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These are the user uploaded subtitles that are being translated: 1 00:00:00,761 --> 00:00:03,159 (engine revs) (upbeat music) 2 00:00:03,159 --> 00:00:05,067 (tires screech) 3 00:00:05,067 --> 00:00:05,900 - [Narrator] For over 100 years, 4 00:00:05,900 --> 00:00:10,290 Maserati has specialized in handcrafted, high performance, 5 00:00:10,290 --> 00:00:13,023 luxurious four-seat machines, 6 00:00:13,924 --> 00:00:16,426 and they've done it while operating in the shadow 7 00:00:16,426 --> 00:00:19,957 of the most iconic Italian car makers in the world. 8 00:00:19,957 --> 00:00:21,335 (engine revs) 9 00:00:21,335 --> 00:00:24,135 - Maserati's known for being the kid brother to Ferrari. 10 00:00:26,160 --> 00:00:28,318 - [Narrator] Now the time has come 11 00:00:28,318 --> 00:00:30,994 for the brand to make a name for itself. 12 00:00:30,994 --> 00:00:33,344 - We went back to look on how we should, 13 00:00:33,344 --> 00:00:36,557 we took inspiration for doing the Maserati of the future. 14 00:00:38,995 --> 00:00:41,843 - [Narrator] Their goal, to combine Italian sex appeal 15 00:00:41,843 --> 00:00:44,593 with supercar performance inside of a four-door machine 16 00:00:46,294 --> 00:00:47,744 and then shrink the supercar. 17 00:00:48,806 --> 00:00:50,670 - Maserati needs to look amazing and grab your attention. 18 00:00:50,670 --> 00:00:52,920 Otherwise, it doesn't have a reason to exist. 19 00:00:54,350 --> 00:00:55,610 - [Narrator] It's a bold move designed 20 00:00:55,610 --> 00:00:58,773 to open up new markets and increase product tenfold. 21 00:00:59,777 --> 00:01:01,476 - It's a little bit ambitious, 22 00:01:01,476 --> 00:01:03,676 but it's also a little Italian in its drama. 23 00:01:04,556 --> 00:01:06,870 - [Narrator] The future of Maserati hangs in the balance, 24 00:01:06,870 --> 00:01:08,913 and it's called the Ghibli. 25 00:01:09,981 --> 00:01:14,981 (dramatic suspenseful music) (engine revs) 26 00:01:24,431 --> 00:01:26,988 (soaring dramatic music) 27 00:01:26,988 --> 00:01:28,005 In the world of supercars, 28 00:01:28,005 --> 00:01:30,360 there is perhaps no more competitive location 29 00:01:30,360 --> 00:01:31,473 than northern Italy. 30 00:01:36,035 --> 00:01:39,617 It is home to Ferrari, Lamborghini, Pagani, and Maserati. 31 00:01:42,156 --> 00:01:44,642 Just as the country has faced ups and downs, 32 00:01:44,642 --> 00:01:46,764 so, too, has its automotive industry. 33 00:01:46,764 --> 00:01:47,730 - Maserati went through a lot of hard times 34 00:01:47,730 --> 00:01:49,080 in the 60s and 70s and 80s, 35 00:01:50,760 --> 00:01:53,730 and the cars are basically cobbled together. 36 00:01:53,730 --> 00:01:56,310 - [Narrator] In 1993, after years of fits 37 00:01:56,310 --> 00:01:59,043 and starts and poorly produced machines, 38 00:02:00,080 --> 00:02:03,393 Italian auto conglomerate Fiat purchases the Maserati brand. 39 00:02:04,434 --> 00:02:05,267 They placed the company under the direction 40 00:02:05,267 --> 00:02:07,953 of their most famous mark, Ferrari. 41 00:02:08,910 --> 00:02:09,930 - Ferrari took over, basically gutted it, 42 00:02:09,930 --> 00:02:12,330 and changed the way that they put together cars. 43 00:02:14,524 --> 00:02:16,433 - [Narrator] It's a luxury one-two punch for the wealthy, 44 00:02:17,630 --> 00:02:20,823 Ferrari for supercars and Maserati for super saloons. 45 00:02:21,737 --> 00:02:22,800 - Maserati was the car you drive every day 46 00:02:22,800 --> 00:02:25,573 and then get in your Ferraris on the weekend. 47 00:02:25,573 --> 00:02:26,850 - [Narrator] After decades of living in the shadows, 48 00:02:26,850 --> 00:02:29,583 Maserati is ready to call attention to itself. 49 00:02:30,931 --> 00:02:35,373 - We started to think how to turn over the Maserati, 50 00:02:36,213 --> 00:02:38,630 and we went back to look how we should, 51 00:02:38,630 --> 00:02:41,423 we took inspiration for doing the Maserati of the future. 52 00:02:43,493 --> 00:02:44,326 - [Narrator] For years, 53 00:02:44,326 --> 00:02:45,870 the company has had success with their flagship model, 54 00:02:45,870 --> 00:02:48,093 a luxury saloon called the Quattroporte. 55 00:02:49,550 --> 00:02:51,529 (engine revs) 56 00:02:51,529 --> 00:02:52,362 But in order to expand, 57 00:02:52,362 --> 00:02:55,263 it's clear the brand needs to do something unexpected. 58 00:02:56,108 --> 00:02:57,450 - The big problem is that Maserati just hasn't had the cars. 59 00:02:57,450 --> 00:02:59,950 I mean, they've had a really big sedan 60 00:02:59,950 --> 00:03:02,263 that was beautiful and stunning but getting old. 61 00:03:02,263 --> 00:03:03,902 - And we have meeting. 62 00:03:03,902 --> 00:03:05,792 The project team gets together 63 00:03:05,792 --> 00:03:07,713 and lines up the future of the brand. 64 00:03:08,908 --> 00:03:11,232 What will be the car that we have to have in the portfolio? 65 00:03:11,232 --> 00:03:12,825 - The challenge here for Maserati, simple. 66 00:03:12,825 --> 00:03:14,291 Maserati needs to sell more cars. 67 00:03:14,291 --> 00:03:16,874 (upbeat music) 68 00:03:18,419 --> 00:03:19,294 - [Narrator] For the past decade, 69 00:03:19,294 --> 00:03:22,203 Maserati has sold just over 6,000 cars per year. 70 00:03:23,840 --> 00:03:24,861 (electronic beeps trill) 71 00:03:24,861 --> 00:03:27,082 The company takes their flagship supercar 72 00:03:27,082 --> 00:03:29,783 and shrinks it into a smaller, more affordable package. 73 00:03:32,744 --> 00:03:34,605 - Maserati needs a car that sells more, 74 00:03:34,605 --> 00:03:36,566 and a midsize sedan is the right place to be. 75 00:03:36,566 --> 00:03:38,525 It's never quite so easy as saying, 76 00:03:38,525 --> 00:03:40,797 you know, "Honey, I shrunk the Quattroporte." 77 00:03:41,755 --> 00:03:44,363 (engine revs) 78 00:03:44,363 --> 00:03:46,515 - [Narrator] The smaller model is coined the Ghibli, 79 00:03:46,515 --> 00:03:48,983 tracing back to Maserati's glory days. 80 00:03:48,983 --> 00:03:52,201 - Ghibli is a important historic name for Maserati, 81 00:03:52,201 --> 00:03:54,930 and the Ghibli was a coupe that was the competitor 82 00:03:54,930 --> 00:03:57,570 to such cars as the Miura from Lamborghini 83 00:03:57,570 --> 00:04:00,600 or the Daytona from Ferrari and was one 84 00:04:00,600 --> 00:04:03,310 of the most performing and exclusive two-seater coupe 85 00:04:04,334 --> 00:04:06,330 of that period. - Paired with the launch 86 00:04:06,330 --> 00:04:07,743 of a revamped Quattroporte, 87 00:04:08,825 --> 00:04:12,243 the Ghibli is a key element in the brand's expansion plans. 88 00:04:13,432 --> 00:04:16,182 - The two projects were six months, one from the other. 89 00:04:17,086 --> 00:04:19,170 We had the chance to think about the two cars 90 00:04:19,170 --> 00:04:21,813 as two ambassadors of the Maserati design. 91 00:04:23,283 --> 00:04:24,600 - [Narrator] Starting at 52,000 euros, 92 00:04:24,600 --> 00:04:26,760 the Ghibli enters territory loaded 93 00:04:26,760 --> 00:04:29,811 with steep international competition. 94 00:04:29,811 --> 00:04:32,622 (traffic whooshes) 95 00:04:32,622 --> 00:04:35,043 Any misstep or spell disaster for the brand. 96 00:04:35,971 --> 00:04:37,352 - Once you move under $100,000, 97 00:04:37,352 --> 00:04:39,644 you start to compete with cars like the BMW 5 Series, 98 00:04:39,644 --> 00:04:41,833 the Mercedes-Benz E-Class, and the Audi A6, 99 00:04:41,833 --> 00:04:43,541 and those cars sell in serious numbers, 100 00:04:43,541 --> 00:04:44,813 and that's what Maserati's going for. 101 00:04:46,067 --> 00:04:47,730 - [Narrator] The Ghibli's goal is to open up new markets 102 00:04:47,730 --> 00:04:51,300 and increase sales to 50,000 units. 103 00:04:51,300 --> 00:04:53,700 - The Ghibli enters the brand in an area 104 00:04:53,700 --> 00:04:57,411 has never been present before with the ambition 105 00:04:57,411 --> 00:04:59,581 to raise the number of Maserati 106 00:04:59,581 --> 00:05:04,449 from less than 10,000 to more than 50,000. 107 00:05:04,449 --> 00:05:05,635 So it's a big bet. 108 00:05:05,635 --> 00:05:09,839 (mid-tempo sleek upbeat music) 109 00:05:09,839 --> 00:05:10,672 - [Narrator] That big bet starts 110 00:05:10,672 --> 00:05:12,903 at the Fiat Design Center in Torino, Italy, 111 00:05:21,893 --> 00:05:22,726 a cutting-edge facility 112 00:05:22,726 --> 00:05:24,543 that the public normally never gets to see. 113 00:05:28,476 --> 00:05:31,539 It's here where 200 men and women with an average age 114 00:05:31,539 --> 00:05:34,653 of just 37 determine the future of the brand. 115 00:05:38,689 --> 00:05:41,193 The process starts with a collage. 116 00:05:41,193 --> 00:05:43,893 Image boards help designers define the brand's ideals. 117 00:05:49,066 --> 00:05:52,953 Since 2011, the man with the final say is Lorenzo Ramacotti, 118 00:05:55,316 --> 00:05:58,481 the head of design for every single Fiat brand, 119 00:05:58,481 --> 00:06:00,333 including Ferrari and Maserati. 120 00:06:03,474 --> 00:06:06,745 - Designing a car is a very complex activity, 121 00:06:06,745 --> 00:06:08,896 but if the foundation are good, 122 00:06:08,896 --> 00:06:12,018 it's much more easy to get to a satisfactory result, 123 00:06:12,018 --> 00:06:12,851 and, in this case, 124 00:06:12,851 --> 00:06:15,073 we had a very good foundation from the mechanical layout. 125 00:06:15,073 --> 00:06:17,940 (engine revs) 126 00:06:17,940 --> 00:06:19,902 - [Narrator] Ramacotti decides that, 127 00:06:19,902 --> 00:06:21,540 in order to differentiate the two machines, 128 00:06:21,540 --> 00:06:25,710 his design team must focus the Quattroporte on elegance 129 00:06:25,710 --> 00:06:28,353 while building the Ghibli around speed. 130 00:06:29,352 --> 00:06:32,554 (engines rev) 131 00:06:32,554 --> 00:06:34,508 - We decide to go with the Ghibli more 132 00:06:34,508 --> 00:06:35,856 in the sporty direction. 133 00:06:35,856 --> 00:06:37,728 (engine revs) 134 00:06:37,728 --> 00:06:39,210 - [Narrator] The process takes months, 135 00:06:39,210 --> 00:06:40,480 full of long days 136 00:06:45,723 --> 00:06:47,524 (soft ethereal music) 137 00:06:47,524 --> 00:06:49,081 and long nights. 138 00:06:49,081 --> 00:06:50,601 As the pressure continues to mount 139 00:06:50,601 --> 00:06:53,315 for the brand to increase Maserati sales, 140 00:06:53,315 --> 00:06:55,665 designers get to work shrinking their flagship. 141 00:06:58,635 --> 00:06:59,468 Cutting the saloon down begins 142 00:06:59,468 --> 00:07:01,683 inside the Fiat virtual reality room. 143 00:07:04,378 --> 00:07:05,928 - Hi, good morning. Hi, guys. Good morning. 144 00:07:05,928 --> 00:07:06,761 - Ciao. - How are you doing? 145 00:07:06,761 --> 00:07:08,310 - Ciao. - Where the team literally 146 00:07:08,310 --> 00:07:10,923 goes over the machine point by point. 147 00:07:13,451 --> 00:07:15,127 To give the Ghibli a sporty feel, 148 00:07:15,127 --> 00:07:17,938 designers shrink the machine's wheel base, 149 00:07:17,938 --> 00:07:20,273 the distance between the front and rear wheels. 150 00:07:21,548 --> 00:07:24,393 The team cuts the machine down by 173 millimeters, 151 00:07:25,770 --> 00:07:28,860 which is nearly the height of a wine glass. 152 00:07:28,860 --> 00:07:30,990 - There's always a big problem making a sporty sedan 153 00:07:30,990 --> 00:07:33,118 because, if you make it too sporty, 154 00:07:33,118 --> 00:07:35,448 the backseat doesn't work and there's a compromise there. 155 00:07:35,448 --> 00:07:37,140 You're never gonna have a sedan that looks like a supercar 156 00:07:37,140 --> 00:07:40,101 from every angle and still be usable. 157 00:07:40,101 --> 00:07:41,902 (upbeat music) 158 00:07:41,902 --> 00:07:43,650 - [Narrator] To double check the basic proportions, 159 00:07:43,650 --> 00:07:46,953 designers move to a more traditional form of streamlining. 160 00:07:49,826 --> 00:07:52,080 They tape the body by hand to ensure 161 00:07:52,080 --> 00:07:54,093 that each line is perfect. 162 00:07:54,990 --> 00:07:58,290 - The idea is to go a little bit back 163 00:07:58,290 --> 00:08:02,853 to the sporty cars of Maserati of the 60s. 164 00:08:06,253 --> 00:08:09,772 You can do obviously with the engine suspension 165 00:08:09,772 --> 00:08:10,605 and other things, 166 00:08:10,605 --> 00:08:15,360 but to transfer this feeling with the design is not easy. 167 00:08:17,015 --> 00:08:18,503 - [Narrator] While the most striking change 168 00:08:18,503 --> 00:08:21,910 is the Ghibli's size, the team knows that it's the interior 169 00:08:22,913 --> 00:08:24,990 that will sell the car to a luxury crowd. 170 00:08:24,990 --> 00:08:29,419 - We took inspiration from everything from nature, 171 00:08:29,419 --> 00:08:31,803 from architecture in order to be different. 172 00:08:33,410 --> 00:08:34,500 - [Narrator] They use a full-size model 173 00:08:34,500 --> 00:08:37,390 of the interior cockpit called a design buck 174 00:08:38,482 --> 00:08:40,051 to plan the inside of the cabin. 175 00:08:40,051 --> 00:08:42,000 (contemplative music) 176 00:08:42,000 --> 00:08:45,603 - One of the inspiration was the helmet of a warrior. 177 00:08:46,575 --> 00:08:49,575 For example, you can see these elements looks like the mask. 178 00:08:52,073 --> 00:08:53,785 - [Narrator] No matter the machine's proportions, 179 00:08:53,785 --> 00:08:56,013 it still requires an Italian touch of style. 180 00:08:58,003 --> 00:08:59,623 On the other side of the studio, 181 00:08:59,623 --> 00:09:01,532 that look and feel comes to life, 182 00:09:01,532 --> 00:09:04,282 thanks to image boards that define potential customers. 183 00:09:05,642 --> 00:09:08,882 - We can have different kind of people driving the car. 184 00:09:08,882 --> 00:09:10,562 (engine rumbles) 185 00:09:10,562 --> 00:09:11,630 This is, for instance, 186 00:09:11,630 --> 00:09:14,743 a person that's like doing lots of sports 187 00:09:14,743 --> 00:09:16,743 and that has a very outdoor lifestyle, 188 00:09:17,613 --> 00:09:20,853 a sense of freedom and the challenge and all this. 189 00:09:22,023 --> 00:09:25,873 We try to look at the details of all the accessories 190 00:09:25,873 --> 00:09:27,082 that they could be wearing. 191 00:09:27,082 --> 00:09:31,122 We try then to find materials that could be matching 192 00:09:31,122 --> 00:09:32,910 and not just in then the colors, 193 00:09:32,910 --> 00:09:35,703 atmosphere, but also in the attitude. 194 00:09:37,770 --> 00:09:40,800 - [Narrator] The result is an Italian interior tailored 195 00:09:40,800 --> 00:09:42,603 for a mass market audience. 196 00:09:45,221 --> 00:09:47,865 - 'Cause it's very important to us to see the matching 197 00:09:47,865 --> 00:09:50,807 of the colors if something could work together 198 00:09:50,807 --> 00:09:52,818 because sometimes it worse in your mind, 199 00:09:52,818 --> 00:09:55,218 but then when you see it in reality, it doesn't. 200 00:09:56,356 --> 00:09:58,770 - [Narrator] While shrinking the car is one challenge, 201 00:09:58,770 --> 00:10:00,540 achieving supercar performance 202 00:10:00,540 --> 00:10:03,483 on a mid-size saloon budget is another. 203 00:10:05,565 --> 00:10:06,600 Engineers figure out how to do it 204 00:10:06,600 --> 00:10:10,350 inside of the Maserati Corsa facility located just 205 00:10:10,350 --> 00:10:12,363 outside of Modena, Italy. 206 00:10:13,512 --> 00:10:16,662 - There are mens both on the design you see 207 00:10:16,662 --> 00:10:18,371 and on the design you don't see 208 00:10:18,371 --> 00:10:20,071 for reaching supercar performance. 209 00:10:21,156 --> 00:10:21,989 - [Narrator] Right away, 210 00:10:21,989 --> 00:10:24,389 engineers know outright efficiency is essential. 211 00:10:25,609 --> 00:10:27,413 - The supercar have a super performance. 212 00:10:28,645 --> 00:10:30,750 They also have a super request in the sense that you have 213 00:10:30,750 --> 00:10:33,240 to have a very good aerodynamic performance 214 00:10:33,240 --> 00:10:36,154 in terms of drag resistance. 215 00:10:36,154 --> 00:10:38,007 (engine revs) (dramatic pounding music) 216 00:10:38,007 --> 00:10:39,267 - [Narrator] To compete with supercars 217 00:10:39,267 --> 00:10:40,100 at a fraction of the price, 218 00:10:40,100 --> 00:10:42,907 designers work endlessly in the wind tunnel 219 00:10:42,907 --> 00:10:45,157 to find the lowest drag coefficient possible. 220 00:10:48,749 --> 00:10:51,671 Drag represents the amount of resistance an object faces 221 00:10:51,671 --> 00:10:52,853 as it travels through the air. 222 00:10:56,572 --> 00:10:58,920 The lower the drag, the easier it is for the car 223 00:10:58,920 --> 00:11:03,203 to cut through the wind, and the faster it goes. 224 00:11:07,920 --> 00:11:09,127 (engine revs) 225 00:11:09,127 --> 00:11:10,491 - If the car is a lot of drag, 226 00:11:10,491 --> 00:11:12,418 you spend a lot of money to run it, 227 00:11:12,418 --> 00:11:14,080 and the speed is not so high. 228 00:11:14,080 --> 00:11:15,810 (engine revs) (dramatic music) 229 00:11:15,810 --> 00:11:18,710 - [Narrator] Meanwhile, engineers work to keep weight down 230 00:11:19,711 --> 00:11:22,731 with affordable materials. - What you can see, 231 00:11:22,731 --> 00:11:26,795 and this is in this car that goes a little beyond design, 232 00:11:26,795 --> 00:11:28,695 is the the fight for weight reduction. 233 00:11:30,015 --> 00:11:30,848 - [Narrator] The team engineers the majority 234 00:11:30,848 --> 00:11:32,463 of the machine out of aluminium, 235 00:11:34,046 --> 00:11:39,046 including the hood, doors, boot lid, and fenders. 236 00:11:39,074 --> 00:11:40,050 (dramatic intense electronic music) 237 00:11:40,050 --> 00:11:42,363 But saving weight goes more than skin deep. 238 00:11:43,620 --> 00:11:46,210 - And this was also to treat the performance 239 00:11:46,210 --> 00:11:47,694 through the reduction of weight. 240 00:11:47,694 --> 00:11:48,570 - [Narrator] Reducing weight has been a hallmark 241 00:11:48,570 --> 00:11:51,793 of Italian supercars for decades. 242 00:11:51,793 --> 00:11:54,322 Maserati has a unique knowledge with the material 243 00:11:54,322 --> 00:11:56,880 because it is the oldest automotive mark 244 00:11:56,880 --> 00:11:58,503 in La Terra dei Motori, 245 00:12:00,041 --> 00:12:02,132 otherwise known as Italy's Motor Valley. 246 00:12:02,132 --> 00:12:05,403 (contemplative electronic music) 247 00:12:05,403 --> 00:12:08,133 The company was founded in 1914 by seven brothers. 248 00:12:09,171 --> 00:12:12,003 Six were car enthusiasts. One was an artist. 249 00:12:12,870 --> 00:12:14,925 For the next 12 years, 250 00:12:14,925 --> 00:12:17,313 the brothers modify cars in a quest for speed, 251 00:12:18,830 --> 00:12:21,720 but, in 1926, they branch out and build their very first car 252 00:12:21,720 --> 00:12:24,723 from the ground up, the Type 26. 253 00:12:26,171 --> 00:12:28,380 It wins its very first race, the Targa Florio, 254 00:12:28,380 --> 00:12:30,783 one of the most dangerous races in the world. 255 00:12:32,212 --> 00:12:34,260 The Type 26 was the very first Maserati 256 00:12:34,260 --> 00:12:36,543 to feature a trident on the grill. 257 00:12:37,550 --> 00:12:38,610 - Seven brothers work in the company 258 00:12:38,610 --> 00:12:40,983 except one that was an artist, 259 00:12:41,907 --> 00:12:43,939 and the brother asked him to design the logo 260 00:12:43,939 --> 00:12:44,790 for their new company, 261 00:12:44,790 --> 00:12:47,670 and he took inspiration from the trident 262 00:12:47,670 --> 00:12:50,913 that is in the hands of a statue in Bologna. 263 00:12:52,142 --> 00:12:53,910 - [Narrator] A logo inspired by the Neptune statue 264 00:12:53,910 --> 00:12:57,930 in Bologna's Piazza Maggiore and featured prominently 265 00:12:57,930 --> 00:13:00,543 on the Maserati factory in Modena, Italy. 266 00:13:05,564 --> 00:13:08,681 The area is hallowed ground for supercar fans, 267 00:13:08,681 --> 00:13:09,660 but the Maserati factory in Modena 268 00:13:09,660 --> 00:13:12,483 was built when the city was still farmland. 269 00:13:13,913 --> 00:13:16,415 - This is the birthplace of the modern supercar, 270 00:13:16,415 --> 00:13:18,303 and Maserati is among those brands. 271 00:13:21,790 --> 00:13:23,633 - [Narrator] Today, Modena is a bustling city. 272 00:13:24,867 --> 00:13:27,615 There's no place left for the brand to expand. 273 00:13:27,615 --> 00:13:30,032 (soft music) 274 00:13:32,221 --> 00:13:34,560 Maserati has embarked on a new chapter 275 00:13:34,560 --> 00:13:37,443 with a fresh take on the luxury saloon market, 276 00:13:38,640 --> 00:13:40,722 but they've outgrown the company's historic home 277 00:13:40,722 --> 00:13:41,572 in Modena, Italy. 278 00:13:44,033 --> 00:13:46,619 To build the Ghibli, they need a new factory. 279 00:13:46,619 --> 00:13:48,350 (engine revs) (uplifting music) 280 00:13:48,350 --> 00:13:51,750 so the team zeroes in on another Italian automotive center. 281 00:13:51,750 --> 00:13:55,327 - Turin is a kind of counterpart for Detroit 282 00:13:55,327 --> 00:13:56,513 because it's really a motor city. 283 00:13:57,772 --> 00:14:00,892 It's been living around car manufacturing plants 284 00:14:00,892 --> 00:14:02,836 for almost one century. 285 00:14:02,836 --> 00:14:05,550 (engine revs) (tires screech) 286 00:14:05,550 --> 00:14:08,493 - You have your Silicon Valley in California 287 00:14:08,493 --> 00:14:10,715 for computer software, et cetera. 288 00:14:10,715 --> 00:14:14,340 Here is a area where most of the sportive engine 289 00:14:14,340 --> 00:14:16,623 are born is northern Italy. 290 00:14:17,751 --> 00:14:18,584 - [Narrator] In order to have any chance 291 00:14:18,584 --> 00:14:21,150 of returning to the forefront of Italian motoring, 292 00:14:21,150 --> 00:14:24,333 Maserati must push for exponential growth. 293 00:14:25,183 --> 00:14:27,720 - In order to survive, Maserati needs to sell more cars. 294 00:14:27,720 --> 00:14:29,042 - [Narrator] However, 295 00:14:29,042 --> 00:14:32,322 dramatic expansion is not without its challenges. 296 00:14:32,322 --> 00:14:35,610 - To produce a car with this kind of volume, 297 00:14:35,610 --> 00:14:38,103 we need to have a complete new plan. 298 00:14:40,148 --> 00:14:43,452 - So it was absolutely impossible to foresee an increase 299 00:14:43,452 --> 00:14:46,827 in production from 10,000 to 50,000. 300 00:14:46,827 --> 00:14:48,930 So there was the need for a plant where the two cars, 301 00:14:48,930 --> 00:14:50,834 the Quattroporte and the Ghibli, 302 00:14:50,834 --> 00:14:53,802 that share many components in technical terms, 303 00:14:53,802 --> 00:14:56,812 could be produced together on the same flexible line. 304 00:14:56,812 --> 00:14:59,454 (dramatic music) 305 00:14:59,454 --> 00:15:00,630 - [Narrator] The solution is to move production 306 00:15:00,630 --> 00:15:04,143 from Modena to Grugliasco, Turin. 307 00:15:10,901 --> 00:15:13,020 The facility had been shut for three years 308 00:15:13,020 --> 00:15:15,120 before Maserati's corporate parent, Fiat, 309 00:15:15,120 --> 00:15:18,873 spends one billion euros to bring it back to life. 310 00:15:23,590 --> 00:15:27,603 - This was a plant that produced car starting from 1963. 311 00:15:28,989 --> 00:15:32,673 Then in 2006, they stopped to produce, and, 312 00:15:33,702 --> 00:15:35,583 for five years, the plant was closed. 313 00:15:37,044 --> 00:15:40,713 And in 2011, we bought this plant, 314 00:15:41,628 --> 00:15:44,403 and now we are producing new Maserati. 315 00:15:46,921 --> 00:15:47,820 - They had already a paint shop 316 00:15:47,820 --> 00:15:50,610 that was possible to convert, and finally, 317 00:15:50,610 --> 00:15:54,183 we took the decision to rehaul completely the plant. 318 00:15:56,685 --> 00:15:59,303 - We removed all the equipments in less than one year. 319 00:16:00,288 --> 00:16:01,860 - [Narrator] The new Grugliasco plant has the capacity 320 00:16:01,860 --> 00:16:06,093 to build up to 200 units per day using three shifts. 321 00:16:09,985 --> 00:16:12,837 - Here we have body wide. We have paint shop. 322 00:16:12,837 --> 00:16:13,980 We have assembly shop. 323 00:16:13,980 --> 00:16:15,600 All the plant is dedicated 324 00:16:15,600 --> 00:16:17,793 to produce Ghibli and Quattroporte. 325 00:16:19,295 --> 00:16:22,585 (engine revs) 326 00:16:22,585 --> 00:16:24,454 You think that, two years ago, 327 00:16:24,454 --> 00:16:28,064 this was a closed plant with nothing, and now, 328 00:16:28,064 --> 00:16:30,370 we are producing 140 car per day 329 00:16:31,332 --> 00:16:34,233 with more than 2,000 people involved in the production. 330 00:16:35,620 --> 00:16:38,332 Is clearly a very, very good thing. 331 00:16:38,332 --> 00:16:40,309 (machinery whirs) 332 00:16:40,309 --> 00:16:41,142 - [Narrator] The Grugliasco factory 333 00:16:41,142 --> 00:16:43,233 is a new home for an old brand, 334 00:16:44,781 --> 00:16:47,460 but they start building the Ghibli in a very traditional way 335 00:16:50,536 --> 00:16:51,900 by manufacturing the frame inside 336 00:16:51,900 --> 00:16:53,550 of the state-of-the-art body shop 337 00:16:57,136 --> 00:16:59,323 where the first step is building subassemblies 338 00:16:59,323 --> 00:17:01,103 for the front and rear portions of the chassis. 339 00:17:02,136 --> 00:17:05,803 (machinery beeps and whirs) 340 00:17:17,068 --> 00:17:18,000 Once completed, each subassembly heads 341 00:17:18,000 --> 00:17:22,234 to the main welding line where Ghibli bodies come 342 00:17:22,234 --> 00:17:24,212 to life one spark at a time. 343 00:17:24,212 --> 00:17:29,212 (dramatic electronic music) (machinery whirs) 344 00:17:35,483 --> 00:17:37,793 There are more than 1,000 welds in each machine, 345 00:17:39,020 --> 00:17:40,800 and each world uses enough electricity 346 00:17:40,800 --> 00:17:42,903 to power a house for a week. 347 00:18:04,260 --> 00:18:06,760 (sparks hiss) 348 00:18:08,774 --> 00:18:11,274 (sparks hiss) 349 00:18:12,310 --> 00:18:14,810 (sparks hiss) 350 00:18:20,136 --> 00:18:22,615 (tool buzzes) (sparks hiss) 351 00:18:22,615 --> 00:18:25,253 All of the complicated aluminium engineering pays off. 352 00:18:31,210 --> 00:18:34,360 The Ghibli weighs 50 kilograms less than its big brother, 353 00:18:34,360 --> 00:18:35,777 the Quattroporte. 354 00:18:43,125 --> 00:18:44,699 Less weight helps acceleration. 355 00:18:44,699 --> 00:18:46,111 (engine revs) (tires screech) 356 00:18:46,111 --> 00:18:48,767 The fastest Ghibli does zero to 100 kilometers 357 00:18:48,767 --> 00:18:50,703 per hour in just 4.8 seconds, 358 00:18:51,688 --> 00:18:53,729 a heady time for a family saloon. 359 00:18:53,729 --> 00:18:56,226 (dramatic music) 360 00:18:56,226 --> 00:18:58,110 But speed alone isn't enough when you're trying 361 00:18:58,110 --> 00:18:59,853 to sell to new markets. 362 00:19:01,804 --> 00:19:03,554 The Ghibli must also look the part. 363 00:19:04,515 --> 00:19:06,059 It's the Italian styling 364 00:19:06,059 --> 00:19:08,059 that adds the required supercar glamour. 365 00:19:09,277 --> 00:19:10,590 - We are always on the blade 366 00:19:12,000 --> 00:19:15,363 because it is not something that is so extreme. 367 00:19:16,243 --> 00:19:18,243 It's classic but not static. 368 00:19:20,046 --> 00:19:24,627 Maserati want to put these kind of dynamic proportion 369 00:19:25,682 --> 00:19:27,932 on the sedan, and this is the big difference. 370 00:19:29,743 --> 00:19:31,094 - It's just a different kind of experience 371 00:19:31,094 --> 00:19:32,231 from the German stuff. 372 00:19:32,231 --> 00:19:34,073 There's a little bit more art in there than science. 373 00:19:36,540 --> 00:19:37,922 - [Narrator] Bringing the look and feel 374 00:19:37,922 --> 00:19:40,514 of a sexy Italian supercar to the realm 375 00:19:40,514 --> 00:19:42,903 of everyday drivers is not as easy as it seems. 376 00:19:45,624 --> 00:19:46,590 It introduces the engineering team 377 00:19:46,590 --> 00:19:48,423 to a new kind of challenge. 378 00:19:52,738 --> 00:19:53,571 - One of the challenges for Maserati 379 00:19:53,571 --> 00:19:56,560 in transitioning from supercar to a supercar sedan 380 00:19:58,500 --> 00:20:01,200 is that they have to think about more conventional things 381 00:20:01,200 --> 00:20:02,700 like putting a child seat in the back 382 00:20:02,700 --> 00:20:04,740 or keeping people safe. - To be competitive 383 00:20:04,740 --> 00:20:07,293 in the mid-size luxury saloon market, 384 00:20:08,307 --> 00:20:10,776 engineers and designers need to focus just 385 00:20:10,776 --> 00:20:12,723 as much on safety as high performance. 386 00:20:17,388 --> 00:20:20,523 That safety is tested here inside a crash test facility. 387 00:20:23,618 --> 00:20:25,155 To meet modern crash standards, 388 00:20:25,155 --> 00:20:28,098 the Ghibli chassis is built around a safety cell. 389 00:20:28,098 --> 00:20:30,986 (engine revs) 390 00:20:30,986 --> 00:20:33,626 (crash booms and echoes) 391 00:20:33,626 --> 00:20:34,996 (tape rewinds) 392 00:20:34,996 --> 00:20:36,570 (crash thuds) (glass shatters) 393 00:20:36,570 --> 00:20:40,350 The airbags are fully deployed in 50 milliseconds, 394 00:20:40,350 --> 00:20:43,540 1/3 of the time it takes for an average car crash 395 00:20:44,742 --> 00:20:46,883 and literally the time it takes to blink an eye. 396 00:20:48,094 --> 00:20:49,260 The safety cell is built with a combination 397 00:20:49,260 --> 00:20:52,995 of different steel and aluminium alloys in order 398 00:20:52,995 --> 00:20:55,695 to channel the energy most effectively during a crash. 399 00:20:58,212 --> 00:21:00,681 That's important because the forces acting on a car 400 00:21:00,681 --> 00:21:03,363 during a crash can exceed 550 Kilonewtons. 401 00:21:04,368 --> 00:21:06,660 That's over 30 times the weight of the Ghibli itself 402 00:21:08,031 --> 00:21:10,164 and 500 times the force of gravity. 403 00:21:10,164 --> 00:21:12,110 (engine revs) (dramatic electronic music) 404 00:21:12,110 --> 00:21:14,294 With the machine safety requirements solved, 405 00:21:14,294 --> 00:21:15,127 the team turns its attention 406 00:21:15,127 --> 00:21:17,493 to more traditional Italian concerns. 407 00:21:18,495 --> 00:21:21,753 - This car, there was not inside of the Maserati world. 408 00:21:23,221 --> 00:21:25,890 There is a combination of proportions 409 00:21:25,890 --> 00:21:28,350 and of design language. 410 00:21:28,350 --> 00:21:32,603 - The elements are the same elements we use 411 00:21:32,603 --> 00:21:35,157 to build the Maserati image but are played 412 00:21:35,157 --> 00:21:37,839 in a much more aggressive and strong way. 413 00:21:37,839 --> 00:21:40,130 (engine revs) 414 00:21:40,130 --> 00:21:42,113 - [Narrator] Ghibli looks like a classic Italian supercar. 415 00:21:43,835 --> 00:21:45,693 (dramatic music) 416 00:21:45,693 --> 00:21:47,340 Maserati has shrunken their supercar in order 417 00:21:47,340 --> 00:21:50,823 to design and engineer a new mid-size saloon. 418 00:21:51,909 --> 00:21:54,263 To bring it to market, they've had to rebuild a factory, 419 00:21:55,870 --> 00:21:59,185 but the Ghibli still needs a cutting-edge power plant 420 00:21:59,185 --> 00:22:01,043 in order to compete on the world stage. 421 00:22:03,951 --> 00:22:04,784 Paolo Martinelli, 422 00:22:04,784 --> 00:22:08,021 a former Ferrari Formula 1 engine designer, 423 00:22:08,021 --> 00:22:10,641 is the man tasked with bringing not one 424 00:22:10,641 --> 00:22:13,602 but two new Maserati power plants to life. 425 00:22:13,602 --> 00:22:16,771 (engines rev) 426 00:22:16,771 --> 00:22:18,941 - The main goal is to realize an engine 427 00:22:18,941 --> 00:22:20,550 with absolutely top performances 428 00:22:20,550 --> 00:22:24,093 in the range of volume that was a step ahead. 429 00:22:27,038 --> 00:22:29,338 - [Narrator] The brand builds two V-6 engines, 430 00:22:30,774 --> 00:22:31,943 a fuel-efficient diesel, 431 00:22:33,121 --> 00:22:36,093 and a petrol-based variant built with performance in mind. 432 00:22:36,093 --> 00:22:37,800 (engine revs) 433 00:22:37,800 --> 00:22:40,173 It's no surprise where that engine comes from. 434 00:22:42,012 --> 00:22:44,733 - Maserati engine is manufactured 100% in Maranello. 435 00:22:45,718 --> 00:22:47,310 - [Narrator] Maranello, Italy is the home of Ferrari 436 00:22:47,310 --> 00:22:51,243 and where all Maserati engines have been built since 2002. 437 00:22:52,493 --> 00:22:53,790 Martinelli decides it's the best place 438 00:22:53,790 --> 00:22:57,363 to build the new naturally aspirated V-6 engine, 439 00:22:58,740 --> 00:22:59,610 a three-liter power plant 440 00:22:59,610 --> 00:23:03,033 that cranks out a potent 404 horsepower. 441 00:23:05,392 --> 00:23:08,630 - It brings a lot of the racing heritage of Maserati, 442 00:23:08,630 --> 00:23:10,583 racing heritage of Ferrari into this car. 443 00:23:12,728 --> 00:23:14,658 - [Narrator] Showcasing the brand's racing heritage 444 00:23:14,658 --> 00:23:17,227 was Maserati's most important goal. 445 00:23:17,227 --> 00:23:18,900 (engine revs) (soaring instrumental music) 446 00:23:18,900 --> 00:23:20,163 The new Ghibli, however, 447 00:23:21,023 --> 00:23:23,363 is entering a market where fuel economy 448 00:23:23,363 --> 00:23:25,886 is just as important as outright performance. 449 00:23:25,886 --> 00:23:30,886 (engine revs) (machinery whirs) 450 00:23:33,183 --> 00:23:35,281 For the first time in the mark's history, 451 00:23:35,281 --> 00:23:36,979 they introduced a diesel engine. 452 00:23:36,979 --> 00:23:37,812 - Yeah, putting a diesel in it 453 00:23:37,812 --> 00:23:39,300 is a totally different approach, 454 00:23:39,300 --> 00:23:41,733 but they need that engine to sell in Europe. 455 00:23:44,848 --> 00:23:46,650 - [Narrator] The twin-turbocharged three-liter V-6 456 00:23:46,650 --> 00:23:49,713 is built at the VM Motori Plant in Cento, Italy. 457 00:23:56,416 --> 00:23:57,249 - I mean, they don't hand build these cars the same way they 458 00:23:57,249 --> 00:23:59,693 built Maseratis in the 1960s, 459 00:23:59,693 --> 00:24:00,526 but it's the same people with the same kind 460 00:24:00,526 --> 00:24:03,450 of passion for the cars, and if you ever go to, you know, 461 00:24:03,450 --> 00:24:06,812 an Italian car factory, these people are passionate. 462 00:24:06,812 --> 00:24:09,280 (dramatic electronic music) 463 00:24:09,280 --> 00:24:11,483 - [Narrator] Both engines have supercar sensibilities. 464 00:24:12,328 --> 00:24:13,620 The question is whether or not the brand 465 00:24:13,620 --> 00:24:15,993 can build enough for mass production. 466 00:24:18,838 --> 00:24:21,442 - The challenge is to realize a project 467 00:24:21,442 --> 00:24:25,623 for a sportive engine but in a bigger volume. 468 00:24:28,722 --> 00:24:31,349 - They made it very public that, within five years, 469 00:24:31,349 --> 00:24:33,468 they wanted to sell 50,000 cars worldwide. 470 00:24:33,468 --> 00:24:34,779 Now Maserati's a company that's struggled 471 00:24:34,779 --> 00:24:36,000 to sell 5,000 cars in a good year. 472 00:24:36,000 --> 00:24:39,690 10 times their volume is a very ambitious goal, 473 00:24:39,690 --> 00:24:41,490 but a car like this, if it takes off, 474 00:24:41,490 --> 00:24:45,522 if it starts selling well will be a crucial part of that. 475 00:24:45,522 --> 00:24:47,760 (engine revs) (soft contemplative music) 476 00:24:47,760 --> 00:24:50,772 - [Narrator] Engineers test both engines repeatedly 477 00:24:50,772 --> 00:24:52,750 in a climate-controlled environment 478 00:24:52,750 --> 00:24:54,220 that replicates the warmest 479 00:24:54,220 --> 00:24:55,870 and coldest places on the planet. 480 00:24:58,649 --> 00:25:00,992 - [Lorenzo] Of course, there are data 481 00:25:00,992 --> 00:25:03,792 that we normally collect the computational fuel dynamic. 482 00:25:13,012 --> 00:25:13,845 - [Narrator] The room ranges 483 00:25:13,845 --> 00:25:15,445 from minus 40 degrees centigrade 484 00:25:22,168 --> 00:25:23,963 all the way to 50 degrees centigrade. 485 00:25:30,233 --> 00:25:33,168 They tune the signature Maserati sound as well. 486 00:25:33,168 --> 00:25:36,304 (engine revs) 487 00:25:36,304 --> 00:25:38,804 (engine revs) 488 00:25:40,000 --> 00:25:42,987 - Maserati, I think, is a nice car in terms of styling 489 00:25:42,987 --> 00:25:46,170 and in term of performances and with the feeling 490 00:25:46,170 --> 00:25:49,409 and the sound, for instance, of the Maserati. 491 00:25:49,409 --> 00:25:50,310 (engine rumbles) 492 00:25:50,310 --> 00:25:54,008 The characteristic is, when you push the gas pedal, 493 00:25:54,008 --> 00:25:55,981 (engine revs) 494 00:25:55,981 --> 00:25:58,234 your exhaust system is able to inform you 495 00:25:58,234 --> 00:25:59,820 that you're driving a Maserati. 496 00:25:59,820 --> 00:26:03,897 (engine rumbles) (contemplative music) 497 00:26:03,897 --> 00:26:04,730 - [Narrator] While the team continues 498 00:26:04,730 --> 00:26:05,703 to refine the two engines, 499 00:26:07,682 --> 00:26:10,692 at the Grugliasco factory in a cutting-edge paint shop, 500 00:26:10,692 --> 00:26:12,892 bare Ghibli bodies get ready for some color. 501 00:26:15,345 --> 00:26:17,879 First, the aluminium body is prepped. 502 00:26:17,879 --> 00:26:20,057 Body gaps are measured by hand 503 00:26:20,057 --> 00:26:21,947 to ensure perfect panel alignment. 504 00:26:21,947 --> 00:26:24,780 (machinery whirs) 505 00:26:29,171 --> 00:26:31,754 (tools buzzes) 506 00:26:33,703 --> 00:26:34,973 - Look, Italian is all about sex appeal. 507 00:26:37,081 --> 00:26:38,393 A lot of it doesn't really matter 508 00:26:38,393 --> 00:26:39,513 what is underneath the car. 509 00:26:39,513 --> 00:26:41,874 It's that appeal when you first look at it, 510 00:26:41,874 --> 00:26:43,403 and the Ghibli certainly looks different. 511 00:26:45,810 --> 00:26:48,560 - [Narrator] Once the body work passes quality control, 512 00:26:49,770 --> 00:26:51,940 the bare metal is ready to be dipped 513 00:26:51,940 --> 00:26:54,473 in an electrochemical bath that prevents rust. 514 00:26:54,473 --> 00:26:57,056 (spray hisses) 515 00:27:18,283 --> 00:27:21,261 - Here the car is coming from seven different bath 516 00:27:21,261 --> 00:27:24,495 to prepare the body for the very first paint. 517 00:27:24,495 --> 00:27:27,365 (spray hisses) 518 00:27:27,365 --> 00:27:29,760 We gave a negative charge to the body 519 00:27:29,760 --> 00:27:32,283 and a positive one to the to the bath. 520 00:27:33,385 --> 00:27:34,383 With this electric charge, 521 00:27:34,383 --> 00:27:37,383 the paint can stick very, very strong to the body. 522 00:27:43,325 --> 00:27:44,940 After this 10 to 12-minute bath, 523 00:27:44,940 --> 00:27:47,700 the car is ready for a second wash 524 00:27:47,700 --> 00:27:51,033 and to open treatment to dry the the paint coat. 525 00:28:01,273 --> 00:28:02,698 - [Narrator] Now it's time for some paint. 526 00:28:02,698 --> 00:28:07,698 (soft ethereal music) (paint hisses) 527 00:28:09,839 --> 00:28:11,689 The Ghibli is available in 13 colors, 528 00:28:12,658 --> 00:28:13,890 each of which is applied by a combination 529 00:28:13,890 --> 00:28:18,633 of artisan painters and high-tech robots. 530 00:28:20,026 --> 00:28:23,043 The robots spin paint at 45,000 revolutions a minute, 531 00:28:24,241 --> 00:28:25,741 and they're extremely precise. 532 00:28:26,588 --> 00:28:27,450 The margin for error in the paint shop 533 00:28:27,450 --> 00:28:31,143 is plus or minus half a millionth of a centimeter. 534 00:28:32,398 --> 00:28:34,163 That's a little wider than a human hair. 535 00:28:39,656 --> 00:28:41,903 At the last station, each body gets a clear coat. 536 00:28:43,521 --> 00:28:44,670 - Robots do make some things more efficient, 537 00:28:44,670 --> 00:28:47,927 but it's not a way that you would think of everything 538 00:28:47,927 --> 00:28:51,426 is being done by robots, and they're checking them, 539 00:28:51,426 --> 00:28:52,858 and they're really working on them, 540 00:28:52,858 --> 00:28:54,392 and then they're moving on to the next. 541 00:28:54,392 --> 00:28:55,743 It's a much slower process. 542 00:28:57,529 --> 00:29:00,446 (machinery creaks) 543 00:29:01,980 --> 00:29:05,460 - [Narrator] Finally, each body is polished by hand 544 00:29:05,460 --> 00:29:08,872 (polishing machine buzzes) 545 00:29:08,872 --> 00:29:10,253 until there's a mirror-like finish. 546 00:29:12,089 --> 00:29:15,522 (electronic music) 547 00:29:15,522 --> 00:29:18,343 Now the newly painted body is ready to head to the line. 548 00:29:18,343 --> 00:29:21,176 (machinery whirs) 549 00:29:27,743 --> 00:29:29,783 - So the first station of our assembly shop. 550 00:29:31,513 --> 00:29:33,333 We have Quattroporte and Ghibli. 551 00:29:33,333 --> 00:29:34,983 We produce both in the same line. 552 00:29:38,723 --> 00:29:41,063 There is a Ghibli that's arrived from paint shop. 553 00:29:43,620 --> 00:29:45,653 - Here, the car drop down from the chain. 554 00:29:56,363 --> 00:30:00,143 In the first three session, we assembly the cables. 555 00:30:00,143 --> 00:30:02,893 (cables clatter) 556 00:30:05,164 --> 00:30:06,623 - [Narrator] While both vehicles share one line, 557 00:30:08,278 --> 00:30:11,911 the emphasis on individual quality and care is paramount. 558 00:30:11,911 --> 00:30:13,530 (upbeat electronic music) 559 00:30:13,530 --> 00:30:17,180 - For us, it was important to have a plan 560 00:30:17,180 --> 00:30:19,553 that is according with the history of Maseratis. 561 00:30:22,952 --> 00:30:25,320 Of course, the assembly is mandatory 562 00:30:25,320 --> 00:30:28,641 for a kind of car like this, a supercar. 563 00:30:28,641 --> 00:30:31,141 (engines rev) 564 00:30:33,720 --> 00:30:35,910 The most important thing that we use, 565 00:30:35,910 --> 00:30:40,148 a lot of very skilled workers have the ability 566 00:30:40,148 --> 00:30:42,398 to ensure the very good quality that we need. 567 00:30:43,472 --> 00:30:46,030 - [Narrator] While building the factory took almost a year, 568 00:30:46,030 --> 00:30:49,030 it takes even longer to train a new workforce to operate it. 569 00:30:49,980 --> 00:30:53,550 - 300,000 hours of training because we need to have people 570 00:30:53,550 --> 00:30:56,618 that know very well our production method. 571 00:30:56,618 --> 00:30:58,056 (upbeat electronic music) 572 00:30:58,056 --> 00:30:59,081 - [Narrator] A production method 573 00:30:59,081 --> 00:31:01,231 that's based on the brand's historic roots. 574 00:31:03,020 --> 00:31:04,457 - It's just that whole kind of feeling 575 00:31:04,457 --> 00:31:05,823 of old-world craftsmanship. 576 00:31:06,748 --> 00:31:07,938 - [Narrator] A tradition that continues 577 00:31:07,938 --> 00:31:10,038 on the dashboard subassembly line 578 00:31:10,038 --> 00:31:13,170 where they install a steering column, wiring harness. 579 00:31:13,170 --> 00:31:15,753 (drill buzzes) 580 00:31:22,860 --> 00:31:24,730 Then it's time for the instrument panel, 581 00:31:24,730 --> 00:31:26,940 which features a high-tech touch control screen 582 00:31:28,859 --> 00:31:30,353 and Bowers & Wilkins audio system. 583 00:31:33,175 --> 00:31:35,273 Once complete, the dashboard is sent to the line. 584 00:31:38,495 --> 00:31:40,770 It's one of 3,000 parts that must be coordinated 585 00:31:40,770 --> 00:31:41,733 within the factory. 586 00:31:43,475 --> 00:31:44,873 Then it's time for the interior, 587 00:31:45,990 --> 00:31:48,240 which features an advanced wifi system intended 588 00:31:48,240 --> 00:31:50,403 to lure a much younger demographic. 589 00:31:53,658 --> 00:31:55,308 Each system is installed by hand, 590 00:31:59,549 --> 00:32:03,156 a historic Maserati building trait that's hard to continue 591 00:32:03,156 --> 00:32:04,823 as the brand tries to increase volume. 592 00:32:09,090 --> 00:32:10,110 - I've never tried to build on this scale, 593 00:32:10,110 --> 00:32:13,500 so yet they also need to make sure the quality stays high, 594 00:32:13,500 --> 00:32:14,550 and that's a little bit hard to do 595 00:32:14,550 --> 00:32:16,950 when you've got to do so many cars 596 00:32:16,950 --> 00:32:18,443 and you've gotta be turning them over so much more quickly. 597 00:32:27,068 --> 00:32:27,901 - [Narrator] Each body is transported 598 00:32:27,901 --> 00:32:30,513 across the factory by a series of yellow hooks. 599 00:32:32,808 --> 00:32:34,278 - These yellow hooks allows us 600 00:32:34,278 --> 00:32:36,873 to have always a perfect position for the workers. 601 00:32:38,216 --> 00:32:42,965 (contemplative music) (machinery whirs) 602 00:32:42,965 --> 00:32:45,377 - [Narrator] The hooks can rotate nearly 90 degrees. 603 00:32:45,377 --> 00:32:47,076 - We can also rotate the car to work 604 00:32:47,076 --> 00:32:48,576 on the bottom part of the body 605 00:32:49,504 --> 00:32:51,204 and the pipes of the brake system. 606 00:32:58,109 --> 00:33:00,455 With this chain, we can also transport all the bodies 607 00:33:00,455 --> 00:33:02,880 along the chassis line and also send the car 608 00:33:02,880 --> 00:33:05,733 to the last station of the final line. 609 00:33:07,474 --> 00:33:09,905 - [Narrator] Maserati inherited the C hook technology 610 00:33:09,905 --> 00:33:13,755 from Ferrari, and, on the other side of the factory, 611 00:33:13,755 --> 00:33:15,255 engines arrive from Maranello. 612 00:33:17,675 --> 00:33:19,304 Each engine's treated with care 613 00:33:19,304 --> 00:33:21,030 as it's escorted to the line. 614 00:33:21,030 --> 00:33:24,363 - We're in the first station of the powertrain area, 615 00:33:27,015 --> 00:33:29,415 and we put the engine together with the gearbox. 616 00:33:32,459 --> 00:33:34,263 - So we receive this engine from Ferrari. 617 00:33:34,263 --> 00:33:37,320 This kind of engine and this kind of gearbox 618 00:33:37,320 --> 00:33:41,388 is one of the reason of the success of this car. 619 00:33:41,388 --> 00:33:44,449 (engines rev) 620 00:33:44,449 --> 00:33:46,199 - You could build anything in Maranello and say, 621 00:33:46,199 --> 00:33:48,190 "Hey, Ferrari built it," and it would be amazing. 622 00:33:48,190 --> 00:33:50,889 It's the Ferrari engine. They are the engine gods. 623 00:33:50,889 --> 00:33:52,166 So if they're building this V-6, 624 00:33:52,166 --> 00:33:53,407 why wouldn't you tell the world? 625 00:33:53,407 --> 00:33:55,990 (upbeat music) 626 00:33:58,832 --> 00:33:59,665 - [Narrator] They connect it 627 00:33:59,665 --> 00:34:01,815 to a ZF eight-speed automatic transmission. 628 00:34:03,035 --> 00:34:06,011 (tool buzzes) 629 00:34:06,011 --> 00:34:06,917 Once preassembled, 630 00:34:06,917 --> 00:34:08,483 the engine is sent to the drivetrain line. 631 00:34:15,084 --> 00:34:17,653 - We are in the center of the powertrain area. 632 00:34:17,653 --> 00:34:20,525 Here, we put together the front and rear suspension, 633 00:34:20,525 --> 00:34:21,983 the engine, and the gear shaft. 634 00:34:27,543 --> 00:34:28,823 - [Narrator] Workers attach the exhaust pipes. 635 00:34:38,359 --> 00:34:39,683 The front suspension is bolted on. 636 00:34:43,646 --> 00:34:44,873 Then radiators are installed. 637 00:34:50,651 --> 00:34:52,516 (chains clink) 638 00:34:52,516 --> 00:34:53,850 The half-built drivetrain is then transferred 639 00:34:53,850 --> 00:34:58,850 to another line where craftsmen install the back half 640 00:35:00,725 --> 00:35:03,086 of the unique Maserati exhaust system. 641 00:35:03,086 --> 00:35:08,086 (upbeat music) (machinery whirs and clanks) 642 00:35:17,173 --> 00:35:18,473 Workers install the drive shaft, 643 00:35:21,653 --> 00:35:24,540 (drills whir) 644 00:35:24,540 --> 00:35:25,373 fuel cell. 645 00:35:30,071 --> 00:35:31,713 Once the drivetrain is built up, 646 00:35:31,713 --> 00:35:33,704 it's ready to meet the body. 647 00:35:33,704 --> 00:35:35,093 - We're in the middle of chassis line. 648 00:35:35,930 --> 00:35:38,170 This is the (speaks in foreign language) station. 649 00:35:38,170 --> 00:35:39,060 Here, we put together the body 650 00:35:39,060 --> 00:35:40,833 and all the powertrain components. 651 00:35:42,963 --> 00:35:45,106 - [Narrator] The drivetrain joins the body of the car 652 00:35:45,106 --> 00:35:47,283 and is held together by just 18 bolts, 653 00:35:50,964 --> 00:35:53,664 bolts that the brand is counting on for global growth. 654 00:35:54,810 --> 00:35:58,260 - This is probably the entry level Italian exotic car. 655 00:35:58,260 --> 00:35:59,790 Otherwise you're spending six figures, 656 00:35:59,790 --> 00:36:01,290 and this car's under six figures, 657 00:36:01,290 --> 00:36:02,790 and there just aren't any other players 658 00:36:02,790 --> 00:36:06,093 in that segment from Italy. - Maserati's plans are clear. 659 00:36:06,957 --> 00:36:10,605 (contemplative music) 660 00:36:10,605 --> 00:36:13,305 For decades, the trident has stood for Italian luxury, 661 00:36:15,136 --> 00:36:16,586 a culture constantly evolved. 662 00:36:22,227 --> 00:36:24,077 Symbols alone don't get the job done. 663 00:36:25,290 --> 00:36:28,503 Maserati's answer is to gamble on the Ghibli. 664 00:36:29,823 --> 00:36:32,650 - And you want to do a car that can stand a long time 665 00:36:33,584 --> 00:36:36,653 without getting dated or getting old. 666 00:36:36,653 --> 00:36:38,793 We want to make kind of instant classic. 667 00:36:43,668 --> 00:36:46,645 (engine rumbles) 668 00:36:46,645 --> 00:36:48,168 - [Narrator] Inside the Grugliasco factory, 669 00:36:48,168 --> 00:36:51,633 that instant classic is taking shape one bumper at a time. 670 00:36:52,974 --> 00:36:57,974 (bright upbeat music) (wrapping groans) 671 00:37:04,673 --> 00:37:09,673 - We'll assemble the front area bumpers and the wheels. 672 00:37:16,817 --> 00:37:17,650 - [Narrator] With the body work finished, 673 00:37:17,650 --> 00:37:19,996 it's time for some hot wheels. 674 00:37:19,996 --> 00:37:23,477 (engine revs) (tires screech) 675 00:37:23,477 --> 00:37:25,977 (tool buzzes) 676 00:37:34,588 --> 00:37:35,638 Then the luxury seats 677 00:37:47,340 --> 00:37:48,420 and doors. 678 00:37:48,420 --> 00:37:50,973 The Ghibli is almost ready for prime time. 679 00:37:56,470 --> 00:37:59,861 But before it can leave the factory, it has to hit the road. 680 00:37:59,861 --> 00:38:02,207 (engine revs) 681 00:38:02,207 --> 00:38:04,410 - We are in front of the rolling test bench. 682 00:38:04,410 --> 00:38:09,278 We test 100% of our car to our top speed 683 00:38:09,278 --> 00:38:10,773 of 140 kilometers per hour. 684 00:38:12,905 --> 00:38:15,480 This test is to verify the perfect adjustment 685 00:38:15,480 --> 00:38:16,743 of the engine shaft. 686 00:38:18,167 --> 00:38:20,805 - [Narrator] Once the Ghibli has put the pedal to the metal, 687 00:38:20,805 --> 00:38:22,080 it's time for a bump in the road, 688 00:38:22,080 --> 00:38:24,758 a 50-kilometer-long pothole, 689 00:38:24,758 --> 00:38:27,758 (machinery rumbles) 690 00:38:30,778 --> 00:38:32,811 followed by a lengthy shower to look for leaks. 691 00:38:32,811 --> 00:38:34,530 (water sprays) 692 00:38:34,530 --> 00:38:36,393 - We're in front of the water test. 693 00:38:37,305 --> 00:38:39,405 We clean the car after the road test 694 00:38:39,405 --> 00:38:40,350 in the first part of the tunnel, 695 00:38:40,350 --> 00:38:42,360 and the second part of this machine 696 00:38:42,360 --> 00:38:45,123 is to test the waterproof ceiling of the car. 697 00:38:46,528 --> 00:38:47,430 - [Narrator] A few more final checks 698 00:38:47,430 --> 00:38:49,600 and the machine is ready for the real world 699 00:38:52,882 --> 00:38:54,105 where its first task will be 700 00:38:54,105 --> 00:38:56,705 to broaden the brand's appeal and lead their growth. 701 00:38:58,442 --> 00:38:59,730 - Maserati is not super well known. 702 00:38:59,730 --> 00:39:02,070 You hear the name Maserati, and it evokes something Italian, 703 00:39:02,070 --> 00:39:05,020 something expensive, but not necessarily a four-door sedan. 704 00:39:06,255 --> 00:39:08,849 - Maserati exists in this strange kind of place 705 00:39:08,849 --> 00:39:11,734 where everyone associates it with Ferrari, 706 00:39:11,734 --> 00:39:13,830 and the biggest challenge for Maserati is getting people 707 00:39:13,830 --> 00:39:18,153 to realize that it's not a ridiculously expensive car. 708 00:39:19,312 --> 00:39:21,778 - [Narrator] Starting at 52,000 euros, 709 00:39:21,778 --> 00:39:24,776 the machine thrusts the mark into new territory 710 00:39:24,776 --> 00:39:26,738 that's radically different than Ferrari, 711 00:39:26,738 --> 00:39:29,220 its corporate parent. - BMWs and Mercedes and Audis 712 00:39:29,220 --> 00:39:31,713 are just kind of everywhere these days. 713 00:39:31,713 --> 00:39:33,426 If you wanna stand out and have something different, 714 00:39:33,426 --> 00:39:34,583 you can have a Maserati. 715 00:39:36,480 --> 00:39:37,803 That's a big difference. 716 00:39:41,966 --> 00:39:45,676 - [Narrator] That big difference has led to a very big bet, 717 00:39:45,676 --> 00:39:47,476 all in the hopes of growing tenfold. 718 00:39:48,966 --> 00:39:49,799 - Maserati wants to sell a lot of cars 719 00:39:49,799 --> 00:39:50,850 because you need to sell a lot of cars 720 00:39:50,850 --> 00:39:54,300 to keep your profits up and run a successful business. 721 00:39:54,300 --> 00:39:58,566 (soaring instrumental music) 722 00:39:58,566 --> 00:40:00,840 - [Narrator] Maserati hopes to go from 5,000 units a year 723 00:40:00,840 --> 00:40:04,237 to 50,000. - They need to weigh the pros 724 00:40:04,237 --> 00:40:05,794 and cons of moving down market. 725 00:40:05,794 --> 00:40:06,879 There's definitely more of a con, 726 00:40:06,879 --> 00:40:08,963 especially if they're chasing 50,000 sales. 727 00:40:11,062 --> 00:40:11,991 - [Narrator] To chase sales, 728 00:40:11,991 --> 00:40:14,403 the brand is banking on its Italian heritage. 729 00:40:15,731 --> 00:40:17,764 - Cars have kind of picked up traits 730 00:40:17,764 --> 00:40:18,597 of their home countries. 731 00:40:18,597 --> 00:40:20,550 Italian cars have always had this passionate 732 00:40:20,550 --> 00:40:22,650 and very beautiful and elegant to look at. 733 00:40:24,484 --> 00:40:29,484 (engine revs) (dramatic music) 734 00:40:30,681 --> 00:40:32,040 - [Narrator] That Italian passion culminates 735 00:40:32,040 --> 00:40:33,700 inside of the engine bay 736 00:40:34,755 --> 00:40:36,670 where the Ferrari-built twin-turbo V-6 737 00:40:37,850 --> 00:40:39,630 (engine revs) 738 00:40:39,630 --> 00:40:41,883 generates 404 horsepower. 739 00:40:44,139 --> 00:40:46,530 The engine reaches 90% of its 550 Newton meters 740 00:40:46,530 --> 00:40:49,383 of torque at just 4,500 RPM. 741 00:40:51,685 --> 00:40:52,518 - If you keep your foot in it, 742 00:40:52,518 --> 00:40:55,230 it'll surprise you at how quickly it accelerates. 743 00:40:55,230 --> 00:40:58,254 Once you rev it past four grand or five grand, 744 00:40:58,254 --> 00:40:59,520 the thing just comes alive, 745 00:40:59,520 --> 00:41:03,677 which is a really Italian thing is a high revving engine. 746 00:41:03,677 --> 00:41:08,677 (engines rev) (dramatic music) 747 00:41:08,872 --> 00:41:12,270 - [Narrator] Put your foot down and the Ghibli screams 748 00:41:12,270 --> 00:41:16,423 from zero to 60 in just under 4.8 seconds. 749 00:41:16,423 --> 00:41:19,673 (contemplative music) 750 00:41:21,514 --> 00:41:23,735 (engine revs) 751 00:41:23,735 --> 00:41:24,810 - It's an emotional experience 'cause you're waiting for it, 752 00:41:24,810 --> 00:41:27,720 waiting for it, and then boom, it hits. 753 00:41:27,720 --> 00:41:29,490 - It's very clear when you get in the the Ghibli 754 00:41:29,490 --> 00:41:32,400 that somebody paid attention to the way that engine sounds 755 00:41:32,400 --> 00:41:34,217 and the way the sound responds 756 00:41:34,217 --> 00:41:35,303 to what the transmission's doing. 757 00:41:36,214 --> 00:41:37,047 - [Narrator] Keep your foot down long enough 758 00:41:37,047 --> 00:41:38,400 and the Ghibli will reach a top speed 759 00:41:38,400 --> 00:41:41,190 of 284 kilometers an hour. 760 00:41:42,179 --> 00:41:44,449 (engines rev) 761 00:41:44,449 --> 00:41:48,014 - Ghibli's a quietly fast car. It sneaks up on you. 762 00:41:48,014 --> 00:41:49,740 You don't realize just how quickly you're going. 763 00:41:49,740 --> 00:41:51,940 You watch that needle on the speedometer go. 764 00:41:52,830 --> 00:41:57,830 How did I get here? It pulls and pulls and pulls. 765 00:41:58,006 --> 00:41:59,371 - [Narrator] Lightweight construction paired 766 00:41:59,371 --> 00:42:00,570 with 50-50 weight distribution 767 00:42:00,570 --> 00:42:03,985 help give the Ghibli a sporty feel on the track. 768 00:42:03,985 --> 00:42:05,162 (engine revs) 769 00:42:05,162 --> 00:42:07,436 - One of the the great things about Italian cars in general, 770 00:42:07,436 --> 00:42:08,269 and Maserati does this very well, 771 00:42:08,269 --> 00:42:12,446 is that they keep this emotional connection in the vehicle. 772 00:42:12,446 --> 00:42:15,360 (upbeat music) 773 00:42:15,360 --> 00:42:17,715 You can get in some cars and it's a piece of machinery. 774 00:42:17,715 --> 00:42:19,830 It gets you from point A to point B and does it just fine, 775 00:42:19,830 --> 00:42:20,663 does it perfectly reliable, 776 00:42:20,663 --> 00:42:23,398 but there's nothing particularly exciting about it. 777 00:42:23,398 --> 00:42:25,703 You don't walk in your garage every day and smile. 778 00:42:29,732 --> 00:42:31,396 - [Narrator] After years of planning, 779 00:42:31,396 --> 00:42:33,690 the Ghibli is ready to add a touch of Italian flare 780 00:42:33,690 --> 00:42:35,673 to the mid-size saloon market. 781 00:42:38,814 --> 00:42:41,826 Whether Maserati's bold gamble to expand pays off 782 00:42:41,826 --> 00:42:43,826 is now up to customers around the world. 783 00:42:44,836 --> 00:42:46,740 - Supercars are built to a standard. 784 00:42:46,740 --> 00:42:48,645 They're not built to a price. 785 00:42:48,645 --> 00:42:50,889 When you start building a car like this that has 786 00:42:50,889 --> 00:42:53,446 to compete in the 50 to $100,000 segment, 787 00:42:53,446 --> 00:42:54,865 you have to start building things to a price, 788 00:42:54,865 --> 00:42:56,504 and you have to start cutting corners, 789 00:42:56,504 --> 00:42:57,337 and it's not necessarily a bad thing. 790 00:42:57,337 --> 00:42:59,107 It's just a bigger challenge. 791 00:42:59,107 --> 00:43:02,873 (machinery whirs) (engine revs) 792 00:43:02,873 --> 00:43:05,302 - The car has a soul to it. It wants to be driven. 793 00:43:05,302 --> 00:43:06,175 It rewards you. 794 00:43:06,175 --> 00:43:07,320 Wen you go around a corner and you push it, 795 00:43:07,320 --> 00:43:09,577 you get this great sound. 796 00:43:09,577 --> 00:43:12,077 (engine revs) 797 00:43:13,376 --> 00:43:15,270 - The draw of this car is unquestionably the way it looks 798 00:43:15,270 --> 00:43:16,803 and the emotions it evokes. 799 00:43:17,836 --> 00:43:20,223 It looks, it sounds, it smells, it feels, 800 00:43:21,182 --> 00:43:22,265 and that's what the Ghibli's about. 801 00:43:22,265 --> 00:43:23,980 If you don't want any of that in your car, 802 00:43:23,980 --> 00:43:25,013 there are plenty of other options. 803 00:43:28,406 --> 00:43:29,582 If you want something different, 804 00:43:29,582 --> 00:43:31,976 something that makes you feel special every day, 805 00:43:31,976 --> 00:43:33,325 that's why you bought the Maserati. 806 00:43:33,325 --> 00:43:35,908 (engine revs) 63933

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