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(engine roaring)
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- [Narrator] It's a
mechanical sculpture inspired
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by wind and built to echo flight.
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- Pagani is definitely the jet fighter
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of the hypercar world.
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- [Narrator] A hypercar that's
equal parts high-performance
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and artistic masterpiece.
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- It's one man's vision and
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you see that in every
single part of the car.
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- [Narrator] Ultra exotic art that comes
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with an ultra hefty price tag.
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- There are expensive cars and there are
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really expensive cars,
and then there are cars
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that cost well over a million dollars.
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- [Narrator] Art and engineering
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that transcend the realm of the supercar.
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- He's taking it to the next level
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where he's setting his supercar apart
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by trying to make it
as perfect as possible.
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- [Narrator] A piece of
automotive perfection,
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called the Pagani Huayra.
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(bold music)
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(tires screeching)
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(engine roaring)
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Nothing about this car is ordinary.
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Its engine cranks out 730 horsepower,
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almost double most sports cars.
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It has a top speed of
372 kilometers per hour.
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One-third the speed of sound.
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It costs 850,000 Euros,
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nearly 34 times the
price of an average car.
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The Pagani Huayra is one
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of the most exotic hypercars ever built
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and it's all a dream of just one man.
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(speaking in Italian)
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- [Interpreter] My name is Horacio Pagani.
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I'm chief designer at Pagani.
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(bold music)
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- [Narrator] In the small Italian town
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of San Cesario sul Panaro,
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Horacio Pagani is leading
an automotive renaissance.
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- For the last 125
years of the automobile,
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the most special cars have come
from the visions of one man.
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- Horacio Pagani really
fancies himself an artist
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as much as an engineer.
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- It's one guy and it's
his vision of a supercar
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and it's a world crowded with supercars.
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- [Narrator] This is the
home of Pagani Automobili,
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where Horacio Pagani has set
out to do the unthinkable,
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build his very own supercar company.
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- Pagani kind of came out of nowhere,
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much like Lamborghini
did many, many years ago.
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- [Narrator] In 1999,
at the Geneva Auto Show,
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Pagani takes the world by storm when
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he introduces his very
first car, the Zonda.
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(speaking in Italian)
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- [Interpreter] I was
at Geneva Motor Show,
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the quintessential automotive show
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amongst all the car exhibitions,
with a car designed,
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built, and planned by me.
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- [Narrator] The machine wows,
critics and car fans alike.
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- All of a sudden, here's
this car that's so great
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to look at and to listen to and observe
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and touch and feel that it
captured the imagination
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of car people all over the world.
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- [Narrator] The Zonda
is an ultra lightweight,
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mid-engine exotic,
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featuring a hand-built
Mercedes-Benz AMG V12.
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The machine becomes a poster child
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for a new automotive term, the hypercar.
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(speaking in Italian)
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- [Interpreter] I'm very pleased
that because of the Zonda,
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a new category has been
created, the hypercar.
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(engine roaring)
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- [Narrator] For years, the
number of machines capable
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of breaking the 300-kilometer
per hour barrier was small
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and for good reason.
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At that speed a car covers the length
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of a football field nearly every second.
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00:04:01,380 --> 00:04:03,990
- Supercars back in
the '80s, could do 150,
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180 miles an hour, maybe.
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Now your standard supercar
will do over 200 miles an hour.
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We've started using the term hypercars.
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- [Narrator] One of the cars
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that helps define the new
term is the Pagani Zonda.
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(speaking in Italian)
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- [Interpreter] Until the
Zonda, hypercars didn't exist.
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After the Zonda, we now have the hypercar.
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- We're calling these hypercars
for lack of a better word
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'cause we're well over 700 horsepower.
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Just extreme territory, extreme cost,
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extreme power, extreme performance.
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Supercar isn't a strong enough
word, it's a hypercar now.
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(speaking in Italian)
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- [Interpreter] The 2000s
were very prolific years
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in the hypercar world.
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Those years saw the birth
of extraordinary vehicles,
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built by the premier designers.
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- [Narrator] Today there
are at least 30 cars
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that can break 321 kilometers per hour.
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The term hypercar distinguishes
the truly high performance
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and exclusive from the
merely out of reach.
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- I'd like to think that a
hypercars are more exclusive.
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What hypercars do differently is,
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they make the whole experience special.
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The inside's nice, they're
really crafted well.
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They're beautiful, they're not
just there to go crazy fast.
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- [Narrator] At first, both Horacio
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and his Zonda are dismissed by critics,
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since the company has no track record.
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- When we first saw the
Zonda, we all kind of thought,
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"Oh, that's interesting
looking, we'll never see it."
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- [Narrator] While the
Zonda shocks the world,
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its success shouldn't.
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Horacio Pagani has been beating the odds
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for a very long time.
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(engine roaring)
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Born on the 10th of
November, 1955 in Argentina,
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Horacio builds his first
race car at the age of 20.
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By 1983, his passion for speed brings him
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to Italy as the chief of
engineering at Lamborghini.
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His crowning achievement
is the Countach Evoluzione,
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the world's first car
with a carbon fiber frame.
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Horacio sees lightweight carbon fiber
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as the future of the supercar genre.
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His bosses at Lamborghini disagree.
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So in 1991, Horacio leaves
to start his own firm.
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- It takes a strong
person to form a company
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and stick to what you want and make sure
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that the final product comes out looking
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like what you wanted it to.
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With all the compromises
inherent in engineering a car.
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- [Narrator] Horacio's vision
is to do the impossible,
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start his own supercar company,
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a feat that doesn't happen very often
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in the automotive world.
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- Pagani has created a brand
out of out of really, nothing.
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And it's an amazing thing.
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- Pagani is a little bit
more on the side of art
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and theater than perhaps
some of the other titans
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of the automotive industry,
but he's definitely one of 'em.
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- [Narrator] Exact figures are elusive,
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but in the brand's first
15 years of existence,
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they sell around 150 Zondas.
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- You're never gonna see another Pagani
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at a red light next to you,
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00:07:06,660 --> 00:07:08,643
and I think that's part of the appeal.
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- [Narrator] Those 150 machines
only end up in the hands
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of the wealthiest
individuals in the world.
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00:07:17,100 --> 00:07:19,620
- Pagani exists in a really rarefied air.
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Only the richest guys in the world
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who really love cars, have one of these.
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- [Narrator] Owning a Pagani not
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only requires tremendous wealth,
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but also an appreciation
for the machine's styling.
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- Pagani has sort of carved out a niche
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in that world and he's
building his own thing
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and his customers are sort
of part of that vision now.
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- [Narrator] 15 Years after
the machine's introduction,
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the Zonda is growing long in the tooth,
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and when you build only one model
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that can spell financial disaster.
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- The biggest risk for Horacio Pagani is
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that people get tired of Paganis.
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He's got a very niche business.
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He's selling a small number
of extremely expensive,
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hand-built cars to
extremely wealthy customers
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and extremely wealthy customers can
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sometimes be very fickle.
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- [Narrator] With the Zonda aging,
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Pagani's ultra-exclusive customers
clamor for a new machine.
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- I mean, you've gotta
have a follow up act.
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- [Narrator] Horacio Pagani
has spent 15 years basking
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in the glory of a
universally revered hypercar.
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Now he needs a follow-up.
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His answer is to start from scratch,
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focusing not just on
higher performance figures,
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but also a greater artistic expression.
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(speaking in Italian)
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- [Interpreter] To be immersed in all
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of the details, even the most hidden,
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to try to convey the art behind it.
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- [Narrator] It takes five arduous years
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to perfect the Huayra's styling.
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(speaking in Italian)
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- [Interpreter] This car needs to express
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all the creativity in my imagination
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and that of my team, and all
of the highly skilled labor
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and artistry of all the
artisans who work at Pagani
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and at our partners.
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- [Narrator] The Pagani
design team creates
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eight scale models as well
as two full-size models.
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Each evolves the machine's
look until Horacio is
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finally satisfied.
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(speaking in Italian)
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- [Interpreter] When I
thought of the Huayra,
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I thought of something different.
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A different engine inspired
by the idea of the width,
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different weight
distribution, measurements,
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suspension, frame, all
completely different.
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(fast-tempo music)
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- [Narrator] The body work
is styled by Horacio himself.
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00:10:04,380 --> 00:10:06,420
The standout feature is a two-part,
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00:10:06,420 --> 00:10:08,433
active aerodynamics system.
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00:10:09,856 --> 00:10:11,220
(speaking in Italian)
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00:10:11,220 --> 00:10:13,740
- [Interpreter] The new
challenge, this is the first car
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in the world with active aerodynamics.
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00:10:16,410 --> 00:10:19,650
These flaps move and the
car changes its distance
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from the ground because
it works like a wing.
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(engine roaring)
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- [Narrator] The machine
features airplane-inspired flaps
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at each corner.
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00:10:32,820 --> 00:10:35,490
The flaps move independently
and alter the amount
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of downforce the Huayra experiences.
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00:10:38,490 --> 00:10:40,380
Downforce is similar to the principle
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of lift that helps airplanes take off,
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only it's turned upside down.
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Instead of taking off,
downforce pushes a car
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00:10:48,780 --> 00:10:50,055
into the ground.
220
00:10:50,055 --> 00:10:53,340
(speaking in Italian)
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00:10:53,340 --> 00:10:55,890
- [Interpreter] The
people working on my team,
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00:10:55,890 --> 00:11:00,890
they can perceive the laws
of physics, geometry, math,
223
00:11:01,080 --> 00:11:06,080
science, technology all
through an artistic lens.
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00:11:06,403 --> 00:11:07,860
(engine roaring)
225
00:11:07,860 --> 00:11:08,693
- [Narrator] The second part
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00:11:08,693 --> 00:11:10,890
of the aerodynamic
system is harder to see,
227
00:11:10,890 --> 00:11:13,230
but perhaps even more important,
228
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the suspension automatically
lowers the front of the machine
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to increase the Huayra's angle of attack.
230
00:11:19,350 --> 00:11:20,640
Together the two parts
231
00:11:20,640 --> 00:11:23,940
of the active aerodynamic
system reduce drag.
232
00:11:28,241 --> 00:11:30,340
Drag is the amount of
resistance an object faces
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00:11:30,340 --> 00:11:35,127
as it travels through the air.
234
00:11:35,127 --> 00:11:37,862
The lower the drag, the
easier it is to slice
235
00:11:37,862 --> 00:11:42,393
through the wind and the faster it can go.
236
00:11:45,150 --> 00:11:48,180
The Huayra's two-pronged
approach reduces the coefficient
237
00:11:48,180 --> 00:11:53,180
of drag from 0.37 to 0.31,
238
00:11:53,250 --> 00:11:57,518
effectively shrinking the
machine in size by one-sixth.
239
00:11:57,518 --> 00:12:00,435
(tires screeching)
240
00:12:10,560 --> 00:12:14,550
Davide Testi is the chief
test driver for the brand.
241
00:12:14,550 --> 00:12:17,430
He's responsible for
testing every component
242
00:12:17,430 --> 00:12:18,990
of the new machine.
243
00:12:18,990 --> 00:12:21,480
- Eight years ago, Mr.
Pagani started thinking
244
00:12:21,480 --> 00:12:24,210
about of the new car and after this
245
00:12:24,210 --> 00:12:25,983
we can start the project.
246
00:12:30,180 --> 00:12:31,920
- [Narrator] Davide
tests the the new machine
247
00:12:31,920 --> 00:12:33,453
for four years.
248
00:12:34,410 --> 00:12:38,133
- It's not too easy to build
another supercar like Zonda.
249
00:12:44,580 --> 00:12:47,730
- [Narrator] He drives over
one million kilometers in one
250
00:12:47,730 --> 00:12:49,743
of five Huayra prototypes.
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00:12:51,390 --> 00:12:53,790
That's 46 times the average distance
252
00:12:53,790 --> 00:12:57,150
an American travels per year in a car.
253
00:12:57,150 --> 00:12:59,700
- It's very strange because it is like,
254
00:12:59,700 --> 00:13:02,720
the first meeting with
a new girl, you know?
255
00:13:02,720 --> 00:13:05,137
(bold music)
256
00:13:14,500 --> 00:13:17,070
- [Narrator] After seven
years of hard work,
257
00:13:17,070 --> 00:13:20,193
the Huayra is introduced
to the world in 2011.
258
00:13:22,980 --> 00:13:25,860
It immediately puts other
exotic car manufacturers
259
00:13:25,860 --> 00:13:28,230
on notice, raising the bar in
260
00:13:28,230 --> 00:13:30,570
every measurable automotive category.
261
00:13:30,570 --> 00:13:33,750
- When it debuted in Geneva,
it was the star of the show.
262
00:13:33,750 --> 00:13:34,821
Everyone was surrounding it
263
00:13:34,821 --> 00:13:35,654
and everyone wanted to check out
264
00:13:35,654 --> 00:13:37,018
every single little tiny detail.
265
00:13:37,018 --> 00:13:39,768
(engine roaring)
266
00:13:41,770 --> 00:13:43,560
- [Narrator] The Huayra blasts from zero
267
00:13:43,560 --> 00:13:47,793
to a hundred kilometers per
hour, in just 3.2 seconds.
268
00:13:50,550 --> 00:13:54,723
It hits 200 kilometers per
hour in just 9.8 seconds.
269
00:13:55,812 --> 00:13:58,800
(engine roaring)
270
00:13:58,800 --> 00:14:01,230
In a mere 25.8 seconds,
271
00:14:01,230 --> 00:14:04,304
it crosses the 300
kilometer per hour mark.
272
00:14:04,304 --> 00:14:07,054
(engine roaring)
273
00:14:09,090 --> 00:14:12,333
That's faster than a jumbo jet at takeoff.
274
00:14:15,360 --> 00:14:17,850
To power the Huayra,
Pagani once again turns
275
00:14:17,850 --> 00:14:21,213
to one of the most legendary
automotive brands in the world.
276
00:14:24,810 --> 00:14:26,100
- So the engine comes from Mercedes-Benz,
277
00:14:26,100 --> 00:14:28,200
it comes from their
performance subsidiary AMG.
278
00:14:28,200 --> 00:14:30,390
- We have many things to offer for him,
279
00:14:30,390 --> 00:14:33,723
because love for details
is is what we like, too.
280
00:14:35,070 --> 00:14:35,903
- [Narrator] When Horacio
281
00:14:35,903 --> 00:14:37,410
first discusses the new machine
282
00:14:37,410 --> 00:14:41,190
with the famed engine
tuners, he asks for a newer,
283
00:14:41,190 --> 00:14:43,530
more powerful V12 engine.
284
00:14:43,530 --> 00:14:46,440
- The Pagani V12 is a very interesting
285
00:14:46,440 --> 00:14:48,000
and exciting story for AMG.
286
00:14:48,000 --> 00:14:51,030
We got the order to make the
highest performing engine
287
00:14:51,030 --> 00:14:53,040
we ever made and that was the challenge
288
00:14:53,040 --> 00:14:54,600
we are searching for every day.
289
00:14:54,600 --> 00:14:55,530
- [Narrator] The team spends
290
00:14:55,530 --> 00:14:59,013
over 1,000 days exploring possibilities.
291
00:15:00,300 --> 00:15:04,110
Their response is simply called the M158.
292
00:15:04,110 --> 00:15:05,220
- AMG's special because they've
293
00:15:05,220 --> 00:15:06,870
always concentrated on insanity.
294
00:15:06,870 --> 00:15:10,020
AMG stuff has always been about lunacy.
295
00:15:10,020 --> 00:15:12,600
This company exists to make insane cars,
296
00:15:12,600 --> 00:15:15,330
insane engines and you know the proof is
297
00:15:15,330 --> 00:15:17,373
that it wound up in an insane Pagani.
298
00:15:19,650 --> 00:15:23,755
- [Narrator] AMG's solution
is to add turbochargers,
299
00:15:23,755 --> 00:15:25,770
(engine roaring)
300
00:15:25,770 --> 00:15:27,626
something that Horacio
Pagani isn't keen on
301
00:15:27,626 --> 00:15:30,660
because historically it adds a small delay
302
00:15:30,660 --> 00:15:33,060
in throttle response, called turbo lag.
303
00:15:33,060 --> 00:15:35,790
- There's a the special turbo
lag, everybody knows it.
304
00:15:35,790 --> 00:15:37,223
We don't like it and nobody wants
305
00:15:37,223 --> 00:15:39,173
to feel the turbo lag, of course.
306
00:15:39,173 --> 00:15:41,070
(engine roaring)
307
00:15:41,070 --> 00:15:42,060
- [Narrator] The turbochargers
308
00:15:42,060 --> 00:15:44,373
also offer tremendous efficiency.
309
00:15:45,510 --> 00:15:49,140
The Huayra uses around 20
liters per hundred kilometers,
310
00:15:49,140 --> 00:15:51,900
unheard of fuel economy for a hypercar.
311
00:15:51,900 --> 00:15:53,490
- Normally it's not so easy in the life
312
00:15:53,490 --> 00:15:55,680
of engineers to have two advantages,
313
00:15:55,680 --> 00:15:58,470
but in this case, we have more
power and less consumption.
314
00:15:58,470 --> 00:16:00,213
We don't have much time to do it.
315
00:16:00,213 --> 00:16:02,463
That was a little bit,
a little bit pressure.
316
00:16:06,780 --> 00:16:09,690
- [Narrator] It takes
the AMG team three years
317
00:16:09,690 --> 00:16:11,430
to perfect the power plant.
318
00:16:11,430 --> 00:16:13,560
- It's Mercedes's most
powerful modern engine
319
00:16:13,560 --> 00:16:16,010
and in the Pagani, it
makes even more horsepower.
320
00:16:17,709 --> 00:16:19,680
- [Narrator] Pagani's V12 produces
321
00:16:19,680 --> 00:16:23,277
almost twice as much
torque as a Ferrari 458,
322
00:16:23,277 --> 00:16:27,363
and two and a half times the
grunt in a base Porsche 911.
323
00:16:29,820 --> 00:16:33,750
All that power is built
in a very artisanal way
324
00:16:33,750 --> 00:16:36,750
by one man on one assembly line.
325
00:16:36,750 --> 00:16:38,970
- It's not a regular
production line engine,
326
00:16:38,970 --> 00:16:40,620
it's one guy who builds this engine
327
00:16:40,620 --> 00:16:42,420
and that's something really special.
328
00:16:43,560 --> 00:16:44,780
- [Narrator] Building the Huayra's engine,
329
00:16:44,780 --> 00:16:47,193
is the responsibility of Michael Kubler.
330
00:16:49,513 --> 00:16:51,690
One of just two men who are allowed
331
00:16:51,690 --> 00:16:53,640
to put Pagani engines together.
332
00:16:53,640 --> 00:16:55,530
- It's really an honor
to be one of the two
333
00:16:55,530 --> 00:16:58,110
who are able and allowed to build it.
334
00:16:58,110 --> 00:17:00,180
- [Narrator] Even when you
are a talented engine builder,
335
00:17:00,180 --> 00:17:04,320
handcrafting one of the
rarest V12s in the world,
336
00:17:04,320 --> 00:17:06,450
you still get starstruck.
337
00:17:06,450 --> 00:17:08,820
- I've met him once when he has showed
338
00:17:08,820 --> 00:17:10,787
us his Pagani Huayra.
339
00:17:11,850 --> 00:17:15,720
I'm a petrol head and to
see one other petrol head
340
00:17:15,720 --> 00:17:18,360
who has passion for cars, it's crazy.
341
00:17:18,360 --> 00:17:19,193
It's an honor.
342
00:17:19,193 --> 00:17:20,370
- [Narrator] From start to finish,
343
00:17:20,370 --> 00:17:24,540
it takes just eight hours to
build a Pagani V12 engine.
344
00:17:24,540 --> 00:17:27,543
That's roughly 90 horsepower per hour.
345
00:17:29,820 --> 00:17:32,703
And there are more than 500 parts.
346
00:17:33,930 --> 00:17:36,810
The first step is swinging
the massive engine block
347
00:17:36,810 --> 00:17:39,000
onto a specially designed cart.
348
00:17:39,000 --> 00:17:41,264
- After that, we get
the crank shaft in it.
349
00:17:41,264 --> 00:17:44,014
(rhythmic music)
350
00:17:57,093 --> 00:18:01,760
- [Narrator] Then it's time
for 12 very special pistons.
351
00:18:02,670 --> 00:18:04,720
Each one installed by hand.
352
00:18:06,190 --> 00:18:09,033
- After the crank shaft
we made the pistons.
353
00:18:10,560 --> 00:18:12,660
- [Narrator] The timing chain is added,
354
00:18:12,660 --> 00:18:16,863
oil pan and cylinder heads.
355
00:18:18,510 --> 00:18:21,993
Michael installs the steering
case and engine covers.
356
00:18:24,000 --> 00:18:26,760
Finally, the brightest piece on the engine
357
00:18:26,760 --> 00:18:30,540
and it's most important,
the turbochargers.
358
00:18:30,540 --> 00:18:32,370
- The turbocharger takes the air that
359
00:18:32,370 --> 00:18:34,290
normally comes into the engine,
360
00:18:34,290 --> 00:18:37,983
compresses the air and brings
it compressed into the engine.
361
00:18:41,010 --> 00:18:42,420
- [Narrator] The turbochargers force
362
00:18:42,420 --> 00:18:44,760
two times as much air into the engine
363
00:18:44,760 --> 00:18:47,013
as a normally aspirated power plant.
364
00:18:48,510 --> 00:18:49,950
During a top speed run,
365
00:18:49,950 --> 00:18:54,093
the engine will consume 400
liters of oxygen per hour.
366
00:18:57,270 --> 00:19:00,810
That's 70% Of the amount of
oxygen a human being breathes
367
00:19:00,810 --> 00:19:01,953
in a single day.
368
00:19:04,890 --> 00:19:07,380
- After the turbo, the air intake,
369
00:19:07,380 --> 00:19:10,170
which is very special for the
Pagani Huayra has a bigger one
370
00:19:10,170 --> 00:19:12,817
than the other V12 engines from AMG.
371
00:19:13,802 --> 00:19:17,640
After the air intake, we have
the gold cover like this.
372
00:19:17,640 --> 00:19:20,163
What is a symbol of art, would I say.
373
00:19:21,900 --> 00:19:24,933
- [Narrator] Engines are run
at full speed for 30 minutes,
374
00:19:26,580 --> 00:19:29,373
then the massive engine heads to Italy.
375
00:19:35,310 --> 00:19:38,310
While the engine is being
shipped, in another part of Italy,
376
00:19:41,850 --> 00:19:46,530
over 400 unique parts are
exquisitely CNC-milled
377
00:19:46,530 --> 00:19:48,000
by sub-supplier Aspa.
378
00:19:51,980 --> 00:19:52,813
(speaking in Italian)
379
00:19:52,813 --> 00:19:55,530
- [Interpreter] Here at Aspa,
we manufacture many parts
380
00:19:55,530 --> 00:19:57,333
for Pagani automobiles.
381
00:20:01,380 --> 00:20:04,410
- [Narrator] What lies within
these walls is a candy store
382
00:20:04,410 --> 00:20:06,753
of the choicest automotive bits.
383
00:20:07,627 --> 00:20:08,760
(speaking in Italian)
384
00:20:08,760 --> 00:20:11,280
- [Interpreter] You might
say the pieces are artisanal
385
00:20:11,280 --> 00:20:13,920
but achieved by industrial means
386
00:20:13,920 --> 00:20:17,010
because these are very
small batches produced
387
00:20:17,010 --> 00:20:18,930
with great precision,
388
00:20:18,930 --> 00:20:22,583
a precision that even
transcends industrial standards.
389
00:20:22,583 --> 00:20:25,416
(dramatic music)
390
00:20:29,220 --> 00:20:30,990
- [Narrator] Not only
are the parts extreme,
391
00:20:30,990 --> 00:20:32,763
but the tolerances are, too.
392
00:20:34,380 --> 00:20:36,110
- [Interpreter] The
tolerances requested are
393
00:20:36,110 --> 00:20:39,801
on the order of thousands
of millimeters, microns.
394
00:20:39,801 --> 00:20:42,551
(dramatic music)
395
00:20:44,320 --> 00:20:47,160
- [Narrator] 1000th of a
millimeter, or one micron,
396
00:20:47,160 --> 00:20:49,773
is a little smaller
than a spiderweb strand.
397
00:20:50,666 --> 00:20:52,140
(speaking in Italian)
398
00:20:52,140 --> 00:20:54,540
- Absolutely it's a modern sculpture.
399
00:20:54,540 --> 00:20:57,480
Obviously, we can't compare
ourselves to Michelangelo
400
00:20:57,480 --> 00:20:58,980
because he worked with his hands.
401
00:20:58,980 --> 00:21:00,960
That was much more difficult.
402
00:21:00,960 --> 00:21:04,020
We can say this is a modern sculpture,
403
00:21:04,020 --> 00:21:06,483
achieved using CNC machines.
404
00:21:07,515 --> 00:21:10,015
(soft music)
405
00:21:13,980 --> 00:21:16,200
- [Narrator] Aspa applies
that level of precision
406
00:21:16,200 --> 00:21:17,850
to over 400 parts for the Huayra.
407
00:21:20,070 --> 00:21:24,210
CNC-milled parts aren't just
good for outside appearances,
408
00:21:24,210 --> 00:21:26,760
inside the cabin, the
ignition key is milled
409
00:21:26,760 --> 00:21:31,733
from aluminum as well at
a cost of 2,900 Euros.
410
00:21:35,010 --> 00:21:38,040
When all those expensive
pieces are finally finished,
411
00:21:38,040 --> 00:21:41,804
it's time to ship them to San
Cesario sul Panaro, Italy.
412
00:21:41,804 --> 00:21:44,354
(engine roaring)
413
00:21:44,354 --> 00:21:47,104
(rhythmic music)
414
00:21:48,660 --> 00:21:50,970
Automotive visionary Horacio Pagani,
415
00:21:50,970 --> 00:21:53,400
has spent seven years trying once again
416
00:21:53,400 --> 00:21:56,670
to push the boundaries
of the hypercar envelope.
417
00:21:56,670 --> 00:21:58,590
- We're at a point in the
history of the automobile where
418
00:21:58,590 --> 00:21:59,550
everything is fast.
419
00:21:59,550 --> 00:22:01,920
When you have a family
sedan that can keep up
420
00:22:01,920 --> 00:22:03,900
with a 10-year-old supercar,
421
00:22:03,900 --> 00:22:05,010
what are you gonna call the stuff
422
00:22:05,010 --> 00:22:06,510
that's one step ahead of that?
423
00:22:07,950 --> 00:22:11,040
- [Narrator] Pagani stays ahead
of the competition one cut,
424
00:22:11,040 --> 00:22:14,190
one bolt, and one car at a time.
425
00:22:14,190 --> 00:22:17,419
Inside of a facility located
on a tiny side street
426
00:22:17,419 --> 00:22:22,419
in a small industrial park,
where 53 craftspeople endeavor
427
00:22:23,760 --> 00:22:25,620
to be perfect.
428
00:22:25,620 --> 00:22:29,886
While the building might be
small, the ambition is grand.
429
00:22:29,886 --> 00:22:32,002
(speaking in Italian)
430
00:22:32,002 --> 00:22:33,810
- [Interpreter] The
Huayra brings together so
431
00:22:33,810 --> 00:22:36,528
many new technologies, particularly
432
00:22:36,528 --> 00:22:39,810
in the realm of composite materials.
433
00:22:39,810 --> 00:22:42,420
Technologies that have
been studied for years.
434
00:22:42,420 --> 00:22:44,820
I've worked with them for 30 years.
435
00:22:44,820 --> 00:22:46,320
- [Narrator] Horacio Pagani's passion
436
00:22:46,320 --> 00:22:48,783
for carbon fiber starts as a young man.
437
00:22:50,008 --> 00:22:52,893
For the next 30 years
he masters his craft.
438
00:22:53,760 --> 00:22:57,810
His specialty is creating
a carbon fiber monocoque.
439
00:22:57,810 --> 00:22:59,640
- A monocoque is a carbon fiber tub.
440
00:22:59,640 --> 00:23:01,290
It's basically the passenger compartment
441
00:23:01,290 --> 00:23:02,430
into the safety cell.
442
00:23:02,430 --> 00:23:03,990
- [Narrator] Monocoques
are first developed
443
00:23:03,990 --> 00:23:06,360
for Formula One race cars.
444
00:23:06,360 --> 00:23:09,900
Eventually they find their
way into exotic hypercars.
445
00:23:09,900 --> 00:23:11,903
- It's basically how race cars are built.
446
00:23:15,900 --> 00:23:17,370
- [Narrator] Inside the Pagani factory,
447
00:23:17,370 --> 00:23:21,469
crafts people build the Huayra's
carbon fiber tub by hand.
448
00:23:21,469 --> 00:23:22,302
(speaking in Italian)
449
00:23:22,302 --> 00:23:23,135
- [Interpreter] We are in the section
450
00:23:23,135 --> 00:23:25,893
where we construct the
carbon fiber components.
451
00:23:27,270 --> 00:23:28,680
- [Narrator] Carbon fiber, monocoques are
452
00:23:28,680 --> 00:23:33,680
extremely expensive to build,
but Pagani's cost even more.
453
00:23:34,140 --> 00:23:37,590
- Pagani weaves in titanium
and the titanium makes
454
00:23:37,590 --> 00:23:40,440
that mat stronger, so the
plastic portion is less.
455
00:23:40,440 --> 00:23:43,380
Less plastic means less
weight and more strength.
456
00:23:43,380 --> 00:23:44,400
- [Narrator] The carbon fiber
457
00:23:44,400 --> 00:23:48,090
titanium monocoque is the
company's signature feature.
458
00:23:48,090 --> 00:23:51,060
Every single one is made in-house.
459
00:23:51,060 --> 00:23:52,770
- Pagani doing all their carbon fiber work
460
00:23:52,770 --> 00:23:55,533
in-house is an incredibly
unique thing today.
461
00:23:57,930 --> 00:24:01,255
- [Narrator] The process
starts with a roll of cloth.
462
00:24:01,255 --> 00:24:04,005
(rhythmic music)
463
00:24:05,247 --> 00:24:06,750
(speaking in Italian)
464
00:24:06,750 --> 00:24:08,580
- [Interpreter] Now
we're looking at the area
465
00:24:08,580 --> 00:24:11,670
where the material is
cut, which takes place
466
00:24:11,670 --> 00:24:15,420
in a separate room from the
regular production process.
467
00:24:15,420 --> 00:24:20,420
Our material, our carbon
fiber, it comes to us in rolls.
468
00:24:20,700 --> 00:24:22,770
- It's basically a bolt of cloth and glue
469
00:24:22,770 --> 00:24:24,240
and you put those two things together
470
00:24:24,240 --> 00:24:27,186
and you get an incredibly
lightweight and strong structure.
471
00:24:27,186 --> 00:24:29,936
(rhythmic music)
472
00:24:34,140 --> 00:24:36,060
- [Narrator] They use a
custom cutting machine
473
00:24:36,060 --> 00:24:39,423
to maximize the material and limit waste.
474
00:24:41,160 --> 00:24:44,010
Once shapes are cut,
unique kits are made up
475
00:24:44,010 --> 00:24:46,937
of 222 components.
476
00:24:46,937 --> 00:24:50,444
(speaking in Italian)
477
00:24:50,444 --> 00:24:53,280
- [Interpreter] The Huayra
is made up of 222 components,
478
00:24:53,280 --> 00:24:54,630
made of composites.
479
00:24:54,630 --> 00:24:56,790
Each component is made up of, on average,
480
00:24:56,790 --> 00:24:59,070
four layers of carbon fiber.
481
00:24:59,070 --> 00:25:01,080
I say on average because some
482
00:25:01,080 --> 00:25:03,750
of the components are made
up of many more layers,
483
00:25:03,750 --> 00:25:06,030
but I can't say much more about that
484
00:25:06,030 --> 00:25:07,533
because it's a trade secret.
485
00:25:08,460 --> 00:25:09,930
- [Narrator] Once the
carbon fiber kits are
486
00:25:09,930 --> 00:25:11,190
done being prepped,
487
00:25:11,190 --> 00:25:14,045
they head to what's called the clean room.
488
00:25:14,045 --> 00:25:15,510
(speaking in Italian)
489
00:25:15,510 --> 00:25:16,770
- [Interpreter] In this department,
490
00:25:16,770 --> 00:25:20,730
the pre-cut carbon fiber
skins are applied to the mold.
491
00:25:20,730 --> 00:25:22,681
This is where the piece takes shape.
492
00:25:22,681 --> 00:25:25,431
(rhythmic music)
493
00:25:27,870 --> 00:25:29,340
- [Narrator] The precut shapes are applied
494
00:25:29,340 --> 00:25:34,153
to a mold and resin is added
before pressure is applied.
495
00:25:34,153 --> 00:25:35,820
(speaking in Italian)
496
00:25:35,820 --> 00:25:37,230
- [Interpreter] Once we finish the process
497
00:25:37,230 --> 00:25:40,350
we call lamination, that
is the multi-layer phase,
498
00:25:40,350 --> 00:25:42,750
all of these layers are pressed together.
499
00:25:42,750 --> 00:25:43,680
Why?
500
00:25:43,680 --> 00:25:44,970
To create a vacuum.
501
00:25:44,970 --> 00:25:46,770
- It takes five sheets of carbon titanium
502
00:25:46,770 --> 00:25:48,993
to make one Pagani Huayra tub.
503
00:25:51,450 --> 00:25:53,670
- [Narrator] The sheets
of carbon titanium used
504
00:25:53,670 --> 00:25:57,420
in the Huayra make posh
wallpaper look inexpensive.
505
00:25:57,420 --> 00:26:00,870
- Just one sheet of this
carbon titanium weave is $500
506
00:26:00,870 --> 00:26:03,470
per square meter and it's
only one millimeter thick.
507
00:26:05,730 --> 00:26:07,440
- [Narrator] After the
molds are vacuum sealed,
508
00:26:07,440 --> 00:26:09,240
they're ready for the autoclave,
509
00:26:09,240 --> 00:26:12,060
a large oven where heat
and pressure combine
510
00:26:12,060 --> 00:26:14,958
to bake the Huayra's carbon fiber parts.
511
00:26:14,958 --> 00:26:15,791
(speaking in Italian)
512
00:26:15,791 --> 00:26:17,340
- [Interpreter] Now we are in the section
513
00:26:17,340 --> 00:26:20,733
where the components are
placed inside the autoclave.
514
00:26:26,070 --> 00:26:27,960
- [Narrator] The autoclave
cooks Huayra pieces
515
00:26:27,960 --> 00:26:31,780
between 120 and 145 degrees Celsius.
516
00:26:31,780 --> 00:26:34,560
(speaking in Italian)
517
00:26:34,560 --> 00:26:36,480
- [Interpreter] This piece here,
518
00:26:36,480 --> 00:26:41,480
if we expose this to 150
degrees Celsius for four hours,
519
00:26:41,610 --> 00:26:44,310
it will become deformed and the resin,
520
00:26:44,310 --> 00:26:47,793
which has hardened, will return
to a consistency of honey.
521
00:26:48,960 --> 00:26:50,310
- To make a carbon fiber piece,
522
00:26:50,310 --> 00:26:53,220
you basically take this
mat of carbon fiber fabric,
523
00:26:53,220 --> 00:26:55,470
you cut it to the right size
and you put it in the mold.
524
00:26:55,470 --> 00:26:56,910
You squeeze down on it really hard
525
00:26:56,910 --> 00:26:58,313
and you bake it in a vacuum.
526
00:26:58,313 --> 00:27:00,980
(tools buzzing)
527
00:27:05,340 --> 00:27:08,440
- [Narrator] Each carbon
fiber body part is hand-fitted
528
00:27:09,840 --> 00:27:12,900
and expertly shaped in a
quality control department
529
00:27:12,900 --> 00:27:15,840
that's more high-tech
laboratory than factory.
530
00:27:15,840 --> 00:27:18,540
- Carbon fiber as a fabric is beautiful,
531
00:27:18,540 --> 00:27:20,100
but to get the pieces to match up
532
00:27:20,100 --> 00:27:22,410
when you have this
three-dimensional weave is not easy
533
00:27:22,410 --> 00:27:24,720
and the seams on this car are invisible.
534
00:27:24,720 --> 00:27:26,640
Their pieces are matched
up against each other.
535
00:27:26,640 --> 00:27:27,840
That's what you're paying for.
536
00:27:27,840 --> 00:27:29,760
If you're the type of
person to understand that,
537
00:27:29,760 --> 00:27:31,160
you'll really appreciate it.
538
00:27:34,080 --> 00:27:35,820
- I mean, you see the way
the carbon fiber weave
539
00:27:35,820 --> 00:27:37,950
is all fitted together,
how it all works together.
540
00:27:37,950 --> 00:27:40,830
It's just impeccable, impeccable detail.
541
00:27:40,830 --> 00:27:41,670
- [Narrator] The importance
542
00:27:41,670 --> 00:27:44,910
of the carbon fiber can't be understated.
543
00:27:44,910 --> 00:27:46,950
- [Interpreter] This
brick you see represents
544
00:27:46,950 --> 00:27:49,020
what we are doing with our vehicle.
545
00:27:49,020 --> 00:27:51,450
It's a brick that weighs
less than a kilogram
546
00:27:51,450 --> 00:27:53,490
and it has structural characteristics
547
00:27:53,490 --> 00:27:55,710
that are identical to this steel,
548
00:27:55,710 --> 00:27:57,900
which weighs four kilograms.
549
00:27:57,900 --> 00:28:00,733
(engines roaring)
550
00:28:02,910 --> 00:28:03,743
- [Narrator] The four-to-one
551
00:28:03,743 --> 00:28:07,773
weight savings helps the
Huayra reach incredible speeds.
552
00:28:11,220 --> 00:28:13,410
Once the pieces are
perfectly fit together,
553
00:28:13,410 --> 00:28:18,210
the bodywork heads to Paint,
while the monocoque heads
554
00:28:18,210 --> 00:28:19,713
to the final assembly area.
555
00:28:20,944 --> 00:28:23,694
(rhythmic music)
556
00:28:25,440 --> 00:28:27,240
- We are on the first station
557
00:28:27,240 --> 00:28:29,490
for the assembly line
for the Pagani Huayra.
558
00:28:29,490 --> 00:28:32,040
We can see some of the component here.
559
00:28:32,040 --> 00:28:33,603
This is the front chassis.
560
00:28:36,510 --> 00:28:38,220
- Well, it's an amazing
thing to put together, a car.
561
00:28:38,220 --> 00:28:41,163
A car has more parts than
you can probably imagine.
562
00:28:43,410 --> 00:28:45,060
- [Narrator] Ordinary
automobiles are made up
563
00:28:45,060 --> 00:28:47,790
of around 3,000 parts.
564
00:28:47,790 --> 00:28:50,580
The Huayra has over 4,700.
565
00:28:50,580 --> 00:28:52,260
- When they say there's 50% more parts
566
00:28:52,260 --> 00:28:54,540
in a Pagani than there
is in a typical car,
567
00:28:54,540 --> 00:28:56,490
it's really not that surprising
because there's parts
568
00:28:56,490 --> 00:28:57,780
on top of parts on top of parts.
569
00:28:57,780 --> 00:28:58,620
- [Narrator] Each part speaks
570
00:28:58,620 --> 00:29:03,090
to one man's obsessive vision
to create automotive art.
571
00:29:03,090 --> 00:29:04,260
- I'm not gonna diagnose the guy,
572
00:29:04,260 --> 00:29:06,780
but he certainly seems to
be on the OCD spectrum.
573
00:29:06,780 --> 00:29:09,750
The car is just that detailed and perfect.
574
00:29:09,750 --> 00:29:10,890
It's just crazy.
575
00:29:10,890 --> 00:29:12,330
I mean it's obsessive.
576
00:29:12,330 --> 00:29:14,250
- [Narrator] The attention
to detail is expressed
577
00:29:14,250 --> 00:29:17,160
by the handwork done
by expert craftspeople.
578
00:29:17,160 --> 00:29:18,120
- It's hand-assembled.
579
00:29:18,120 --> 00:29:20,460
Everything about this car
is meticulously thought out.
580
00:29:20,460 --> 00:29:23,280
The attention to detail in
the Pagani is off the charts,
581
00:29:23,280 --> 00:29:24,113
and that's what you would expect
582
00:29:24,113 --> 00:29:25,710
for a car that costs so much money
583
00:29:25,710 --> 00:29:27,824
and takes so long to build.
584
00:29:27,824 --> 00:29:30,574
(rhythmic music)
585
00:29:32,160 --> 00:29:33,480
- [Narrator] In a mass production factory,
586
00:29:33,480 --> 00:29:37,830
a new car can roll off
the line every 60 seconds.
587
00:29:37,830 --> 00:29:42,480
At Pagani, it takes three
months to build just one Huayra.
588
00:29:42,480 --> 00:29:44,310
- They have that kind
of buyer who's willing
589
00:29:44,310 --> 00:29:46,418
to wait for something that's perfect.
590
00:29:46,418 --> 00:29:49,335
(fast-tempo music)
591
00:29:56,190 --> 00:29:58,590
- Behind every Pagani component,
592
00:29:58,590 --> 00:30:00,720
there is the thinking that is art
593
00:30:00,720 --> 00:30:02,793
and chance can work together.
594
00:30:07,140 --> 00:30:09,960
- [Narrator] Every build
starts the same way,
595
00:30:09,960 --> 00:30:11,910
with the carbon fiber monocoque.
596
00:30:11,910 --> 00:30:14,730
- One feature that I believe
that is very interesting
597
00:30:14,730 --> 00:30:17,190
that the fuel tank, it is installed the
598
00:30:17,190 --> 00:30:19,293
inside the monocoque.
599
00:30:24,390 --> 00:30:27,190
- [Narrator] They move the
front subassembly into place,
600
00:30:31,080 --> 00:30:34,530
then bolt it together using
special titanium hardware.
601
00:30:34,530 --> 00:30:38,100
- Every titanium bolt has
the Pagani logo etched on it.
602
00:30:38,100 --> 00:30:39,300
I mean that's the kind of attention
603
00:30:39,300 --> 00:30:41,910
to detail that you just, you
don't see that anywhere else.
604
00:30:41,910 --> 00:30:44,100
- [Narrator] The obsession
with details comes
605
00:30:44,100 --> 00:30:45,663
with a heady price.
606
00:30:46,650 --> 00:30:51,650
A single titanium bolt costs 68 Euros,
607
00:30:51,810 --> 00:30:54,813
and the Huayra uses 1,200 bolts.
608
00:30:56,310 --> 00:30:58,413
Each is lined up precisely.
609
00:30:59,730 --> 00:31:01,710
- Titanium bolts that are all indexed
610
00:31:01,710 --> 00:31:04,440
in a certain way with the Pagani
logo laser-etched in them.
611
00:31:04,440 --> 00:31:07,500
- [Narrator] A single set
of titanium bolts is worth
612
00:31:07,500 --> 00:31:11,700
over 81,000 Euros, three times the average
613
00:31:11,700 --> 00:31:13,320
yearly salary in Italy.
614
00:31:13,320 --> 00:31:15,330
- You sort of get the feeling
that Horacio Pagani wants
615
00:31:15,330 --> 00:31:17,880
to use the best, most
expensive materials on his car.
616
00:31:17,880 --> 00:31:18,960
It's almost like the guy is looking
617
00:31:18,960 --> 00:31:20,343
for challenges for himself.
618
00:31:21,210 --> 00:31:22,890
- [Narrator] The front
subassembly also carries
619
00:31:22,890 --> 00:31:26,490
two of the Huayra's carbon
ceramic Brembo brakes.
620
00:31:26,490 --> 00:31:29,550
- We keep our vehicle with
a carbon fiber brakes.
621
00:31:29,550 --> 00:31:31,410
We have used the carbon fiber brakes
622
00:31:31,410 --> 00:31:33,900
because of the performance is higher
623
00:31:33,900 --> 00:31:36,120
than a standard brakes, let me say.
624
00:31:36,120 --> 00:31:37,980
- [Narrator] The 380 millimeter
625
00:31:37,980 --> 00:31:40,440
carbon ceramic brakes
give the Huayra awesome
626
00:31:40,440 --> 00:31:41,700
stopping power.
627
00:31:41,700 --> 00:31:44,880
- We can stop our car from
300 kilometers per hour,
628
00:31:44,880 --> 00:31:47,730
to zero in less of seven second.
629
00:31:47,730 --> 00:31:51,000
- [Narrator] And a single
brake disc is 1/10th the length
630
00:31:51,000 --> 00:31:53,460
of an entire Volkswagen beetle.
631
00:31:53,460 --> 00:31:54,720
- Typically, a car with a really,
632
00:31:54,720 --> 00:31:57,870
really great braking system has
four times the braking power
633
00:31:57,870 --> 00:31:58,703
of the engine.
634
00:32:00,300 --> 00:32:02,910
- [Narrator] Four times the
Huayra's V12 engine is equal
635
00:32:02,910 --> 00:32:05,460
to almost 3,000 horsepower.
636
00:32:05,460 --> 00:32:07,860
That's nearly two megawatts of energy,
637
00:32:07,860 --> 00:32:10,687
enough juice to power a thousand houses.
638
00:32:10,687 --> 00:32:15,030
It's taken Horacio Pagani seven long years
639
00:32:15,030 --> 00:32:17,670
to bring his newest
hypercar creation to life.
640
00:32:17,670 --> 00:32:20,370
But when you are building
automotive perfection
641
00:32:20,370 --> 00:32:23,820
for nearly a decade, Horacio
Pagani has been preparing
642
00:32:23,820 --> 00:32:27,450
to replace one of the first hypercars.
643
00:32:27,450 --> 00:32:31,020
His response is the Huayra,
a machine that can blast
644
00:32:31,020 --> 00:32:33,250
from zero to a hundred kilometers per hour
645
00:32:35,040 --> 00:32:39,963
in just 3.2 seconds, thanks
to an AMG V12 engine.
646
00:32:42,606 --> 00:32:46,410
The 730 horsepower V12 is bolted
647
00:32:46,410 --> 00:32:48,250
to the Huayra's monocoque chassis
648
00:32:49,440 --> 00:32:52,230
during rear subassembly installation,
649
00:32:52,230 --> 00:32:55,830
There's no clock ticking or
rush to get the job done.
650
00:32:55,830 --> 00:32:59,460
Each piece is hand-fitted
and then refitted
651
00:32:59,460 --> 00:33:01,140
until it's perfect.
652
00:33:01,140 --> 00:33:03,600
Even though putting the
Huayra together is a slow
653
00:33:03,600 --> 00:33:08,010
and methodical process,
shifting the machine is not.
654
00:33:08,010 --> 00:33:12,060
The transmission switches
gears in 60 milliseconds,
655
00:33:12,060 --> 00:33:14,100
half the time it would
take light to travel
656
00:33:14,100 --> 00:33:15,513
around the earth's equator.
657
00:33:18,390 --> 00:33:19,800
- The Huayra has a seven-speed,
658
00:33:19,800 --> 00:33:21,420
single-clutch automated manual.
659
00:33:21,420 --> 00:33:24,360
Basically, it's a manual
that is mechanized
660
00:33:24,360 --> 00:33:26,340
and robotized and it comes
from the same company
661
00:33:26,340 --> 00:33:28,140
that builds Formula One gear boxes.
662
00:33:28,140 --> 00:33:30,270
- [Narrator] Unlike
many high-end supercars,
663
00:33:30,270 --> 00:33:33,750
the Huayra doesn't use a
double-clutch transmission.
664
00:33:33,750 --> 00:33:34,830
- The official company line is
665
00:33:34,830 --> 00:33:37,230
that a dual-clutch unit
would've been too heavy.
666
00:33:38,310 --> 00:33:40,140
- [Narrator] When Pagani
engineers first study
667
00:33:40,140 --> 00:33:42,411
their transmission options, they discover
668
00:33:42,411 --> 00:33:45,870
that a dual-clutch
transmission adds 70 kilograms
669
00:33:45,870 --> 00:33:46,713
to the machine.
670
00:33:48,420 --> 00:33:51,483
Almost double the single-clutch
transmission's weight.
671
00:33:52,320 --> 00:33:55,470
- It's a single-clutch and
that means, rough shifts.
672
00:33:55,470 --> 00:33:57,090
You could probably argue that getting
673
00:33:57,090 --> 00:33:59,940
beat up a little bit, inside
the car, is what it's about.
674
00:34:02,250 --> 00:34:04,170
- [Narrator] The team shaves
weight on another piece
675
00:34:04,170 --> 00:34:08,940
of the drivetrain as well,
the titanium handmade exhaust.
676
00:34:08,940 --> 00:34:11,490
It weighs a mere 10 kilograms.
677
00:34:11,490 --> 00:34:13,440
- And you see that exhaust
and it wraps around
678
00:34:13,440 --> 00:34:15,570
and it comes into these
really special mufflers,
679
00:34:15,570 --> 00:34:18,390
you don't see these
mufflers on regular cars.
680
00:34:18,390 --> 00:34:20,190
These look like motorcycle mufflers.
681
00:34:21,660 --> 00:34:23,820
- [Narrator] The exhaust
is handmade in yet
682
00:34:23,820 --> 00:34:26,640
another piece of metal artwork.
683
00:34:26,640 --> 00:34:29,430
While work continues on
both ends of the machine,
684
00:34:29,430 --> 00:34:32,950
other craftsmen focus on the interior...
685
00:34:32,950 --> 00:34:35,367
(bold music)
686
00:34:49,500 --> 00:34:51,750
Where the Huayra's
aeronautical inspiration is
687
00:34:51,750 --> 00:34:53,340
immediately apparent.
688
00:34:53,340 --> 00:34:54,360
- When you're inside the car,
689
00:34:54,360 --> 00:34:56,130
all the switches are big toggle switches
690
00:34:56,130 --> 00:34:58,560
and you feel like you're
in a cockpit of a jet,
691
00:34:58,560 --> 00:35:00,622
flipping some missile
defense or something.
692
00:35:00,622 --> 00:35:03,039
(bold music)
693
00:35:11,594 --> 00:35:13,080
- [Narrator] One of
the key elements is the
694
00:35:13,080 --> 00:35:15,690
openly exposed shifter.
695
00:35:15,690 --> 00:35:17,310
- The details in the Huayra are almost
696
00:35:17,310 --> 00:35:19,230
like an animal anatomy lesson.
697
00:35:19,230 --> 00:35:20,760
He's pulled away all the fat,
698
00:35:20,760 --> 00:35:22,020
he's pulled away all the muscle,
699
00:35:22,020 --> 00:35:23,670
and you just see the sinews and that's
700
00:35:23,670 --> 00:35:24,600
what you see in the shifter.
701
00:35:24,600 --> 00:35:27,660
- [Narrator] The sculptural
shifter unit features 60
702
00:35:27,660 --> 00:35:30,990
individual components
and each is on display.
703
00:35:30,990 --> 00:35:33,030
- You see all these parts
that you'd never ever see
704
00:35:33,030 --> 00:35:34,950
in a normal car because
they're covered by a console,
705
00:35:34,950 --> 00:35:35,880
which is covered by leather.
706
00:35:35,880 --> 00:35:38,880
He stripped all of that away
and you see the bare mechanism,
707
00:35:38,880 --> 00:35:40,170
which is just beautiful.
708
00:35:40,170 --> 00:35:43,200
- [Narrator] Even the
switchgear is unique looking.
709
00:35:43,200 --> 00:35:46,100
- The gas pedal is beautiful
and the linkage that it moves,
710
00:35:46,100 --> 00:35:48,690
nothing you'd ever see anywhere else.
711
00:35:48,690 --> 00:35:50,910
- The switch gear, imitates, clarinet keys
712
00:35:50,910 --> 00:35:53,070
and it's just obsessive, really.
713
00:35:53,070 --> 00:35:56,130
- Honestly, this cabin
is pure concept car.
714
00:35:56,130 --> 00:35:58,260
This should never be in a real car
715
00:35:58,260 --> 00:35:59,340
because it's too beautiful.
716
00:35:59,340 --> 00:36:01,590
The most expensive best
cars in the world are
717
00:36:01,590 --> 00:36:05,250
never like this, where every
single piece is a piece of art.
718
00:36:05,250 --> 00:36:08,040
- [Narrator] The analog instrument
gauges are a focal point.
719
00:36:08,040 --> 00:36:11,730
Each dial is handcrafted
just 35 kilometers away
720
00:36:11,730 --> 00:36:13,680
in Bologna, Italy.
721
00:36:13,680 --> 00:36:15,450
- The gauge cluster is
something that looks
722
00:36:15,450 --> 00:36:17,670
like it was made by like, Rolex.
723
00:36:17,670 --> 00:36:19,230
- [Narrator] The fact that the gauges look
724
00:36:19,230 --> 00:36:23,490
like a watch face is no
accident, they actually are.
725
00:36:23,490 --> 00:36:26,190
Chronograph manufacturer,
Patek Philippe uses it
726
00:36:26,190 --> 00:36:28,080
to make watch faces.
727
00:36:28,080 --> 00:36:33,060
A set of four gauges
costs nearly 7,100 Euros.
728
00:36:33,060 --> 00:36:35,380
- The gauges, they've got a very retro,
729
00:36:35,380 --> 00:36:37,350
aircraft kind of look.
730
00:36:37,350 --> 00:36:39,090
Stuff that was functional 70 years ago,
731
00:36:39,090 --> 00:36:41,130
but today just looks really cool.
732
00:36:41,130 --> 00:36:43,830
- [Narrator] The details in
the dashboard are equaled
733
00:36:43,830 --> 00:36:46,380
by the distinctiveness
of the Huayra's key.
734
00:36:46,380 --> 00:36:47,310
- I mean, look at that.
735
00:36:47,310 --> 00:36:50,160
It's a billet aluminum
piece of gorgeous art
736
00:36:50,160 --> 00:36:52,140
with an unlock and lock button on it.
737
00:36:52,140 --> 00:36:54,540
Pull it apart, that's the
part of the key you shove in.
738
00:36:54,540 --> 00:36:56,010
- [Narrator] Horacio Pagani's obsession
739
00:36:56,010 --> 00:36:58,440
with weight reduction can be seen in each
740
00:36:58,440 --> 00:37:02,640
and every part of the Huayra,
even the stereo speakers.
741
00:37:02,640 --> 00:37:04,950
The units are built by Sonus Faber,
742
00:37:04,950 --> 00:37:08,850
a famed audiophile company
located near Vicenza, Italy.
743
00:37:08,850 --> 00:37:12,990
The company's name loosely
translates to handmade sound.
744
00:37:12,990 --> 00:37:15,307
A pair of their household speakers costs
745
00:37:15,307 --> 00:37:18,780
up to 157,000 Euros.
746
00:37:18,780 --> 00:37:20,430
- The main challenge in the Pagani was
747
00:37:20,430 --> 00:37:22,590
to stay within a certain amount of weight
748
00:37:22,590 --> 00:37:24,420
because of course, you have a an extreme,
749
00:37:24,420 --> 00:37:26,670
high-performance car
and the performance is
750
00:37:26,670 --> 00:37:28,890
about the ratio between the total weight
751
00:37:28,890 --> 00:37:30,360
and the power of the engine.
752
00:37:30,360 --> 00:37:33,930
- [Narrator] The Faber system
features 1,200 watts of power,
753
00:37:33,930 --> 00:37:35,780
which is roughly four times the power
754
00:37:35,780 --> 00:37:37,890
in an ordinary home stereo.
755
00:37:37,890 --> 00:37:39,930
- The techniques we use for
the Huayra is something unique.
756
00:37:39,930 --> 00:37:41,640
To reproduce, we wanted to achieve the
757
00:37:41,640 --> 00:37:44,400
maximum possible quality
and the task was the weight.
758
00:37:44,400 --> 00:37:46,260
- [Narrator] To remove
weight, the team focuses
759
00:37:46,260 --> 00:37:48,480
on using carbon fiber materials,
760
00:37:48,480 --> 00:37:50,850
just like the Huayra's monocoque frame.
761
00:37:50,850 --> 00:37:53,640
- We are using carbon fiber for the cone.
762
00:37:53,640 --> 00:37:55,920
It's a special sandwich of material
763
00:37:55,920 --> 00:37:57,690
and we use it for the rigidity
764
00:37:57,690 --> 00:38:00,300
and for the weight, of course.
765
00:38:00,300 --> 00:38:03,480
We started from a blank sheet of paper
766
00:38:03,480 --> 00:38:06,780
and design all the parts inside
767
00:38:06,780 --> 00:38:08,880
to match perfectly with the door.
768
00:38:08,880 --> 00:38:10,530
- [Narrator] Those doors
are as eye-catching
769
00:38:10,530 --> 00:38:13,230
as any in the hypercar universe.
770
00:38:13,230 --> 00:38:15,630
- You can pull up anywhere in a DeLorean
771
00:38:15,630 --> 00:38:18,390
or a gullwing or a Pagani
and you open the doors
772
00:38:18,390 --> 00:38:20,280
and traffic stops.
773
00:38:20,280 --> 00:38:22,290
- [Narrator] Inside the
final assembly facility,
774
00:38:22,290 --> 00:38:26,430
each gullwing door is carefully
installed bolt by bolt.
775
00:38:26,430 --> 00:38:29,070
- If you're gonna do a parlor
trick like gullwing doors,
776
00:38:29,070 --> 00:38:31,410
a supercar or hypercar is the best place
777
00:38:31,410 --> 00:38:33,030
to do it, because there is no such thing
778
00:38:33,030 --> 00:38:35,220
as kitschy or gaudy when
it comes to these cars.
779
00:38:35,220 --> 00:38:37,590
The more over the top,
the better, and frankly,
780
00:38:37,590 --> 00:38:39,750
the gullwing doors are about
as over the top as it gets.
781
00:38:39,750 --> 00:38:40,770
- [Narrator] After three months of
782
00:38:40,770 --> 00:38:42,817
nearly fanatical attention to detail,
783
00:38:42,817 --> 00:38:47,193
a brand new Huayra is finally
ready for the real world.
784
00:38:48,240 --> 00:38:50,730
- Pagani is a craftsman and everything
785
00:38:50,730 --> 00:38:54,060
he builds is so detailed,
every little part.
786
00:38:54,060 --> 00:38:55,890
When you get the feeling
that somebody really thought
787
00:38:55,890 --> 00:38:58,350
about it and stressed over
it and put their life into,
788
00:38:58,350 --> 00:39:00,090
it's kind of priceless and here
789
00:39:00,090 --> 00:39:01,950
you have something you can drive.
790
00:39:01,950 --> 00:39:03,480
- [Narrator] Nearly half
of all the Huayras will
791
00:39:03,480 --> 00:39:05,580
eventually end up in Asia.
792
00:39:05,580 --> 00:39:08,820
Another 30% are destined
for the United States,
793
00:39:08,820 --> 00:39:11,580
yet no matter which country
a machine calls home,
794
00:39:11,580 --> 00:39:14,460
there's only one place
a Huayra is meant to be.
795
00:39:14,460 --> 00:39:16,740
- Basically, this is a
street-going Le Mans prototype.
796
00:39:16,740 --> 00:39:17,970
It's got active aero on it,
797
00:39:17,970 --> 00:39:19,920
It's got four ailerons, two in the front,
798
00:39:19,920 --> 00:39:22,167
two in the back, that react
to what the car's doing.
799
00:39:22,167 --> 00:39:25,140
- [Narrator] The Huayra's
active aero system helps keep
800
00:39:25,140 --> 00:39:27,210
it glued to the ground.
801
00:39:27,210 --> 00:39:28,920
- The idea behind the ailerons is simple,
802
00:39:28,920 --> 00:39:31,314
if the flaps go up, they use
the wind to push the car down.
803
00:39:31,314 --> 00:39:33,854
- [Narrator] The system
kicks in between 100
804
00:39:33,854 --> 00:39:37,593
and 280 kilometers per
hour to stabilize the car.
805
00:39:38,520 --> 00:39:40,167
- Over 50 miles an hour
to stabilize the car
806
00:39:40,167 --> 00:39:41,640
and to create a little bit of downforce,
807
00:39:41,640 --> 00:39:44,100
all four come up about 10 degrees.
808
00:39:44,100 --> 00:39:45,810
- [Narrator] In the
corners, the flaps deploy
809
00:39:45,810 --> 00:39:48,390
to keep the car planted in the turn.
810
00:39:48,390 --> 00:39:49,350
- When you're going into corners,
811
00:39:49,350 --> 00:39:51,510
they can pop up to 20 just to push down
812
00:39:51,510 --> 00:39:53,100
on the car and help it turn.
813
00:39:53,100 --> 00:39:54,150
- [Narrator] During heavy braking,
814
00:39:54,150 --> 00:39:55,890
the system activates again,
815
00:39:55,890 --> 00:39:58,893
this time to generate
additional braking force.
816
00:39:59,730 --> 00:40:01,590
- And under braking they
pop up to 40 degrees
817
00:40:01,590 --> 00:40:03,442
as kind of a parachute.
818
00:40:03,442 --> 00:40:04,740
- [Narrator] The Huayra's active
819
00:40:04,740 --> 00:40:07,230
aerodynamics package gets the attention,
820
00:40:07,230 --> 00:40:09,840
but the machine's power-to-weight ratio is
821
00:40:09,840 --> 00:40:11,160
even more impressive.
822
00:40:11,160 --> 00:40:12,630
- In terms of power-to-weight,
823
00:40:12,630 --> 00:40:15,540
there's no question, the Huayra
is at the top of its game.
824
00:40:15,540 --> 00:40:17,880
There are very few cars
that have this much power,
825
00:40:17,880 --> 00:40:19,740
this little weight, and
are ultimately this fast.
826
00:40:19,740 --> 00:40:24,570
- [Narrator] The Huayra
weighs a mere 1,350 kilograms.
827
00:40:24,570 --> 00:40:26,130
- The Huayra isn't a heavy car.
828
00:40:26,130 --> 00:40:27,810
It's 3,200 pounds and it's got
829
00:40:27,810 --> 00:40:30,660
this huge six-liter Mercedes V12.
830
00:40:30,660 --> 00:40:33,030
It's not light either, and
the Huayra still manages
831
00:40:33,030 --> 00:40:34,620
to weigh 3,200 pounds, basically,
832
00:40:34,620 --> 00:40:36,930
because it's all carbon fiber.
833
00:40:36,930 --> 00:40:38,070
- [Narrator] Pagani's obsession
834
00:40:38,070 --> 00:40:40,080
with weight reduction pays off.
835
00:40:40,080 --> 00:40:44,370
The Huayra is an astounding
590 kilograms lighter
836
00:40:44,370 --> 00:40:46,470
than a Bugatti Veyron.
837
00:40:46,470 --> 00:40:48,000
- Yeah, 3,200 pounds isn't a lot.
838
00:40:48,000 --> 00:40:50,040
It's basically a little bit heavier than
839
00:40:50,040 --> 00:40:51,300
something like a Volkswagen Jetta,
840
00:40:51,300 --> 00:40:53,430
like, a typical four door economy car.
841
00:40:53,430 --> 00:40:57,213
And this car has 720 horsepower
and weighs that much.
842
00:40:58,740 --> 00:41:00,810
- [Narrator] Driving the
Huayra is a high-speed,
843
00:41:00,810 --> 00:41:04,080
artistic experience, unlike any other.
844
00:41:04,080 --> 00:41:06,540
- If there's anything the
Italians do better, it's theater.
845
00:41:06,540 --> 00:41:08,370
The doors fly open, there are ailerons
846
00:41:08,370 --> 00:41:11,130
when you hit the brakes, the
car opens up like a clamshell.
847
00:41:11,130 --> 00:41:12,930
It's there to say, "Look at me!"
848
00:41:12,930 --> 00:41:16,590
- [Narrator] It's a very fast
and dramatic performance.
849
00:41:16,590 --> 00:41:18,690
- The acceleration is smooth,
like, when you're sitting
850
00:41:18,690 --> 00:41:21,963
on the runway in a jet and
they hammer it for takeoff.
851
00:41:22,890 --> 00:41:25,020
- [Narrator] The astonishing
acceleration has a
852
00:41:25,020 --> 00:41:26,970
unique sound, too.
853
00:41:26,970 --> 00:41:29,580
- The soundtrack is not
like you're used to.
854
00:41:29,580 --> 00:41:31,470
You expect a big loud thundering exhaust,
855
00:41:31,470 --> 00:41:34,680
but this is really like sitting
on on top of a jet engine.
856
00:41:34,680 --> 00:41:37,320
- [Narrator] A jet engine with
roots in the highest levels
857
00:41:37,320 --> 00:41:38,700
of automotive racing.
858
00:41:38,700 --> 00:41:40,380
- You've got a lot of
race technology in here,
859
00:41:40,380 --> 00:41:43,770
single-clutch, automated
gearbox, carbon ceramic brakes,
860
00:41:43,770 --> 00:41:46,113
something that F-One
uses in a different form.
861
00:41:47,730 --> 00:41:50,190
- [Narrator] The racing-inspired
tech catapults the machine
862
00:41:50,190 --> 00:41:54,958
to a nearly unheard of 372
kilometer per hour top speed.
863
00:41:54,958 --> 00:41:59,958
Yet the Huayra's speed blasts
right past its scarcity.
864
00:42:00,570 --> 00:42:02,130
- I've probably driven 2,000 cars
865
00:42:02,130 --> 00:42:03,810
in the last couple years
and I never even thought
866
00:42:03,810 --> 00:42:06,210
I'd see a Pagani in person.
867
00:42:06,210 --> 00:42:07,860
That's how rare this car is.
868
00:42:07,860 --> 00:42:09,900
- I've worked in the industry for 14 years
869
00:42:09,900 --> 00:42:12,300
and I'd never driven a Huayra until today.
870
00:42:12,300 --> 00:42:15,120
The only other Pagani I've ever seen was
871
00:42:15,120 --> 00:42:17,220
at the Geneva Show when
they introduced the Huayra,
872
00:42:17,220 --> 00:42:18,063
a few years ago.
873
00:42:19,800 --> 00:42:22,383
- This isn't just a fast
car, it's an experience.
874
00:42:23,490 --> 00:42:24,750
- [Narrator] That experience starts
875
00:42:24,750 --> 00:42:28,620
with a base price of 850,000 Euros,
876
00:42:28,620 --> 00:42:32,340
has 730 horsepower and can hit a top speed
877
00:42:32,340 --> 00:42:35,250
of 372 kilometers per hour.
878
00:42:35,250 --> 00:42:37,350
- There's actually a
couple of design elements
879
00:42:37,350 --> 00:42:40,860
that I think will become
really Pagani icons
880
00:42:40,860 --> 00:42:41,693
that you're gonna see.
881
00:42:41,693 --> 00:42:45,450
The four exhaust pipes,
the four headlights,
882
00:42:45,450 --> 00:42:47,070
and something else that's really neat,
883
00:42:47,070 --> 00:42:48,420
is the side view mirrors.
884
00:42:48,420 --> 00:42:51,720
- [Narrator] Part sculpture
and part jet fighter
885
00:42:51,720 --> 00:42:54,660
and a machine destined to
inspire the next generation
886
00:42:54,660 --> 00:42:56,430
of automotive enthusiasts.
887
00:42:56,430 --> 00:42:58,380
- The world's most perfect woman,
888
00:42:58,380 --> 00:43:00,660
where every angle and everything
is just art and perfect,
889
00:43:00,660 --> 00:43:02,190
and everything she wears is perfect,
890
00:43:02,190 --> 00:43:04,133
whether she's wearing
it or it's on the floor.
891
00:43:08,905 --> 00:43:10,620
- [Narrator] It is a
machine that is a testament
892
00:43:10,620 --> 00:43:14,820
to one man's vision for
automotive perfection.
893
00:43:14,820 --> 00:43:16,260
- There's definitely some ego to it,
894
00:43:16,260 --> 00:43:18,900
but you know what, the guy
started his own supercar company.
895
00:43:18,900 --> 00:43:20,550
That's not something
that happens every day.
896
00:43:20,550 --> 00:43:22,590
Horacio Pagani not only built a supercar,
897
00:43:22,590 --> 00:43:23,670
he built a hypercar,
898
00:43:23,670 --> 00:43:25,440
one of the most expensive in the world,
899
00:43:25,440 --> 00:43:26,970
one of the most finely
detailed in the world,
900
00:43:26,970 --> 00:43:29,130
and he made a successful
business out of it.
901
00:43:29,130 --> 00:43:30,750
When you pull off that kind of success,
902
00:43:30,750 --> 00:43:32,000
you've kind of earned it.
71909
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