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These are the user uploaded subtitles that are being translated: 1 00:00:03,170 --> 00:00:04,772 [music] 2 00:00:04,872 --> 00:00:06,206 [Jay] How do you construct 3 00:00:06,339 --> 00:00:08,408 a 1,400-foot office building 4 00:00:08,508 --> 00:00:10,610 that towers over one of Manhattan's 5 00:00:10,710 --> 00:00:12,746 busiest train stations? 6 00:00:12,846 --> 00:00:18,552 This massive excavation was two feet from millions of commuters. 7 00:00:18,685 --> 00:00:20,387 [Jay] How do you realize an architect's vision 8 00:00:20,487 --> 00:00:24,958 for a wine museum that's all dizzying curves? 9 00:00:25,059 --> 00:00:27,194 [Corina] It looks like a giant decanter of delicious wine 10 00:00:27,294 --> 00:00:28,929 just waiting to be tasted. 11 00:00:29,029 --> 00:00:31,298 [music] 12 00:00:31,365 --> 00:00:33,567 [Jay] And what happens when you set out to build 13 00:00:33,667 --> 00:00:38,205 a parking garage that's a work of architectural beauty? 14 00:00:38,338 --> 00:00:41,942 This is where we thought, "Oh, my God, architects, 15 00:00:42,042 --> 00:00:43,778 I think they're gonna kill us." 16 00:00:43,844 --> 00:00:45,546 [music] 17 00:00:45,679 --> 00:00:50,317 [Jay] This is the age of the extraordinary. 18 00:00:50,418 --> 00:00:52,319 [Dr. Agbedor] It's totally different 19 00:00:52,419 --> 00:00:53,954 from anything around it. 20 00:00:54,054 --> 00:00:57,224 It's like a visitor from another planet. 21 00:00:59,393 --> 00:01:01,395 [Jay] Where ingenious engineers have unleashed 22 00:01:01,495 --> 00:01:04,297 unchecked creativity. 23 00:01:04,431 --> 00:01:06,800 Now, their secrets are revealed 24 00:01:06,934 --> 00:01:09,670 as we discover the amazing stories 25 00:01:09,770 --> 00:01:11,071 of their construction. 26 00:01:11,204 --> 00:01:12,372 [Mat] You look at this building 27 00:01:12,473 --> 00:01:14,608 and your brain just screams at you, 28 00:01:14,708 --> 00:01:16,943 "This building does not make sense!" 29 00:01:18,412 --> 00:01:21,248 [Jay] To try and understand... 30 00:01:22,916 --> 00:01:25,252 ...how did they build that. 31 00:01:28,088 --> 00:01:30,424 When you think of the world's greatest skyscrapers, 32 00:01:30,524 --> 00:01:33,761 chances are many of your favorite, most iconic examples 33 00:01:33,861 --> 00:01:37,397 can be found in New York City. And that isn't about to change, 34 00:01:37,498 --> 00:01:39,966 because with space on Manhattan Island 35 00:01:40,066 --> 00:01:42,235 in increasingly short supply, 36 00:01:42,335 --> 00:01:44,438 it seems that now more than ever, 37 00:01:44,571 --> 00:01:46,807 when it comes to building big in the Big Apple, 38 00:01:46,907 --> 00:01:51,679 the only way is up, and up, and up, and up. 39 00:01:51,745 --> 00:01:56,383 [music] 40 00:01:56,483 --> 00:01:58,018 [Jay] The Manhattan skyline 41 00:01:58,119 --> 00:02:03,590 is one of the most instantly recognizable on the planet. 42 00:02:03,691 --> 00:02:08,162 And Midtown is home to some of its best-loved buildings. 43 00:02:08,262 --> 00:02:10,997 It's the heart of the world. 44 00:02:11,098 --> 00:02:15,269 From a structural engineer's perspective, this is the place. 45 00:02:15,369 --> 00:02:16,903 [Jay] The thought of making it better 46 00:02:17,003 --> 00:02:20,007 is difficult to imagine. 47 00:02:20,141 --> 00:02:23,009 But in 2015, work began on a tower 48 00:02:23,109 --> 00:02:25,145 that aimed to do just that. 49 00:02:25,278 --> 00:02:26,814 [music] 50 00:02:26,914 --> 00:02:28,682 [Dr. Mabry] It is breathtaking. 51 00:02:28,782 --> 00:02:33,387 It tapers into the sky like it's reaching for the stars. 52 00:02:33,487 --> 00:02:36,190 [Jay] Building the 1,400-foot-tall tower 53 00:02:36,323 --> 00:02:40,861 would mean surgically excavating 60 feet down, 54 00:02:40,994 --> 00:02:44,364 right next to Grand Central. 55 00:02:44,464 --> 00:02:46,700 Demolishing an entire city block in New York City, 56 00:02:46,834 --> 00:02:49,836 Midtown Manhattan, is not an easy task. 57 00:02:49,970 --> 00:02:53,774 [Jay] At $3.3 billion, it would be the most expensive 58 00:02:53,874 --> 00:02:56,843 office building in America's history. 59 00:02:56,977 --> 00:02:58,712 This wasn't just a significant investment. 60 00:02:58,812 --> 00:03:01,081 This was an all-in bet by this company. 61 00:03:01,181 --> 00:03:05,185 And there was no margin for error. 62 00:03:05,285 --> 00:03:09,489 [Jay] Five years and 26,000 tons of steel later, 63 00:03:09,589 --> 00:03:12,826 this is One Vanderbilt. 64 00:03:14,661 --> 00:03:16,997 So, how did they build it? 65 00:03:21,735 --> 00:03:27,207 Completed in 1930, and at 1,046 feet tall, 66 00:03:27,307 --> 00:03:30,744 the Chrysler Building became the world's tallest building. 67 00:03:34,381 --> 00:03:38,419 That is, until a year later, when it lost its crown 68 00:03:38,552 --> 00:03:42,823 to the 1,250-foot-tall Empire State Building. 69 00:03:43,723 --> 00:03:47,595 Almost a century later, Midtown Manhattan has one of 70 00:03:47,728 --> 00:03:51,298 the highest concentrations of skyscrapers in the world 71 00:03:51,398 --> 00:03:53,433 and is home to some of the biggest names 72 00:03:53,567 --> 00:03:55,936 in global business. 73 00:03:56,036 --> 00:03:59,606 But some of its office buildings are showing their age. 74 00:04:01,241 --> 00:04:06,313 Quite frankly, Midtown was becoming a bit tired, a bit old. 75 00:04:06,413 --> 00:04:08,982 You know, the average building age in Midtown 76 00:04:09,116 --> 00:04:12,085 was over 75 years old. 77 00:04:12,186 --> 00:04:13,587 [Jay] Companies are beginning to look 78 00:04:13,687 --> 00:04:16,022 for modern offices elsewhere. 79 00:04:16,122 --> 00:04:17,891 [Marc] We had to fight back. 80 00:04:17,957 --> 00:04:21,761 We had to swing that pendulum back in favor of Midtown, 81 00:04:21,862 --> 00:04:25,166 because that is where Grand Central is. 82 00:04:25,266 --> 00:04:27,300 That's where you have the subway lines, 83 00:04:27,400 --> 00:04:31,071 the commuter transit hubs, the busses. 84 00:04:31,171 --> 00:04:33,073 [Jay] Marc Holliday's vision is for 85 00:04:33,140 --> 00:04:36,710 a cutting-edge tower right next to Grand Central, 86 00:04:36,811 --> 00:04:40,680 which will replace an entire block's worth of buildings. 87 00:04:42,082 --> 00:04:45,919 Securing the site takes 10 years of negotiations with the city 88 00:04:46,019 --> 00:04:48,622 and some 200 tenants, 89 00:04:48,755 --> 00:04:51,959 and a commitment of $220 million worth 90 00:04:52,059 --> 00:04:55,996 of public improvements in and around the station, 91 00:04:56,096 --> 00:04:58,832 Now they need a design that will do justice 92 00:04:58,932 --> 00:05:01,135 to the iconic neighborhood. 93 00:05:01,235 --> 00:05:04,337 I wanted One Vanderbilt to essentially be a modern 94 00:05:04,437 --> 00:05:08,842 interpretation of those great historic buildings. 95 00:05:08,942 --> 00:05:13,881 [Jay] He brings in architects Kohn Pedersen Fox. 96 00:05:14,014 --> 00:05:17,584 [James] You know, what we arrived at was a tapered form. 97 00:05:17,684 --> 00:05:20,253 And then we broke that singular form into two, 98 00:05:20,353 --> 00:05:22,789 and then three and then four. 99 00:05:22,890 --> 00:05:28,028 There's almost the implication of some appearance of infinity 100 00:05:28,128 --> 00:05:32,366 because of that tapering to nothing. 101 00:05:32,500 --> 00:05:34,768 [Jay] It's a striking, beautiful design. 102 00:05:34,868 --> 00:05:37,938 Building it, though, will be far from easy. 103 00:05:39,673 --> 00:05:42,876 First, the team will need to excavate down 60 feet 104 00:05:43,010 --> 00:05:44,345 beside the station 105 00:05:44,445 --> 00:05:46,179 in one of the most commuter-dense corners 106 00:05:46,313 --> 00:05:47,581 in the world. 107 00:05:49,383 --> 00:05:50,951 To create a foundation strong enough 108 00:05:51,051 --> 00:05:55,356 to support the tower, all 1,401 feet of it, 109 00:05:55,489 --> 00:05:57,057 they'll need to execute 110 00:05:57,157 --> 00:06:00,660 the biggest continuous concrete pour in New York City's history. 111 00:06:02,930 --> 00:06:06,700 On a building of this scale, time is money, 112 00:06:06,800 --> 00:06:08,569 so the construction crew will need to find a way 113 00:06:08,669 --> 00:06:12,239 of getting the 26,000-ton steel frame up 114 00:06:12,339 --> 00:06:14,307 as quickly as possible. 115 00:06:16,543 --> 00:06:18,946 While the engineers will have to make sure that the structure 116 00:06:19,046 --> 00:06:21,448 can handle a dramatic cutout at street level 117 00:06:21,581 --> 00:06:24,985 designed to open up views to Grand Central. 118 00:06:27,554 --> 00:06:29,790 If they pull it off, they will have created 119 00:06:29,890 --> 00:06:34,327 1.7 million square feet of 21st century office space. 120 00:06:36,096 --> 00:06:38,765 And a new landmark for the city. 121 00:06:40,801 --> 00:06:44,104 This, at the time, was the most expensive commercial project 122 00:06:44,237 --> 00:06:46,373 ever built in the United States. 123 00:06:46,473 --> 00:06:51,378 And when you're dealing in billions of dollars 124 00:06:51,479 --> 00:06:55,115 in one single investment, you gotta make sure you deliver 125 00:06:55,249 --> 00:06:58,085 on time, on schedule. 126 00:06:58,185 --> 00:07:00,321 [Jay] The $3.3 billion budget 127 00:07:00,421 --> 00:07:04,124 calls for the project to be finished by October 2020. 128 00:07:06,360 --> 00:07:09,496 In early 2015, the clock starts ticking. 129 00:07:10,998 --> 00:07:14,834 It takes 19 months to clear a block's worth of buildings. 130 00:07:15,969 --> 00:07:18,372 Then, in the summer of 2016, 131 00:07:18,505 --> 00:07:22,176 the team prepares to start excavating the foundations. 132 00:07:22,309 --> 00:07:25,913 [music] 133 00:07:26,013 --> 00:07:29,716 It's a massive challenge and risks damaging 134 00:07:29,849 --> 00:07:32,719 surrounding buildings, including Grand Central. 135 00:07:32,819 --> 00:07:36,157 [music] 136 00:07:36,257 --> 00:07:41,228 How are we going to core 60 feet down into the ground 137 00:07:41,328 --> 00:07:46,233 to pour new foundation on top of active railways 138 00:07:46,366 --> 00:07:49,837 when a party wall, which was only a few feet thick, 139 00:07:49,937 --> 00:07:54,441 separated this site from millions of commuters? 140 00:07:54,541 --> 00:07:56,777 Any failure, we would be 141 00:07:56,877 --> 00:08:00,914 sort of looking right into the morning rush hour. 142 00:08:01,048 --> 00:08:03,784 The pressure to not destroy one of New York's 143 00:08:03,917 --> 00:08:07,787 most iconic landmarks is huge. 144 00:08:09,022 --> 00:08:11,691 [Jay] The team has to brace the surrounding structures 145 00:08:11,792 --> 00:08:15,262 with specially built piers and beams, 146 00:08:15,362 --> 00:08:18,665 then remove ton upon ton of rock. 147 00:08:20,734 --> 00:08:22,670 It would be great if they would let us blast, 148 00:08:22,770 --> 00:08:24,337 but they don't let you blast. 149 00:08:24,404 --> 00:08:27,308 We would have to break apart the rocks with hammers. 150 00:08:27,408 --> 00:08:31,077 We had a large excavator up at street level 151 00:08:31,211 --> 00:08:34,682 that would reach down and bucket the material out 152 00:08:34,782 --> 00:08:36,817 and load it into trucks. 153 00:08:36,917 --> 00:08:38,318 [Jay] It takes 10 months. 154 00:08:38,418 --> 00:08:42,089 But by early 2017, the job is done 155 00:08:42,189 --> 00:08:44,525 without damaging the surrounding buildings 156 00:08:44,625 --> 00:08:47,294 or disrupting a single train. 157 00:08:47,394 --> 00:08:51,431 [Marc] They did an amazing, immaculate, surgical job. 158 00:08:51,531 --> 00:08:55,402 There were people commuting who had no idea that two feet away, 159 00:08:55,503 --> 00:09:00,607 uh, these excavating machines were drilling and removing rock. 160 00:09:00,707 --> 00:09:03,176 [Jay] With the deadline in just three years' time, 161 00:09:03,276 --> 00:09:04,845 the team moves on to the challenge 162 00:09:04,979 --> 00:09:07,314 of constructing the foundations. 163 00:09:07,447 --> 00:09:10,217 [Edward] You can imagine a 1,400-foot-tall building 164 00:09:10,317 --> 00:09:13,320 with this many million square feet, 165 00:09:13,453 --> 00:09:15,222 how much it weighs 166 00:09:15,322 --> 00:09:19,659 and how big the foundation has to be. 167 00:09:19,759 --> 00:09:22,296 [Jay] The plan is to drill rock anchors 168 00:09:22,396 --> 00:09:26,099 connected to one another with a huge slab 169 00:09:26,199 --> 00:09:30,404 100 feet wide and long, 9 and a half feet deep. 170 00:09:30,470 --> 00:09:33,274 It will be made from 4,200 cubic yards of concrete, 171 00:09:33,374 --> 00:09:34,508 and reinforced with 172 00:09:34,641 --> 00:09:37,677 a million pounds of recycled steel. 173 00:09:37,811 --> 00:09:41,782 To maintain its strength, 400 truckloads of concrete 174 00:09:41,882 --> 00:09:45,952 will have to be poured nonstop. 175 00:09:46,053 --> 00:09:50,324 Midtown is one of the busiest business and tourist districts 176 00:09:50,424 --> 00:09:53,693 in the entire world. Space is extremely limited. 177 00:09:53,827 --> 00:09:56,997 So the coordination of every single construction vehicle 178 00:09:57,130 --> 00:10:00,534 had to be planned with the utmost precision. 179 00:10:00,634 --> 00:10:03,470 [Jay] On Friday, February 3, 2017, 180 00:10:03,603 --> 00:10:07,607 selected traffic lanes around the site are closed. 181 00:10:07,708 --> 00:10:10,478 They wait for the rush hour to pass. 182 00:10:10,611 --> 00:10:13,413 The starting gun is fired. 183 00:10:13,514 --> 00:10:15,849 Then 40 trucks begin feeding pumps 184 00:10:15,949 --> 00:10:18,285 stationed around the hole. 185 00:10:18,385 --> 00:10:21,021 Each one of those concrete trucks had to be unloaded 186 00:10:21,121 --> 00:10:23,657 within two hours of leaving the plant. 187 00:10:23,790 --> 00:10:25,726 [Jay] To make things more complicated, 188 00:10:25,826 --> 00:10:29,129 the concrete is arriving from four separate locations 189 00:10:29,229 --> 00:10:30,430 in the city. 190 00:10:30,530 --> 00:10:31,698 [Brian] After two hours, 191 00:10:31,799 --> 00:10:33,667 it can start to set within the drum. 192 00:10:36,637 --> 00:10:39,306 [Jay] They can only hope that traffic's in their favor. 193 00:10:39,439 --> 00:10:41,908 [music] 194 00:10:46,247 --> 00:10:48,114 [Jay] In Midtown Manhattan... 195 00:10:52,052 --> 00:10:53,887 ...the concrete foundations needed to support 196 00:10:53,987 --> 00:10:58,525 a huge new skyscraper must be poured without stopping. 197 00:11:00,126 --> 00:11:02,763 If you stop, you create a joint, 198 00:11:02,863 --> 00:11:06,366 a real joint that you don't want to have in the slab. 199 00:11:06,433 --> 00:11:10,237 [Jay] To avoid this, the crews are working round the clock. 200 00:11:10,337 --> 00:11:15,309 We had 40 trucks, over 400 loads of concrete. 201 00:11:15,409 --> 00:11:18,879 [Jay] Twenty-seven hours and a Herculean effort later, 202 00:11:18,979 --> 00:11:21,381 the biggest continuous concrete pour 203 00:11:21,482 --> 00:11:24,451 in New York City history is complete. 204 00:11:24,551 --> 00:11:28,255 [music] 205 00:11:28,355 --> 00:11:31,525 It's now summer 2017, and with three years left 206 00:11:31,625 --> 00:11:35,963 to finish the job work begins on the tower. 207 00:11:36,096 --> 00:11:37,798 [Ellie] When building high-rise buildings, 208 00:11:37,931 --> 00:11:39,800 construction engineers will often start 209 00:11:39,934 --> 00:11:41,268 with a central core. 210 00:11:41,368 --> 00:11:46,073 This is the spine of the building and gives it rigidity. 211 00:11:46,206 --> 00:11:48,575 [Jay] The problem is, building the concrete core 212 00:11:48,709 --> 00:11:53,247 requires a huge tower crane that will block the other cranes 213 00:11:53,380 --> 00:11:56,750 on site until the core is high enough. 214 00:11:56,883 --> 00:11:59,119 And that means work on the steel frame 215 00:11:59,219 --> 00:12:01,989 will have to be put on hold. 216 00:12:02,122 --> 00:12:04,959 [Marc] Every month of delay would cost this project 217 00:12:05,059 --> 00:12:07,627 $20 million per month. 218 00:12:07,728 --> 00:12:12,098 If that's not enough incentive to make sure that you get done 219 00:12:12,199 --> 00:12:15,135 not just on time, but ahead of schedule, 220 00:12:15,235 --> 00:12:17,471 then I don't know what is. 221 00:12:17,571 --> 00:12:20,007 [Jay] To speed things up, 222 00:12:20,107 --> 00:12:22,976 they decide to flip the process on its head. 223 00:12:24,378 --> 00:12:27,414 First, the engineers design an extra-strong steel frame 224 00:12:27,514 --> 00:12:29,817 that can support itself for 12 stories 225 00:12:29,950 --> 00:12:32,853 without the concrete core. 226 00:12:32,953 --> 00:12:36,356 To build it, they used two ingenious self-climbing cranes 227 00:12:36,490 --> 00:12:38,492 that essentially raise themselves up 228 00:12:38,592 --> 00:12:42,262 on the steel structure as each floor is created. 229 00:12:42,362 --> 00:12:46,599 You have to spend more money on steel to have the stability 230 00:12:46,700 --> 00:12:51,004 to have the tower cranes climb up within the core themselves. 231 00:12:51,104 --> 00:12:53,507 [Jay] The extra cost is more than recovered 232 00:12:53,640 --> 00:12:55,476 by the steel-first approach, 233 00:12:55,576 --> 00:12:58,412 which shaves four months off the schedule. 234 00:12:58,478 --> 00:13:00,448 The team quickly follows behind, 235 00:13:00,548 --> 00:13:02,516 creating the central supporting 236 00:13:02,616 --> 00:13:06,286 concrete core and pouring the concrete floors. 237 00:13:07,688 --> 00:13:09,056 Once we have concrete on metal deck, 238 00:13:09,156 --> 00:13:10,424 we can start getting ready 239 00:13:10,557 --> 00:13:13,727 to enclose the building to get us watertight. 240 00:13:13,827 --> 00:13:15,562 [Jay] Meanwhile, the engineers embrace 241 00:13:15,662 --> 00:13:17,965 their next challenge. 242 00:13:18,065 --> 00:13:20,000 At the fifth floor, the architects want 243 00:13:20,100 --> 00:13:22,402 to cut away a section of the building 244 00:13:22,536 --> 00:13:24,571 to open up the view from the street 245 00:13:24,671 --> 00:13:27,241 to its historic neighbor. 246 00:13:27,374 --> 00:13:31,178 One of the goals of the design of the building is to honor, 247 00:13:31,278 --> 00:13:34,215 and respect, and celebrate Grand Central Terminal. 248 00:13:34,348 --> 00:13:35,582 It's a well-loved building. 249 00:13:35,716 --> 00:13:38,385 It's one of the greats of our city. 250 00:13:38,485 --> 00:13:40,955 [Jay] The problem is that the design leaves a corner 251 00:13:41,055 --> 00:13:44,190 of the vast building hanging in mid-air. 252 00:13:45,859 --> 00:13:48,729 The team need to find a way to transfer the forces generated 253 00:13:48,863 --> 00:13:51,264 by the huge tower safely into the ground. 254 00:13:53,600 --> 00:13:55,802 They use something called transfer trusses. 255 00:13:55,902 --> 00:13:57,237 These are essentially 256 00:13:57,337 --> 00:13:59,740 zig-zagging pieces of steel joined together 257 00:13:59,840 --> 00:14:02,376 that transfer the weight from one column on the outside 258 00:14:02,476 --> 00:14:06,647 of the building to another further back. 259 00:14:06,781 --> 00:14:08,382 [Jay] On a building of this scale, 260 00:14:08,482 --> 00:14:10,251 they have to be strong and stiff enough 261 00:14:10,317 --> 00:14:14,088 not to flex under the enormous weight. 262 00:14:14,154 --> 00:14:16,790 The deeper you make it, the stronger it is 263 00:14:16,890 --> 00:14:21,028 and the stiffer it is. And they're floor-to-floor deep. 264 00:14:21,128 --> 00:14:24,131 [Jay] To make them, huge pieces of steel 265 00:14:24,264 --> 00:14:27,501 weighing as much as 22 tons and up to 30 feet long 266 00:14:27,634 --> 00:14:31,805 and 3 feet wide are specially prefabricated 267 00:14:31,905 --> 00:14:35,041 before being put together on site. 268 00:14:35,142 --> 00:14:38,979 Now the rest of the tower can begin to rise to the sky. 269 00:14:41,381 --> 00:14:42,983 Taking inspiration from Grand Central's 270 00:14:43,117 --> 00:14:44,685 Oyster Bar ceiling, 271 00:14:44,785 --> 00:14:47,053 its clad in glass and terracotta panels 272 00:14:47,153 --> 00:14:51,825 are as energy efficient as they are beautiful. 273 00:14:55,496 --> 00:14:58,198 Thanks to the steel-first construction method, 274 00:14:58,299 --> 00:15:00,200 by September 2019, 275 00:15:00,300 --> 00:15:03,770 they're ready for the building's crowning glory. 276 00:15:03,870 --> 00:15:06,606 A 128-foot-tall spire, 277 00:15:06,706 --> 00:15:12,045 which has to be hoisted 1,314 feet into the air. 278 00:15:12,179 --> 00:15:14,214 [James] It's actually a very big piece of building. 279 00:15:14,314 --> 00:15:18,519 It weighs more than, you know, 30 houses put together. 280 00:15:18,619 --> 00:15:21,755 [Jay] On September 18, 2019, 281 00:15:21,855 --> 00:15:25,525 a crew wait on the top floor to install it. 282 00:15:25,659 --> 00:15:29,397 The signalman gives the all clear. 283 00:15:29,497 --> 00:15:31,198 Slowly the load is brought all the way up 284 00:15:31,298 --> 00:15:34,668 to the top of the building. 285 00:15:34,769 --> 00:15:39,339 The crane operator swings the load over into the position. 286 00:15:39,472 --> 00:15:41,541 They start putting some bolts in. 287 00:15:41,641 --> 00:15:44,945 They detach it from the crane. 288 00:15:45,045 --> 00:15:47,781 The spire's complete. 289 00:15:47,881 --> 00:15:51,886 It was just the moment to me that signified we were there. 290 00:15:51,986 --> 00:15:53,720 We were all the way at the top. 291 00:15:53,854 --> 00:15:55,989 It was kind of a piece of urban theater. 292 00:15:56,089 --> 00:15:58,358 You'll never forget it. 293 00:15:58,458 --> 00:16:01,028 [music] 294 00:16:01,128 --> 00:16:02,863 [Jay] In September 2020, 295 00:16:02,929 --> 00:16:07,401 what's then the most expensive office building in New York City 296 00:16:07,501 --> 00:16:08,736 stands complete. 297 00:16:09,637 --> 00:16:11,605 Incredibly, despite the challenges of building 298 00:16:11,739 --> 00:16:13,607 through the COVID-19 pandemic, 299 00:16:13,707 --> 00:16:17,277 the team finishes one month early. 300 00:16:18,512 --> 00:16:21,582 It's the greatest achievement this company has ever 301 00:16:21,682 --> 00:16:26,920 been party to, and we're proud of it every single day. 302 00:16:27,688 --> 00:16:30,590 [Jay] Four years later, it's flying in the face 303 00:16:30,690 --> 00:16:31,959 of a challenging market, 304 00:16:32,059 --> 00:16:36,897 with 99% of the offices occupied. 305 00:16:36,997 --> 00:16:38,866 And for the price of a ticket, 306 00:16:38,966 --> 00:16:43,937 anyone can enjoy the view from the 91st floor. 307 00:16:44,037 --> 00:16:47,374 I think that One Vanderbilt is this generation's 308 00:16:47,474 --> 00:16:48,909 Empire State Building. 309 00:16:49,042 --> 00:16:51,512 [music] 310 00:16:51,612 --> 00:16:54,047 [Jay] Thanks to its use of recycled materials, 311 00:16:54,148 --> 00:16:57,918 energy-efficient lighting, and high-performance glazing, 312 00:16:58,018 --> 00:17:01,555 the building is at the forefront of sustainability. 313 00:17:03,457 --> 00:17:06,193 Even while its delicate terracotta cladding 314 00:17:06,293 --> 00:17:09,563 and dramatic spire honor the past. 315 00:17:09,663 --> 00:17:12,733 [music] 316 00:17:12,833 --> 00:17:15,903 The Vanderbilt project is the kind of experience 317 00:17:16,003 --> 00:17:20,741 I'll never have again, and one that connects me to 318 00:17:20,841 --> 00:17:23,343 New York City. 319 00:17:24,611 --> 00:17:27,214 One Vanderbilt is one of the stars in my crown, 320 00:17:27,314 --> 00:17:29,083 I guess you could say. How is that? 321 00:17:29,149 --> 00:17:33,486 [music] 322 00:17:36,122 --> 00:17:42,095 [music] 323 00:17:46,466 --> 00:17:48,635 It goes without saying that the best wine in the world 324 00:17:48,735 --> 00:17:50,671 does not come in a box. 325 00:17:50,771 --> 00:17:52,005 So when the French city of Bordeaux 326 00:17:52,105 --> 00:17:54,642 wanted to build the best wine museum in the world, 327 00:17:54,742 --> 00:17:56,576 they weren't going to put that in a box either. 328 00:17:56,677 --> 00:17:59,213 Oh, no, I'm getting iridescent aluminum. 329 00:17:59,313 --> 00:18:01,749 I'm getting printed glass. 330 00:18:01,849 --> 00:18:04,418 I'm getting a sparkling building that's seriously 331 00:18:04,518 --> 00:18:05,719 worth celebrating. 332 00:18:05,852 --> 00:18:07,388 Cheers. 333 00:18:07,521 --> 00:18:09,890 [music] 334 00:18:09,990 --> 00:18:12,259 [Jay] If you love wine, likelihood is 335 00:18:12,359 --> 00:18:16,196 you've heard of Bordeaux in southwest France. 336 00:18:17,197 --> 00:18:21,735 But these days, it's also famous for an intoxicating museum. 337 00:18:21,835 --> 00:18:27,074 [music] 338 00:18:27,174 --> 00:18:29,209 [Corina] It looks like a giant decanter of delicious wine 339 00:18:29,343 --> 00:18:31,978 just waiting to be tasted. 340 00:18:32,079 --> 00:18:36,750 [Jay] A swirling, curving, 150,000-square-foot building. 341 00:18:38,819 --> 00:18:41,588 [speaking French] 342 00:18:45,626 --> 00:18:49,396 [Jay] Creating the curves tested its engineers. 343 00:18:49,496 --> 00:18:51,398 [music] 344 00:18:51,532 --> 00:18:55,135 [speaking French] 345 00:18:55,235 --> 00:18:56,971 [Jay] And forced its builders to climb 346 00:18:57,071 --> 00:18:58,572 to new heights. 347 00:18:58,705 --> 00:19:00,441 Literally. 348 00:19:01,408 --> 00:19:06,914 Imagine dangling from a harness at 165 feet trying to put these 349 00:19:07,014 --> 00:19:10,584 delicate glass panels onto the building. 350 00:19:10,684 --> 00:19:15,589 [Jay] This is Cité du Vin-- the City of Wine. 351 00:19:15,689 --> 00:19:19,526 It took three years and $47 million to create. 352 00:19:20,761 --> 00:19:22,996 So how did they build it? 353 00:19:23,096 --> 00:19:26,633 [music] 354 00:19:31,739 --> 00:19:34,108 [Jay] It's 2008, and the city of Bordeaux 355 00:19:34,174 --> 00:19:37,377 in southwest France has a big problem. 356 00:19:39,179 --> 00:19:41,549 Despite the world famous wines 357 00:19:41,649 --> 00:19:43,851 produced in the surrounding countryside, 358 00:19:43,951 --> 00:19:47,854 with no central attraction to pull in wine lovers, 359 00:19:47,954 --> 00:19:51,958 the city itself is not attracting as many tourists 360 00:19:52,058 --> 00:19:53,861 as it wants. 361 00:19:53,961 --> 00:19:57,831 [speaking French] 362 00:20:10,377 --> 00:20:12,913 [Jay] The city decides it needs a new museum 363 00:20:13,014 --> 00:20:15,315 dedicated to wine. 364 00:20:16,984 --> 00:20:19,986 Its ambition goes beyond celebrating the local industry 365 00:20:20,087 --> 00:20:25,325 to tell the story of wine's role over the last 8,000 years. 366 00:20:34,368 --> 00:20:39,006 [Jay] Such a grand ambition requires a building to match. 367 00:20:39,106 --> 00:20:43,177 Architect Anouk Legendre takes a research trip to Bordeaux, 368 00:20:43,277 --> 00:20:47,881 where she tastes a wine so good, it helps inspire the design. 369 00:21:05,966 --> 00:21:07,801 [Jay] Anouk and the team come up with a building 370 00:21:07,901 --> 00:21:12,906 that swirls and curves like the wine being aerated in the glass 371 00:21:13,006 --> 00:21:16,643 before rising up into a dramatic tower. 372 00:21:17,544 --> 00:21:19,146 But its complex shape gives the engineers 373 00:21:19,246 --> 00:21:20,881 a daunting set of challenges to overcome. 374 00:21:22,349 --> 00:21:25,819 They'll start by building foundations and a concrete core 375 00:21:25,953 --> 00:21:30,390 to support the floors and form the spine of the tower. 376 00:21:30,490 --> 00:21:33,860 It will climb 165 feet. 377 00:21:33,960 --> 00:21:36,963 But then things get really tricky. 378 00:21:37,064 --> 00:21:39,366 To create the unique curving form, 379 00:21:39,466 --> 00:21:42,636 they'll need to design and build a complex superstructure 380 00:21:42,769 --> 00:21:45,772 from 600 individual pieces. 381 00:21:45,905 --> 00:21:48,909 Then they'll have to wrap it in a waterproof membrane 382 00:21:49,009 --> 00:21:51,445 before embarking on the huge challenge 383 00:21:51,545 --> 00:21:54,715 of cladding the bulbous, swirling shape 384 00:21:54,815 --> 00:21:57,117 in sheets of aluminum and glass. 385 00:21:57,217 --> 00:22:00,354 It will be a task like none the team has ever faced. 386 00:22:00,487 --> 00:22:02,789 [music] 387 00:22:09,463 --> 00:22:12,832 [Jay] Work begins in January 2014. 388 00:22:15,002 --> 00:22:18,105 The team lays the foundation, then start to build upwards 389 00:22:18,205 --> 00:22:22,009 using concrete columns and floor slabs. 390 00:22:22,109 --> 00:22:26,380 So far, so straightforward, but now they have to figure out 391 00:22:26,480 --> 00:22:29,016 how to create the building's undulating form 392 00:22:29,116 --> 00:22:31,551 around this concrete core. 393 00:22:31,685 --> 00:22:33,187 The architect's idea 394 00:22:33,287 --> 00:22:37,090 is to create a vast, curved structural frame to sit on top. 395 00:22:44,865 --> 00:22:47,367 [Jay] Simple in principle, but the irregular shape 396 00:22:47,467 --> 00:22:52,373 of the frame means it's made up of 600 individual curved pieces, 397 00:22:52,473 --> 00:22:56,042 no two alike. Making them won't be easy. 398 00:22:57,144 --> 00:22:59,880 Curves are so much harder to build than straight lines. 399 00:23:00,013 --> 00:23:03,483 They take more skill, more time, and more money. 400 00:23:04,985 --> 00:23:07,188 [Jay] Building a frame as complicated as this 401 00:23:07,288 --> 00:23:11,625 from steel would be astronomically expensive. 402 00:23:11,725 --> 00:23:14,427 So the team looks to a material that's even stronger, 403 00:23:14,527 --> 00:23:18,565 but also a fraction of the price. 404 00:23:18,632 --> 00:23:20,968 [Corina] Glue-laminated timber is made up of layers of wood 405 00:23:21,068 --> 00:23:23,570 all glued up on top of one another. 406 00:23:24,938 --> 00:23:27,040 [Jay] The layers make it exceptionally strong, 407 00:23:27,140 --> 00:23:29,309 but also lightweight. 408 00:23:29,977 --> 00:23:32,579 [speaking French] 409 00:23:40,120 --> 00:23:44,324 [Jay] Glulam is sustainable and versatile. 410 00:23:44,458 --> 00:23:46,026 You can create much longer lengths 411 00:23:46,126 --> 00:23:48,295 than with standard timber, 412 00:23:49,229 --> 00:23:52,232 and it can be transformed into almost any shape 413 00:23:52,332 --> 00:23:53,567 thanks to technology 414 00:23:53,667 --> 00:23:56,770 which is quite literally cutting edge. 415 00:23:56,903 --> 00:23:59,072 [music] 416 00:23:59,172 --> 00:24:01,241 [Corina] Computer-controlled mills are a high-tech way 417 00:24:01,342 --> 00:24:02,442 of cutting timber. 418 00:24:02,543 --> 00:24:05,412 You can program the shape that you want, 419 00:24:05,512 --> 00:24:07,614 and the machine does the work. 420 00:24:07,714 --> 00:24:10,617 [Jay] The cutting machine's set to work creating the arches, 421 00:24:10,717 --> 00:24:15,622 each up to 100 feet wide, uses 42,000 cubic feet 422 00:24:15,722 --> 00:24:18,892 of glue-laminated French spruce and Douglas fir, 423 00:24:19,026 --> 00:24:20,694 all of it renewable. 424 00:24:21,461 --> 00:24:23,931 Now, the arches can be transported to the site, 425 00:24:24,031 --> 00:24:27,368 where, like the ribs of an enormous whale, 426 00:24:27,468 --> 00:24:29,536 the structure takes shape. 427 00:24:31,238 --> 00:24:34,174 Finally all 600 pieces are assembled. 428 00:24:34,307 --> 00:24:36,343 [music] 429 00:24:43,917 --> 00:24:46,187 [Jay] The team now has its next big challenge 430 00:24:46,287 --> 00:24:49,023 to grapple with. 431 00:24:49,123 --> 00:24:51,524 To create a shimmering liquid effect, 432 00:24:51,658 --> 00:24:54,227 the architect wants to clad the lower part of the building 433 00:24:54,327 --> 00:24:56,797 in shining aluminum, which morphs 434 00:24:56,897 --> 00:24:59,967 into golden glass panels on the tower. 435 00:25:00,067 --> 00:25:01,768 It's inspired by the colors of the river, 436 00:25:01,868 --> 00:25:04,571 the sky and the surrounding buildings. 437 00:25:12,245 --> 00:25:14,948 [Jay] Installing the facade won't be easy, though. 438 00:25:15,048 --> 00:25:17,517 The awkward, bulbous shape of the building 439 00:25:17,617 --> 00:25:20,487 makes access difficult. 440 00:25:21,021 --> 00:25:24,491 [speaking French] 441 00:25:36,804 --> 00:25:38,772 [Jay] To solve the problem, the team calls in 442 00:25:38,906 --> 00:25:40,774 specialist workers. 443 00:25:55,088 --> 00:25:56,623 [Jay] They first seal the building 444 00:25:56,723 --> 00:25:58,792 with a waterproof membrane. 445 00:26:00,961 --> 00:26:03,863 Now they must add the fixings for the cladding. 446 00:26:03,997 --> 00:26:06,566 These have to be strong enough to cope with high winds 447 00:26:06,666 --> 00:26:08,768 in the exposed riverside setting. 448 00:26:18,378 --> 00:26:20,514 [Jay] But securing the glass without spoiling 449 00:26:20,614 --> 00:26:23,216 the building's sleek look is a tall order. 450 00:26:27,020 --> 00:26:28,989 [music] 451 00:26:29,089 --> 00:26:32,426 [Jay] In Bordeaux, southwest France, 452 00:26:32,526 --> 00:26:34,161 the team behind a new wine museum 453 00:26:34,228 --> 00:26:35,362 must find a way 454 00:26:35,463 --> 00:26:37,098 to fix glass panels to the building 455 00:26:37,231 --> 00:26:39,966 without compromising the architect's vision. 456 00:26:52,413 --> 00:26:56,049 [Jay] The elegant solution is a specially designed system 457 00:26:56,183 --> 00:26:58,251 which holds the glass at either side, 458 00:26:58,385 --> 00:27:01,421 but not at the top or bottom. 459 00:27:01,522 --> 00:27:05,425 It leaves each panel free to move in response to the wind, 460 00:27:05,526 --> 00:27:09,329 without transferring any force to the neighboring panes. 461 00:27:10,430 --> 00:27:12,465 [music] 462 00:27:19,774 --> 00:27:22,442 [Jay] First, the aluminum goes in. 463 00:27:22,542 --> 00:27:25,145 Then comes the most challenging part-- 464 00:27:25,279 --> 00:27:29,116 installing 980 pieces of glass. 465 00:27:29,216 --> 00:27:32,052 [music] 466 00:27:32,152 --> 00:27:33,954 Each has been specially screen printed 467 00:27:34,054 --> 00:27:36,056 with an intricate design, 468 00:27:36,157 --> 00:27:38,826 and each fits only in the position 469 00:27:38,959 --> 00:27:40,860 it's being designed for. 470 00:27:46,400 --> 00:27:47,935 [Jay] By December 2015, 471 00:27:48,035 --> 00:27:50,637 after four months of working around the clock, 472 00:27:50,771 --> 00:27:54,040 it's time for the moment of truth. 473 00:27:54,140 --> 00:27:57,110 Now, though, it's not just the complex puzzle 474 00:27:57,210 --> 00:27:59,779 they have to worry about, but the weather, too. 475 00:28:18,498 --> 00:28:20,067 [Jay] All eyes are on the workers 476 00:28:20,167 --> 00:28:22,069 as they lift the final piece into place. 477 00:28:22,169 --> 00:28:24,738 [music] 478 00:28:32,813 --> 00:28:35,983 [music] 479 00:28:36,083 --> 00:28:37,517 [Jay] In June 2016, 480 00:28:37,617 --> 00:28:40,587 the museum finally opens to the public. 481 00:28:42,289 --> 00:28:46,059 The swirling, curving facade glitters in the Bordeaux sun, 482 00:28:46,192 --> 00:28:49,496 reflecting the waters of the River Garonne. 483 00:28:57,637 --> 00:29:00,441 [music] 484 00:29:00,541 --> 00:29:02,943 [Jay] Inside, the exposed timber ribs 485 00:29:03,076 --> 00:29:04,578 of the structural frame, 486 00:29:04,678 --> 00:29:06,847 reminiscent of the inside of a ship 487 00:29:06,947 --> 00:29:09,350 or maybe a wine barrel, 488 00:29:09,450 --> 00:29:13,354 cradle 32,000 square feet of exhibition space. 489 00:29:13,454 --> 00:29:16,857 It attracts over 390,000 visitors a year 490 00:29:16,957 --> 00:29:18,592 from all over the world. 491 00:29:18,725 --> 00:29:19,826 [music] 492 00:29:30,570 --> 00:29:34,441 [Jay] Inside, the glulam frame that made the building possible 493 00:29:34,575 --> 00:29:36,943 is reminiscent of a wine barrel. 494 00:29:37,043 --> 00:29:41,581 It cradles 32,000 square feet of exhibition space. 495 00:29:54,361 --> 00:30:01,668 [music] 496 00:30:04,872 --> 00:30:06,107 Asked to put together a list 497 00:30:06,207 --> 00:30:08,909 of the most stunning buildings in the world, 498 00:30:09,009 --> 00:30:11,578 chances are it won't include a parking garage. 499 00:30:11,678 --> 00:30:14,248 Well, that's about to change, because down in Miami, 500 00:30:14,348 --> 00:30:16,349 there's a seven-story beauty that not only has room 501 00:30:16,449 --> 00:30:17,751 for 300 cars, 502 00:30:17,852 --> 00:30:20,120 it also has its own shops, restaurants, 503 00:30:20,220 --> 00:30:23,590 and a penthouse apartment with views to die for. 504 00:30:23,723 --> 00:30:25,992 Parking has never looked this good. 505 00:30:26,092 --> 00:30:27,694 [music] 506 00:30:27,794 --> 00:30:29,630 [Jay] What do you get when you take a developer 507 00:30:29,763 --> 00:30:32,399 determined to make his mark, 508 00:30:32,499 --> 00:30:37,171 architects with a reputation for building the unusual, 509 00:30:37,271 --> 00:30:39,173 and the worldwide city problem 510 00:30:39,273 --> 00:30:42,075 of too many cars and nowhere to put them? 511 00:30:42,175 --> 00:30:47,814 [music] 512 00:30:49,650 --> 00:30:53,120 A parking garage that's all fine lines, 513 00:30:53,254 --> 00:30:57,991 delicate angles, and dramatic views. 514 00:30:59,526 --> 00:31:01,461 The building is incredible. 515 00:31:01,561 --> 00:31:03,997 It's possibly the most extravagant parking garage 516 00:31:04,131 --> 00:31:06,366 I've ever seen. 517 00:31:06,466 --> 00:31:08,035 [Jay] It's so beautiful, 518 00:31:08,135 --> 00:31:10,804 the developer decides to build himself a penthouse apartment 519 00:31:10,904 --> 00:31:12,939 on top of it. 520 00:31:13,039 --> 00:31:15,509 But making this fragile house of cards stand up 521 00:31:15,609 --> 00:31:18,245 was a feat of engineering. 522 00:31:18,345 --> 00:31:21,649 I would say this is the most challenging project 523 00:31:21,749 --> 00:31:24,351 that I've done. 524 00:31:24,485 --> 00:31:25,986 [Jay] It took three years of planning 525 00:31:26,086 --> 00:31:29,756 and $65 million to create. 526 00:31:29,856 --> 00:31:31,658 So how do they build it? 527 00:31:31,758 --> 00:31:36,864 [music] 528 00:31:36,964 --> 00:31:40,167 In the early 20th century, the island of Miami Beach 529 00:31:40,267 --> 00:31:43,571 was a largely undeveloped mangrove swamp. 530 00:31:43,671 --> 00:31:47,607 Then in the 1920s, auto parts mogul Carl Fisher 531 00:31:47,708 --> 00:31:52,579 spotted its potential as a resort for the rich and famous, 532 00:31:52,646 --> 00:31:56,683 kickstarting its transformation into a glamorous destination 533 00:31:56,816 --> 00:31:59,986 known for its striking Art Deco architecture. 534 00:32:00,086 --> 00:32:02,522 [music] 535 00:32:02,623 --> 00:32:05,158 [Jay] Greater Miami and Miami Beach 536 00:32:05,225 --> 00:32:09,429 now attract about 24 million tourists each year, 537 00:32:09,563 --> 00:32:12,066 swelling the local population, 538 00:32:12,166 --> 00:32:15,569 and having a big impact on the streets. 539 00:32:16,503 --> 00:32:19,373 [music] 540 00:32:19,473 --> 00:32:23,410 Somebody is upset. That's a parking issue. 541 00:32:23,911 --> 00:32:27,381 Frustrated people trying to park. 542 00:32:27,948 --> 00:32:30,584 You can't get around Miami without a car, 543 00:32:30,684 --> 00:32:33,353 so everyone has a car, and then you add tourism 544 00:32:33,453 --> 00:32:36,257 to the mix and you've got a situation where 545 00:32:36,357 --> 00:32:41,895 parking becomes nearly impossible. 546 00:32:41,995 --> 00:32:43,664 [Jay] So when developer Robert Wennett 547 00:32:43,764 --> 00:32:46,634 snaps up a plot of land on Miami Beach, 548 00:32:46,734 --> 00:32:50,471 he sees it as the perfect place for a parking garage. 549 00:32:50,537 --> 00:32:54,908 But to do it justice, he decides to create something unexpected. 550 00:32:55,008 --> 00:32:57,210 Parking is like a warehouse for cars. 551 00:32:57,344 --> 00:33:00,114 How do I make parking super interesting? 552 00:33:00,214 --> 00:33:02,549 And that was really the architectural brief 553 00:33:02,649 --> 00:33:04,785 that I started out with. 554 00:33:04,885 --> 00:33:07,388 [Jay] Then, as Wennett gets to know the site, 555 00:33:07,488 --> 00:33:10,591 his vision becomes even bolder. 556 00:33:10,691 --> 00:33:12,326 [Robert] When I went to the project, I thought, 557 00:33:12,426 --> 00:33:14,495 "Wow, this is the most spectacular view 558 00:33:14,595 --> 00:33:16,664 I've ever seen in the city." 559 00:33:16,764 --> 00:33:19,199 So I thought, "Well, this would be an incredible project 560 00:33:19,299 --> 00:33:22,602 to put my house on top of the-- on top of the garage." 561 00:33:22,702 --> 00:33:25,605 [music] 562 00:33:25,739 --> 00:33:27,641 [Jay] To help realize his vision, 563 00:33:27,774 --> 00:33:31,812 Wennett looks 4,800 miles away to Switzerland, 564 00:33:31,946 --> 00:33:34,281 home to Herzog and de Meuron, 565 00:33:34,381 --> 00:33:38,919 the architects responsible for the Beijing Olympic Stadium 566 00:33:39,019 --> 00:33:41,188 and the Jenga Tower in New York. 567 00:33:41,288 --> 00:33:43,657 They relish the challenge. 568 00:33:43,757 --> 00:33:45,526 It's parking. It's about movement. 569 00:33:45,626 --> 00:33:47,728 You have technical requirements for spaces, 570 00:33:47,828 --> 00:33:49,896 but not that much else, 571 00:33:49,996 --> 00:33:53,500 so we were allowed to really be experimental. 572 00:33:53,600 --> 00:33:55,602 [music] 573 00:33:55,702 --> 00:33:57,805 [Jay] That might be something of an understatement, 574 00:33:57,938 --> 00:34:01,341 because while it will have space for 300 cars, 575 00:34:01,442 --> 00:34:03,944 the design's similarities with your average parking garage 576 00:34:04,044 --> 00:34:06,780 stop there. 577 00:34:06,880 --> 00:34:08,682 First, they need to create foundations 578 00:34:08,782 --> 00:34:12,853 to support the garage on what is a former swamp. 579 00:34:12,987 --> 00:34:16,023 Next, the seven super thin concrete floors 580 00:34:16,156 --> 00:34:19,193 will need to be strong enough to carry the cars, 581 00:34:19,293 --> 00:34:22,730 tough enough to survive Miami's corrosive climate, 582 00:34:22,830 --> 00:34:26,467 and beautiful enough to fulfill the architect's vision. 583 00:34:26,567 --> 00:34:28,502 Somehow, the slender, sloping columns 584 00:34:28,602 --> 00:34:31,605 will have to hold up the floors above. 585 00:34:32,506 --> 00:34:35,642 On top, they'll add almost 6,500 square feet 586 00:34:35,742 --> 00:34:37,210 of incredible penthouse, 587 00:34:37,344 --> 00:34:41,348 complete with a garden and a pool. 588 00:34:41,482 --> 00:34:43,550 Creating this beautiful, precarious-looking 589 00:34:43,650 --> 00:34:48,088 house of cards will be a serious test for the team. 590 00:34:50,090 --> 00:34:54,995 When we first saw the design, we see these thin slabs, 591 00:34:55,062 --> 00:34:59,499 long cantilevers, columns which were going 592 00:34:59,599 --> 00:35:01,368 in different directions. 593 00:35:01,468 --> 00:35:05,205 And our original thought was, 594 00:35:05,305 --> 00:35:09,510 "Okay, this is going to be a tough one." 595 00:35:09,610 --> 00:35:12,880 [Jay] It's now 2008, and before they even break ground, 596 00:35:12,980 --> 00:35:15,116 the whole project gets even tougher. 597 00:35:15,249 --> 00:35:17,918 [phones ringing] [people shouting] 598 00:35:19,352 --> 00:35:22,656 [Jay] When the world is gripped by a financial crisis. 599 00:35:22,789 --> 00:35:25,892 Miami is one of the cities that was most impacted 600 00:35:25,959 --> 00:35:27,661 by the financial crash, and there were foreclosures 601 00:35:27,795 --> 00:35:29,596 all over the place. 602 00:35:29,696 --> 00:35:34,068 You know, it was this place, this feeling of-of uncertainty 603 00:35:34,168 --> 00:35:37,871 about what the future held for the city. 604 00:35:37,938 --> 00:35:39,306 [Jay] Developer Robert Wennett 605 00:35:39,439 --> 00:35:42,376 has already committed millions to the project. 606 00:35:42,476 --> 00:35:44,778 Now the stakes are even higher. 607 00:35:44,911 --> 00:35:46,647 [Robert] There's no construction whatsoever going on. 608 00:35:46,780 --> 00:35:48,315 And nobody was leasing anything. 609 00:35:48,449 --> 00:35:50,684 And it was one of the most risky times. 610 00:35:50,784 --> 00:35:52,486 [Dr. Mabry] It must have been terrifying. 611 00:35:52,619 --> 00:35:54,387 At that moment in time, 612 00:35:54,488 --> 00:35:58,658 construction was almost at a standstill. 613 00:35:58,758 --> 00:36:02,363 Basically, you know, I had all of my net worth at risk. 614 00:36:02,463 --> 00:36:04,131 And if the project failed, 615 00:36:04,231 --> 00:36:05,866 then I probably would have been bankrupt. 616 00:36:05,999 --> 00:36:08,702 [music] 617 00:36:08,802 --> 00:36:10,237 [Jay] Despite the enormous risk, 618 00:36:10,337 --> 00:36:13,440 construction begins on the foundations. 619 00:36:13,540 --> 00:36:15,543 They need to be strong enough not just to hold the weight 620 00:36:15,676 --> 00:36:19,880 of the building, but also 300 cars. 621 00:36:19,980 --> 00:36:22,049 On a site that used to be a swamp, 622 00:36:22,183 --> 00:36:24,752 that's a problem. 623 00:36:24,852 --> 00:36:28,656 The soil had, you know, quite a bit of sand. 624 00:36:28,756 --> 00:36:33,593 It also had lime rock, but that lime rock formation 625 00:36:33,693 --> 00:36:38,299 was not really strong enough. 626 00:36:38,399 --> 00:36:41,535 [Jay] Shallow foundations are out of the question. 627 00:36:41,635 --> 00:36:45,038 They drill down 40 feet until they hit anything strong enough 628 00:36:45,172 --> 00:36:48,274 to support the foundation piles. 629 00:36:48,375 --> 00:36:52,145 But even these deep piles won't be enough on their own. 630 00:36:52,246 --> 00:36:54,214 [Corina] The architects have designed the parking garage 631 00:36:54,348 --> 00:36:56,350 with a minimal number of columns. 632 00:36:56,450 --> 00:36:59,586 And each column channeling weight far more 633 00:36:59,686 --> 00:37:03,090 than a single pile could hold. 634 00:37:03,224 --> 00:37:04,891 [Jay] The engineers decide the solution 635 00:37:04,991 --> 00:37:07,427 is to create a pile cap. 636 00:37:07,561 --> 00:37:10,464 [Tanya] One pile is not enough, so you have to have four, 637 00:37:10,597 --> 00:37:13,233 five, or six piles for each column. 638 00:37:13,333 --> 00:37:16,837 That load needs to go into these five piles. 639 00:37:16,937 --> 00:37:18,506 How do you do that? 640 00:37:18,572 --> 00:37:22,276 You transfer it by putting that cap over that group of piles. 641 00:37:22,376 --> 00:37:26,080 And that's what we call a pile cap. 642 00:37:26,213 --> 00:37:27,948 [Jay] The pile cap may have overcome the problem 643 00:37:28,082 --> 00:37:30,484 of the foundations, 644 00:37:30,584 --> 00:37:33,120 but now the real challenge begins. 645 00:37:33,254 --> 00:37:38,191 In 2009, they're ready to start work on the garage itself. 646 00:37:38,292 --> 00:37:41,929 The architects have chosen exposed concrete for the finish, 647 00:37:42,029 --> 00:37:45,999 but getting that right is fraught with problems. 648 00:37:46,099 --> 00:37:48,602 In Miami, you have high temperatures, 649 00:37:48,702 --> 00:37:51,405 which can cause the concrete to rapidly dry, 650 00:37:51,538 --> 00:37:54,074 and that will make it crack. 651 00:37:54,174 --> 00:37:57,611 But you're also right next to the Atlantic Ocean, 652 00:37:57,744 --> 00:38:00,347 so you have a lot of salt in the air, 653 00:38:00,447 --> 00:38:04,351 which would cause it to crumble and deteriorate. 654 00:38:04,451 --> 00:38:06,820 [Jay] Overcoming both of these problems means crafting 655 00:38:06,920 --> 00:38:09,823 a special concrete mix for the build. 656 00:38:09,923 --> 00:38:11,592 [Dr. Mabry] There's an art to concrete 657 00:38:11,692 --> 00:38:13,660 that most people don't realize. 658 00:38:13,760 --> 00:38:17,898 First, they need to reduce the water-to-cement ratio, 659 00:38:17,998 --> 00:38:21,101 which means less evaporation and shrinkage. 660 00:38:21,201 --> 00:38:23,437 And if they add fly ash, 661 00:38:23,537 --> 00:38:27,274 it reacts with the calcium hydroxide and stops damp, 662 00:38:27,374 --> 00:38:30,544 salty air from penetrating the structure. 663 00:38:31,845 --> 00:38:34,248 [Jay] But even once they've perfected the mix, 664 00:38:34,348 --> 00:38:37,418 having the finished building and exposed concrete 665 00:38:37,518 --> 00:38:39,920 means there's nowhere to hide. 666 00:38:40,020 --> 00:38:43,357 Once they pour concrete, there's nothing we can do. 667 00:38:43,491 --> 00:38:45,659 Any mistake, nobody will forgive it, 668 00:38:45,759 --> 00:38:49,029 because you will always see all the fixing 669 00:38:49,129 --> 00:38:51,298 and attempts to rectify it, 670 00:38:51,398 --> 00:38:54,535 it just was not-- it was out of question. 671 00:38:54,668 --> 00:38:57,137 [Jay] With so much riding on the perfect concrete finish, 672 00:38:57,270 --> 00:39:00,007 the architects leave nothing to chance, 673 00:39:00,140 --> 00:39:02,676 often visiting the site to inspect the finish. 674 00:39:02,776 --> 00:39:04,912 I still feel nervous. 675 00:39:05,045 --> 00:39:07,147 I mean, everything was important, the color, 676 00:39:07,247 --> 00:39:09,216 how are we gonna do that edge of slab, 677 00:39:09,316 --> 00:39:11,151 how is that pipe going in there. 678 00:39:11,218 --> 00:39:15,389 I thought what we think is good may not be good enough for them. 679 00:39:15,489 --> 00:39:20,227 [music] 680 00:39:20,327 --> 00:39:23,831 Looking at what it looks like, there were tiny little 681 00:39:23,931 --> 00:39:25,932 air pockets, 682 00:39:26,066 --> 00:39:27,701 and this is where we thought, 683 00:39:27,801 --> 00:39:30,704 "Oh my God, I think architects, 684 00:39:30,838 --> 00:39:32,572 I think they're going to kill us." 685 00:39:37,377 --> 00:39:38,312 [music] 686 00:39:38,412 --> 00:39:39,613 [Jay] In Miami, 687 00:39:39,747 --> 00:39:42,015 work is underway on a parking garage 688 00:39:42,082 --> 00:39:45,151 designed to look like a beautiful house of cards. 689 00:39:46,520 --> 00:39:49,356 The team is anxiously waiting for the architects' verdict 690 00:39:49,456 --> 00:39:54,028 on the concrete, which contains tiny air bubbles. 691 00:39:54,128 --> 00:39:57,097 They came and said, "We like it. It looks more real." 692 00:39:57,197 --> 00:40:00,500 And I thought, "Wow, I thought they're gonna say this is bad." 693 00:40:00,600 --> 00:40:02,903 [music] 694 00:40:03,003 --> 00:40:04,338 [Jay] With the ground floor in, 695 00:40:04,438 --> 00:40:06,573 and the concrete signed off, the team prepares 696 00:40:06,673 --> 00:40:11,378 for the complicated job of pouring the floor above. 697 00:40:11,479 --> 00:40:12,746 [Jay] The design calls for the floors 698 00:40:12,846 --> 00:40:15,449 to be delicately thin. 699 00:40:15,549 --> 00:40:18,919 That has to be done right, and a lot of thought 700 00:40:19,019 --> 00:40:21,755 has to be put into the thickness of the slab. 701 00:40:21,888 --> 00:40:24,991 You know, post tensioning was really the only solution. 702 00:40:25,091 --> 00:40:27,461 [music] 703 00:40:27,561 --> 00:40:29,630 [Corina] Post tensioning is a really clever way 704 00:40:29,763 --> 00:40:31,831 of making super thin floors. 705 00:40:31,931 --> 00:40:35,302 First, the steel cables are laid and anchored at each end. 706 00:40:35,402 --> 00:40:38,572 Then you pour the concrete on top. 707 00:40:38,672 --> 00:40:42,175 Once the concrete dries, the steel cables are stretched 708 00:40:42,276 --> 00:40:46,246 and tightened, which applies a really strong amount of force 709 00:40:46,346 --> 00:40:50,784 to the concrete slab, making it stronger. 710 00:40:50,917 --> 00:40:54,187 [Jay] The next challenge is creating the columns. 711 00:40:54,287 --> 00:40:55,522 The architects' design 712 00:40:55,589 --> 00:40:59,193 demands they're different shapes and sizes. 713 00:40:59,293 --> 00:41:02,396 [Tanya] Each column was designed individually. 714 00:41:02,496 --> 00:41:04,831 They're non-typical, right? So every column was designed 715 00:41:04,932 --> 00:41:09,403 based on the load which it was supporting. 716 00:41:09,469 --> 00:41:11,105 [Jay] The amount of reinforcement 717 00:41:11,205 --> 00:41:13,006 and exactly where to place it 718 00:41:13,106 --> 00:41:17,344 has to be meticulously calculated for each column. 719 00:41:17,444 --> 00:41:21,014 Getting it wrong could prove disastrous. 720 00:41:21,148 --> 00:41:24,551 [Dr. Mabry] If any of the steel reinforcements ends up exposed, 721 00:41:24,651 --> 00:41:27,655 it won't only ruin the finished look of the building, 722 00:41:27,755 --> 00:41:30,524 but it will also be corroded by the salty air, 723 00:41:30,657 --> 00:41:34,961 weakening the structure and leading to collapse. 724 00:41:36,663 --> 00:41:38,865 [Jay] With everything riding on the project, 725 00:41:38,965 --> 00:41:40,700 developer Robert Wennett is on site 726 00:41:40,834 --> 00:41:43,804 to ensure that doesn't happen. 727 00:41:43,904 --> 00:41:48,074 Robert was quite meticulous. I would say that. 728 00:41:48,175 --> 00:41:53,013 I was there 24/7 from basically, the time we started construction 729 00:41:53,147 --> 00:41:56,484 until we delivered the project. 730 00:41:56,617 --> 00:42:00,020 The project represented everything about my career 731 00:42:00,120 --> 00:42:03,223 in this one moment of time. 732 00:42:03,357 --> 00:42:07,628 And so, you know, I just couldn't let it fail. 733 00:42:07,728 --> 00:42:09,930 [Jay] As each floor is safely completed, 734 00:42:10,030 --> 00:42:12,199 Wennett can start to relax. 735 00:42:12,299 --> 00:42:14,268 Once the garage started taking shape, you know, 736 00:42:14,368 --> 00:42:18,338 you could really see that this is something super unique. 737 00:42:18,438 --> 00:42:19,973 [Jay] Against all the odds, 738 00:42:20,073 --> 00:42:21,308 the risk of bankruptcy, 739 00:42:21,375 --> 00:42:24,044 the sleek design challenging the engineers, 740 00:42:24,144 --> 00:42:26,079 in spring 2010, 741 00:42:26,213 --> 00:42:29,049 the extraordinary garage is finished. 742 00:42:29,850 --> 00:42:35,155 [music] 743 00:42:35,255 --> 00:42:38,892 This project is very special for me, personally. 744 00:42:39,025 --> 00:42:43,397 In the end, we can all be proud of what we worked on. 745 00:42:43,530 --> 00:42:45,399 [music] 746 00:42:45,533 --> 00:42:47,367 Out of all the parking garages I've been in, 747 00:42:47,468 --> 00:42:50,204 this is by far the coolest in the world. 748 00:42:50,304 --> 00:42:52,339 [Jay] The elegant building changes the perception 749 00:42:52,439 --> 00:42:54,875 of what parking garages can be. 750 00:42:54,975 --> 00:42:57,344 Costing $30 a day to park, 751 00:42:57,410 --> 00:43:00,814 it delivers a truly unique experience. 752 00:43:00,914 --> 00:43:06,320 [music] 753 00:43:06,420 --> 00:43:09,055 The most special thing is being able to go up 754 00:43:09,122 --> 00:43:12,659 to the seventh floor. And there is, from all angles, 755 00:43:12,792 --> 00:43:17,965 you can see pretty much the entire South Beach. 756 00:43:18,065 --> 00:43:20,233 The fact that we really weren't building a normal parking garage 757 00:43:20,334 --> 00:43:24,638 was, I think, both the challenge and the extraordinary success 758 00:43:24,771 --> 00:43:27,507 of this project. 759 00:43:27,607 --> 00:43:29,743 [Jay] The garage is crowned by the most incredible 760 00:43:29,843 --> 00:43:32,279 seven-bedroom penthouse. 761 00:43:33,447 --> 00:43:37,785 Complete with landscaped garden and a pool. 762 00:43:37,885 --> 00:43:41,989 The architects were involved in every detail of the design. 763 00:43:42,089 --> 00:43:45,292 The great thing about that penthouse is that in this very 764 00:43:45,392 --> 00:43:48,829 raw concrete expression, there's this kind of jewel box 765 00:43:48,929 --> 00:43:53,033 that sits above the parking garage. 766 00:43:53,133 --> 00:43:55,969 [Jay] A home as unexpected and beautiful 767 00:43:56,103 --> 00:43:58,271 as the structure it sits upon. 768 00:43:58,371 --> 00:44:04,277 [music] 769 00:44:07,481 --> 00:44:13,653 [music] 770 00:44:34,542 --> 00:44:36,710 ♪ MTV ♪ 64319

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