameters
were within spec.
300
00:12:51,689 --> 00:12:53,103
We have good horsepower numbers.
301
00:12:53,206 --> 00:12:55,655
So it was a valid engine power
tests then we can certify.
302
00:12:55,758 --> 00:12:57,275
[upbeat music]
303
00:12:57,379 --> 00:12:58,827
- Thank you very much.
304
00:12:58,931 --> 00:13:00,482
- [Narrator] This is just
one of the many engines
305
00:13:00,586 --> 00:13:03,206
General Motors has tested
under SAE standards.
306
00:13:03,310 --> 00:13:05,620
[upbeat music]
307
00:13:07,827 --> 00:13:11,068
They are three-ton boat-beast,
careening across the water
308
00:13:11,172 --> 00:13:13,517
at speeds exceeding
200 miles per hour.
309
00:13:13,620 --> 00:13:17,103
[dramatic music]
310
00:13:17,206 --> 00:13:18,586
Their powerful turbine engines
311
00:13:18,689 --> 00:13:20,896
generate up to 3000 horsepower.
312
00:13:23,206 --> 00:13:25,413
This is the world of
hydroplane racing.
313
00:13:25,517 --> 00:13:28,241
[dramatic music]
314
00:13:32,931 --> 00:13:35,275
[Dave zips up his jacket]
315
00:13:35,379 --> 00:13:37,206
Dave Vilwock holds
one of the world's
316
00:13:37,310 --> 00:13:40,931
Hydroplane speed records
at 220 miles per hour.
317
00:13:41,034 --> 00:13:42,103
[dramatic music]
318
00:13:42,206 --> 00:13:45,482
- These are a 3000
horsepower bucking Bronco.
319
00:13:47,310 --> 00:13:49,482
Everything about it's
difficult to control.
320
00:13:49,586 --> 00:13:51,896
And a lot of times
you're not in control.
321
00:13:52,000 --> 00:13:55,448
[hydroplane engine revving]
322
00:13:55,551 --> 00:13:58,103
We just try to do the best
we can. [dramatic music]
323
00:13:58,206 --> 00:14:00,724
- [Narrator] Since the
1980s, most hydroplane races
324
00:14:00,827 --> 00:14:03,103
have been won by boats
using a turbine engine
325
00:14:04,482 --> 00:14:07,448
originally designed for Vietnam
era Chinook helicopters.
326
00:14:11,000 --> 00:14:13,172
These craft half skim, half fly
327
00:14:13,275 --> 00:14:14,862
across the surface of the water.
328
00:14:16,758 --> 00:14:18,620
Only the propeller is underwater
329
00:14:18,724 --> 00:14:20,206
as they throttle to full speed.
330
00:14:22,620 --> 00:14:25,275
- A hydroplaned is part
airplane, part boat.
331
00:14:25,379 --> 00:14:26,862
On my right foot we
have a throttle pedal
332
00:14:26,965 --> 00:14:28,379
that controls the
engine throttle.
333
00:14:28,482 --> 00:14:30,310
[pedal beeping]
334
00:14:30,413 --> 00:14:32,586
On the left side, we have
a flight control pedal,
335
00:14:32,689 --> 00:14:34,275
which controls a forward flap,
336
00:14:34,379 --> 00:14:36,551
that made or makes
the boat go up or down.
337
00:14:36,655 --> 00:14:40,551
[hydroplane engine revving]
338
00:14:40,655 --> 00:14:43,206
So we're flying the boats
like we would an airplane,
339
00:14:43,310 --> 00:14:45,965
just very, very close
to the water, hopefully.
340
00:14:46,068 --> 00:14:48,620
- [Narrator] Hydroplane
racing is a summer sport.
341
00:14:48,724 --> 00:14:49,551
[hydroplane engine revving]
342
00:14:49,655 --> 00:14:50,413
[dramatic music]
343
00:14:50,517 --> 00:14:51,586
During the off season,
344
00:14:51,689 --> 00:14:53,931
the boats and engines go
through a complete overhaul.
345
00:14:54,758 --> 00:14:56,068
[upbeat music]
346
00:14:56,172 --> 00:14:58,896
At the turbine engine warehouse
near Seattle Washington,
347
00:15:00,344 --> 00:15:04,137
this engine is fired up to
assess that all 3000 horsepower
348
00:15:04,241 --> 00:15:06,137
will function for
the next season.
349
00:15:06,241 --> 00:15:09,724
[turbine engine powering]
350
00:15:13,379 --> 00:15:16,344
They don't call them
thunder boats for nothing.
351
00:15:16,448 --> 00:15:18,000
The extreme noise is deafening,
352
00:15:19,827 --> 00:15:22,206
although it may sound
like a jet engine,
353
00:15:22,310 --> 00:15:25,931
it doesn't provide thrust,
but rather rotation.
354
00:15:27,172 --> 00:15:28,931
- We have rotors
that are spinning
355
00:15:29,034 --> 00:15:32,758
anywhere from 18,000
revolutions per minute to 15,000
356
00:15:32,862 --> 00:15:35,724
revolution per minute
for the power turbines.
357
00:15:35,827 --> 00:15:39,310
[turbine engine powering]
358
00:15:41,793 --> 00:15:44,482
The turbine engine makes
horsepower in four stages,
359
00:15:44,586 --> 00:15:49,482
intake, compression,
combustion, and exhaust.
360
00:15:49,586 --> 00:15:51,655
That makes a very
efficient engine.
361
00:15:51,758 --> 00:15:53,172
[suspenseful music]
362
00:15:53,275 --> 00:15:56,137
- [Narrator] In stage one, the
turbine engine takes an air
363
00:15:56,241 --> 00:15:58,137
at 300 cubic feet per second.
364
00:15:58,241 --> 00:16:00,310
[energetic music]
365
00:16:00,413 --> 00:16:03,413
Stage two, the air goes
through a compressor
366
00:16:03,517 --> 00:16:06,482
which pressurizes it to
90 pounds per square inch.
367
00:16:08,172 --> 00:16:11,517
Stage three, the air is combined
with fuel in the burner can
368
00:16:12,413 --> 00:16:13,344
and is ignited.
369
00:16:15,000 --> 00:16:19,206
And finally stage four,
the supercharged hot gases
370
00:16:19,310 --> 00:16:21,034
spin the main turbine assembly.
371
00:16:22,241 --> 00:16:23,965
- This is the power
turbine assembly.
372
00:16:24,068 --> 00:16:26,103
This is where the
horsepower is made.
373
00:16:26,206 --> 00:16:29,103
Hot gases that are about
1500 degrees Fahrenheit
374
00:16:29,206 --> 00:16:30,689
push on all these little blades.
375
00:16:30,793 --> 00:16:33,517
There's lots of gas,
lots of little blades.
376
00:16:33,620 --> 00:16:35,172
This wheel is just
like a pinwheel.
377
00:16:35,275 --> 00:16:37,724
All these little
blades are at an angle.
378
00:16:37,827 --> 00:16:39,689
It spins this power
turbine assembly,
379
00:16:39,793 --> 00:16:43,517
15,330 revolutions per minute.
380
00:16:43,620 --> 00:16:45,551
It turns the shaft
the same speed.
381
00:16:45,655 --> 00:16:47,793
The shaft is attached
to the propeller,
382
00:16:47,896 --> 00:16:49,965
which pushes the
race boat forward.
383
00:16:50,068 --> 00:16:52,034
And that's what
gives the hydroplane
384
00:16:52,137 --> 00:16:54,827
its tremendous speed
and horsepower.
385
00:16:54,931 --> 00:16:56,448
[dramatic music]
386
00:16:56,551 --> 00:16:58,206
- [Narrator] But all this
explosive horsepower,
387
00:16:58,310 --> 00:17:01,310
you might think the engine
needs highly combustible fuel.
388
00:17:01,413 --> 00:17:02,551
[dramatic music]
389
00:17:02,655 --> 00:17:04,379
- Everybody thinks that
we use exotic fuels
390
00:17:04,482 --> 00:17:06,103
in these engines, but we don't.
391
00:17:06,206 --> 00:17:09,379
What we have is basically
home heating oil,
392
00:17:09,482 --> 00:17:11,172
which is essentially kerosene.
393
00:17:11,275 --> 00:17:13,758
[upbeat music]
394
00:17:13,862 --> 00:17:17,344
We use kerosene because
they're very stable fuel,
395
00:17:17,448 --> 00:17:20,172
the risk of fire in
the boat is very low.
396
00:17:20,275 --> 00:17:22,379
And also we can
extract a lot of energy
397
00:17:22,482 --> 00:17:25,517
out of every gallon of fuel
versus a lot of other fuels.
398
00:17:25,620 --> 00:17:27,068
[dramatic music]
399
00:17:27,172 --> 00:17:29,310
- [Narrator] It's one thing
to harness 3000 horsepower
400
00:17:29,413 --> 00:17:31,724
on land, but it's quite another
401
00:17:31,827 --> 00:17:33,689
on the ever-changing
surface of water.
402
00:17:33,793 --> 00:17:36,344
[upbeat music]
403
00:17:41,206 --> 00:17:43,689
- [Narrator] Drivers are
put to the ultimate test.
404
00:17:43,793 --> 00:17:46,379
- You're essentially an
accident waiting to happen
405
00:17:46,482 --> 00:17:47,827
when you're going so fast,
406
00:17:47,931 --> 00:17:50,172
you cover a football
field in a second.
407
00:17:50,275 --> 00:17:51,758
So when you're looking
for something to happen,
408
00:17:51,862 --> 00:17:53,896
you're looking way
down the track.
409
00:17:55,310 --> 00:17:57,103
- [Narrator] Ken Muscatel
is a hydroplane driver
410
00:17:57,206 --> 00:17:58,724
who lost his battle
with horsepower
411
00:17:58,827 --> 00:18:01,172
in a spectacular crash.
412
00:18:01,275 --> 00:18:05,000
[audience indistinct chatter]
413
00:18:06,482 --> 00:18:10,896
- The boat was going good,
about 185, not super fast.
414
00:18:11,000 --> 00:18:12,896
And all of a sudden
it just starts lifting
415
00:18:13,000 --> 00:18:15,793
and it's not coming down and
it goes higher and higher
416
00:18:15,896 --> 00:18:17,034
and higher.
417
00:18:17,137 --> 00:18:18,517
Probably, it ended up
60 feet in the air,
418
00:18:18,620 --> 00:18:21,517
flew all the way around
360, land on it's tail,
419
00:18:21,620 --> 00:18:25,344
slapped down back on the
water, broke the boat in half,
420
00:18:25,448 --> 00:18:27,172
but it was kept going,
so I had to shut it off,
421
00:18:27,275 --> 00:18:28,827
and I just waited
for people to come.
422
00:18:28,931 --> 00:18:31,551
[audience indistinct chatter]
423
00:18:31,655 --> 00:18:34,172
I felt lucky, lucky to be alive.
424
00:18:34,275 --> 00:18:38,034
[audience indistinct chatter]
425
00:18:38,137 --> 00:18:40,379
Lucky not to be hurt
and still disappointed
426
00:18:40,482 --> 00:18:42,931
because we weren't going to
be able to race the boat.
427
00:18:43,034 --> 00:18:45,724
[energetic music]
428
00:18:46,965 --> 00:18:49,000
- [Narrator] With all
the speed and danger,
429
00:18:49,103 --> 00:18:52,000
have hydroplanes reached the
outer limits of horsepower?
430
00:18:52,103 --> 00:18:54,413
[energetic music]
431
00:18:54,517 --> 00:18:57,689
- Bottom line is, in the
future of hydroplane racing
432
00:18:57,793 --> 00:18:59,103
I see more technology
433
00:18:59,206 --> 00:19:00,517
[turbine engine powering]
434
00:19:00,620 --> 00:19:01,517
more power,
435
00:19:01,620 --> 00:19:02,862
[turbine engine powering]
436
00:19:02,965 --> 00:19:04,034
faster race boats.
437
00:19:04,137 --> 00:19:05,655
[hydroplane engine revving]
438
00:19:05,758 --> 00:19:07,551
- [Narrator] But high
horsepower on water
439
00:19:07,655 --> 00:19:09,965
doesn't always mean high speed.
440
00:19:11,034 --> 00:19:12,586
It can also determine
sheer muscle.
441
00:19:15,655 --> 00:19:18,724
The motorboat engine operating
at around 90 horsepower
442
00:19:18,827 --> 00:19:20,758
can hold your
average water skier,
443
00:19:20,862 --> 00:19:22,586
but for the heaviest
loads on earth,
444
00:19:22,689 --> 00:19:24,103
you need a heavy duty engine.
445
00:19:26,172 --> 00:19:28,344
One of the most powerful
diesel engines in the world
446
00:19:28,448 --> 00:19:32,448
when it first launched,
the Wartsila RTA96-C
447
00:19:32,551 --> 00:19:35,379
Has an astounding
95,000 horsepower.
448
00:19:35,482 --> 00:19:36,896
[energetic music]
449
00:19:37,000 --> 00:19:39,689
This behemoth was designed
to power mammoth ships
450
00:19:39,793 --> 00:19:42,896
like the 72,000 ton
cargo container ship
451
00:19:43,000 --> 00:19:45,896
originally built by the
Cosco Shipping Company.
452
00:19:46,000 --> 00:19:50,172
Manufactured in Korea, the
Wartsila engine is 76 feet long
453
00:19:50,275 --> 00:19:54,310
and 44 feet high, as large
as a three story house.
454
00:19:57,310 --> 00:19:59,034
- I've been working on
big engines all my life.
455
00:19:59,137 --> 00:20:00,793
This is the biggest,
456
00:20:00,896 --> 00:20:01,827
it's amazing.
457
00:20:01,931 --> 00:20:03,172
It's a challenge.
458
00:20:04,413 --> 00:20:06,413
It's a lot of horsepower
to look after.
459
00:20:06,517 --> 00:20:07,862
It's a big engine, massive.
460
00:20:09,103 --> 00:20:10,689
[upbeat music]
461
00:20:10,793 --> 00:20:13,448
- [Narrator] The total
engine weight is 2300 tons.
462
00:20:13,551 --> 00:20:15,344
[energetic music]
463
00:20:15,448 --> 00:20:17,965
The crankshaft alone
weighs 300 tons.
464
00:20:19,379 --> 00:20:22,586
It's over 1000 times more
powerful than many car engines.
465
00:20:25,310 --> 00:20:27,413
Each of the Wartsila's
12 cylinders
466
00:20:27,517 --> 00:20:29,275
delivers 8,000 horsepower.
467
00:20:31,448 --> 00:20:34,172
- This is a spare piston
for this main engine.
468
00:20:34,275 --> 00:20:37,896
It's 20 feet tall and it
weighs five and a half tons.
469
00:20:38,827 --> 00:20:40,379
Just imagine this piston
470
00:20:40,482 --> 00:20:43,724
moving up and down the
engine 102 times per minute.
471
00:20:43,827 --> 00:20:44,896
That's incredible.
472
00:20:46,758 --> 00:20:48,413
- [Narrator] Inside
the 12-assembly units
473
00:20:48,517 --> 00:20:51,000
where the pistons are
connected to the crankshaft,
474
00:20:52,172 --> 00:20:53,827
technicians inspect
the engine parts.
475
00:20:55,241 --> 00:20:56,482
Running at full power,
476
00:20:56,586 --> 00:20:58,344
the Wartsila would
be far too dangerous
477
00:20:58,448 --> 00:20:59,724
to approach this close.
478
00:21:01,620 --> 00:21:04,241
So it slowed down to a
fraction of its normal speed.
479
00:21:08,034 --> 00:21:10,206
- We are slowly turning
the engine at the moment,
480
00:21:10,310 --> 00:21:13,793
just to give you an idea of
this massive piece of steel
481
00:21:13,896 --> 00:21:16,551
coming up, driven
from the pistons.
482
00:21:17,793 --> 00:21:19,413
When this machine
is on operation,
483
00:21:19,517 --> 00:21:21,724
you will never be able
to stand in this area.
484
00:21:23,172 --> 00:21:25,586
- [[Narrator] However, using
time-lapse photography,
485
00:21:25,689 --> 00:21:27,206
we're able to speed
up the process
486
00:21:27,310 --> 00:21:28,689
and bring the engine to life.
487
00:21:31,310 --> 00:21:33,689
With each stroke of the five
and a half ton assembly,
488
00:21:33,793 --> 00:21:35,482
it covers more than eight feet.
489
00:21:38,344 --> 00:21:41,068
These enormous massive metal
drives the crank shaft,
490
00:21:41,172 --> 00:21:43,965
which generates the
95,000 horsepower.
491
00:21:44,931 --> 00:21:48,034
[energetic music]
492
00:21:48,137 --> 00:21:51,344
The engine consumes up to
250 tons of fuel a day.
493
00:21:54,275 --> 00:21:57,896
It can propel this massive
vessel at up to 24 knots.
494
00:21:59,827 --> 00:22:02,724
A blazing speed for a
container ship this size.
495
00:22:02,827 --> 00:22:05,896
[upbeat music]
496
00:22:06,000 --> 00:22:09,413
- This gives you a
feeling like a car driver.
497
00:22:09,517 --> 00:22:14,310
If he has a fast car on a
good road without speed limit
498
00:22:14,413 --> 00:22:17,310
where you can use
this horsepowers.
499
00:22:17,413 --> 00:22:18,931
So it's a nice feeling.
500
00:22:20,241 --> 00:22:21,413
- [Narrator] Because
of the rising demand
501
00:22:21,517 --> 00:22:22,862
for global shipping,
502
00:22:22,965 --> 00:22:25,103
bigger and faster ships
are sure to follow.
503
00:22:26,379 --> 00:22:27,827
[upbeat music]
504
00:22:27,931 --> 00:22:30,862
Propulsion isn't the only use
for tremendous horsepower.
505
00:22:30,965 --> 00:22:33,724
It's also harnessed to
generate electric power.
506
00:22:33,827 --> 00:22:35,241
When the lights go out,
507
00:22:35,344 --> 00:22:38,413
people's lives depend on
these monstrous engines.
508
00:22:38,517 --> 00:22:41,068
[upbeat music]
509
00:22:42,275 --> 00:22:44,103
Welcome to Waukesha, Wisconsin,
510
00:22:46,034 --> 00:22:48,413
a tranquil unassuming
town in middle America.
511
00:22:50,758 --> 00:22:53,413
However, it's also home
to incredible horsepower.
512
00:22:54,689 --> 00:22:57,724
[upbeat music]
513
00:22:57,827 --> 00:22:59,586
Here at Waukesha Engine.
514
00:23:01,482 --> 00:23:03,103
- Many people have maybe
never heard the name
515
00:23:03,206 --> 00:23:06,275
of Waukesha Engine, but it's
out there producing power
516
00:23:06,379 --> 00:23:08,068
throughout the world.
517
00:23:08,172 --> 00:23:09,586
- [Narrator] Today
Waukesha Engine
518
00:23:09,689 --> 00:23:12,931
uses its Wisconsin facility
for research and development,
519
00:23:13,034 --> 00:23:15,931
but not long ago, this one
million square foot factory
520
00:23:16,034 --> 00:23:19,793
had more than 800 workers,
design, build, and ship,
521
00:23:19,896 --> 00:23:21,827
mammoth engine generators
522
00:23:21,931 --> 00:23:24,655
that deliver essential electric
power around the globe.
523
00:23:26,482 --> 00:23:28,724
Waukesha Engines are
painted bright orange
524
00:23:28,827 --> 00:23:30,551
and roar while operating.
525
00:23:30,655 --> 00:23:32,379
These features have
earned them the nickname,
526
00:23:32,482 --> 00:23:33,275
thunder pumpkin's.
527
00:23:36,068 --> 00:23:38,724
Among these is the Advanced
Power Generation system
528
00:23:40,172 --> 00:23:44,758
or APG 3000, which
produces 4,400 horsepower.
529
00:23:44,862 --> 00:23:47,413
[upbeat music]
530
00:23:50,448 --> 00:23:54,068
- Waukesha Engines are about
horsepower, pure and simple.
531
00:23:54,172 --> 00:23:56,103
The way that we
get that horsepower
532
00:23:56,206 --> 00:23:58,034
is we throw a lot
of iron at it.
533
00:23:58,137 --> 00:24:01,103
The pistons are bigger.
The block is bigger.
534
00:24:01,206 --> 00:24:03,655
The connecting rod,
everything just bigger, beefier
535
00:24:03,758 --> 00:24:05,655
to handle the durability
and reliability
536
00:24:05,758 --> 00:24:06,482
that the customer's demand.
537
00:24:09,103 --> 00:24:12,034
In a blackout, a portable
seven-horsepower generator
538
00:24:12,137 --> 00:24:13,896
can help get the lights back on.
539
00:24:14,000 --> 00:24:17,172
But a bigger outage requires
a vastly bigger engine.
540
00:24:18,724 --> 00:24:22,620
This APG engine is 11
feet high and 25 feet long
541
00:24:22,724 --> 00:24:25,310
and weighs in at
a massive 40 tons.
542
00:24:25,413 --> 00:24:28,758
[upbeat music]
543
00:24:28,862 --> 00:24:32,103
It's a big engine with an
even bigger job to perform.
544
00:24:33,344 --> 00:24:35,068
- The customers that
buy these engines
545
00:24:35,172 --> 00:24:37,034
are in very critical
applications.
546
00:24:37,137 --> 00:24:40,551
And a lot of places, we are
their only source of electricity
547
00:24:40,655 --> 00:24:41,758
being it in foreign countries
548
00:24:41,862 --> 00:24:44,275
where there is no
electrical grid,
549
00:24:44,379 --> 00:24:47,137
be it in hospitals where
if there's a power outage,
550
00:24:47,241 --> 00:24:51,137
they cannot go down because
people's lives often depend
551
00:24:51,241 --> 00:24:53,379
on these engines
operating reliably
552
00:24:53,482 --> 00:24:54,586
for as long as they can.
553
00:24:56,103 --> 00:24:58,344
- [Narrator] These engines use
an internal combustion system
554
00:24:58,448 --> 00:25:01,586
that employees pistons
connected to a crankshaft
555
00:25:01,689 --> 00:25:02,965
much like in a car.
556
00:25:05,965 --> 00:25:09,206
Besides the size, the biggest
difference is the fuel.
557
00:25:10,448 --> 00:25:14,172
Instead of gasoline, the
APG runs on natural gas.
558
00:25:16,172 --> 00:25:18,310
- Natural gas is a
very clean burning fuel
559
00:25:18,413 --> 00:25:20,034
and very friendly
to the environment,
560
00:25:20,137 --> 00:25:22,103
much more so than gasoline.
561
00:25:22,206 --> 00:25:25,344
It's very plentiful around
the world in remote locations.
562
00:25:25,448 --> 00:25:27,413
So it's easily available.
563
00:25:27,517 --> 00:25:29,310
- [Narrator] The APG
can draw natural gas
564
00:25:29,413 --> 00:25:30,931
straight from ground deposits,
565
00:25:32,551 --> 00:25:36,034
or even draw methane gas
from a garbage landfill.
566
00:25:36,137 --> 00:25:38,448
It always has a
steady supply of power
567
00:25:38,551 --> 00:25:40,034
and never has to be refueled.
568
00:25:42,034 --> 00:25:44,517
This combination of
engine and generator
569
00:25:44,620 --> 00:25:46,827
is known as an enginator.
570
00:25:48,896 --> 00:25:51,241
- The enginators are designed
to last for years and years.
571
00:25:51,344 --> 00:25:53,172
Most of the major
components lasts
572
00:25:53,275 --> 00:25:54,793
for the lifetime of the engine.
573
00:25:57,103 --> 00:25:59,413
- [Narrator] Construction
of the APG begins
574
00:25:59,517 --> 00:26:02,103
when raw stock from an
iron foundry is delivered.
575
00:26:05,241 --> 00:26:08,103
It'll take up to four weeks
before the 8,700 pound
576
00:26:08,206 --> 00:26:11,689
crank case and 3,700
pound crank shaft
577
00:26:11,793 --> 00:26:14,344
reach what is known
as engine tolerance.
578
00:26:16,655 --> 00:26:18,965
- Tolerances are how close
these parts fit together.
579
00:26:19,068 --> 00:26:21,344
They have to seal a lot of
pressure from combustion
580
00:26:21,448 --> 00:26:23,137
and there's a lot
of moving parts.
581
00:26:23,241 --> 00:26:25,586
And because you're going
through so many cycles,
582
00:26:25,689 --> 00:26:28,379
it's important that their
fit be extremely close.
583
00:26:28,482 --> 00:26:30,758
[dramatic music]
584
00:26:30,862 --> 00:26:31,862
- [Narrator] The
crankshaft is hold
585
00:26:31,965 --> 00:26:33,448
onto a computerized lathe
586
00:26:36,517 --> 00:26:39,724
where almost a quarter of
its size will be shaved off.
587
00:26:39,827 --> 00:26:41,827
[dramatic music]
588
00:26:41,931 --> 00:26:44,000
- We'll be removing 600
pounds from his crankshaft
589
00:26:44,103 --> 00:26:45,862
as it's processed on the line,
590
00:26:45,965 --> 00:26:47,482
we'll be finishing
those diameters
591
00:26:47,586 --> 00:26:49,344
down to the width
of a human hair.
592
00:26:49,448 --> 00:26:51,000
We need his exacting tolerance
593
00:26:51,103 --> 00:26:54,172
in order for the engine
operate properly in the field.
594
00:26:55,482 --> 00:26:56,931
- [Narrator] The main
part of the engine,
595
00:26:57,034 --> 00:27:00,000
the crank case undergoes a
process known as machining
596
00:27:02,068 --> 00:27:04,068
in which computer
assistant cutting tools,
597
00:27:04,172 --> 00:27:05,827
drill cylinders for the pistons
598
00:27:05,931 --> 00:27:07,620
that will eventually
be installed.
599
00:27:09,413 --> 00:27:12,448
- We machine off
over 1500 pounds
600
00:27:12,551 --> 00:27:15,206
to get that piece of
iron into the dimensions
601
00:27:15,310 --> 00:27:17,172
that we require for quality.
602
00:27:19,241 --> 00:27:20,379
- [Narrator] The
42-pound pistons
603
00:27:20,482 --> 00:27:22,241
also go through the
machining process
604
00:27:24,275 --> 00:27:25,965
until they shine light Jewels.
605
00:27:26,068 --> 00:27:28,655
[upbeat music]
606
00:27:30,068 --> 00:27:32,413
- These are aluminum
pistons, and we machine them
607
00:27:32,517 --> 00:27:33,655
they get the shiny appearance,
608
00:27:33,758 --> 00:27:35,241
but don't let that fool you.
609
00:27:35,344 --> 00:27:36,724
When these are an
operation in the engine
610
00:27:36,827 --> 00:27:38,620
is a very harsh environment.
611
00:27:38,724 --> 00:27:40,137
When you have this combustion,
612
00:27:40,241 --> 00:27:42,344
this huge explosion that
goes on in this cylinder,
613
00:27:42,448 --> 00:27:44,241
this piston has to
withstand that pressure,
614
00:27:44,344 --> 00:27:47,344
which can be as high as
2000 pounds per square inch.
615
00:27:47,448 --> 00:27:49,344
And that's what
creates your horsepower
616
00:27:49,448 --> 00:27:51,862
that's transmitted
off the crankshaft.
617
00:27:51,965 --> 00:27:53,275
- [Narrator] When all
the main engine parts
618
00:27:53,379 --> 00:27:55,896
are ready for assembly,
they're placed on a rollover.
619
00:27:57,827 --> 00:28:00,344
It's something like an
enormous engine rotisserie.
620
00:28:01,862 --> 00:28:04,103
- On the rollover that you
see on the assembly line,
621
00:28:04,206 --> 00:28:06,344
where the crank cases first
made it with the crankshaft
622
00:28:06,448 --> 00:28:08,241
and the other major components,
623
00:28:08,344 --> 00:28:10,310
you're really looking at
the birth of an engine.
624
00:28:10,413 --> 00:28:11,862
That's where it
all comes together.
625
00:28:11,965 --> 00:28:13,862
And that's where
it starts its life.
626
00:28:13,965 --> 00:28:16,620
[upbeat music]
627
00:28:19,103 --> 00:28:21,241
- [Narrator] The last
stage for the APG engine
628
00:28:21,344 --> 00:28:23,137
is a break in test.
629
00:28:23,241 --> 00:28:24,551
- It's a five-hour test.
630
00:28:24,655 --> 00:28:27,344
We gradually increased
the speeds and loads.
631
00:28:27,448 --> 00:28:29,448
This allows us to break
in the components.
632
00:28:29,551 --> 00:28:31,517
Remember there's
many tight tolerances
633
00:28:31,620 --> 00:28:33,310
that need to be
carefully broken in
634
00:28:33,413 --> 00:28:35,413
so the product will
last a long time.
635
00:28:36,793 --> 00:28:38,241
- [Narrator] And maybe
there's still great horsepower
636
00:28:38,344 --> 00:28:40,862
to come from these
Waukesha giants.
637
00:28:42,896 --> 00:28:45,413
- Horsepower will
get higher in steps,
638
00:28:45,517 --> 00:28:46,620
but in order to get there,
639
00:28:46,724 --> 00:28:48,241
the engineers will
have to look at things
640
00:28:48,344 --> 00:28:51,310
such as new metals,
new controls,
641
00:28:51,413 --> 00:28:53,172
new emissions technologies,
642
00:28:53,275 --> 00:28:57,344
to get that horsepower up
to say 15 to 20% higher
643
00:28:57,448 --> 00:28:58,862
out of the same weight of iron.
644
00:28:58,965 --> 00:29:00,034
- [Narrator] Although
technology promises
645
00:29:00,137 --> 00:29:01,241
to squeeze more horsepower
from gas-fueled engines,
646
00:29:03,931 --> 00:29:07,586
This is the Falcon Heavy
rocket ship by SpaceX.
647
00:29:07,689 --> 00:29:10,551
Its engines generate over
5 million pounds of
648
00:29:10,655 --> 00:29:12,137
thrust to take off.
649
00:29:12,241 --> 00:29:15,689
Capable of lifting eighteen
747 aircrafts.
650
00:29:21,482 --> 00:29:24,413
But that pales in comparison
to the most powerful engine,
651
00:29:24,517 --> 00:29:27,103
ever built, the
Saturn V rocket.
652
00:29:27,206 --> 00:29:30,724
[suspenseful music]
653
00:29:30,827 --> 00:29:33,724
This behemoth flew
a generation ago
654
00:29:33,827 --> 00:29:35,862
and sent American
astronauts to the moon.
655
00:29:37,344 --> 00:29:41,689
The Saturn V produced 7.5
million pounds of thrust,
656
00:29:41,793 --> 00:29:43,310
which converts to
an unbelievable
657
00:29:43,413 --> 00:29:46,655
160 million horsepower.
658
00:29:46,758 --> 00:29:49,103
[energetic music]
659
00:29:49,206 --> 00:29:50,344
This enormous horsepower
660
00:29:50,448 --> 00:29:52,310
was used to break
the bonds of gravity.
661
00:29:54,758 --> 00:29:56,413
But if we turn the
equation around,
662
00:29:58,000 --> 00:29:59,482
gravity itself can be used
663
00:29:59,586 --> 00:30:01,931
to unleash an astronomical
amount of horsepower.
664
00:30:07,241 --> 00:30:09,931
At Hoover Dam on the
Nevada Arizona border,
665
00:30:10,965 --> 00:30:12,827
falling water has been harnessed
666
00:30:12,931 --> 00:30:15,448
to produce more than
2 million horsepower.
667
00:30:15,551 --> 00:30:18,103
[upbeat music]
668
00:30:20,172 --> 00:30:24,448
- Water is heavy, and when
gravity tries to pull water down
669
00:30:24,551 --> 00:30:28,965
I think about 3,200
cubic feet per second
670
00:30:30,379 --> 00:30:34,862
dropping from the top of Hoover
Dam to the base of the dam,
671
00:30:34,965 --> 00:30:36,517
and most people can see that
672
00:30:36,620 --> 00:30:39,000
that's kind of like the
energy of a freight train.
673
00:30:39,103 --> 00:30:40,241
[dramatic music]
674
00:30:40,344 --> 00:30:42,689
[explosion]
675
00:30:42,793 --> 00:30:44,724
- [Narrator] Completed in 1936,
676
00:30:45,724 --> 00:30:48,793
Hoover Dam stands at 726 feet,
677
00:30:48,896 --> 00:30:50,448
and it's still the
tallest concrete dam
678
00:30:50,551 --> 00:30:52,379
in the Western hemisphere.
679
00:30:52,482 --> 00:30:55,206
[dramatic music]
680
00:30:56,413 --> 00:30:57,896
- It's 45 feet thick at the top.
681
00:30:58,000 --> 00:30:59,517
It gets a little bit
thicker at the base.
682
00:30:59,620 --> 00:31:02,137
It is 660 feet
thick at the base,
683
00:31:02,241 --> 00:31:04,379
thicker than two
football fields long.
684
00:31:04,482 --> 00:31:08,413
3,250,000 cubic yards
of concrete in the dam.
685
00:31:08,517 --> 00:31:11,206
And it weighs in at
a 6.6 million tons.
686
00:31:11,310 --> 00:31:13,551
Enough concrete to
make a two lane highway
687
00:31:13,655 --> 00:31:15,517
from San Francisco
to New York city.
688
00:31:17,000 --> 00:31:19,482
- [Narrator] By holding back
the mighty Colorado River,
689
00:31:19,586 --> 00:31:21,517
the dam generated Lake Mead
690
00:31:21,620 --> 00:31:23,586
which has close to 500 feet deep
691
00:31:23,689 --> 00:31:26,241
and holds over 9 trillion
gallons of water.
692
00:31:28,862 --> 00:31:32,275
- The big picture is the
water starts out in Lake Mead,
693
00:31:32,379 --> 00:31:35,137
high up on this structure,
right near the top.
694
00:31:36,689 --> 00:31:39,241
The deeper down in
that water we go,
695
00:31:39,344 --> 00:31:40,896
the higher the pressure.
696
00:31:41,000 --> 00:31:43,068
We deliver the water
to the turbines
697
00:31:43,172 --> 00:31:46,310
at a pressure of 250 pounds
per square inch.
698
00:31:46,413 --> 00:31:49,103
[dramatic music]
699
00:31:50,379 --> 00:31:51,724
- [Narrator] At the
bottom of Hoover Dam
700
00:31:51,827 --> 00:31:54,103
are 17 reaction turbines.
701
00:31:56,827 --> 00:32:01,827
Each turbine produces between
150 and 180,000 horsepower.
702
00:32:06,103 --> 00:32:07,793
- The way a turban works
703
00:32:07,896 --> 00:32:10,068
is like one of the old
fashioned sprinklers
704
00:32:10,172 --> 00:32:12,586
that brings the water
up the center column,
705
00:32:12,689 --> 00:32:14,827
and then across the
top of the sprinkler,
706
00:32:14,931 --> 00:32:17,206
when the water shoots out
of the angled nozzles,
707
00:32:17,310 --> 00:32:20,206
the sprinkler spins
the other way,
708
00:32:20,310 --> 00:32:23,275
and that's identical
to a reaction turbine.
709
00:32:23,379 --> 00:32:25,103
- [Narrator] A massive
steel and copper shaft
710
00:32:25,206 --> 00:32:28,793
delivers the horsepower from
the turbines spinning below
711
00:32:28,896 --> 00:32:31,896
to the generator, which
produces the electricity.
712
00:32:33,758 --> 00:32:36,241
- I'm standing on
top of a generator.
713
00:32:36,344 --> 00:32:39,655
This generator raised
1.2 million pounds,
714
00:32:39,758 --> 00:32:41,137
and you can see it spinning.
715
00:32:43,310 --> 00:32:46,206
That shaft is spinning 180 RPM
716
00:32:46,310 --> 00:32:49,034
or three times per second.
717
00:32:49,137 --> 00:32:51,586
So as you watch that shaft spin,
718
00:32:51,689 --> 00:32:55,931
you're watching the top
end of 1.2 million pounds
719
00:32:56,034 --> 00:32:59,448
of rotating copper and steel.
720
00:32:59,551 --> 00:33:03,068
The purpose of this generator
that we're standing on
721
00:33:03,172 --> 00:33:04,862
is to convert that horsepower
722
00:33:04,965 --> 00:33:07,758
and the water that's
flowing into the turbine
723
00:33:07,862 --> 00:33:11,965
into electricity so that we
can send that electricity
724
00:33:12,068 --> 00:33:15,206
out on the wires to our
customers in the cities.
725
00:33:17,034 --> 00:33:18,862
- [Narrator] The horsepower
that drives the generators
726
00:33:18,965 --> 00:33:22,689
can produce more than 2000
megawatts of electrical power
727
00:33:22,793 --> 00:33:23,862
at full capacity.
728
00:33:26,275 --> 00:33:29,862
- That's enough to power
anywhere from 300,000 homes
729
00:33:29,965 --> 00:33:31,931
to a million homes.
730
00:33:32,034 --> 00:33:33,137
- Most of our electricity
731
00:33:33,241 --> 00:33:34,965
actually goes to
Southern California.
732
00:33:35,068 --> 00:33:36,827
We're one of the main
reasons that Los Angeles
733
00:33:36,931 --> 00:33:38,310
is able to keep its lights on.
734
00:33:39,137 --> 00:33:40,482
- [Narrator] Thanks
to horsepower created
735
00:33:40,586 --> 00:33:44,896
by falling water,
the city of angels glitters.
736
00:33:45,000 --> 00:33:46,586
[tap water spilling]
737
00:33:46,689 --> 00:33:48,827
But to quench the
thirst of Los Angeles,
738
00:33:50,034 --> 00:33:52,034
California requires
enormous horsepower
739
00:33:52,137 --> 00:33:54,793
to drive water in the
opposite direction.
740
00:33:55,724 --> 00:33:57,068
- It's called the big lift.
741
00:33:57,172 --> 00:34:00,448
And what it does is it
moves that water 2000 feet,
742
00:34:00,551 --> 00:34:03,206
a third of a mile over
the Tehachapi Mountains.
743
00:34:04,827 --> 00:34:06,137
- [Narrator] The
Edmundston Pumping Plant,
744
00:34:06,241 --> 00:34:10,137
North of Los Angeles moves 2
billion gallons of water a day.
745
00:34:12,448 --> 00:34:15,000
It's the largest water
lifting system in the world.
746
00:34:16,689 --> 00:34:18,689
- The plan essentially
takes the water
747
00:34:18,793 --> 00:34:23,379
and through 14 pumps at 80,000
horsepower for each motor,
748
00:34:23,482 --> 00:34:25,862
pumps the water over
the mountain range.
749
00:34:25,965 --> 00:34:27,896
[upbeat music]
750
00:34:28,000 --> 00:34:30,241
- But why expend all
that power to lift water?
751
00:34:32,344 --> 00:34:34,551
- Oh, the problem is in the
Northern portion of the state,
752
00:34:34,655 --> 00:34:37,551
we get a lot of rainfall and
the Southern part of the state
753
00:34:37,655 --> 00:34:39,448
we don't have much rainfall.
754
00:34:39,551 --> 00:34:42,724
In addition, there's a lot of
people in Southern California
755
00:34:42,827 --> 00:34:44,241
hence the need to
deliver the water
756
00:34:44,344 --> 00:34:45,724
from the North to the South.
757
00:34:46,931 --> 00:34:47,862
- [Narrator] Before
a drop of his water
758
00:34:47,965 --> 00:34:49,689
falls from a tap in Los Angeles,
759
00:34:49,793 --> 00:34:50,931
[water dripping]
760
00:34:51,034 --> 00:34:53,620
it must travel
more than 600 miles
761
00:34:53,724 --> 00:34:55,620
through a labyrinth
of federal, state
762
00:34:55,724 --> 00:34:57,379
and regional water systems.
763
00:34:58,862 --> 00:35:01,724
- It is here, bam, that
the water hits a dead end,
764
00:35:01,827 --> 00:35:04,275
and we've got to get that
water over those mountains.
765
00:35:04,379 --> 00:35:07,206
And to do that, we'll
utilize the big lift.
766
00:35:09,620 --> 00:35:11,793
- The water begins
its big lift upward
767
00:35:11,896 --> 00:35:13,517
at the base of
the pumping plant.
768
00:35:15,172 --> 00:35:17,448
- This is the four bay, the
size of a football field
769
00:35:17,551 --> 00:35:20,724
where all the water
accumulates and down 72 feet,
770
00:35:20,827 --> 00:35:22,275
are intake structures,
771
00:35:22,379 --> 00:35:24,827
that's where all the water
goes to each of the pumps.
772
00:35:24,931 --> 00:35:28,000
[upbeat music]
773
00:35:28,103 --> 00:35:29,275
- [Narrator] The electric pumps
774
00:35:29,379 --> 00:35:31,965
work on the principle
of centrifugal force.
775
00:35:32,068 --> 00:35:35,344
As the water enters, a
massive solid steel shaft
776
00:35:35,448 --> 00:35:38,862
is attached to four impellers
that lift the water.
777
00:35:38,965 --> 00:35:40,827
The impellers drive the water up
778
00:35:40,931 --> 00:35:43,827
with close to a thousand pounds
per square inch of pressure
779
00:35:45,586 --> 00:35:47,793
enough to lift it a
third of a mile up
780
00:35:47,896 --> 00:35:49,965
and over the
Tehachapi Mountain range.
781
00:35:52,344 --> 00:35:56,724
In all, this rotation mass
weighs 140 tons.
782
00:35:57,689 --> 00:36:00,172
Horsepower,
and lots of it, is needed
783
00:36:00,275 --> 00:36:02,827
to drive this mammoth pump.
784
00:36:02,931 --> 00:36:04,655
- This is the heart
of the system.
785
00:36:04,758 --> 00:36:08,103
Behind this door is an
80,000 horsepower motor.
786
00:36:08,206 --> 00:36:11,172
You can just feel and hear
the energy that's here.
787
00:36:11,275 --> 00:36:14,413
[horsepower powering]
788
00:36:15,931 --> 00:36:17,586
- [Narrator] The key to
the 80,000 horsepower
789
00:36:17,689 --> 00:36:20,068
is the amount of electricity
that is supplied.
790
00:36:22,655 --> 00:36:25,655
Each motor uses about 60
million watts of power
791
00:36:27,758 --> 00:36:31,172
enough to light up 600,000
100-watt light bulbs.
792
00:36:33,931 --> 00:36:35,724
When all 14 pumps are working,
793
00:36:35,827 --> 00:36:38,000
the electrical power
use is enormous.
794
00:36:39,862 --> 00:36:43,344
- The total plant capacity
absorbs enough energy
795
00:36:43,448 --> 00:36:45,551
to actually light up a
city the size of Sacramento
796
00:36:45,655 --> 00:36:48,482
in terms of
residential households.
797
00:36:49,689 --> 00:36:50,758
- [Narrator] The
Edmundston plant
798
00:36:50,862 --> 00:36:53,413
can pump up to 140,000
gallons a minute
799
00:36:53,517 --> 00:36:55,137
over the Tehachapi Mountains
800
00:36:56,448 --> 00:36:58,379
to millions of
thirsty consumers.
801
00:37:00,689 --> 00:37:04,241
- Because of this motor
and its high efficiency
802
00:37:04,344 --> 00:37:05,586
Southern California does receive
803
00:37:05,689 --> 00:37:07,206
fresh drinking water every day.
804
00:37:10,344 --> 00:37:11,827
In one year,
805
00:37:11,931 --> 00:37:15,827
the United States consumes over
140 billion gallons of gasoline.
806
00:37:17,724 --> 00:37:20,379
With gas prices
spiraling upward,
807
00:37:20,482 --> 00:37:24,068
the specter of diminishing oil
supplies and global warming,
808
00:37:26,965 --> 00:37:29,000
new sources of fuel and engines
809
00:37:29,103 --> 00:37:31,137
may provide
necessary horsepower.
810
00:37:32,827 --> 00:37:36,172
Hybrid cars are one way
to squeeze more horsepower
811
00:37:36,275 --> 00:37:37,103
from less fuel.
812
00:37:41,310 --> 00:37:43,206
- The basic
definition of a hybrid
813
00:37:43,310 --> 00:37:46,068
would be using of
two power sources
814
00:37:46,172 --> 00:37:49,793
to power the vehicle or move
the vehicle down the road.
815
00:37:49,896 --> 00:37:51,965
- [Narrator] A hybrid system
uses an electric motor
816
00:37:52,068 --> 00:37:54,000
to power a car from
a standing start.
817
00:37:54,896 --> 00:37:56,655
When a driver needs more speed,
818
00:37:56,758 --> 00:37:59,034
a gasoline engine
provides acceleration.
819
00:38:00,172 --> 00:38:02,206
With these dual power
capability,
820
00:38:02,310 --> 00:38:03,896
engines use less gasoline.
821
00:38:05,655 --> 00:38:08,137
In the past, most gas
sipping hybrid cars
822
00:38:08,241 --> 00:38:10,620
have shown themselves to
be amazingly efficient,
823
00:38:12,068 --> 00:38:14,689
but still have not been
able to match the horsepower
824
00:38:14,793 --> 00:38:16,655
many consumers want.
825
00:38:16,758 --> 00:38:17,827
- When they get in a vehicle
826
00:38:17,931 --> 00:38:19,379
they're always
gonna wanna go fast.
827
00:38:19,482 --> 00:38:21,517
They're going to wanna step
on accelerator pedal,
828
00:38:21,620 --> 00:38:25,103
they want to feel
that surge of horsepower
829
00:38:25,206 --> 00:38:26,034
under their seat.
830
00:38:29,034 --> 00:38:30,517
- [Narrator] Well
many of today's hybrids
831
00:38:30,620 --> 00:38:33,793
offer both impressive gas
mileage and high horsepower,
832
00:38:34,862 --> 00:38:39,206
one of the first to achieve
this feat was the Lexus G 2450H.
833
00:38:40,620 --> 00:38:41,482
[car brakes screeching]
834
00:38:41,586 --> 00:38:43,724
It boasts 339 horsepower.
835
00:38:45,206 --> 00:38:47,241
[car tires screeching]
836
00:38:47,344 --> 00:38:50,000
- We're combining both
gas, V6 engine power,
837
00:38:50,103 --> 00:38:52,517
as well as the electric motors.
838
00:38:52,620 --> 00:38:55,896
The gasoline engine is
rated at 292 horsepower.
839
00:38:56,000 --> 00:38:58,344
The electric motors are
powered by the battery,
840
00:38:58,448 --> 00:39:01,034
which is rated at 47 horsepower.
841
00:39:01,137 --> 00:39:02,482
And we add those two together
842
00:39:02,586 --> 00:39:06,000
to get a total combined
horsepower of 339 horsepower.
843
00:39:07,482 --> 00:39:09,793
- As we raised the hood to
see all the engine panels,
844
00:39:09,896 --> 00:39:12,000
all the covers that's over
the engine compartment,
845
00:39:12,103 --> 00:39:13,551
and actually is
directing air flow
846
00:39:13,655 --> 00:39:15,724
in and around the engine
to keep it nice and cool.
847
00:39:15,827 --> 00:39:17,344
We have a cover over the engine.
848
00:39:17,448 --> 00:39:18,724
As I removed that,
849
00:39:18,827 --> 00:39:21,758
you're able to see a
typical 3.5 liter V6
850
00:39:21,862 --> 00:39:24,034
that you'll see in
most, any vehicle.
851
00:39:24,137 --> 00:39:26,620
The difference in this is
the two bright orange cables
852
00:39:26,724 --> 00:39:29,103
that is actually
directing power to and from
853
00:39:29,206 --> 00:39:31,517
the electric motors
that drives the vehicle.
854
00:39:31,620 --> 00:39:32,931
[car bonnet closing]
855
00:39:33,034 --> 00:39:34,965
And the back is where we have
856
00:39:35,068 --> 00:39:37,551
the rest of the hybrid
horsepower story.
857
00:39:37,655 --> 00:39:39,413
This is the hybrid
high voltage battery
858
00:39:39,517 --> 00:39:41,482
that contributes to
the engine horsepower
859
00:39:41,586 --> 00:39:43,586
and gives us the overall
horsepower rating
860
00:39:43,689 --> 00:39:44,793
of the 339 horsepower.
861
00:39:44,896 --> 00:39:46,620
This is where it's stored.
862
00:39:47,827 --> 00:39:49,034
- [Narrator] What kind
of fuel efficiency
863
00:39:49,137 --> 00:39:51,620
do you get for your 339 horses?
864
00:39:53,620 --> 00:39:56,206
28 miles per gallon
on the highway
865
00:39:56,310 --> 00:39:58,275
and 25 miles per
gallon in the city.
866
00:39:59,758 --> 00:40:02,413
- The reason we get such good
gas mileage on this vehicle
867
00:40:02,517 --> 00:40:05,689
is the fact that we can
only operate the gas engine
868
00:40:05,793 --> 00:40:06,655
when it's needed.
869
00:40:08,655 --> 00:40:11,068
We can operate solely
on electric power,
870
00:40:11,172 --> 00:40:12,620
which conserves the gas.
871
00:40:14,068 --> 00:40:16,620
Here we start the car by just
simple push of the button.
872
00:40:16,724 --> 00:40:18,310
We may not hear
the engine running
873
00:40:18,413 --> 00:40:21,241
because we start out on
electric power most of the time
874
00:40:21,344 --> 00:40:22,724
once the vehicle's warmed up.
875
00:40:25,344 --> 00:40:26,689
- [Narrator] Out on the road,
876
00:40:26,793 --> 00:40:29,413
a computer monitors and
controls the hybrid power system
877
00:40:29,517 --> 00:40:30,896
for maximum efficiency.
878
00:40:33,517 --> 00:40:34,862
- As we begin to accelerate,
879
00:40:34,965 --> 00:40:37,275
you see the electric
motors come in,
880
00:40:37,379 --> 00:40:40,172
and we're running solely on
electric power at this point.
881
00:40:43,000 --> 00:40:45,034
To get the maximum
horsepower output,
882
00:40:45,931 --> 00:40:47,758
we need to get both the engine,
883
00:40:47,862 --> 00:40:51,068
the gas engine and the
electric motors fully engaged.
884
00:40:51,172 --> 00:40:53,448
And we just simply
step on the throttle
885
00:40:53,551 --> 00:40:55,724
and they automatically
come to life.
886
00:40:57,655 --> 00:41:00,586
- [Narrator] With a top
speed of 131 miles per hour
887
00:41:02,620 --> 00:41:07,206
and a zero to 60 acceleration
rate of 5.2 seconds,
888
00:41:07,310 --> 00:41:10,448
the Lexus hybrid rival most
contemporary high-performance
889
00:41:10,551 --> 00:41:11,931
sports cars.
890
00:41:12,034 --> 00:41:15,344
And modern hybrids have cranked
things up exponentially.
891
00:41:15,448 --> 00:41:18,103
With some models hitting
nearly a thousand horsepower.
892
00:41:20,793 --> 00:41:23,034
Technology continues
to provide improved
893
00:41:23,137 --> 00:41:24,586
and more efficient engines,
894
00:41:26,241 --> 00:41:30,000
but it's safe to say the way
we measure their performance
895
00:41:30,103 --> 00:41:32,103
will be the way we've
measured our engines
896
00:41:32,206 --> 00:41:36,413
for close to two
centuries, with horsepower.
897
00:41:36,517 --> 00:41:39,482
[car engine revving]
69827
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