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00:00:03,068 --> 00:00:06,068
--Captions by VITAC--
www.vitac.com
2
00:00:06,068 --> 00:00:09,034
CAPTIONS PAID FOR BY
DISCOVERY COMMUNICATIONS
3
00:00:53,103 --> 00:00:56,655
Narrator: A COMMERCIAL DRONE IS
A SMALL, UNMANNED AIRCRAFT
4
00:00:56,655 --> 00:00:58,137
WITH AN ONBOARD CAMERA
5
00:00:58,137 --> 00:01:01,034
IT CAN CAPTURE A BIRD'S-EYE VIEW
OF THE GROUND,
6
00:01:01,034 --> 00:01:03,689
COLLECTING UP-TO-THE-MINUTE
DATA USEFUL FOR MANY TYPES
7
00:01:03,689 --> 00:01:05,310
OF APPLICATIONS.
8
00:01:05,310 --> 00:01:07,655
THEY'RE USED TO PLAN
INFRASTRUCTURE PROJECTS,
9
00:01:07,655 --> 00:01:13,275
OVERSEEING NATURAL RESOURCES,
OR MANAGE FARMLAND.
10
00:01:13,275 --> 00:01:16,517
SPANNING ABOUT FIVE FEET
AND A HALF IN DIAMETER,
11
00:01:16,517 --> 00:01:19,827
THIS COMMERCIAL DRONE
IS KNOWN AS AN OCTOCOPTER
12
00:01:19,827 --> 00:01:22,689
IT HAS EIGHT ROTORS,
WHICH ENABLE IT TO MANEUVER
13
00:01:22,689 --> 00:01:25,172
IN THE AIR LIKE A HELICOPTER.
14
00:01:25,172 --> 00:01:28,206
THE DRONE'S COMPONENTS
ARE MADE OF CARBON FIBER,
15
00:01:28,206 --> 00:01:31,068
A HIGHLY STIFF,
STRONG, AND DURABLE MATERIAL
16
00:01:31,068 --> 00:01:33,482
CARBON FIBER IS ALSO
LIGHTWEIGHT,
17
00:01:33,482 --> 00:01:36,034
A CRITICAL FACTOR IN AVIATION.
18
00:01:36,034 --> 00:01:39,172
COMPUTER-GUIDED MILLING
MACHINE CUTS THE PARTS.
19
00:01:39,172 --> 00:01:43,310
A TECHNICIAN MANUALLY
SANDS THEIR EDGES SMOOTH.
20
00:01:43,310 --> 00:01:46,965
THIS COMPONENT IS HALF OF ONE
OF THE DRONE'S LEGS.
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00:01:46,965 --> 00:01:49,448
THE MILL ALSO CUTS OUT THE TOP
AND BOTTOM FRAMES
22
00:01:49,448 --> 00:01:51,724
FOR THE DRONE'S BODY.
23
00:01:51,724 --> 00:01:56,103
TECHNICIANS THEN ASSEMBLE
THE TWO HALVES OF EACH LEG.
24
00:01:56,103 --> 00:02:01,551
SOME OF THE DRONE'S COMPONENTS
ARE PRODUCED BY A 3-D PRINTER,
25
00:02:01,551 --> 00:02:04,448
THE PRINTER BUILDS EACH PART
LAYER BY LAYER
26
00:02:04,448 --> 00:02:07,517
OUT OF A THIN STREAM OF PLASTIC.
27
00:02:07,517 --> 00:02:10,724
THIS IS ONE OF THE DRONE'S
EIGHT ARM RECEPTACLES.
28
00:02:14,344 --> 00:02:17,862
A TECHNICIAN BORES THE HOLE
WHERE THE ARM WILL BE FITTED.
29
00:02:21,344 --> 00:02:26,275
THE HOLE MUST BE PRECISE
TO ENSURE A SECURE FIT.
30
00:02:26,275 --> 00:02:29,793
AFTER VERIFYING ITS DIAMETER
WITH DIGITAL CALIPERS,
31
00:02:29,793 --> 00:02:31,586
THE TECHNICIAN
INSTALLS THE BACK PART
32
00:02:31,586 --> 00:02:33,413
OF THE RECEPTACLE AND THE LEVER
33
00:02:33,413 --> 00:02:37,620
THAT CLAMPS THE INSERTED ARM
FIRMLY IN PLACE.
34
00:02:37,620 --> 00:02:42,206
HE ATTACHES AN ELECTRONIC SPEED
CONTROLLER TO ONE END.
35
00:02:42,206 --> 00:02:43,793
THEN, HE SCREWS THE RECEPTACLE
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00:02:43,793 --> 00:02:47,310
TO THE BOTTOM FRAME
OF THE DRONE'S BODY.
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00:02:47,310 --> 00:02:50,137
THE WIRES COMING OUT
THE OTHER END OF THE CONTROLLER
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00:02:50,137 --> 00:02:53,620
CONNECT TO AN ELECTRICAL POWER
HARNESS AND TO THE AUTOPILOT.
39
00:02:55,137 --> 00:03:00,379
THE AUTOPILOT IS THE ONBOARD
COMPUTER THAT RUNS THE DRONE.
40
00:03:00,379 --> 00:03:06,551
HE INSTALLS
THE SEVEN REMAINING RECEPTACLES,
41
00:03:06,551 --> 00:03:08,275
THEN THE POWER HARNESS.
42
00:03:12,379 --> 00:03:14,103
IT HAS EIGHT CONNECTORS,
43
00:03:14,103 --> 00:03:16,965
ONE FOR EACH ELECTRONIC
SPEED CONTROLLER.
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00:03:20,310 --> 00:03:22,931
NEXT, HE ATTACHES THE TOP FRAME,
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00:03:25,137 --> 00:03:30,586
THEN THE PAYLOAD MOUNT THAT
HOLDS THE CAMERA AND HARD DRIVE.
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00:03:30,586 --> 00:03:33,793
HE LINKS THE PAYLOAD MOUNT
TO THIS SERVOMOTOR,
47
00:03:33,793 --> 00:03:37,413
WHICH IS GUIDED
BY THE AUTOPILOT.
48
00:03:37,413 --> 00:03:40,310
THE DRONE'S BODY
IS PROTECTED BY A COVER.
49
00:03:40,310 --> 00:03:45,241
WORKERS MOUNT A SHEET OF PLASTIC
ON A VACUUM FORMER MACHINE.
50
00:03:45,241 --> 00:03:49,413
THEY START UP
THE MACHINE'S HEATING ELEMENT
51
00:03:49,413 --> 00:03:52,793
AND POSITION THE PLASTIC
JUST BENEATH IT.
52
00:03:52,793 --> 00:03:58,379
THIS GRADUALLY HEATS THE PLASTIC
TO A MALLEABLE STATE.
53
00:03:58,379 --> 00:04:00,172
ONCE THE PLASTIC IS SOFT,
54
00:04:00,172 --> 00:04:05,413
THEY POSITION A WOODEN MOLD
ON THE MACHINE,
55
00:04:05,413 --> 00:04:08,379
ACTIVATE THE SUCTION,
56
00:04:08,379 --> 00:04:12,206
THEN DROP THE SHEET
ONTO THE MOLD.
57
00:04:12,206 --> 00:04:15,586
THE VACUUM DRAWS THE PLASTIC
TIGHTLY AGAINST IT.
58
00:04:18,034 --> 00:04:23,103
THEY LET THE VACUUM-FORMED
PLASTIC TO COOL AND HARDEN,
59
00:04:23,103 --> 00:04:26,275
THEN CAREFULLY
TRIM OFF THE EXCESS
60
00:04:31,931 --> 00:04:35,758
THEY CUT OUT A ROUGH OPENING
FOR THE PAYLOAD MOUNT
61
00:04:35,758 --> 00:04:38,206
THROUGH THAT OPENING,
THEY SECURE THE COVER
62
00:04:38,206 --> 00:04:40,551
TO THE COMPUTER-GUIDED
MILLING MACHINE,
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00:04:40,551 --> 00:04:44,793
WHICH FINALIZES THE SHAPE
TO PRECISE SPECIFICATIONS.
64
00:04:50,172 --> 00:04:52,206
ONCE THE COVER IS FINISHED,
65
00:04:52,206 --> 00:04:54,551
THEY INSTALL IT
ON THE TOP FRAME.
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00:04:59,758 --> 00:05:02,896
THEY ATTACH THE FOUR LEGS
TO THE BOTTOM FRAME.
67
00:05:04,931 --> 00:05:08,620
THEN, THEY INSTALL THE CAMERA
ON TO THE PAYLOAD MOUNT.
68
00:05:08,620 --> 00:05:12,000
THE MOUNT PIVOTS TO ANGLE
THE CAMERA AT THE GROUND.
69
00:05:13,068 --> 00:05:16,896
THEY INSERT AND CLAMP THE ARMS
INTO THE RECEPTACLES.
70
00:05:16,896 --> 00:05:20,137
EACH ARM IS A CARBON FIBER TUBE
WITH A PLASTIC ROTOR
71
00:05:20,137 --> 00:05:23,896
THAT'S DRIVEN
BY A SMALL MOTOR UNDERNEATH.
72
00:05:23,896 --> 00:05:26,137
UPON INSERTING AN ARM, ITS MOTOR
73
00:05:26,137 --> 00:05:29,724
MAKES CONTACT WITH
ITS ELECTRONIC SPEED CONTROLLER.
74
00:05:29,724 --> 00:05:32,586
THEY ALSO INSTALL THE AUTOPILOT,
75
00:05:32,586 --> 00:05:35,586
THE AUTOPILOT EXECUTES
THE PROGRAMMED FLIGHT PATH
76
00:05:35,586 --> 00:05:37,034
AND OPERATES THE CAMERA,
77
00:05:37,034 --> 00:05:39,413
THE SERVOMOTOR
THAT MOVES THE PAYLOAD,
78
00:05:39,413 --> 00:05:42,103
AND THE ELECTRONIC
SPEED CONTROLLERS.
79
00:05:42,103 --> 00:05:44,551
THE DRONE OPERATOR
CAN COMMUNICATE WIRELESSLY
80
00:05:44,551 --> 00:05:47,413
WITH THE AUTOPILOT
USING A REMOTE CONTROL.
81
00:05:47,413 --> 00:05:50,241
BUT IT'S MORE COMMON
TO PROGRAM THE GPS COORDINATES
82
00:05:50,241 --> 00:05:54,275
OF THE DRONE'S ROUTE
PRIOR TO TAKEOFF.
83
00:06:03,620 --> 00:06:08,655
Narrator: AQUARIUMS HAVE BEEN
AROUND FOR HUNDREDS OF YEARS.
84
00:06:08,655 --> 00:06:10,000
EVEN NOW, HAVING A BODY
85
00:06:10,000 --> 00:06:13,896
OF WATER IN A GLASS BOX
SEEMS LIKE MAGIC.
86
00:06:13,896 --> 00:06:16,862
THE MOST COMMON AQUARIUM
FISH IS THE GOLDFISH,
87
00:06:16,862 --> 00:06:20,172
DOMESTICATED IN CHINA
MORE THAN 1,000 YEARS AGO.
88
00:06:24,172 --> 00:06:27,551
GOLDFISH ARE A TYPE
OF CARP NATIVE TO ASIA.
89
00:06:27,551 --> 00:06:29,827
THEY TEND TO BE
SILVER OR GRAY IN COLOR.
90
00:06:29,827 --> 00:06:32,034
BUT ANCIENT CHINESE BREEDERS
91
00:06:32,034 --> 00:06:34,551
TOOK ADVANTAGE OF ORANGE
AND YELLOW MUTATIONS
92
00:06:34,551 --> 00:06:38,689
TO BREED A GOLD-COLORED FISH.
93
00:06:38,689 --> 00:06:43,206
LIKE ALL FISH, AQUARIUM GOLDFISH
START LIFE AS EGGS.
94
00:06:43,206 --> 00:06:45,413
TO START THE BREEDING PROCESS,
95
00:06:45,413 --> 00:06:48,551
A WORKER SEPARATES THE MALES
FROM THE FEMALES.
96
00:06:51,758 --> 00:06:54,586
TELLING THE GIRLS
FROM THE BOYS CAN BE DIFFICULT.
97
00:06:54,586 --> 00:06:57,448
BUT IF SHE FINDS EGGS,
THERE'S NO QUESTION.
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00:06:57,448 --> 00:06:59,241
IT MUST BE FEMALE.
99
00:07:08,379 --> 00:07:11,310
THE EGGS FALL TO THE BOTTOM.
100
00:07:11,310 --> 00:07:15,448
THIS FACILITY HARVESTS AROUND
1,000 EGGS A DAY.
101
00:07:15,448 --> 00:07:19,310
ADDING OXYGEN
HELPS THE EGGS MATURE.
102
00:07:19,310 --> 00:07:22,103
A WEEK LATER, THE EGGS HATCH.
103
00:07:24,344 --> 00:07:27,448
THE HATCHLINGS ARE CALLED FRY.
104
00:07:27,448 --> 00:07:30,034
BY THE SECOND WEEK,
THEY'RE LITTLE FISH.
105
00:07:31,379 --> 00:07:34,482
NOT ALL OF THEM ARE
THE TYPICAL ORANGE COLOR
106
00:07:36,896 --> 00:07:39,103
EVEN AFTER CENTURIES
OF BREEDING,
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00:07:39,103 --> 00:07:42,172
MANY OF THEM ARE STILL
SILVER AND GRAY.
108
00:07:44,827 --> 00:07:48,137
AS THE FRY INCREASE IN SIZE,
WORKERS MUST TRANSFER THEM
109
00:07:48,137 --> 00:07:52,862
FROM BUCKETS
TO LARGER HOLDING TANKS.
110
00:07:52,862 --> 00:07:57,137
THIS FACILITY SELLS FISH
AT DIFFERENT STAGES OF GROWTH.
111
00:07:57,137 --> 00:08:02,724
HERE, A WORKER SELECTS
A PARTICULAR SIZE TO SELL.
112
00:08:02,724 --> 00:08:05,379
ONCE THE SELECTION PROCESS
IS COMPLETE,
113
00:08:05,379 --> 00:08:10,551
SHE TRANSFERS THE SELECTED FISH
TO A BAG FOR TRANSPORTATION.
114
00:08:10,551 --> 00:08:13,241
SHE ADDS AIR SO THE FISH
WILL HAVE ENOUGH OXYGEN
115
00:08:13,241 --> 00:08:15,000
DURING TRANSPORT.
116
00:08:16,413 --> 00:08:20,965
A WORKER TOSSES DRY FOOD
INTO A SERIES OF PONDS.
117
00:08:20,965 --> 00:08:23,724
EACH POND IS
ROUGHLY 100 SQUARE FEET
118
00:08:23,724 --> 00:08:27,137
AND HOLDS ABOUT 500 FISH.
119
00:08:27,137 --> 00:08:30,172
THE FOOD PROVIDES THE NUTRIENTS
NEEDED FOR GROWTH.
120
00:08:32,827 --> 00:08:35,689
A WORKER CHECKS THE FISH TANKS
FOR SIGNS OF ILLNESS,
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00:08:35,689 --> 00:08:38,172
SUCH AS PARASITES OR FUNGUS.
122
00:08:39,827 --> 00:08:42,241
HE CAREFULLY PORTIONS OUT
AND ADDS A LIQUID
123
00:08:42,241 --> 00:08:45,655
KNOWN AS METHYLENE BLUE.
124
00:08:45,655 --> 00:08:47,551
IT'S AN ANTI-FUNGAL TREATMENT.
125
00:08:50,206 --> 00:08:51,896
THESE 1-YEAR-OLD FISH
126
00:08:51,896 --> 00:08:55,482
ARE A DIFFERENT TYPE
OF CARP KNOWN AS KOI.
127
00:08:55,482 --> 00:08:57,310
KOI WERE FIRST BRED IN JAPAN
128
00:08:57,310 --> 00:08:59,827
FOR THEIR COLOR
AND PATTERN VARIATIONS.
129
00:09:02,413 --> 00:09:05,137
A WORKER ISOLATES
A QUANTITY OF KOI
130
00:09:05,137 --> 00:09:08,241
WITH A SPECIALLY DESIGNED
SHALLOW NET.
131
00:09:10,275 --> 00:09:12,862
THIS ALLOWS HER TO SELECT
THE RIGHT-SIZED FISH
132
00:09:12,862 --> 00:09:14,517
TO BAG FOR SALE.
133
00:09:18,620 --> 00:09:22,068
THE BAGGED FISH AWAIT
TRANSPORT TO THE MARKET.
134
00:09:23,896 --> 00:09:27,827
IT'S TIME TO PREPARE THE BAGS
OF GOLDFISH FOR SHIPPING.
135
00:09:27,827 --> 00:09:29,482
A WORKER EMPTIES A BATCH OF THEM
136
00:09:29,482 --> 00:09:31,965
INTO A NETTING
SUSPENDED IN WATER.
137
00:09:33,896 --> 00:09:36,793
A TEAM OF WORKERS SORT
THROUGH THE GOLDFISH.
138
00:09:36,793 --> 00:09:39,724
THEY SELECT THE FISH
THAT MEET THE SIZE CRITERIA
139
00:09:39,724 --> 00:09:43,000
AND USE SPOONS
TO TRANSFER THEM TO A BUCKET.
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00:09:46,586 --> 00:09:48,482
TO PREPARE FISH FOR SHIPMENT,
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00:09:48,482 --> 00:09:52,241
WORKERS DIP THEM
IN A GREEN SOLUTION.
142
00:09:52,241 --> 00:09:54,655
THEY THEN RINSE THEM
IN CLEAR WATER
143
00:09:54,655 --> 00:09:57,172
BEFORE BAGGING THEM AGAIN.
144
00:09:57,172 --> 00:09:58,931
THE GREEN SOLUTION CONTAINS
145
00:09:58,931 --> 00:10:01,000
A SPECIALLY
CALIBRATED MEDICATION
146
00:10:01,000 --> 00:10:04,275
THAT HELPS REDUCE STRESS
DURING TRANSPORT.
147
00:10:06,551 --> 00:10:09,172
NEXT, A WORKER
ADDS AIR TO THE BAG,
148
00:10:09,172 --> 00:10:11,655
ENSURING THE FISH
HAVE PLENTY OF OXYGEN
149
00:10:11,655 --> 00:10:14,827
WHILE EN ROUTE.
150
00:10:14,827 --> 00:10:17,793
THE FISH HAVE BEEN
DOUBLE BAGGED FOR PROTECTION.
151
00:10:20,586 --> 00:10:23,620
A SECOND WORKER SQUEEZES OUT
SOME OF THE OXYGEN
152
00:10:23,620 --> 00:10:27,137
SO THE BAG WON'T TAKE UP
TOO MUCH ROOM,
153
00:10:27,137 --> 00:10:29,896
THEN SEALS THE TOP
OF BOTH LAYERS.
154
00:10:32,551 --> 00:10:37,620
A PACKER CAREFULLY LOADS FOUR
BAGS INTO A STYROFOAM BOX.
155
00:10:37,620 --> 00:10:41,793
THE BOX PROVIDES A RIGID CASING
TO PROTECT THE FISH
156
00:10:41,793 --> 00:10:44,551
WHILE INSULATING THEM
AGAINST TEMPERATURE FLUCTUATIONS
157
00:10:44,551 --> 00:10:47,448
DURING TRANSPORT.
158
00:10:47,448 --> 00:10:50,448
THIS FACILITY ALSO SELLS
WHOLE AQUARIUMS
159
00:10:50,448 --> 00:10:52,793
ALREADY POPULATED WITH FISH.
160
00:10:52,793 --> 00:10:55,310
A WORKER INSPECTS
A ROW OF AQUARIUMS,
161
00:10:55,310 --> 00:10:57,931
ASSESSING THE SIZE
AND QUALITY OF THE FISH
162
00:10:57,931 --> 00:11:01,551
WHILE CHECKING FOR
ANY SIGNS OF DISEASE.
163
00:11:01,551 --> 00:11:05,206
THE FACILITY SELLS
50,000 FISH A WEEK,
164
00:11:05,206 --> 00:11:08,241
OR TO TWO MILLION EVERY YEAR.
165
00:11:18,172 --> 00:11:21,000
Narrator: WHEN A PLANE LANDS,
THE TIRES BURN RUBBER
166
00:11:21,000 --> 00:11:22,655
THAT MELTS INTO THE PAVEMENT.
167
00:11:22,655 --> 00:11:25,793
THIS CAN MAKE THE RUNWAY
SLICK WHEN WET.
168
00:11:25,793 --> 00:11:29,344
SPECIAL CLEANING MACHINES ENSURE
THAT THE RUNWAY IS ALWAYS CLEAN
169
00:11:29,344 --> 00:11:32,000
AND CLEAR FOR
TAKEOFF AND LANDING.
170
00:11:32,000 --> 00:11:34,103
THEY BLAST OFF
THE RUBBER STREAKS,
171
00:11:34,103 --> 00:11:37,241
THEN SUCTION
THE RUBBER BITS INTO TANKS.
172
00:11:39,103 --> 00:11:43,000
A RUNWAY-CLEANING MACHINE
IS A SERIOUS POWER WASHER.
173
00:11:43,000 --> 00:11:46,827
IT PRESSURIZES HOT WATER
TO AT LEAST 20 TIMES THE FORCE
174
00:11:46,827 --> 00:11:49,482
OF THE AVERAGE POWER WASHER.
175
00:11:49,482 --> 00:11:51,655
THE SPRAY HEADS
ARE DESIGNED SPECIFICALLY
176
00:11:51,655 --> 00:11:54,379
FOR BLASTING AWAY
AIRCRAFT TIRE RUBBER
177
00:11:54,379 --> 00:11:57,413
THAT'S MELTED INTO
AIRSTRIP PAVEMENT.
178
00:11:57,413 --> 00:12:01,379
THEY ENSURE AIRPORTS
ARE A SAFE PLACE TO LAND.
179
00:12:02,689 --> 00:12:05,241
MAKING ONE STARTS
WITH THE HYDRAULIC MOTORS
180
00:12:05,241 --> 00:12:07,689
THAT SPIN THE SPRAYERS.
181
00:12:07,689 --> 00:12:09,586
A TECHNICIAN INSERTS A SHAFT
182
00:12:09,586 --> 00:12:12,689
THAT WILL HOLD THE SPRAY BAR
INTO A MOTOR UNIT.
183
00:12:12,689 --> 00:12:15,034
HE INSTALLS SEALING CYLINDERS
184
00:12:15,034 --> 00:12:18,068
TO PREVENT HYDRAULIC OILS
FROM LEAKING.
185
00:12:18,068 --> 00:12:20,655
HE TOPS THE ASSEMBLY
WITH A METAL PLATE.
186
00:12:20,655 --> 00:12:23,689
THE PLATE SERVES AS A BASE
FOR THRUST BEARINGS,
187
00:12:23,689 --> 00:12:25,586
WHICH HE INSTALLS NEXT.
188
00:12:27,137 --> 00:12:31,379
CEILING CAPS COMPLETE
THE THRUST BEARING ASSEMBLY.
189
00:12:31,379 --> 00:12:35,000
A COMPUTERIZED TEST SYSTEM NOW
MEASURES THE MOTOR'S TORQUE
190
00:12:35,000 --> 00:12:37,689
AND THE FLOW
OF HYDRAULIC FLUIDS.
191
00:12:37,689 --> 00:12:40,034
THE SYSTEM ALSO
SIMULATES THE FORCE
192
00:12:40,034 --> 00:12:41,965
OF THE HIGHLY PRESSURIZED WATER
193
00:12:41,965 --> 00:12:44,034
TO CONFIRM THAT
THE THRUST BEARINGS
194
00:12:44,034 --> 00:12:47,655
WILL KEEP THE MOTOR STABLE.
195
00:12:47,655 --> 00:12:51,137
A POWERFUL WATER-JET TOOL
CARVES THROUGH STEEL
196
00:12:51,137 --> 00:12:53,172
TO PRODUCE THE COMPONENTS
FOR THE ARM
197
00:12:53,172 --> 00:12:56,965
THAT HOLDS THE RUNWAY
CLEANER'S SPRAY HEADS.
198
00:13:00,103 --> 00:13:03,000
A WORKER THEN FITS
THE STEEL PLATES TOGETHER.
199
00:13:07,931 --> 00:13:11,482
HE WELDS THE SEAMS
TO CREATE PERMANENT BONDS.
200
00:13:11,482 --> 00:13:14,413
AND THIS COMPLETES
THE STRAY ARM'S STRUCTURE.
201
00:13:16,482 --> 00:13:19,344
AFTER THE ARM HAS BEEN
SANDBLASTED AND PAINTED,
202
00:13:19,344 --> 00:13:22,655
THEY HOIST IT TO THE FRONT
OF THE RUNWAY-CLEANING TRUCK.
203
00:13:26,482 --> 00:13:30,379
THEY ATTACH IT WITH LARGE,
ZINC-COATED STEEL BOLTS.
204
00:13:32,172 --> 00:13:34,551
A WORKER THEN MOUNTS
HYDRAULIC MOTORS
205
00:13:34,551 --> 00:13:36,862
TO A LONG, WHEELED BRACKET.
206
00:13:40,310 --> 00:13:43,310
HE REMOVED THE SEALING CAPS
BEFORE THIS INSTALLATION
207
00:13:43,310 --> 00:13:44,965
TO MAKE IT EASIER.
208
00:13:47,413 --> 00:13:50,241
ONCE THE MOTORS HAVE BEEN
SECURED TO THE BRACKET,
209
00:13:50,241 --> 00:13:52,172
HE REPLACES THE CAPS.
210
00:13:58,344 --> 00:14:01,379
HE ATTACHES THE WHEELED BRACKET
TO THE SPRAY ARM
211
00:14:01,379 --> 00:14:04,517
AND INSTALLS METAL SHROUDS
FOR THE SPRAYERS.
212
00:14:04,517 --> 00:14:06,413
THEY HAVE FRINGES
OF NYLON BRISTLES
213
00:14:06,413 --> 00:14:08,241
TO CONTAIN THE SPRAY.
214
00:14:08,241 --> 00:14:10,034
HE FASTENS ROTATING SEALERS
215
00:14:10,034 --> 00:14:12,275
TO THE HOLE IN THE CENTER
OF EACH SHROUD
216
00:14:12,275 --> 00:14:14,655
TO KEEP OUT DIRT AND WATER.
217
00:14:14,655 --> 00:14:16,172
HE SCREWS THE SPRAY BARS
218
00:14:16,172 --> 00:14:19,000
TO THE SHAFTS THAT
EXTEND FROM THE MOTORS.
219
00:14:19,000 --> 00:14:23,000
THE NOZZLES ARE MADE
OF SAPPHIRE, A TOUGH MINERAL
220
00:14:23,000 --> 00:14:26,103
THAT CAN WITHSTAND THE FORCE
OF THE PRESSURIZED SPRAY.
221
00:14:27,413 --> 00:14:30,655
THE NEXT WORKER RUNS
VACUUM HOSES TO THE SHROUDS
222
00:14:30,655 --> 00:14:34,000
AND CONNECTS THEM USING
CAM AND GROOVE COUPLINGS.
223
00:14:36,413 --> 00:14:39,448
THE SPRAYER ASSEMBLIES
ARE NOW COMPLETE.
224
00:14:40,862 --> 00:14:43,448
THE TEAM LOWERS A LARGE GEARBOX
225
00:14:43,448 --> 00:14:45,862
BETWEEN THE FRAME RAILS
OF THE TRUCK.
226
00:14:45,862 --> 00:14:47,965
THEY BOLT IT TO THE RAILS.
227
00:14:51,310 --> 00:14:54,793
THIS GEARBOX WILL TRANSFER POWER
FROM THE TRUCK ENGINE
228
00:14:54,793 --> 00:14:57,310
TO A HIGH-PRESSURE PUMP
AND THE VACUUM.
229
00:15:02,241 --> 00:15:04,068
THE PUMP AND VACUUM SYSTEMS
230
00:15:04,068 --> 00:15:07,000
HAVE BEEN ASSEMBLED
INTO ONE BIG MODULE.
231
00:15:07,000 --> 00:15:09,206
A TECHNICIAN
TESTS THE BELT AND PULLEY
232
00:15:09,206 --> 00:15:12,448
THAT WILL CONNECT
TO THE GEARBOX.
233
00:15:12,448 --> 00:15:14,068
IT'S IN GOOD, WORKING ORDER,
234
00:15:14,068 --> 00:15:16,206
SO THEY COVER THE SYSTEM
WITH STEEL CASING
235
00:15:16,206 --> 00:15:19,413
FOR SAFETY REASONS.
236
00:15:19,413 --> 00:15:21,241
THIS MODULE IS READY
TO BE ASSEMBLED
237
00:15:21,241 --> 00:15:23,758
TO THE RUNWAY CLEANER TRUCK.
238
00:15:23,758 --> 00:15:29,344
IT WEIGHS 2 1/2 TONS, SO A CRANE
DOES THE HEAVY LIFTING.
239
00:15:33,413 --> 00:15:37,344
WORKERS THEN BUILD A TANK
THAT'S AS TALL AS THEY ARE.
240
00:15:37,344 --> 00:15:39,517
THIS TANK WILL CONTAIN
THE RUBBER BITS
241
00:15:39,517 --> 00:15:41,275
VACUUMED OFF THE RUNWAY,
242
00:15:41,275 --> 00:15:44,827
ALONG WITH THE WATER USED
IN THE CLEANING PROCESS.
243
00:15:44,827 --> 00:15:46,379
ONCE IT'S BEEN PAINTED,
244
00:15:46,379 --> 00:15:50,931
THEY ASSEMBLE IT TO THE CHASSIS
NEXT TO THE CLEAN WATER TANKS.
245
00:15:50,931 --> 00:15:53,482
MOVING INSIDE THE TRUCK CAB,
A WORKER INSTALLS
246
00:15:53,482 --> 00:15:57,034
CONTROLS FOR THE RUNWAY
CLEANER'S OPERATION.
247
00:15:57,034 --> 00:15:59,000
ONE CONSOLE HAS A JOYSTICK
248
00:15:59,000 --> 00:16:01,931
FOR MANIPULATING THE POSITION
OF THE SPRAY HEADS.
249
00:16:01,931 --> 00:16:03,620
OTHER SWITCHES
ARE FOR THE OPERATION
250
00:16:03,620 --> 00:16:06,482
OF THE WATER PUMP AND VACUUM.
251
00:16:06,482 --> 00:16:09,827
RUNWAY CLEANERS CAN ALSO BE USED
TO ERASE PAINTED LINES
252
00:16:09,827 --> 00:16:13,862
WHEN LANDING STRIPS
NEED TO BE RECONFIGURED.
253
00:16:13,862 --> 00:16:17,344
JUST ADJUST THE NOZZLE SIZE
AND FORWARD SPEED,
254
00:16:17,344 --> 00:16:22,137
AND, LIKE THE RUBBER STREAKS,
THE LINES DISAPPEAR.
255
00:16:31,689 --> 00:16:33,517
Narrator: PEOPLE HAVE BEEN
PLAYING GAMES
256
00:16:33,517 --> 00:16:35,793
WITH SHUTTLECOCKS FOR MILLENNIA.
257
00:16:35,793 --> 00:16:37,689
IN THE MID-19th CENTURY,
258
00:16:37,689 --> 00:16:40,379
THE BRITISH CREATED
THE GAME BADMINTON,
259
00:16:40,379 --> 00:16:42,068
IN WHICH PLAYERS
HIT A SHUTTLECOCK
260
00:16:42,068 --> 00:16:44,379
BACK AND FORTH OVER A NET.
261
00:16:44,379 --> 00:16:46,758
MADE OF FEATHERS AND CORK,
THE SHUTTLECOCK
262
00:16:46,758 --> 00:16:50,482
PREDATES BADMINTON
BY THOUSANDS OF YEARS.
263
00:16:52,000 --> 00:16:54,965
MANY PEOPLE ARE FAMILIAR
WITH THE PLASTIC SHUTTLECOCKS
264
00:16:54,965 --> 00:16:59,551
USED FOR BADMINTON GAMES
IN BACKYARDS EVERYWHERE.
265
00:16:59,551 --> 00:17:01,172
BUT SERIOUS PLAYERS
266
00:17:01,172 --> 00:17:05,034
USE THE ORIGINAL
FEATHERED SHUTTLECOCK.
267
00:17:05,034 --> 00:17:10,344
THIS FACILITY USES DUCK FEATHERS
TO BUILD THEIR SHUTTLECOCKS.
268
00:17:10,344 --> 00:17:14,172
WORKERS START BY ALIGNING THEM
WITH THE FEATHER SIDE UP
269
00:17:14,172 --> 00:17:15,689
AND STORING THEM IN CUPS
270
00:17:15,689 --> 00:17:18,724
IN PREPARATION FOR
THE NEXT PHASE OF PRODUCTION.
271
00:17:20,862 --> 00:17:23,172
HAVING THE FEATHERS ALIGNED
MAKES IT EASIER
272
00:17:23,172 --> 00:17:25,758
FOR A WORKER TO FEED
THEM, ONE BY ONE,
273
00:17:25,758 --> 00:17:28,724
INTO A SPECIALIZED
SORTING MACHINE.
274
00:17:28,724 --> 00:17:32,241
THIS DEVICE HAS
26 DIFFERENT SENSORS
275
00:17:32,241 --> 00:17:34,620
THAT MEASURE EACH FEATHER.
276
00:17:36,068 --> 00:17:39,000
THE FEATHERS MUST BE
A SPECIFIC SIZE
277
00:17:39,000 --> 00:17:41,793
AND HAVE A PRECISE ANGLE.
278
00:17:44,689 --> 00:17:46,172
THE MACHINE SORTS FEATHERS
279
00:17:46,172 --> 00:17:49,620
OF THE SAME SIZE AND ANGLE
INTO DIFFERENT BINS.
280
00:17:51,689 --> 00:17:53,344
SOMETIMES, THE SENSORS
281
00:17:53,344 --> 00:17:55,758
ARE UNABLE TO MEASURE
CERTAIN FEATHERS,
282
00:17:55,758 --> 00:17:58,482
THOSE FEATHERS FALL
INTO A SEPARATE BIN.
283
00:17:58,482 --> 00:18:02,931
A WORKER USES A SPECIAL CHART
TO MEASURE THEM BY HAND.
284
00:18:06,896 --> 00:18:09,827
THE TIPS OF THESE SHUTTLECOCKS
ARE MADE OF CORK
285
00:18:09,827 --> 00:18:12,655
AND SYNTHETIC FOAM
COVERED WITH WHITE LEATHER.
286
00:18:14,931 --> 00:18:19,172
IT'S TIME TO START
ASSEMBLING THE SHUTTLECOCKS.
287
00:18:19,172 --> 00:18:22,206
EACH SHUTTLECOCK
HAS 16 FEATHERS,
288
00:18:22,206 --> 00:18:25,655
WHICH MUST ALL BE
PRECISELY THE SAME LENGTH.
289
00:18:25,655 --> 00:18:29,724
THE PUNCHING MACHINE
BEGINS THE ASSEMBLY PROCESS.
290
00:18:29,724 --> 00:18:32,206
IT STARTS BY PUNCHING 16 HOLES
291
00:18:32,206 --> 00:18:35,896
IN THE PERIMETER
OF THE SHUTTLECOCK TIP.
292
00:18:35,896 --> 00:18:38,551
THE WORKER FEEDING THE FEATHERS
INTO THE DEVICE
293
00:18:38,551 --> 00:18:42,034
MUST KEEP PACE
WITH THE MACHINE.
294
00:18:50,034 --> 00:18:52,379
A WORKER USES FLAT-NOSE PLIERS
295
00:18:52,379 --> 00:18:55,517
TO ADJUST THE ANGLE
OF EACH FEATHER.
296
00:18:55,517 --> 00:18:59,172
SHE THEN PLACES THE SHUTTLECOCKS
INSIDE A MINIATURE WIND TUNNEL
297
00:18:59,172 --> 00:19:02,103
TO SEE IF THEY'RE
PROPERLY BALANCED.
298
00:19:04,310 --> 00:19:06,827
ON SOME SHUTTLECOCKS,
EACH FEATHER MIGHT HAVE
299
00:19:06,827 --> 00:19:10,206
A SLIGHTLY DIFFERENT ANGLE
TO MAXIMIZE BALANCE.
300
00:19:11,620 --> 00:19:14,551
ONCE THE ANGLE OF THE FEATHERS
HAS BEEN ADJUSTED,
301
00:19:14,551 --> 00:19:17,931
THEY'RE TRANSFERRED TO A MACHINE
THAT APPLIES A BEAD OF GLUE
302
00:19:17,931 --> 00:19:21,103
AROUND THE INTERIOR PERIMETER
OF THE SHUTTLECOCK TIP.
303
00:19:22,586 --> 00:19:25,655
THIS SECURES
THE FEATHERS IN PLACE.
304
00:19:29,482 --> 00:19:32,172
TO FURTHER STABILIZE
THE FEATHERS,
305
00:19:32,172 --> 00:19:35,137
WORKERS PLACE THEM IN
A SPECIALIZED SEWING MACHINE
306
00:19:35,137 --> 00:19:37,344
THAT BINDS THEM
SECURELY TOGETHER
307
00:19:37,344 --> 00:19:39,413
WITH TWO ROWS OF THREAD.
308
00:19:41,448 --> 00:19:45,137
THE THREADS STITCH
EACH FEATHER TO THE NEXT.
309
00:19:45,137 --> 00:19:48,275
THIS PROCESS
STRENGTHENS THE SHUTTLECOCKS,
310
00:19:48,275 --> 00:19:50,068
HELPING THEM MAINTAIN
THEIR SHAPE
311
00:19:50,068 --> 00:19:52,413
EVEN WHEN THEY'RE GETTING
SLAMMED BACK AND FORTH
312
00:19:52,413 --> 00:19:54,344
OVER A NET.
313
00:19:58,310 --> 00:20:01,482
WHEN THE MACHINE HAS FINISHED
STITCHING A SHUTTLECOCK,
314
00:20:01,482 --> 00:20:04,551
A WORKER TIES OFF THE THREAD
TO KEEP IT FROM UNRAVELING
315
00:20:04,551 --> 00:20:06,965
AND CUTS OFF THE EXCESS.
316
00:20:08,034 --> 00:20:11,206
FINALLY, SHE EVENS OUT
THE THREAD ROWS.
317
00:20:12,172 --> 00:20:13,965
WITH THE THREADS IN PLACE,
318
00:20:13,965 --> 00:20:17,551
THE SHUTTLECOCKS MUST
UNDERGO A FINAL TUNING.
319
00:20:17,551 --> 00:20:19,551
A WORKER ONCE AGAIN
ADJUSTS THE FEATHERS
320
00:20:19,551 --> 00:20:22,000
TO ENSURE PROPER BALANCE.
321
00:20:24,103 --> 00:20:26,137
A MACHINE APPLIES GLUE
TO THE THREADS
322
00:20:26,137 --> 00:20:28,862
ON THE SHUTTLECOCK,
LOCKING THEM IN PLACE
323
00:20:28,862 --> 00:20:31,965
TO GIVE THEM
THE NECESSARY RIGIDITY.
324
00:20:31,965 --> 00:20:35,344
THE THREAD IS MADE TO
QUICKLY ABSORB GLUE.
325
00:20:37,896 --> 00:20:40,206
A WORKER APPLIES A GREEN STRIP,
326
00:20:40,206 --> 00:20:43,482
WHICH INDICATES
A SLOW-SPEED SHUTTLECOCK.
327
00:20:43,482 --> 00:20:46,551
MEDIUM-SPEED SHUTTLECOCKS
GET A BLUE STRIP.
328
00:20:46,551 --> 00:20:48,724
FAST ONES ARE RED.
329
00:20:50,931 --> 00:20:53,931
IT'S TIME FOR
QUALITY-CONTROL TESTING.
330
00:20:53,931 --> 00:20:56,689
A MACHINE EQUIPPED
WITH A RACKET-LIKE ARM
331
00:20:56,689 --> 00:21:01,413
FIRES THE SHUTTLECOCKS
TO A WAITING WORKER.
332
00:21:01,413 --> 00:21:03,931
SHUTTLECOCKS CAN
TRAVEL AT SPEEDS
333
00:21:03,931 --> 00:21:06,000
AS HIGH AS 300 FEET A SECOND.
334
00:21:06,000 --> 00:21:09,689
THAT'S TWICE AS FAST AS
A PITCHER CAN THROW A BASEBALL.
335
00:21:13,034 --> 00:21:16,344
ONCE THE SHUTTLECOCKS HAVE
PASSED THE QUALITY-CONTROL TEST,
336
00:21:16,344 --> 00:21:18,517
A WORKER INSERTS 12 AT A TIME
337
00:21:18,517 --> 00:21:20,689
INTO LONG CARDBOARD TUBES
338
00:21:20,689 --> 00:21:23,448
SIMILAR TO THOSE USED
TO HOLD TENNIS BALLS.
339
00:21:26,758 --> 00:21:29,896
WITH ITS 16 FEATHERS,
IT'S NO WONDER
340
00:21:29,896 --> 00:21:33,137
THE SHUTTLECOCK IS ALSO
KNOWN AS A BIRDIE.
341
00:21:33,137 --> 00:21:37,000
THESE HIGH-QUALITY PRODUCTS
ARE READY TO FLY.
27378
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