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These are the user uploaded subtitles that are being translated: 1 00:00:00,148 --> 00:00:03,210 (upbeat music) 2 00:00:03,210 --> 00:00:04,260 - [Narrator] For generations 3 00:00:04,260 --> 00:00:07,470 Bentley has ruled the world of luxury saloons 4 00:00:07,470 --> 00:00:11,940 by being bigger, faster, and louder than the competition. 5 00:00:11,940 --> 00:00:13,440 - It's beautiful, it's luxurious, 6 00:00:13,440 --> 00:00:15,960 it's fast, and it's expensive. 7 00:00:15,960 --> 00:00:17,220 That's rarefied air. 8 00:00:17,220 --> 00:00:18,090 - [Narrator] For over a decade, 9 00:00:18,090 --> 00:00:22,440 the Continental GT has been the brand's signature machine. 10 00:00:22,440 --> 00:00:26,160 Once it was the fastest 4C production car in the world, 11 00:00:26,160 --> 00:00:29,880 hitting a top speed of 318 kilometers an hour, 12 00:00:29,880 --> 00:00:32,190 combining competition-level performance 13 00:00:32,190 --> 00:00:34,260 with luxury worthy of royalty. 14 00:00:34,260 --> 00:00:35,430 - The proudest achievement 15 00:00:35,430 --> 00:00:37,750 was producing a car for the Queen of England 16 00:00:39,120 --> 00:00:40,920 in the same year as winning Le Mans. 17 00:00:42,360 --> 00:00:44,610 - [Narrator] However, the platform has aged. 18 00:00:44,610 --> 00:00:47,373 - Car's had an extremely long shelf life, it's ancient. 19 00:00:48,360 --> 00:00:51,060 - [Narrator] Competitors are nipping at the company's heels. 20 00:00:51,060 --> 00:00:52,500 - The world is catching up quickly. 21 00:00:52,500 --> 00:00:54,120 If Bentley doesn't keep innovating, 22 00:00:54,120 --> 00:00:55,170 then they'll have a problem. 23 00:00:55,170 --> 00:00:57,840 - [Narrator] The brand's answer isn't to reinvent an icon 24 00:00:57,840 --> 00:00:59,340 but to refine it, 25 00:00:59,340 --> 00:01:00,840 creating their most powerful 26 00:01:00,840 --> 00:01:03,360 and fuel efficient machine ever, 27 00:01:03,360 --> 00:01:04,800 the Continental GT V8 S. 28 00:01:07,089 --> 00:01:09,839 (dramatic music) 29 00:01:23,220 --> 00:01:25,710 The Continental GT V8 S 30 00:01:25,710 --> 00:01:29,910 is the latest Bentley to wear the red flying B. 31 00:01:29,910 --> 00:01:32,820 A subtle insignia that hides in plain sight 32 00:01:32,820 --> 00:01:36,570 but the red badge means only one thing, speed. 33 00:01:36,570 --> 00:01:39,060 With 521 horsepower on tap, 34 00:01:39,060 --> 00:01:43,560 the GT V8 S is the most powerful entry-level variant 35 00:01:43,560 --> 00:01:46,110 of a machine that's over a decade old. 36 00:01:46,110 --> 00:01:48,600 In 2003, the Continental GT 37 00:01:48,600 --> 00:01:52,410 emerged as the ultimate dual threat supercar, 38 00:01:52,410 --> 00:01:56,490 exuding high-end luxury and total performance. 39 00:01:56,490 --> 00:02:01,490 - It was a real bold move to decide to go for luxury coupe 40 00:02:01,530 --> 00:02:04,587 for the brand to set up the start of the brand 41 00:02:04,587 --> 00:02:08,753 and the reset, the Bentley 2.0 phase of the brand. 42 00:02:10,200 --> 00:02:11,370 - Bentley came into this segment, 43 00:02:11,370 --> 00:02:12,330 there was really nothing 44 00:02:12,330 --> 00:02:14,543 that competed against the Continental GT. 45 00:02:15,422 --> 00:02:18,120 It sort of opened up a new segment up there 46 00:02:18,120 --> 00:02:22,503 between 150 and $200,000 that ruled for many, many years. 47 00:02:23,670 --> 00:02:24,503 - [Narrator] Single-handedly, 48 00:02:24,503 --> 00:02:27,660 the GT resuscitates the grand touring genre. 49 00:02:27,660 --> 00:02:30,330 - It was about creating a really special coupe, 50 00:02:30,330 --> 00:02:31,800 two plus two seater, 51 00:02:31,800 --> 00:02:33,570 which was combining performance 52 00:02:33,570 --> 00:02:35,470 with an incredible driving experience. 53 00:02:39,637 --> 00:02:41,670 - It was really a coming together of two worlds, 54 00:02:41,670 --> 00:02:45,453 the blending of the luxury world with the performance world. 55 00:02:48,841 --> 00:02:51,120 It was a real breakthrough car for us. 56 00:02:51,120 --> 00:02:52,290 - [Narrator] Almost overnight, 57 00:02:52,290 --> 00:02:55,170 the machine becomes an automotive icon. 58 00:02:55,170 --> 00:02:57,450 - When it entered the market in 2003, 59 00:02:57,450 --> 00:03:00,843 it changed the perception of the whole brand completely. 60 00:03:02,910 --> 00:03:06,213 - [Narrator] Part supercar and part super saloon, 61 00:03:07,470 --> 00:03:11,070 the machine quickly increases sales fivefold. 62 00:03:11,070 --> 00:03:13,380 - The change was dramatic from where it was 63 00:03:13,380 --> 00:03:15,990 producing just around 2,000 cars per annum 64 00:03:15,990 --> 00:03:19,350 to producing just over 10,000 cars. 65 00:03:19,350 --> 00:03:22,260 - Continental was a play for volume by Bentley. 66 00:03:22,260 --> 00:03:24,310 This was a car that was more affordable 67 00:03:25,740 --> 00:03:28,950 and also an everyday livable car. 68 00:03:28,950 --> 00:03:31,200 - [Narrator] The GT's success traces its roots 69 00:03:31,200 --> 00:03:34,380 back to a formula that's nearly 100 years old. 70 00:03:34,380 --> 00:03:38,043 - That special combination of the performance, 71 00:03:38,940 --> 00:03:41,160 luxury, and practicality. 72 00:03:41,160 --> 00:03:43,330 That's what makes the Bentley GT an icon. 73 00:03:46,050 --> 00:03:49,020 - [Narrator] A mantra where bigger is always better. 74 00:03:49,020 --> 00:03:52,500 It's an ideology that hearkens back to W.O. Bentley, 75 00:03:52,500 --> 00:03:55,470 the man who founds the company in 1919. 76 00:03:55,470 --> 00:03:59,103 - W.O. Bentley created relatively big cars. 77 00:04:00,990 --> 00:04:05,100 He was of the opinion that if the car is not fast enough, 78 00:04:05,100 --> 00:04:07,620 I have to put a bigger engine in. 79 00:04:07,620 --> 00:04:09,960 - [Narrator] When the brand reboots in 2003, 80 00:04:09,960 --> 00:04:11,910 the team doesn't start with the engine, 81 00:04:14,400 --> 00:04:16,590 but rather the shape of the car itself. 82 00:04:16,590 --> 00:04:18,690 - It started with a blank sheet of paper, believe it or not. 83 00:04:18,690 --> 00:04:19,650 The styling of the car 84 00:04:19,650 --> 00:04:22,260 certainly dictated quite a small engine bay, 85 00:04:22,260 --> 00:04:23,790 so we had to come up with an engine 86 00:04:23,790 --> 00:04:26,130 that would package in that tight engine bay 87 00:04:26,130 --> 00:04:27,870 and produce the power and torque 88 00:04:27,870 --> 00:04:29,720 that one would expect from a Bentley. 89 00:04:32,760 --> 00:04:34,560 - [Narrator] Packaging concerns lead the team 90 00:04:34,560 --> 00:04:38,340 to create a unique W12 engine. 91 00:04:38,340 --> 00:04:39,590 - The W12 is an interesting engine 92 00:04:39,590 --> 00:04:42,600 and its layout is not really shared by anything else. 93 00:04:42,600 --> 00:04:45,150 The W12 is two VR6 engines 94 00:04:45,150 --> 00:04:46,530 which are staggered. 95 00:04:46,530 --> 00:04:47,790 When you combine two of them 96 00:04:47,790 --> 00:04:51,510 it's four rows of cylinders basically, that's the W12. 97 00:04:51,510 --> 00:04:55,230 - [Narrator] But age has a way of catching up with beauty, 98 00:04:55,230 --> 00:04:56,793 no matter how powerful it is. 99 00:04:59,850 --> 00:05:02,403 - It's not a particularly efficient design. 100 00:05:03,240 --> 00:05:05,340 It doesn't fit into the modern world 101 00:05:05,340 --> 00:05:06,720 in the way that some smaller engines do 102 00:05:06,720 --> 00:05:09,360 because it doesn't get the greatest fuel economy. 103 00:05:09,360 --> 00:05:11,190 - [Narrator] The once emboldened Continental 104 00:05:11,190 --> 00:05:13,080 is now on borrowed time. 105 00:05:13,080 --> 00:05:15,140 - When we entered the market with a Continental GT, 106 00:05:15,140 --> 00:05:16,290 it was unique. 107 00:05:16,290 --> 00:05:20,403 Today, there are probably 10 or 20 competitors. 108 00:05:21,480 --> 00:05:24,150 - [Narrator] Younger, lighter, and nimbler challengers 109 00:05:24,150 --> 00:05:26,520 have started to steal its thunder. 110 00:05:26,520 --> 00:05:29,190 For years, Rolls Royce was the brand's main rival, 111 00:05:29,190 --> 00:05:30,870 but now a variety of marks 112 00:05:30,870 --> 00:05:32,973 have Bentley in their crosshairs. 113 00:05:33,810 --> 00:05:36,420 - So there's no time for us to sit still. 114 00:05:36,420 --> 00:05:38,310 - [Narrator] The high-end posh society 115 00:05:38,310 --> 00:05:40,980 that the original machine targeted has changed. 116 00:05:40,980 --> 00:05:42,540 - Consumers can be very fickle. 117 00:05:42,540 --> 00:05:44,850 After a while, if something stops being cool, 118 00:05:44,850 --> 00:05:47,370 they're gonna move on to the next thing. 119 00:05:47,370 --> 00:05:49,710 - [Narrator] Rising fuel costs have also challenged 120 00:05:49,710 --> 00:05:51,660 the very foundation of the brand. 121 00:05:51,660 --> 00:05:53,010 - They're in a very difficult position 122 00:05:53,010 --> 00:05:54,614 that they've been very successful in this car 123 00:05:54,614 --> 00:05:55,530 and there's a lot of people 124 00:05:55,530 --> 00:05:57,330 who want this car the way it is, 125 00:05:57,330 --> 00:05:59,880 but they still also have to keep it modern. 126 00:05:59,880 --> 00:06:00,713 - [Narrator] In order to remain 127 00:06:00,713 --> 00:06:02,910 at the top of the GT category, 128 00:06:02,910 --> 00:06:06,600 Bentley has to do two contradictory things at the same time, 129 00:06:06,600 --> 00:06:09,690 increase power and slim its flagship down. 130 00:06:09,690 --> 00:06:10,920 - Bentleys have never been lightweight, 131 00:06:10,920 --> 00:06:12,060 they've never been small cars. 132 00:06:12,060 --> 00:06:13,560 They weigh as much as a lot of SUVs 133 00:06:13,560 --> 00:06:16,980 but they make up for that with a lot of power. 134 00:06:16,980 --> 00:06:18,900 - [Narrator] Reworking the Bentley archetype 135 00:06:18,900 --> 00:06:20,340 is no small feat. 136 00:06:20,340 --> 00:06:21,750 - For a brand like Bentley, 137 00:06:21,750 --> 00:06:22,583 very important 138 00:06:22,583 --> 00:06:27,410 to understand how to transfer this rich history into today. 139 00:06:30,217 --> 00:06:33,090 - [Narrator] Now it's up to Luc Donckerwolke head of design 140 00:06:33,090 --> 00:06:36,120 to bring the classic Conti shape into the modern age. 141 00:06:36,120 --> 00:06:37,380 - It's an industrial process 142 00:06:37,380 --> 00:06:41,100 relying on artistic communication language, 143 00:06:41,100 --> 00:06:41,973 which is drawing. 144 00:06:46,080 --> 00:06:49,740 - [Narrator] To get modern, the team goes back in time. 145 00:06:49,740 --> 00:06:51,210 They start the new model's revision 146 00:06:51,210 --> 00:06:52,950 by sketching lines on paper. 147 00:06:52,950 --> 00:06:53,783 - It's really important, 148 00:06:53,783 --> 00:06:57,270 it's what we call the power line in the haunch. 149 00:06:57,270 --> 00:06:59,727 Those two lines are the DNA of the brand 150 00:06:59,727 --> 00:07:02,460 and they're really present in different orchestration. 151 00:07:02,460 --> 00:07:03,900 - [Narrator] The brand's strong history 152 00:07:03,900 --> 00:07:06,000 is a blessing and a curse. 153 00:07:06,000 --> 00:07:07,410 - We don't want to make a retro car 154 00:07:07,410 --> 00:07:09,030 but we want to anchor it in the past, 155 00:07:09,030 --> 00:07:10,680 in the traditions of the company. 156 00:07:11,760 --> 00:07:14,160 - [Narrator] Designers labor to push the edge. 157 00:07:14,160 --> 00:07:18,180 - This wow effect you get when you see that car first time 158 00:07:18,180 --> 00:07:20,340 is coming from the styling. 159 00:07:20,340 --> 00:07:22,320 - [Narrator] Tradition takes a dramatic sidestep 160 00:07:22,320 --> 00:07:23,760 towards new tech 161 00:07:23,760 --> 00:07:26,523 inside the Bentley visualization suite, 162 00:07:27,900 --> 00:07:29,370 a state-of-the-art facility 163 00:07:29,370 --> 00:07:31,260 where a simple sketch on a napkin 164 00:07:31,260 --> 00:07:34,143 can become a life-sized three-dimensional model. 165 00:07:37,050 --> 00:07:38,880 Exterior designer Gareth Thomas 166 00:07:38,880 --> 00:07:42,029 is tasked with tweaking the car's classic lines. 167 00:07:42,029 --> 00:07:44,024 - Once we've developed the sketch, 168 00:07:44,024 --> 00:07:46,410 we'll work with the the CAD model 169 00:07:46,410 --> 00:07:48,810 and that's where the exciting bit begins really. 170 00:07:50,010 --> 00:07:52,740 - [Narrator] His team sculpts the next generation Bentley 171 00:07:52,740 --> 00:07:54,933 using next generation technology. 172 00:07:56,220 --> 00:07:59,160 - You can see the CAD one-to-one scale 173 00:07:59,160 --> 00:08:00,363 of the Continental GT. 174 00:08:01,729 --> 00:08:03,270 - [Narrator] Within this virtual 175 00:08:03,270 --> 00:08:05,040 photo realistic environment, 176 00:08:05,040 --> 00:08:08,910 parts can be tested for both look and functionality. 177 00:08:08,910 --> 00:08:11,010 - [Gareth] It's really important that what we are designing 178 00:08:11,010 --> 00:08:12,600 isn't just fantasy. 179 00:08:12,600 --> 00:08:14,970 The CAD data is a really important 180 00:08:14,970 --> 00:08:17,820 crucial part of of the design process. 181 00:08:17,820 --> 00:08:19,590 It's from this CAD data 182 00:08:19,590 --> 00:08:21,690 that the actual parts are manufactured. 183 00:08:21,690 --> 00:08:24,060 - [Narrator] Designers can test each particular piece 184 00:08:24,060 --> 00:08:27,150 for size, shape, and surface quality. 185 00:08:27,150 --> 00:08:29,283 It's like a video game for creativity. 186 00:08:31,710 --> 00:08:33,990 The new headlamps become one of the key parts 187 00:08:33,990 --> 00:08:36,363 to move the machine into the modern era. 188 00:08:37,230 --> 00:08:38,063 - The challenge is always 189 00:08:38,063 --> 00:08:40,198 how to do this in a modern interpretation 190 00:08:40,198 --> 00:08:42,900 and to to keep the the design fresh. 191 00:08:42,900 --> 00:08:44,970 The development of LED technology 192 00:08:44,970 --> 00:08:47,130 is certainly allowing us to do that. 193 00:08:47,130 --> 00:08:49,050 - [Narrator] The LED lights and glass covers 194 00:08:49,050 --> 00:08:50,973 are created with a click of the mouse. 195 00:08:54,210 --> 00:08:55,080 Beyond the face, 196 00:08:55,080 --> 00:08:57,903 the body lines are virtually refined as well. 197 00:09:00,450 --> 00:09:02,550 - The reflections is how you read the surfaces 198 00:09:02,550 --> 00:09:03,810 of the car itself. 199 00:09:03,810 --> 00:09:06,933 - [Narrator] Reflections are key to all great supercars. 200 00:09:10,560 --> 00:09:12,510 But Bentley's sense of time 201 00:09:12,510 --> 00:09:14,883 is based on a classical philosophy. 202 00:09:16,560 --> 00:09:17,610 - The shape is orchestrated 203 00:09:17,610 --> 00:09:19,743 by those really sharp and precise lines. 204 00:09:21,090 --> 00:09:22,800 There's a rhythm like in orchestra 205 00:09:22,800 --> 00:09:24,810 where you have one instrument after the other, 206 00:09:24,810 --> 00:09:27,030 so you have the violin stopping and then you have, 207 00:09:27,030 --> 00:09:29,700 you know, the other instrument that is basically starting 208 00:09:29,700 --> 00:09:31,410 picking up in a rhythm. 209 00:09:31,410 --> 00:09:33,510 This is orchestrated by volumes, 210 00:09:33,510 --> 00:09:35,610 by concave and convex surfaces, 211 00:09:35,610 --> 00:09:37,923 which gives this richness of the form. 212 00:09:40,230 --> 00:09:42,090 - [Narrator] By utilizing the latest technology, 213 00:09:42,090 --> 00:09:45,333 designers have modified the classic look of a Bentley. 214 00:09:48,480 --> 00:09:50,260 Nearly 100 years ago 215 00:09:51,690 --> 00:09:55,363 in the British town of Cricklewood in North West London, 216 00:09:55,363 --> 00:09:58,050 a railway engineer makes a fateful decision 217 00:09:58,050 --> 00:10:02,280 to build engine parts out of aluminum instead of cast iron. 218 00:10:02,280 --> 00:10:04,893 His name, W.O. Bentley, 219 00:10:05,910 --> 00:10:09,120 a man notorious for building the biggest engines around 220 00:10:09,120 --> 00:10:11,010 and the most efficient. 221 00:10:11,010 --> 00:10:12,750 - W.O. Bentley in 1919 222 00:10:12,750 --> 00:10:15,300 wasn't all about just big cubic capacity, 223 00:10:15,300 --> 00:10:18,510 he was all about technology and efficiency. 224 00:10:18,510 --> 00:10:20,010 - [Narrator] W.O.'s early engines 225 00:10:20,010 --> 00:10:22,530 offer cutting edge technology. 226 00:10:22,530 --> 00:10:25,830 His power plants feature overhead cams 227 00:10:25,830 --> 00:10:27,510 and twin carburetors. 228 00:10:27,510 --> 00:10:31,593 - It was more about torque rather than big displacement. 229 00:10:32,880 --> 00:10:35,763 - [Narrator] W.O.'s genius starts with engineering, 230 00:10:37,260 --> 00:10:39,993 but it crosses the finish line thanks to promotion. 231 00:10:41,070 --> 00:10:44,070 He realizes it isn't the power of his pistons 232 00:10:44,070 --> 00:10:45,270 that attracts buyers, 233 00:10:45,270 --> 00:10:47,520 but whether or not they win on the racetrack. 234 00:10:47,520 --> 00:10:48,570 - In the late 20s 235 00:10:48,570 --> 00:10:50,850 a group of rich Brits called the Bentley Boys 236 00:10:50,850 --> 00:10:53,130 would take their giant imposing massive Bentleys 237 00:10:53,130 --> 00:10:57,540 to the 24-hour Le Mans race in France and race their cars 238 00:10:57,540 --> 00:11:00,240 and party and it was a whole lifestyle thing, 239 00:11:00,240 --> 00:11:01,383 and they would win. 240 00:11:04,050 --> 00:11:05,820 - [Narrator] Five Le Mans victories later, 241 00:11:05,820 --> 00:11:08,040 Bentley Motors is world renowned 242 00:11:08,040 --> 00:11:11,430 for handcrafting luxurious high performance machines 243 00:11:11,430 --> 00:11:12,263 that win. 244 00:11:12,263 --> 00:11:14,868 (uplifting music) 245 00:11:15,885 --> 00:11:17,430 In 2003, 246 00:11:17,430 --> 00:11:20,672 Bentley introduces the reborn Continental 247 00:11:20,672 --> 00:11:24,300 with a new W12 power plant. 248 00:11:24,300 --> 00:11:26,700 It wins critical acclaim 249 00:11:26,700 --> 00:11:31,563 but time moves fast, even faster than a Continental. 250 00:11:33,616 --> 00:11:37,080 What was once deemed an exceptional piece of engineering 251 00:11:37,080 --> 00:11:39,192 is now a liability. 252 00:11:39,192 --> 00:11:41,760 - The Continental had always been built on the W12, 253 00:11:41,760 --> 00:11:44,430 but obviously with fuel efficiency and regulations 254 00:11:44,430 --> 00:11:45,693 we needed to downsize. 255 00:11:48,567 --> 00:11:50,910 - [Narrator] Brian Gush, the current director of Motorsport, 256 00:11:50,910 --> 00:11:53,070 is one of the key engineering members 257 00:11:53,070 --> 00:11:54,240 tasked with finding 258 00:11:54,240 --> 00:11:56,553 a more environmentally friendly solution. 259 00:11:58,020 --> 00:11:59,470 - We had to produce an engine 260 00:12:00,810 --> 00:12:03,210 that was worthy of being called a Bentley engine 261 00:12:04,230 --> 00:12:06,123 that provided that effortless torque. 262 00:12:08,460 --> 00:12:10,470 - [Narrator] Gush and his team turn their attention 263 00:12:10,470 --> 00:12:13,140 to the smaller twin turbo V8. 264 00:12:13,140 --> 00:12:15,810 - The four-liter twin turbo V8 265 00:12:15,810 --> 00:12:20,730 gives us a similar feeling with a lot less capacity. 266 00:12:20,730 --> 00:12:21,563 - [Narrator] At first, 267 00:12:21,563 --> 00:12:24,093 the new V8 sucks down fuel at an alarming rate, 268 00:12:25,740 --> 00:12:28,290 so engineers turn to a new technology. 269 00:12:28,290 --> 00:12:30,300 - Using cylinder deactivation, 270 00:12:30,300 --> 00:12:32,040 dropping onto four cylinders enabled us 271 00:12:32,040 --> 00:12:33,903 to drop the fuel consumption. 272 00:12:36,600 --> 00:12:37,890 - [Narrator] Disengaging the cylinders 273 00:12:37,890 --> 00:12:39,630 shuts down half of the engine 274 00:12:39,630 --> 00:12:41,790 during moments of low demand, 275 00:12:41,790 --> 00:12:42,940 turning a V8 into a V4. 276 00:12:44,610 --> 00:12:47,070 - It's part of modern reality that all car companies 277 00:12:47,070 --> 00:12:49,170 need to consider smaller models, smaller engines, 278 00:12:49,170 --> 00:12:51,788 more fuel efficient vehicles. 279 00:12:51,788 --> 00:12:54,660 - It's got decent fuel economy for something this big 280 00:12:54,660 --> 00:12:56,310 and this heavy and this powerful. 281 00:13:00,480 --> 00:13:01,530 - [Narrator] The new V8 engine 282 00:13:01,530 --> 00:13:03,930 is far more fuel efficient than its predecessor. 283 00:13:07,807 --> 00:13:12,030 That doesn't help the Continental save weight 284 00:13:12,030 --> 00:13:15,480 and the heavier a machine is, the harder it is to stop. 285 00:13:15,480 --> 00:13:18,633 - An equal match for the Bentley's engines are its brakes. 286 00:13:19,830 --> 00:13:22,398 It's got huge, huge carbon ceramic rotors. 287 00:13:22,398 --> 00:13:26,069 They're basically as big as an economy car's entire wheel. 288 00:13:26,069 --> 00:13:28,410 - [Narrator] The Conti needs large brakes 289 00:13:28,410 --> 00:13:29,243 because the machine 290 00:13:29,243 --> 00:13:31,170 deals with a tremendous amount of energy 291 00:13:31,170 --> 00:13:32,970 during heavy braking. 292 00:13:32,970 --> 00:13:35,580 Automotive brake systems transform the car's movement 293 00:13:35,580 --> 00:13:37,653 or kinetic energy into heat. 294 00:13:41,700 --> 00:13:43,260 At 100 kilometers an hour, 295 00:13:43,260 --> 00:13:46,980 a maximum stop for a 1,600-kilogram vehicle 296 00:13:46,980 --> 00:13:48,660 generates enough electricity 297 00:13:48,660 --> 00:13:52,473 to keep a 100-watt light bulb lit for an hour and a half. 298 00:13:54,210 --> 00:13:58,560 The Continental GT weighs over 2,250 kilograms. 299 00:13:58,560 --> 00:14:00,210 - From our top speed to standstill, 300 00:14:00,210 --> 00:14:03,243 the brakes have to deal with 10 megajoules of energy. 301 00:14:05,999 --> 00:14:07,470 - [Narrator] 10 megajoules is enough power 302 00:14:07,470 --> 00:14:10,470 to keep an average family home going for six hours. 303 00:14:10,470 --> 00:14:12,630 - These massive, massive carbon ceramic brakes 304 00:14:12,630 --> 00:14:15,070 that you can just dump a ton of speed into them 305 00:14:16,050 --> 00:14:17,640 and they're unfazed 306 00:14:17,640 --> 00:14:20,075 by the fact that the car weighs 5,000 plus pounds. 307 00:14:20,075 --> 00:14:23,520 - The largest disc brakes on a passenger car in the world. 308 00:14:23,520 --> 00:14:25,650 Well, that's another unique Bentley development 309 00:14:25,650 --> 00:14:27,663 which we're particularly proud of. 310 00:14:29,385 --> 00:14:31,320 - [Narrator] At 420 millimeters, 311 00:14:31,320 --> 00:14:35,460 each carbon ceramic disc brake uses eight piston calipers 312 00:14:35,460 --> 00:14:37,533 and is the size of a deep dish pizza. 313 00:14:40,647 --> 00:14:42,305 - If you go fast, you've gotta stop fast. 314 00:14:42,305 --> 00:14:45,138 (mid tempo music) 315 00:14:50,395 --> 00:14:52,260 - [Narrator] While torque-fueled performance 316 00:14:52,260 --> 00:14:55,233 has been a Bentley trait for nearly 100 years, 317 00:14:57,180 --> 00:15:00,240 if it wasn't for the craftsmanship behind the badge, 318 00:15:00,240 --> 00:15:02,463 there'd be just another sports car. 319 00:15:03,390 --> 00:15:05,545 - For a brand like Bentley 320 00:15:05,545 --> 00:15:10,260 with its rich history of nearly now 100 years, 321 00:15:10,260 --> 00:15:14,703 it is very important to understand what are our DNA. 322 00:15:17,508 --> 00:15:20,700 (mid tempo music) 323 00:15:20,700 --> 00:15:23,230 - [Narrator] Today that DNA is found here 324 00:15:24,090 --> 00:15:27,183 inside the Bentley factory in Crewe, England. 325 00:15:28,410 --> 00:15:29,760 Built for WWII, 326 00:15:29,760 --> 00:15:32,730 the factory is entrenched in the history of British motoring 327 00:15:32,730 --> 00:15:34,170 and engineering. 328 00:15:34,170 --> 00:15:36,210 - Nothing would prepare you for working in Bentley. 329 00:15:36,210 --> 00:15:38,727 The processes, the materials we deal with 330 00:15:38,727 --> 00:15:42,540 are completely different to anywhere else. 331 00:15:42,540 --> 00:15:45,330 - [Narrator] This is where the brand's coach-building past 332 00:15:45,330 --> 00:15:47,370 combines with modern technologies 333 00:15:47,370 --> 00:15:50,340 to create the new Continental GT. 334 00:15:50,340 --> 00:15:52,800 - Continental takes about 120 hours to build. 335 00:15:52,800 --> 00:15:55,410 It feels very high, particularly from the car industry, 336 00:15:55,410 --> 00:15:58,260 but the difference here is at Bentley we make everything. 337 00:16:01,770 --> 00:16:03,420 - [Narrator] Unlike most car factories, 338 00:16:03,420 --> 00:16:05,700 at Crewe there are individual shops 339 00:16:05,700 --> 00:16:07,893 devoted specifically to wood, 340 00:16:10,080 --> 00:16:14,673 leather, and the famed Bentley power plant. 341 00:16:18,360 --> 00:16:21,540 - It's about the art of transforming those materials 342 00:16:21,540 --> 00:16:23,390 and putting them together into a car. 343 00:16:26,190 --> 00:16:27,900 - [Narrator] Keeping all those substances in check 344 00:16:27,900 --> 00:16:32,280 starts inside a unique laboratory run by Helen Davock. 345 00:16:32,280 --> 00:16:34,770 She and her team use a variety of machines 346 00:16:34,770 --> 00:16:38,610 to test each material to its absolute limit. 347 00:16:38,610 --> 00:16:40,800 - Our job quite simply is to make the best products 348 00:16:40,800 --> 00:16:42,500 even better than they already are. 349 00:16:43,920 --> 00:16:46,650 - [Narrator] Materials which range from manmade metals 350 00:16:46,650 --> 00:16:51,142 and glass compounds to the tactile parts of the interior. 351 00:16:51,142 --> 00:16:53,640 - Wood and leather are natural products, 352 00:16:53,640 --> 00:16:55,620 maybe many people don't realize the technology 353 00:16:55,620 --> 00:16:56,820 that goes into them. 354 00:16:56,820 --> 00:16:58,020 - [Narrator] Everything in the vehicle, 355 00:16:58,020 --> 00:17:00,240 from the steering wheel to the iPod drawer 356 00:17:00,240 --> 00:17:02,460 is built for maximum durability. 357 00:17:02,460 --> 00:17:05,010 - On the outside, it simply looks like a piece of wood 358 00:17:05,010 --> 00:17:07,050 but actually when you look at the science of it, 359 00:17:07,050 --> 00:17:08,260 it's a multiple layer construction. 360 00:17:08,260 --> 00:17:11,093 (mid tempo music) 361 00:17:14,550 --> 00:17:16,830 - [Narrator] There's only so much real-world testing 362 00:17:16,830 --> 00:17:18,303 that can happen in a lab, 363 00:17:23,946 --> 00:17:26,370 so the team consistently tests materials 364 00:17:26,370 --> 00:17:30,540 in the world's harshest environments. 365 00:17:30,540 --> 00:17:32,205 - [Helen] We take whole Bentleys 366 00:17:32,205 --> 00:17:33,660 and we leave them in the desert 367 00:17:33,660 --> 00:17:35,010 for literally years 368 00:17:35,010 --> 00:17:38,073 and all they do is sit in the hottest environments and bake. 369 00:17:39,480 --> 00:17:42,030 We're expecting this wood, a natural product, 370 00:17:42,030 --> 00:17:43,953 to last that kind of environment. 371 00:17:48,720 --> 00:17:49,680 - [Narrator] High-tech science 372 00:17:49,680 --> 00:17:52,473 that begins in a very old-school wood shop, 373 00:17:53,850 --> 00:17:58,800 where 167 artisans craft some of the finest pieces of wood 374 00:17:58,800 --> 00:17:59,633 in the world. 375 00:17:59,633 --> 00:18:02,310 - Currently we're taking about the top 10%, 376 00:18:02,310 --> 00:18:05,613 between 10 and 20% of the top veneers across the world. 377 00:18:08,490 --> 00:18:09,990 - [Narrator] The veneers are made from wood 378 00:18:09,990 --> 00:18:11,883 that is sourced around the globe. 379 00:18:13,020 --> 00:18:16,253 There are 14 types of wood and nine veneer options. 380 00:18:16,253 --> 00:18:18,670 (soft music) 381 00:18:21,390 --> 00:18:24,360 Each layer must first be bulk cut to size 382 00:18:24,360 --> 00:18:26,253 before it can be perfectly matched. 383 00:18:28,650 --> 00:18:30,960 - A lot of the parts we use at Bentley 384 00:18:30,960 --> 00:18:32,670 actually require mirror matching. 385 00:18:32,670 --> 00:18:34,320 This is where we'll edge and joint 386 00:18:34,320 --> 00:18:37,110 one side of the veneer to create a mirror image. 387 00:18:37,110 --> 00:18:38,820 We'll flip the pieces over, 388 00:18:38,820 --> 00:18:41,340 create a nice mirror image into the center of the part 389 00:18:41,340 --> 00:18:42,940 when it's pressed onto the part. 390 00:18:52,950 --> 00:18:55,530 - [Narrator] Next, the wood is coated with a strong adhesive 391 00:18:55,530 --> 00:18:57,693 before being pressed onto the parts. 392 00:19:00,810 --> 00:19:04,080 It takes seven hours to make one piece 393 00:19:04,080 --> 00:19:08,700 and there can be up to 33 wooden pieces in each Continental. 394 00:19:08,700 --> 00:19:11,040 - Extreme heat and extreme pressure 395 00:19:11,040 --> 00:19:12,270 for about five to 10 minutes 396 00:19:12,270 --> 00:19:13,350 actually allows the veneer 397 00:19:13,350 --> 00:19:15,303 to permanently bond to the substrate. 398 00:19:16,680 --> 00:19:18,060 - [Narrator] The pieces are sanded lightly 399 00:19:18,060 --> 00:19:19,860 to remove any impurities, 400 00:19:19,860 --> 00:19:21,897 then they're ready for lacquering. 401 00:19:21,897 --> 00:19:25,653 - What it actually gets is five layers of polyester lacquer. 402 00:19:26,790 --> 00:19:28,680 We'll actually take the surface, 403 00:19:28,680 --> 00:19:31,593 similar to the sanding stages we'll use grades of paper. 404 00:19:34,740 --> 00:19:37,413 Gives it this very kind of dull matted finish. 405 00:19:39,060 --> 00:19:40,740 - [Narrator] After the lacquer is applied, 406 00:19:40,740 --> 00:19:42,123 the pieces are polished. 407 00:19:44,220 --> 00:19:47,370 - We'll take it onto our high-powered speed polishing mops. 408 00:19:47,370 --> 00:19:50,730 Shine it up using a series of wax movement techniques, 409 00:19:50,730 --> 00:19:53,460 which actually gets any little scratches or ripples out. 410 00:19:53,460 --> 00:19:56,977 - [Narrator] The final piece is more mirror than wood. 411 00:19:56,977 --> 00:20:01,110 However, the treatment isn't only for appearances. 412 00:20:01,110 --> 00:20:04,680 Each coat creates a microscopic protective barrier 413 00:20:04,680 --> 00:20:06,393 against heat and corrosion. 414 00:20:07,230 --> 00:20:10,170 While some pieces are pushed to their limits outside, 415 00:20:10,170 --> 00:20:13,983 others are heated to their core right inside the laboratory. 416 00:20:14,940 --> 00:20:17,640 - So what we've got here is a thermal cycling chamber. 417 00:20:18,510 --> 00:20:20,670 This machine goes perhaps twice as hot 418 00:20:20,670 --> 00:20:22,860 as the hottest day you would get in the desert, 419 00:20:22,860 --> 00:20:25,383 to as cold as the coldest parts of Russia. 420 00:20:28,980 --> 00:20:29,850 - [Narrator] Leather elements 421 00:20:29,850 --> 00:20:32,250 are verified for wear resistance. 422 00:20:32,250 --> 00:20:34,770 - What we're interested in obviously with this machine 423 00:20:34,770 --> 00:20:36,033 is wear resistance. 424 00:20:37,860 --> 00:20:41,495 We'd expect more than 20,000 in and outs of a car 425 00:20:41,495 --> 00:20:44,703 would be something nowadays say that this would ensure. 426 00:20:48,390 --> 00:20:49,320 - [Narrator] Metals are tested 427 00:20:49,320 --> 00:20:52,410 to remain durable and aesthetically pleasing. 428 00:20:52,410 --> 00:20:54,030 - This is a salt spray cabinet, 429 00:20:54,030 --> 00:20:57,540 which we use to accelerate corrosion environments. 430 00:20:57,540 --> 00:20:58,373 - [Narrator] Each wheel 431 00:20:58,373 --> 00:21:01,020 is drenched in a copper accelerated salt spray 432 00:21:01,020 --> 00:21:04,683 with an acidic pH of 3.2 for several hours. 433 00:21:05,550 --> 00:21:08,613 That's 80% of the acidity in a single can of soda. 434 00:21:10,950 --> 00:21:12,240 - What's really important for us 435 00:21:12,240 --> 00:21:14,400 is that the Bentley that leaves the factory today 436 00:21:14,400 --> 00:21:17,200 looks as good for our customers with many years to come. 437 00:21:18,140 --> 00:21:19,830 It's an extremely harsh environment 438 00:21:19,830 --> 00:21:22,953 that we expect all of our wheels to perform to. 439 00:21:24,665 --> 00:21:26,730 Quite frankly, if they don't meet that requirements, 440 00:21:26,730 --> 00:21:28,330 they won't be used on a Bentley. 441 00:21:30,960 --> 00:21:33,570 - [Narrator] Once materials have been tested and approved, 442 00:21:33,570 --> 00:21:35,880 it's time to put them into production 443 00:21:35,880 --> 00:21:37,290 inside a factory 444 00:21:37,290 --> 00:21:40,023 that not only creates cutting edge machines. 445 00:21:44,430 --> 00:21:48,360 Eight years before Bentleys were manufactured in Crewe, 446 00:21:48,360 --> 00:21:50,190 these brick walls were constructed 447 00:21:50,190 --> 00:21:52,140 to harbor the ferocious thunder 448 00:21:52,140 --> 00:21:55,200 of 27-liter fighter plane engines. 449 00:21:55,200 --> 00:21:57,540 - Crewe was built in 1938 as a factory 450 00:21:57,540 --> 00:22:00,480 to build 12-cylinder Merlin engines 451 00:22:00,480 --> 00:22:03,003 to power the Spitfire and Lancaster planes. 452 00:22:04,620 --> 00:22:06,660 - [Narrator] The Spitfire was one of the fastest 453 00:22:06,660 --> 00:22:10,083 and most victorious British airplanes in WWII. 454 00:22:11,490 --> 00:22:13,740 It's a heritage valued by the craftsmen 455 00:22:13,740 --> 00:22:16,830 who today build more W12 engines 456 00:22:16,830 --> 00:22:18,573 than any factory in the world. 457 00:22:19,740 --> 00:22:21,000 Since 1946, 458 00:22:21,000 --> 00:22:25,263 the brand has built over 66,000 12-cylinder engines. 459 00:22:27,840 --> 00:22:28,980 - [Interviewee] Kept the building the same 460 00:22:28,980 --> 00:22:32,373 and just renewed the technology that's inside them. 461 00:22:35,700 --> 00:22:37,620 - [Narrator] Merlin 12-cylinder aircraft engines 462 00:22:37,620 --> 00:22:40,620 produced over 1,000 horsepower, 463 00:22:40,620 --> 00:22:43,740 not a far cry from today's Bentley 12-cylinder engine 464 00:22:43,740 --> 00:22:47,430 which musters up an air worthy 616 horsepower. 465 00:22:47,430 --> 00:22:49,500 - We build more 12-cylinder engines 466 00:22:49,500 --> 00:22:52,260 than all other manufacturers put together. 467 00:22:52,260 --> 00:22:54,930 - [Narrator] The engine block begins its journey to the line 468 00:22:54,930 --> 00:22:57,090 on a tool slightly more sophisticated 469 00:22:57,090 --> 00:22:59,250 than the ones used in the 1930s. 470 00:22:59,250 --> 00:23:00,083 - So the first job we do 471 00:23:00,083 --> 00:23:02,040 is we take the engine out of (indistinct), 472 00:23:04,775 --> 00:23:07,653 lift it across onto one of these machines here. 473 00:23:09,600 --> 00:23:11,490 - [Narrator] The machine is an AGV 474 00:23:11,490 --> 00:23:15,120 or automated guided vehicle and it allows engine builders 475 00:23:15,120 --> 00:23:17,613 to move the massive blocks with ease. 476 00:23:18,810 --> 00:23:21,753 - We then separate the bed plate from the main crank cage. 477 00:23:25,470 --> 00:23:27,900 Now we fit a crank shaft. 478 00:23:27,900 --> 00:23:28,920 This is the first stage 479 00:23:28,920 --> 00:23:31,443 which will give an engine its main identity. 480 00:23:32,610 --> 00:23:34,560 - [Narrator] Each step is done by hand. 481 00:23:37,664 --> 00:23:39,060 - For the next part of building a Bentley engine, 482 00:23:39,060 --> 00:23:41,603 we rotate the engine around and we apply oil. 483 00:23:41,603 --> 00:23:43,983 This is the first time oil touches the engine. 484 00:23:47,010 --> 00:23:50,100 - [Narrator] Now the engine's ready for its pistons. 485 00:23:50,100 --> 00:23:52,500 - We then automatically build up the pistons. 486 00:23:52,500 --> 00:23:55,863 So each engine has 12 pistons, 12 con rods, 487 00:23:59,400 --> 00:24:01,714 and also 24 different bearings. 488 00:24:01,714 --> 00:24:03,300 So all of those are built automatically, 489 00:24:03,300 --> 00:24:05,010 as you can see in the machine there. 490 00:24:05,010 --> 00:24:06,780 - [Narrator] The machine connects the piston head 491 00:24:06,780 --> 00:24:07,613 to the con rod 492 00:24:07,613 --> 00:24:09,930 far more precisely than a human. 493 00:24:09,930 --> 00:24:11,299 - When they finish the process, 494 00:24:11,299 --> 00:24:13,413 this will have a complete set of pistons. 495 00:24:15,300 --> 00:24:17,091 One of the main difference, as you can see, 496 00:24:17,091 --> 00:24:20,284 if you look on the top of one of the pistons, it's not flat. 497 00:24:20,284 --> 00:24:23,010 What it means is that we can get the best compression ratio 498 00:24:23,010 --> 00:24:24,060 on the engine itself. 499 00:24:27,690 --> 00:24:29,310 - [Narrator] The higher the compression ratio, 500 00:24:29,310 --> 00:24:30,143 the better the fuel economy. 501 00:24:30,143 --> 00:24:32,910 (mid tempo music) 502 00:24:38,145 --> 00:24:41,100 Once the pistons are done being fit by hand, 503 00:24:41,100 --> 00:24:44,583 the engine goes through an automated sealant process. 504 00:24:50,238 --> 00:24:51,720 - And we do that for a variety of reasons. 505 00:24:51,720 --> 00:24:53,423 One's volume and also for quality. 506 00:24:53,423 --> 00:24:56,220 It also gives us a very consistent product 507 00:24:56,220 --> 00:24:57,120 every single time. 508 00:25:25,290 --> 00:25:28,140 The process we've got here is where we set the timing. 509 00:25:28,140 --> 00:25:31,770 So what we have all the cam shafts on the top of the heads 510 00:25:31,770 --> 00:25:33,450 and we have these devices on the end 511 00:25:33,450 --> 00:25:35,640 to allow us to change the characteristics 512 00:25:35,640 --> 00:25:36,473 and the amount of torque 513 00:25:36,473 --> 00:25:38,087 that the engine's producing at any one time. 514 00:25:38,087 --> 00:25:40,920 (mid tempo music) 515 00:25:57,281 --> 00:25:59,460 - [Narrator] Timing is important for the engines 516 00:25:59,460 --> 00:26:00,903 and the line itself. 517 00:26:03,481 --> 00:26:04,560 There are 21 stations 518 00:26:04,560 --> 00:26:09,303 installing nearly 700 parts inside of each W12 power plant. 519 00:26:12,533 --> 00:26:13,980 Depending on demand, 520 00:26:13,980 --> 00:26:18,660 nearly 250 engines can come off the line in a single week. 521 00:26:18,660 --> 00:26:19,560 - Every 16 minutes 522 00:26:19,560 --> 00:26:21,720 we have a brand new engine come to the start of the line 523 00:26:21,720 --> 00:26:23,130 and a completely finished engine 524 00:26:23,130 --> 00:26:24,833 comes off the end of the line as well. 525 00:26:28,048 --> 00:26:30,754 - [Narrator] That engine is the most powerful W12 526 00:26:30,754 --> 00:26:32,433 in the automotive world. 527 00:26:34,290 --> 00:26:39,290 But before the engine is completed, it must be engraved. 528 00:26:41,948 --> 00:26:43,320 - This stage here, 529 00:26:43,320 --> 00:26:46,260 this robot will give the engine its unique engine number, 530 00:26:46,260 --> 00:26:48,720 so that will go with a vehicle identification number 531 00:26:48,720 --> 00:26:50,520 and make up the history for the car. 532 00:26:52,680 --> 00:26:55,280 Most challenging station on the line is this process here, 533 00:26:55,280 --> 00:26:56,910 so this is fitting the loom. 534 00:26:56,910 --> 00:26:58,950 The loom's always particularly difficult to fit. 535 00:26:58,950 --> 00:26:59,910 It requires the operator 536 00:26:59,910 --> 00:27:02,370 to know exactly where each and every single connector 537 00:27:02,370 --> 00:27:03,570 is gonna go to on the end. 538 00:27:03,570 --> 00:27:05,460 - [Narrator] The loom looks like one piece, 539 00:27:05,460 --> 00:27:08,250 but it's actually comprised of dozens of wires 540 00:27:08,250 --> 00:27:09,409 that allow the high-tech engine 541 00:27:09,409 --> 00:27:12,603 to communicate with the cutting edge electronic system. 542 00:27:13,890 --> 00:27:17,850 Installing it is a time-tested process created by workers 543 00:27:17,850 --> 00:27:20,178 who are sometimes generations in the making. 544 00:27:20,178 --> 00:27:22,830 - We've been building engines here now for 75 years, 545 00:27:22,830 --> 00:27:25,470 so it's really not that uncommon to see fathers, 546 00:27:25,470 --> 00:27:27,810 sons, and multi-generations coming through 547 00:27:27,810 --> 00:27:29,360 and learning how to build them. 548 00:27:31,260 --> 00:27:32,880 Every single engine we produce, 549 00:27:32,880 --> 00:27:34,890 we bring it into one of these test cells 550 00:27:34,890 --> 00:27:38,250 and then we run it for 21 minutes to check the power, 551 00:27:38,250 --> 00:27:39,480 check there's no leaks, 552 00:27:39,480 --> 00:27:42,330 make sure the engine is perfect every time. 553 00:27:42,330 --> 00:27:43,980 - [Narrator] Hot testing an engine like this 554 00:27:43,980 --> 00:27:46,683 is the equivalent of a 16-kilometer drive. 555 00:27:49,500 --> 00:27:50,370 - [Interviewee] We value the fact 556 00:27:50,370 --> 00:27:52,410 that we can test every single engine. 557 00:27:52,410 --> 00:27:54,030 We do it because every single engine we build 558 00:27:54,030 --> 00:27:55,783 is a supercar engine. 559 00:27:55,783 --> 00:27:56,820 - [Narrator] High performance 560 00:27:56,820 --> 00:27:59,013 is only part of the supercar equation. 561 00:28:01,620 --> 00:28:03,540 - What you'll see here at our facility 562 00:28:03,540 --> 00:28:05,190 is craftsmanship on a mass scale 563 00:28:05,190 --> 00:28:08,343 and we've got a staggering choice of options and colors. 564 00:28:10,705 --> 00:28:13,020 - [Narrator] There are 13 standard leather options 565 00:28:13,020 --> 00:28:14,070 to choose from 566 00:28:14,070 --> 00:28:16,860 and each one is matched 567 00:28:16,860 --> 00:28:20,430 by a nearly endless number of exterior colors 568 00:28:20,430 --> 00:28:21,600 in the Bentley paint shop. 569 00:28:21,600 --> 00:28:23,340 - We've got a a massive color palette. 570 00:28:23,340 --> 00:28:25,205 We can offer a range of around 150 colors here. 571 00:28:25,205 --> 00:28:27,788 (upbeat music) 572 00:28:31,534 --> 00:28:33,690 - [Narrator] Each Bentley will be decorated 573 00:28:33,690 --> 00:28:36,603 with nearly 45 kilos of paint. 574 00:28:43,200 --> 00:28:45,960 When the body is finished being colored, 575 00:28:45,960 --> 00:28:48,633 it's clear coated and then baked. 576 00:28:50,760 --> 00:28:53,162 Only then can craftsmen begin to apply 577 00:28:53,162 --> 00:28:55,323 the classic Conti shine. 578 00:29:02,893 --> 00:29:05,534 - The mirror finish is what sets the Bentley apart 579 00:29:05,534 --> 00:29:07,284 from the rest of the manufacturers. 580 00:29:09,710 --> 00:29:11,730 - [Narrator] Craftsmen use a variety 581 00:29:11,730 --> 00:29:13,650 of different levels of sandpaper 582 00:29:13,650 --> 00:29:15,723 to remove microns of paint. 583 00:29:18,230 --> 00:29:20,397 - It's where we take a normal paint finish 584 00:29:20,397 --> 00:29:24,490 and we convert it with our process into a Bentley finish. 585 00:29:27,516 --> 00:29:28,620 - [Narrator] Great finishes 586 00:29:28,620 --> 00:29:30,633 are only half of the Bentley story. 587 00:29:38,970 --> 00:29:40,230 To stay competitive, 588 00:29:40,230 --> 00:29:43,200 Bentley must put greater emphasis on subassembly 589 00:29:43,200 --> 00:29:44,913 than anyone else in the business. 590 00:29:46,089 --> 00:29:47,370 - In the rest of the industry, 591 00:29:47,370 --> 00:29:50,310 about 90% of the people work on the body of the car, 592 00:29:50,310 --> 00:29:51,960 work on the car itself. 593 00:29:51,960 --> 00:29:54,120 Here at Bentley, we've got a complete shift. 594 00:29:54,120 --> 00:29:57,360 80% of our people work on the parts that go into the car, 595 00:29:57,360 --> 00:29:59,260 rather than working on the car itself. 596 00:30:05,550 --> 00:30:08,610 - [Narrator] It takes over 700 outside contractors 597 00:30:08,610 --> 00:30:11,250 producing 18,000 parts 598 00:30:11,250 --> 00:30:14,550 from 32 countries on six continents, 599 00:30:14,550 --> 00:30:16,383 to supply the Bentley factory. 600 00:30:18,357 --> 00:30:19,590 - It's very challenging 601 00:30:19,590 --> 00:30:21,750 because actually you're your own supplier. 602 00:30:21,750 --> 00:30:22,740 If things aren't right, 603 00:30:22,740 --> 00:30:24,000 we've gotta put it right 604 00:30:24,000 --> 00:30:26,280 and this is the area we'd start in an area like this. 605 00:30:26,280 --> 00:30:28,740 Thankfully, the quality levels coming outta these areas 606 00:30:28,740 --> 00:30:30,723 is just what we expect for a Bentley. 607 00:30:34,188 --> 00:30:35,730 - [Narrator] Beginning with the unique 608 00:30:35,730 --> 00:30:36,933 Bentley steering wheel. 609 00:30:42,120 --> 00:30:42,990 - This is Noel Thompson. 610 00:30:42,990 --> 00:30:44,610 Noel's one of our master craftsmen. 611 00:30:44,610 --> 00:30:47,580 One of the special tools that Noel uses is actually a fork, 612 00:30:47,580 --> 00:30:48,413 and it's a fork 613 00:30:48,413 --> 00:30:50,520 that gives us this very unique pitch between stitches 614 00:30:50,520 --> 00:30:51,520 on a steering wheel. 615 00:30:53,550 --> 00:30:55,080 - [Narrator] Each handcrafted wheel 616 00:30:55,080 --> 00:30:57,760 can take up to four and a half hours to finish 617 00:31:02,400 --> 00:31:04,980 and to contrast stitch the entire cabin 618 00:31:04,980 --> 00:31:06,813 can take over five hours. 619 00:31:09,060 --> 00:31:11,970 Part of that cabin includes handcrafted seats. 620 00:31:11,970 --> 00:31:15,813 - At the moment we're in the seats technologies for leather. 621 00:31:17,070 --> 00:31:19,923 - [Narrator] Seat construction is a four-step process. 622 00:31:20,940 --> 00:31:21,868 Cut, 623 00:31:21,868 --> 00:31:24,618 (dramatic music) 624 00:31:26,310 --> 00:31:31,113 sew, build, 625 00:31:35,460 --> 00:31:36,293 and cover. 626 00:31:45,519 --> 00:31:48,399 - Here you'll see that we inspect the hide. 627 00:31:48,399 --> 00:31:51,000 This will be selection through the different grades of hide 628 00:31:51,000 --> 00:31:54,262 that we would be using for different areas of the seat. 629 00:31:54,262 --> 00:31:55,800 - [Narrator] Selecting the correct pieces 630 00:31:55,800 --> 00:31:57,630 for just a single set of seats 631 00:31:57,630 --> 00:31:59,403 can take almost two hours. 632 00:32:03,630 --> 00:32:06,389 - Six inspection tables on average per week 633 00:32:06,389 --> 00:32:09,033 would go through 4,000 hides. 634 00:32:11,040 --> 00:32:12,300 - [Narrator] It takes five hours 635 00:32:12,300 --> 00:32:15,363 to complete a full set of seats for each GT. 636 00:32:17,760 --> 00:32:19,744 Every phase is meticulously done by hand, 637 00:32:19,744 --> 00:32:22,327 (upbeat music) 638 00:32:25,640 --> 00:32:29,280 except for one very special station 639 00:32:29,280 --> 00:32:32,580 where a robot sews 5,000 stitches 640 00:32:32,580 --> 00:32:35,820 to craft a single bee for the headrest. 641 00:32:35,820 --> 00:32:38,277 - If I was gonna stitch that by hand, 642 00:32:38,277 --> 00:32:40,473 I would say that'd take you a good week. 643 00:32:45,300 --> 00:32:48,030 - It's essentially what the Bentley heritage is built on. 644 00:32:48,030 --> 00:32:49,680 Very traditional materials 645 00:32:49,680 --> 00:32:51,870 assembled in a very traditional way. 646 00:32:51,870 --> 00:32:53,310 It's more akin to furniture making 647 00:32:53,310 --> 00:32:54,663 than it is to making cars. 648 00:32:55,770 --> 00:32:57,683 It's much easier to use the fake stuff. 649 00:32:58,560 --> 00:32:59,670 It's a real challenge, 650 00:32:59,670 --> 00:33:01,440 particularly when it's a lot more competitive 651 00:33:01,440 --> 00:33:03,033 than it was say 30 years ago. 652 00:33:09,330 --> 00:33:12,330 - [Narrator] While the interior sub assemblies are finished, 653 00:33:13,380 --> 00:33:16,233 a brand new engine is being prepped for installation. 654 00:33:18,810 --> 00:33:23,548 The question is whether or not it's too late for the mark. 655 00:33:23,548 --> 00:33:26,548 (suspenseful music) 656 00:33:28,380 --> 00:33:32,163 The Continental GT has been in production for over a decade. 657 00:33:33,270 --> 00:33:36,123 In the supercar realm, that is an eternity, 658 00:33:37,170 --> 00:33:39,270 especially in a changing world 659 00:33:39,270 --> 00:33:42,120 where fossil fuels are on the run. 660 00:33:42,120 --> 00:33:46,410 Bentley's solution, offer customers two engine choices, 661 00:33:46,410 --> 00:33:51,210 their famed W12 and a new V8 662 00:33:51,210 --> 00:33:52,560 that's more fuel efficient. 663 00:34:02,190 --> 00:34:03,810 Both engines enter production 664 00:34:03,810 --> 00:34:05,763 on the very same powertrain line. 665 00:34:07,800 --> 00:34:10,380 - We're in the engine preparation area. 666 00:34:10,380 --> 00:34:12,540 We've made these engines that you can see behind us. 667 00:34:12,540 --> 00:34:14,700 We've got the V8 engine 668 00:34:14,700 --> 00:34:17,247 and the big powerful six-liter W12 engine. 669 00:34:17,247 --> 00:34:20,080 (mid tempo music) 670 00:34:25,446 --> 00:34:30,446 - [Narrator] Technicians fit exhaust pipes, shocks, 671 00:34:43,544 --> 00:34:44,883 and brakes. 672 00:35:01,104 --> 00:35:02,460 Once prepared, 673 00:35:02,460 --> 00:35:05,610 the power train is ready to be bolted to the body. 674 00:35:05,610 --> 00:35:09,240 - This is where we wed the powertrain with a car, 675 00:35:09,240 --> 00:35:11,310 and this is really where everything starts to happen 676 00:35:11,310 --> 00:35:12,888 in the car plant because this is critical. 677 00:35:12,888 --> 00:35:15,555 (uptempo music) 678 00:35:21,990 --> 00:35:24,840 - [Narrator] Just 25 bolts secure the V8 679 00:35:24,840 --> 00:35:25,980 into the engine bay. 680 00:35:25,980 --> 00:35:27,840 - When you're dealing with a high power performance car 681 00:35:27,840 --> 00:35:30,090 like a Continental, this is critical. 682 00:35:30,090 --> 00:35:31,740 Every one of those screws has gotta be 683 00:35:31,740 --> 00:35:32,943 to the right tightness. 684 00:35:36,210 --> 00:35:37,920 - [Narrator] Monitors record the torque 685 00:35:37,920 --> 00:35:41,280 and angle of each screw to ensure quality. 686 00:35:41,280 --> 00:35:42,986 - We won't allow any car to pass forward 687 00:35:42,986 --> 00:35:45,786 with a screw that isn't tightened to the correct torque. 688 00:35:47,880 --> 00:35:49,920 - [Narrator] The engine marriage is one of the key stations 689 00:35:49,920 --> 00:35:53,979 inside the 150,000 square meter final assembly area. 690 00:35:53,979 --> 00:35:57,480 (mid tempo music) 691 00:35:57,480 --> 00:36:00,570 - The build hall in any car plant is really the heartbeat. 692 00:36:00,570 --> 00:36:02,340 This is where it starts its build process. 693 00:36:02,340 --> 00:36:04,830 So this is its journey from being a body shell 694 00:36:04,830 --> 00:36:05,733 to a full car. 695 00:36:08,010 --> 00:36:10,530 - [Narrator] It takes 104 hours 696 00:36:10,530 --> 00:36:13,383 to build just one Continental GT. 697 00:36:15,340 --> 00:36:16,920 - The production line essentially 698 00:36:16,920 --> 00:36:18,600 is very similar to other car plants. 699 00:36:18,600 --> 00:36:19,920 The difficulty we've got at Bentley 700 00:36:19,920 --> 00:36:22,113 is we mix three different models together. 701 00:36:24,809 --> 00:36:27,420 - [Narrator] Assembling multiple models on one line 702 00:36:27,420 --> 00:36:30,600 exponentially increases the need for efficiency 703 00:36:30,600 --> 00:36:32,155 and organization. 704 00:36:32,155 --> 00:36:33,270 - You can imagine 705 00:36:33,270 --> 00:36:34,980 the material that goes into a two door coupe 706 00:36:34,980 --> 00:36:36,660 is very different to a convertible, 707 00:36:36,660 --> 00:36:38,660 which is different again to a four door. 708 00:36:44,005 --> 00:36:45,955 - [Narrator] They install the radiator, 709 00:36:51,360 --> 00:36:52,203 headlights, 710 00:36:56,940 --> 00:36:58,023 body panels, 711 00:37:02,520 --> 00:37:03,353 bumpers, 712 00:37:07,800 --> 00:37:08,853 and wheels. 713 00:37:18,060 --> 00:37:19,830 Then all the natural materials 714 00:37:19,830 --> 00:37:23,523 that have been painstakingly sourced and tested converge. 715 00:37:55,576 --> 00:38:00,243 One of the last stops is the handcrafted steering wheel. 716 00:38:02,085 --> 00:38:03,570 - We're on checkpoint eight. 717 00:38:03,570 --> 00:38:06,750 Checkpoint eight is important in this assembly process. 718 00:38:06,750 --> 00:38:09,873 This is the last process before a car leaves the factory. 719 00:38:14,280 --> 00:38:15,480 - [Narrator] The latest incarnation 720 00:38:15,480 --> 00:38:18,423 of Bentley's signature Continental is complete, 721 00:38:20,010 --> 00:38:21,670 but does shaving weight 722 00:38:23,700 --> 00:38:27,003 and adding fuel economy make for a better Bentley? 723 00:38:31,820 --> 00:38:36,480 In 1950, Bentley debuted the R Type Continental. 724 00:38:36,480 --> 00:38:40,650 Many regard it as one of the most elegant cars ever made. 725 00:38:40,650 --> 00:38:42,450 The R Type propels the brand 726 00:38:42,450 --> 00:38:45,840 to the forefront of the luxury auto realm. 727 00:38:45,840 --> 00:38:47,550 More than half a century later, 728 00:38:47,550 --> 00:38:49,379 Bentley finds itself at a similar crossroads. 729 00:38:49,379 --> 00:38:51,796 (soft music) 730 00:39:07,279 --> 00:39:10,112 (mid tempo music) 731 00:39:33,150 --> 00:39:35,880 - The whole car industry has moved on leaps and bounds, 732 00:39:35,880 --> 00:39:38,230 so what we don't do is sit back on our laurels. 733 00:39:39,540 --> 00:39:40,530 - [Narrator] Bentley's solution 734 00:39:40,530 --> 00:39:44,880 is the brand new Continental GT V8 S, 735 00:39:44,880 --> 00:39:46,410 a lighter, smarter, 736 00:39:46,410 --> 00:39:50,040 and hopefully quicker machine for the modern world. 737 00:39:50,040 --> 00:39:52,980 - V8s still have their own mythos. 738 00:39:52,980 --> 00:39:57,090 People still associate them with big power and fast cars, 739 00:39:57,090 --> 00:39:58,950 but they're not quite as prestigious 740 00:39:58,950 --> 00:40:00,303 as a 12-cylinder engine. 741 00:40:02,310 --> 00:40:05,553 - [Narrator] It's a myth born during W.O. Bentley's day, 742 00:40:06,480 --> 00:40:09,663 but today being answered in a very different way. 743 00:40:15,450 --> 00:40:17,820 - The V8 is a little less special 744 00:40:17,820 --> 00:40:18,960 in some people's eyes, 745 00:40:18,960 --> 00:40:21,310 but when you look at the power this thing makes 746 00:40:24,562 --> 00:40:26,013 and what it's capable of, 747 00:40:30,630 --> 00:40:32,380 you're not missing out on anything. 748 00:40:33,505 --> 00:40:35,070 - [Narrator] The V8 S roars 749 00:40:35,070 --> 00:40:38,430 to the tune of 521 horsepower 750 00:40:38,430 --> 00:40:42,390 and the machine offers 502 foot pounds of torque 751 00:40:42,390 --> 00:40:44,703 which provide the classic Bentley growl. 752 00:40:50,310 --> 00:40:53,010 The new twin turbo V8 takes the GT 753 00:40:53,010 --> 00:40:57,813 from zero to 100 kilometers in just over 4.5 seconds. 754 00:41:01,062 --> 00:41:03,270 - The funny thing about Bentleys is you get in them 755 00:41:03,270 --> 00:41:05,970 and you say, okay, it's 4.6 seconds to 60, that's quick, 756 00:41:05,970 --> 00:41:08,550 and then you realize it's like sitting in your living room 757 00:41:08,550 --> 00:41:11,250 and having your living room go from zero to 60 at 4.6. 758 00:41:13,470 --> 00:41:14,850 - [Narrator] Continue to keep the pedal down 759 00:41:14,850 --> 00:41:19,623 and you'll reach 160 kilometers an hour in just 9.2 seconds. 760 00:41:20,700 --> 00:41:22,770 - They just keep going and going and going. 761 00:41:22,770 --> 00:41:24,060 It's not the zero to 60, 762 00:41:24,060 --> 00:41:26,970 it's the 60 to 120 and the 120 to 180. 763 00:41:26,970 --> 00:41:28,953 They just never stop. 764 00:41:30,410 --> 00:41:32,070 - [Narrator] The machine's top speed 765 00:41:32,070 --> 00:41:36,540 taps out just a shade under 309 kilometers per hour. 766 00:41:36,540 --> 00:41:39,930 - So you have a little V8 with turbos on it 767 00:41:39,930 --> 00:41:43,470 pushing something the size of a small house 768 00:41:43,470 --> 00:41:45,220 at 200 miles an hour or near there. 769 00:41:46,355 --> 00:41:47,997 - [Narrator] At 100 kilometers an hour, 770 00:41:47,997 --> 00:41:51,420 the massive 420-millimeter brakes 771 00:41:51,420 --> 00:41:55,710 bring the GT to a complete stop in 32 meters. 772 00:41:55,710 --> 00:41:57,480 - You can make a 5,000-pound car 773 00:41:57,480 --> 00:41:58,920 do anything you want it to do, 774 00:41:58,920 --> 00:42:02,250 as long as you upsize all the components, tires, suspension, 775 00:42:02,250 --> 00:42:03,420 and of course brakes. 776 00:42:03,420 --> 00:42:05,913 Something's gotta scrub all that speed off. 777 00:42:07,110 --> 00:42:08,280 The beauty of the Bentley brakes 778 00:42:08,280 --> 00:42:09,660 is that they just kind of feel normal. 779 00:42:09,660 --> 00:42:11,700 There's nothing really special about the way they feel 780 00:42:11,700 --> 00:42:13,920 except that they stop a 5,000-pound car 781 00:42:13,920 --> 00:42:16,710 the way most brakes can stop a 3,000-pound car. 782 00:42:16,710 --> 00:42:18,150 - [Narrator] From inside, the V8 S 783 00:42:18,150 --> 00:42:21,570 is all classic Bentley from top to bottom. 784 00:42:21,570 --> 00:42:23,550 - There's a reason why Bentleys are very expensive, 785 00:42:23,550 --> 00:42:25,350 and part of that comes from the craftsmanship 786 00:42:25,350 --> 00:42:27,350 that goes into building those interiors. 787 00:42:29,640 --> 00:42:31,830 - [Narrator] At 157,000 euros, 788 00:42:31,830 --> 00:42:35,553 the GT V8 S isn't for the conservative crowd. 789 00:42:37,440 --> 00:42:39,450 However, the price tag is justified 790 00:42:39,450 --> 00:42:42,843 by its rare combination of speed and luxury. 791 00:42:44,685 --> 00:42:47,435 (dramatic music) 792 00:42:50,940 --> 00:42:54,243 - It may not be the Bentley way to do something smaller. 793 00:42:57,090 --> 00:42:57,923 - [Narrator] The change in size 794 00:42:57,923 --> 00:43:01,650 is something W.O. Bentley would've agreed with. 795 00:43:01,650 --> 00:43:04,683 - We create good car, a fast car, 796 00:43:06,060 --> 00:43:08,010 and, at least in terms of the GT, 797 00:43:08,010 --> 00:43:09,810 I think the best in its class. 798 00:43:09,810 --> 00:43:13,500 We stick to these basic statements of W.O. Bentley 799 00:43:13,500 --> 00:43:15,873 and do it in the more modern way now. 800 00:43:16,980 --> 00:43:19,440 - [Narrator] Like W.O.'s first engine, 801 00:43:19,440 --> 00:43:23,640 the new GT is a clever step towards a smarter future 802 00:43:23,640 --> 00:43:27,180 for one of the world's most renowned British icons. 803 00:43:27,180 --> 00:43:29,550 - As long as the downsizing happens in a way 804 00:43:29,550 --> 00:43:31,680 that's not offensive to Bentley's brand, hey, bring it on, 805 00:43:31,680 --> 00:43:33,380 especially if the cars are faster. 63706

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