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--Captions by VITAC--
www.vitac.com
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00:00:04,620 --> 00:00:07,620
CAPTIONS PAID FOR BY
DISCOVERY COMMUNICATIONS
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Narrator: EXERCISE BIKES CAN
PROVIDE A GREAT CARDIO WORKOUT.
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THEIR TENSION SETTINGS
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ARE EQUIVALENT TO THE GEARS
ON A ROAD BIKE.
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00:01:04,172 --> 00:01:07,517
CYCLISTS CAN ADJUST THE TENSION
TO CONTROL THE INTENSITY
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OF THEIR WORKOUT,
ALL WHILE STAYING IN ONE PLACE.
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RIDING AN EXERCISE BIKE
CAN HELP BURN CALORIES,
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INCREASE STRENGTH,
AND REACH FITNESS GOALS.
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THEY START BY MAKING
THE BIKE FRAME,
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WHICH INCLUDES THE HANDLEBARS,
SADDLE POST,
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AND FLYWHEEL HOUSING.
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AN EMPLOYEE PLACES ALL THE PARTS
IN A WELDING FIXTURE.
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THE WELDING SYSTEM
IS COMPUTERIZED.
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THE FIXTURE MOVES THE PARTS
INTO POSITION
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AND A ROBOT ACCURATELY
WELDS THE JOINTS OF THE FRAME.
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IT TAKES 20 WELDS TO LINK
ALL THE PARTS OF THE BIKE FRAME.
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AT THE NEXT STATION, A MACHINE
SHAPES THE HANDLEBARS
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AND SADDLE POST
TO THE CORRECT PROFILE.
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THEN, A WORKER POLISHES
THE WELDS WITH A WIRE BRUSH.
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00:02:08,413 --> 00:02:11,827
NEXT, THEY APPLY A BLACK PLASTIC
FINISH TO THE METAL.
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THIS PROCESS IS CALLED
POWDER COATING.
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AN EMPLOYEE APPLIES A METALLIC
DECAL OF THE COMPANY NAME
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00:02:18,586 --> 00:02:20,034
TO THE POWDER-COATED FRAME.
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HE INSERTS THE BEARING
FOR THE PEDAL CRANK AXLE
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00:02:26,172 --> 00:02:28,586
AND GENTLY TAPS IT INTO PLACE
WITH A HAMMER.
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HE ATTACHES A CIRCUIT BOARD
TO THE BASE.
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IT WILL CONTROL THE RESISTANCE
OF THE FLYWHEEL.
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00:02:36,137 --> 00:02:38,551
HE THREADS THE WIRING
THROUGH THE HOLLOW FRAME
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AND OUT THE HANDLEBAR POST.
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HE DRILLS HOLES
IN THE SADDLE-BAR TUBING,
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00:02:46,172 --> 00:02:49,344
THEN, HE INSTALLS THE POST
AND ADJUSTABLE LOCKING SCREW.
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HE INSTALLS A TEMPORARY CLAMPING
LEVER ON THE FLYWHEEL FRAMEWORK,
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WHICH WILL BE USED TO TENSION
THE TRANSMISSION BUILD.
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00:03:03,310 --> 00:03:05,137
HE INSTALLS THE BIKE SADDLE.
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THEN, HE USES A HYDRAULIC SYSTEM
TO PRESS AN AXLE AND BEARING
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INTO THE CENTER OF THE FLYWHEEL.
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HE PLACES A PRODUCT-NAME DECAL
ON THE FLYWHEEL.
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THE CAST-IRON FLYWHEEL
IS THE HEART OF THE BIKE.
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AT ABOUT 40 POUNDS, IT'S HEAVY
ENOUGH TO STABILIZE THE BIKE
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DURING THE STATIONARY RIDE.
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HE LOOPS THE TRANSMISSION BELT
AROUND THE FLYWHEEL AXLE,
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THEN MOUNTS THE FLYWHEEL
TO THE FRAMEWORK.
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HE INSTALLS MAGNETIC BRAKES AND
WIRES THEM TO A BIKE COMPUTER.
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THE BRAKES ALLOW THE RIDER
TO CONTROL THE RESISTANCE
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DURING THE RIDE.
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HE CONNECTS THE PULLEY DISK
TO THE FRONT OF THE BIKE.
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00:04:01,379 --> 00:04:03,758
THEN, HE LOOPS THE OTHER END
OF THE TRANSMISSION BELT
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AROUND THE PULLEY DISK.
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HE USES A CLAMPING LEVER
TO PULL THE BELT TIGHT.
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HE STRUMS IT
AND MEASURES THE SOUND
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TO CONFIRM THE TENSION
IS RIGHT.
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THE NEXT WORKER
REMOVES THE CLAMP
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00:04:17,379 --> 00:04:21,068
AND PLACES THE BIKE
IN A TEST STATION.
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IT SPINS THE FLYWHEEL
AND APPLIES RESISTANCE.
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A COMPUTER ANALYZES
THE BIKE'S PERFORMANCE.
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00:04:28,344 --> 00:04:30,827
ANOTHER EMPLOYEE
WIRES THE SWITCHES
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FOR INCREASING
AND DECREASING RESISTANCE.
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SHE TUCKS THE WIRING
INSIDE THE HANDLEBARS.
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SHE ATTACHES SWITCHES
TO THE OUTSIDE
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00:04:39,931 --> 00:04:41,689
FOR EASY ACCESS
DURING THE RIDE.
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00:04:45,586 --> 00:04:48,793
SHE FOLDS THE LOWER HALF
OF THE RESISTANCE WIRING UP
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00:04:48,793 --> 00:04:52,000
AND INSTALLS THE WIRING SLEEVE
IN BETWEEN THE HANDLEBARS.
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SHE SCREWS THE BRACKET
TO THE HANDLEBAR HOUSING,
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THEN, SHE CONNECTS THE WIRES
TO THE RIDE COMPUTER
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00:04:59,758 --> 00:05:01,482
AND ATTACHES IT TO THE BRACKET.
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00:05:03,482 --> 00:05:04,758
SHE OPENS THE COMPUTER
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00:05:04,758 --> 00:05:07,241
AND PLUGS THE MAIN POWER CABLE
INTO THE BACK.
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00:05:08,689 --> 00:05:12,551
THEN, SHE REINSTALLS
THE COMPUTER'S BACK PANEL.
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00:05:12,551 --> 00:05:14,586
THIS COMPLETES
THE HANDLEBAR ASSEMBLY.
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THE NEXT WORKER ENCASES
THE TRANSMISSION BELT
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00:05:18,965 --> 00:05:21,310
AND ELECTRICAL PARTS
IN A PLASTIC HOUSING.
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HE ATTACHES THE PEDALS
TO THE AXLE.
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THEN, HE PLACES
PLASTIC CAPS ON THE ENDS
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00:05:30,931 --> 00:05:32,586
AND HAMMERS THEM INTO PLACE.
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00:05:35,827 --> 00:05:39,000
HE PACKAGES THE BIKE AND
HANDLEBAR ASSEMBLY SEPARATELY.
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THIS EXERCISE BIKE
IS NOW READY TO RIDE.
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IT MAY BE STATIONARY,
BUT, WHEN IT COMES TO FITNESS,
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THIS BIKE SHOULD HELP
RIDERS GO THE DISTANCE.
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00:06:05,206 --> 00:06:07,758
A PASTY IS A COMMON BRITISH MEAL
CONSISTING OF
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MEAT AND VEGETABLES WRAPPED
IN A PASTRY.
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00:06:10,172 --> 00:06:13,413
HISTORICALLY, THE CORNISH PASTY
WAS SERVED AS A CONVENIENT MEAL
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00:06:13,413 --> 00:06:16,551
FOR MINERS IN THE CORNWALL AREA
OF THE UNITED KINGDOM.
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00:06:16,551 --> 00:06:18,689
THE CRIMPED EDGE
SERVED AS A HANDLE,
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ALLOWING WORKERS
TO ENJOY THEIR FOOD
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WITHOUT CONTAMINATING IT
WITH THEIR DIRTY HANDS.
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00:06:26,655 --> 00:06:28,827
THE CORNISH PASTY
IS THE NATIONAL DISH
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00:06:28,827 --> 00:06:30,827
OF CORNWALL IN THE UK.
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00:06:30,827 --> 00:06:32,241
ITS SIGNATURE CRIMPED EDGE,
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00:06:32,241 --> 00:06:34,275
ALONG WITH
OTHER CHARACTERISTICS,
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00:06:34,275 --> 00:06:36,689
ARE CULTURALLY
AND COMMERCIALLY PROTECTED.
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UNDER EUROPEAN UNION
REGULATIONS,
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00:06:38,793 --> 00:06:41,689
ONLY PASTIES MADE THE
TRADITIONAL WAY IN CORNWALL
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00:06:41,689 --> 00:06:43,793
CAN BE SOLD AS CORNISH PASTIES.
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00:06:45,758 --> 00:06:49,103
THE TRADITIONAL RECIPE
BEGINS WITH PASTRY DOUGH.
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00:06:49,103 --> 00:06:52,000
WORKERS COMBINE LARD
AND MARGARINE
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WITH SALT AND FLOUR.
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00:06:55,448 --> 00:06:57,689
THEY MIX THESE INGREDIENTS
AT LOW SPEEDS
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00:06:57,689 --> 00:07:01,758
SO THEY DON'T OVERHEAT THE FATS.
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00:07:01,758 --> 00:07:04,620
THE SOLID FATS
BREAK UP GRADUALLY
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00:07:04,620 --> 00:07:06,448
AND COMBINE
WITH THE FLOUR AND SALT
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TO FORM
A BREAD-CRUMB-LIKE TEXTURE.
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00:07:09,862 --> 00:07:12,551
AFTER ABOUT FIVE MINUTES,
THEY ADD WATER.
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00:07:12,551 --> 00:07:14,482
THEN, THEY RESUME MIXING,
UNTIL THE DOUGH
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REACHES THE RIGHT CONSISTENCY.
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THEY LET THE DOUGH REST
FOR ABOUT AN HOUR.
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00:07:20,517 --> 00:07:22,862
THIS RELAXES THE GLUTEN
IN THE FLOUR,
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PREVENTING THE DOUGH
FROM SHRINKING WHEN IT BAKES.
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00:07:26,275 --> 00:07:28,137
THEY PUT IT IN AN EXTRUDER,
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00:07:28,137 --> 00:07:31,482
WHICH FEEDS IT
DOWN AN AUTOMATED FORMING LINE.
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00:07:31,482 --> 00:07:35,034
AT THE FIRST STATION, THE DOUGH
PASSES THROUGH SEVERAL ROLLERS,
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00:07:35,034 --> 00:07:38,206
WHICH PROGRESSIVELY
FLATTEN IT INTO A SHEET.
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00:07:38,206 --> 00:07:41,448
THEY ADD FLOUR TO THE DOUGH, SO
IT DOESN'T STICK TO THE ROLLERS.
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THE FLATTENED DOUGH FINALLY
EXITS THE FIRST STATION.
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00:07:49,689 --> 00:07:52,758
THE NEXT STATION USES REVOLVING
CUTTERS TO SLICE THE DOUGH
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00:07:52,758 --> 00:07:56,655
INTO 5-OUNCE DISKS.
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THE EXCESS DOUGH IS COLLECTED
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00:07:58,310 --> 00:08:00,275
AND REWORKED
INTO THE NEXT BATCH.
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00:08:03,172 --> 00:08:05,827
FLATTENING AND CUTTING
THE DOUGH HEATS IT UP,
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00:08:05,827 --> 00:08:07,482
SO THEY PUT IT IN A REFRIGERATOR
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00:08:07,482 --> 00:08:10,000
FOR ABOUT AN HOUR,
TO RESTORE ITS ELASTICITY.
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00:08:15,448 --> 00:08:19,000
MEANWHILE, THEY PREPARE
THE PASTIES' VEGETABLE FILLING.
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00:08:21,103 --> 00:08:25,000
WORKERS LOAD WASHED POTATOES
INTO AN INDUSTRIAL PEELER.
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00:08:25,000 --> 00:08:28,965
IT SPINS THEM INSIDE AN ABRASIVE
METAL DRUM TO REMOVE THE SKINS.
125
00:08:34,758 --> 00:08:37,034
THEN, THE POTATOES GO
THROUGH A DICER,
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00:08:37,034 --> 00:08:39,344
WHICH CUTS THEM
TO A SPECIFIC SIZE.
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00:08:41,206 --> 00:08:43,758
THE DICER DEPOSITS
THE POTATOES IN WATER,
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00:08:43,758 --> 00:08:46,793
TO REMOVE ANY EXCESS STARCH.
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00:08:46,793 --> 00:08:48,655
WORKERS COMBINE THE POTATOES
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00:08:48,655 --> 00:08:52,758
WITH DICED RUTABAGA AND ONION
IN A VEGETABLE MIXER.
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00:08:52,758 --> 00:08:55,448
THEY ADD MELTED BUTTER,
TO HELP CARAMELIZE THE ONIONS.
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00:08:57,689 --> 00:09:01,586
THEY ALSO ADD SALT, PEPPER,
AND A BLEND OF OTHER SEASONINGS.
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00:09:04,965 --> 00:09:07,310
THEY RUN THE MIXER
FOR ABOUT TWO MINUTES.
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00:09:11,689 --> 00:09:13,137
THEN, THE VEGETABLE FILLING
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00:09:13,137 --> 00:09:15,655
JOINS THE OTHER COMPONENTS
ON THE PRODUCTION LINE.
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00:09:20,068 --> 00:09:22,620
WORKERS PLACE THE DOUGH
ON A MOVING BELT
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00:09:22,620 --> 00:09:25,172
WITH THE FRONT EDGE
OF EACH DISK ON A WHITE LINE.
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THIS POSITION ENSURES
THAT THE DEPOSITOR'S NOZZLES
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DROP THE FILLING
ONTO THE RIGHT SPOT.
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00:09:34,724 --> 00:09:37,862
NEXT, WORKERS PLACE FRESH,
LEAN SKIRT STEAK
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00:09:37,862 --> 00:09:40,551
ON TOP OF THE VEGETABLES.
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00:09:40,551 --> 00:09:44,241
THE STEAK IS CUT FROM
THE FOREQUARTER OF PRIME BEEF.
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00:09:44,241 --> 00:09:46,689
ACCORDING TO
EUROPEAN UNION REGULATIONS,
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00:09:46,689 --> 00:09:50,310
12.5% OF A CORNISH PASTY
MUST BE BEEF.
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00:09:50,310 --> 00:09:54,413
THIS COMPANY'S PASTIES EXCEED
THAT, CONTAINING AT LEAST 17.5%.
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00:09:58,379 --> 00:09:59,724
HIGHLY SKILLED WORKERS
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00:09:59,724 --> 00:10:02,793
CLOSE THE CORNISH PASTY
WITH THE SIGNATURE CRIMPED EDGE.
148
00:10:04,931 --> 00:10:06,827
THEY FOLD THE DOUGH IN HALF,
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00:10:06,827 --> 00:10:11,793
FORM 19 TO 22 EVEN CRIMPS
ALONG THE BACK OF THE PASTY,
150
00:10:11,793 --> 00:10:14,931
THEN, NEATLY TUCK THE END.
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00:10:14,931 --> 00:10:18,793
THIS MUST BE DONE
WITH BOTH PRECISION AND SPEED.
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00:10:18,793 --> 00:10:22,103
IT TAKES THESE EXPERT CRIMPERS
ABOUT 20 SECONDS PER PASTY.
153
00:10:27,379 --> 00:10:30,172
WORKERS COLLECT THE PASTIES
AND MAKE A SMALL INCISION,
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00:10:30,172 --> 00:10:32,034
TO VENT SOME MOISTURE
AS THE BAKE.
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00:10:34,827 --> 00:10:37,482
THE REMAINING JUICES
WILL INFUSE THE VEGETABLES,
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00:10:37,482 --> 00:10:39,448
PRODUCING A FLAVORFUL GRAVY.
157
00:10:41,758 --> 00:10:44,862
THE FACTORY IMMEDIATELY COOLS
THE FINISHED CORNISH PASTIES
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00:10:44,862 --> 00:10:47,586
TO ABOUT 65° FAHRENHEIT.
159
00:10:47,586 --> 00:10:50,448
THIS KEEPS THE RAW INGREDIENTS
FRESH DURING PACKAGING.
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00:10:54,655 --> 00:10:57,103
PASTIES ARE STORED
AND SHIPPED FROZEN,
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00:10:57,103 --> 00:10:59,000
THEN GLAZED AND BAKED ONSITE.
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00:11:00,931 --> 00:11:03,827
AFTER 45 TO 50 MINUTES
IN THE OVEN,
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00:11:03,827 --> 00:11:07,413
THESE TRADITIONAL CORNISH
PASTIES ARE READY TO SERVE.
164
00:11:20,068 --> 00:11:23,172
FRESH PASTA IS MADE FROM
A MOIST EGG AND FLOUR DOUGH
165
00:11:23,172 --> 00:11:28,655
THAT'S MIXED, KNEADED,
AND ROLLED INTO A SHEET.
166
00:11:28,655 --> 00:11:31,862
THEN, THE DOUGH IS CUT
INTO SOFT NOODLES, RAVIOLI,
167
00:11:31,862 --> 00:11:34,482
OR OTHER SHAPES,
USING A PASTA MAKER.
168
00:11:39,379 --> 00:11:41,862
THIS ITALIAN-MADE
INDUSTRIAL PASTA MAKER
169
00:11:41,862 --> 00:11:45,413
IS DESIGNED FOR RESTAURANTS
AND SMALLER PASTA SUPPLIERS.
170
00:11:47,551 --> 00:11:50,448
THE MACHINE IS
ONLY FIVE FEET WIDE,
171
00:11:50,448 --> 00:11:52,724
BUT IT'S STILL CAPABLE
OF MIXING THE DOUGH
172
00:11:52,724 --> 00:11:55,344
AND PRESSING IT INTO A VARIETY
OF PASTA SHAPES.
173
00:11:56,758 --> 00:11:59,172
THE MACHINE CAN TURN DOUGH
174
00:11:59,172 --> 00:12:03,000
INTO RAVIOLI OR ASSORTED TYPES
OF LONG AND SHORT PASTA.
175
00:12:06,827 --> 00:12:08,310
THE MACHINE'S THREE STATIONS --
176
00:12:08,310 --> 00:12:11,620
THE EXTRUDER, THE RAVIOLI MAKER,
AND THE PASTA CUTTER --
177
00:12:11,620 --> 00:12:14,206
ARE CONSTRUCTED
FROM STAINLESS-STEEL PARTS.
178
00:12:17,137 --> 00:12:18,931
A COMPUTER-GUIDED PUNCH PRESS
179
00:12:18,931 --> 00:12:22,275
MAKES THE REQUIRED HOLES
AND SLOTS.
180
00:12:22,275 --> 00:12:24,620
WORKERS INSERT PIECES
INTO A PRESS
181
00:12:24,620 --> 00:12:26,793
TO BEND THEM
TO THE REQUIRED SHAPE.
182
00:12:28,931 --> 00:12:31,793
THIS IS A COVER FOR ONE
OF THE MACHINE'S COMPONENTS.
183
00:12:36,689 --> 00:12:40,068
ONCE ALL THE PIECES ARE READY,
WORKERS WELD THEM TOGETHER.
184
00:12:46,172 --> 00:12:49,310
THE MACHINE'S PASTA CUTTER USES
STAINLESS-STEEL CUTTING ROLLERS
185
00:12:49,310 --> 00:12:50,862
TO SLICE THE PASTA.
186
00:12:53,068 --> 00:12:56,793
EACH ROLLER STARTS OUT
AS A STAINLESS-STEAL ROD.
187
00:12:56,793 --> 00:12:59,931
A COMPUTER-GUIDED MILL
CARVES GROOVES INTO IT.
188
00:12:59,931 --> 00:13:03,551
THE GROOVE WIDTH DETERMINES
THE WIDTH OF THE PASTA.
189
00:13:03,551 --> 00:13:06,379
THE PASTA CUTTER CONTAINS
FOUR PAIRS OF ROLLERS
190
00:13:06,379 --> 00:13:09,137
THAT CUT THE PASTA
TO DIFFERENT WIDTHS:
191
00:13:09,137 --> 00:13:11,413
2-MILLIMETER-WIDE TAGLIONLINI,
192
00:13:11,413 --> 00:13:16,000
4-MILLIMETER-WIDE FETTUCCINE,
8-MILLIMETER-WIDE TAGLIATELLE,
193
00:13:16,000 --> 00:13:18,896
AND 12-MILLIMETER-WIDE
PAPPARDELLE.
194
00:13:18,896 --> 00:13:21,379
ROLLERS ARE AVAILABLE
IN ADDITIONAL SIZES.
195
00:13:23,965 --> 00:13:26,241
WORKERS INSTALL
FOUR CORRESPONDING PAIRS
196
00:13:26,241 --> 00:13:28,862
OF STEEL COMBS
UNDERNEATH THE ROLLERS.
197
00:13:28,862 --> 00:13:31,862
THE COMBS GENTLY SCRAPE
THE DOUGH OUT OF THE GROOVES
198
00:13:31,862 --> 00:13:33,724
TO EJECT THE CUT PASTA.
199
00:13:39,310 --> 00:13:42,689
NEXT, WORKERS INSTALL THE GEARS
THAT TURN THE ROLLERS.
200
00:13:42,689 --> 00:13:44,758
THE GEARS ENGAGE ONE ANOTHER,
201
00:13:44,758 --> 00:13:48,275
SO THAT THE ROLLERS REVOLVE
AT THE SAME SPEED.
202
00:13:48,275 --> 00:13:52,827
THIS ENSURES THAT THE CUTTER
OPERATES SMOOTHLY AND QUIETLY.
203
00:13:52,827 --> 00:13:56,310
THE MOTOR TURNS THE LARGER MAIN
GEAR, WHICH MOVES THE OTHERS.
204
00:13:59,689 --> 00:14:02,206
THEY MOUNT PROTECTIVE COVERS.
205
00:14:02,206 --> 00:14:03,655
THIS CRITICAL SAFETY FEATURE
206
00:14:03,655 --> 00:14:06,689
PREVENTS USERS' FINGERS FROM
GETTING CAUGHT IN THE ROLLERS.
207
00:14:10,000 --> 00:14:11,655
AT THE BASE OF THE CUTTER,
208
00:14:11,655 --> 00:14:14,931
THEY MOUNT A SMOOTH
LAMINATING ROLLER.
209
00:14:14,931 --> 00:14:16,862
THIS ROLLER
THINS THE DOUGH SHEET
210
00:14:16,862 --> 00:14:18,758
BEFORE THE CUTTING
ROLLERS SLICE IT.
211
00:14:21,689 --> 00:14:23,689
THEY INSTALL THE
ELECTRICALLY POWERED MOTOR
212
00:14:23,689 --> 00:14:25,103
THAT TURNS THE MAIN GEAR.
213
00:14:29,896 --> 00:14:32,413
THEN, THE HANDLE THAT MOVES
THE LAMINATING ROLLER.
214
00:14:38,000 --> 00:14:40,000
HERE, THEY'VE REMOVED
THE PROTECTIVE COVERS
215
00:14:40,000 --> 00:14:42,517
TO DEMONSTRATE HOW
THE CUTTING ROLLERS OPERATE.
216
00:14:46,034 --> 00:14:48,379
NEXT, THEY BUILD THE EXTRUDER.
217
00:14:48,379 --> 00:14:50,310
THEY MOUNT A BLADE
IN THE DOUGH MIXER
218
00:14:50,310 --> 00:14:52,344
AND CONNECT IT
TO AN ELECTRIC MOTOR.
219
00:14:54,379 --> 00:14:58,137
THE EXTRUSION TUBE IS LOCATED
DIRECTLY BELOW THE DOUGH MIXER.
220
00:14:58,137 --> 00:15:00,517
THE DOUGH IS PUSHED
THROUGH A BRONZE DIE
221
00:15:00,517 --> 00:15:03,000
IN THE EXTRUSION TUBE.
222
00:15:03,000 --> 00:15:06,793
THE DIES CAN BE CHANGED TO MAKE
DIFFERENT TYPES OF PASTA.
223
00:15:06,793 --> 00:15:08,620
ONE DIE MAKES
A FLAT SHEET OF DOUGH,
224
00:15:08,620 --> 00:15:11,482
FOR CUTTING LONG PASTA
OR MAKING RAVIOLI.
225
00:15:14,103 --> 00:15:16,413
OTHER DIES CAN BE USED
TO MAKE SHORT PASTA,
226
00:15:16,413 --> 00:15:18,758
SUCH AS FUSILLI OR ROTINI.
227
00:15:20,655 --> 00:15:24,551
THE MACHINE'S THIRD STATION
IS THE MOTORIZED RAVIOLI MAKER.
228
00:15:24,551 --> 00:15:26,655
IT ALSO HAS
INTERCHANGEABLE DIES,
229
00:15:26,655 --> 00:15:28,655
TO MAKE DIFFERENT SHAPES
OF RAVIOLI.
230
00:15:30,620 --> 00:15:33,689
NOW, THIS MACHINE
IS READY TO MAKE PASTA.
231
00:15:33,689 --> 00:15:35,689
FIRST, THEY POUR IN
THE DOUGH INGREDIENTS
232
00:15:35,689 --> 00:15:38,137
AND MIX FOR 15 MINUTES.
233
00:15:38,137 --> 00:15:41,620
THEN, THEY PULL A LEVER TO FEED
THE DOUGH THROUGH THE EXTRUDER.
234
00:15:41,620 --> 00:15:43,896
THIS IS THE DIE
THAT MAKES A DOUGH SHEET
235
00:15:43,896 --> 00:15:46,758
FOR THE LONG PASTA CUTTER
OR RAVIOLI MAKER.
236
00:15:49,482 --> 00:15:51,793
THEY CUT THE DOUGH
OFF THE EXTRUDER
237
00:15:51,793 --> 00:15:55,034
AND PUT IT THROUGH THE CUTTER'S
LAMINATING ROLLER TO THIN IT.
238
00:15:55,034 --> 00:15:57,068
THEN, THEY FEED IT
THROUGH THE ROLLERS
239
00:15:57,068 --> 00:16:00,620
IN ONE OF THE CUTTING SLOTS.
240
00:16:00,620 --> 00:16:03,965
TO MAKE RAVIOLI,
THEY EXTRUDE TWO NARROW SHEETS
241
00:16:03,965 --> 00:16:07,000
AND PUT THEM
THROUGH THE RAVIOLI MAKER.
242
00:16:07,000 --> 00:16:09,413
A TUBE INJECTS THE FILLING
BETWEEN THE SHEETS
243
00:16:09,413 --> 00:16:12,793
BEFORE THE DIE
CRIMPS THEM TOGETHER.
244
00:16:12,793 --> 00:16:15,137
A COOLING SYSTEM BUILT
INTO THE EXTRUDER
245
00:16:15,137 --> 00:16:16,758
PREVENTS THE DOUGH
FROM HEATING UP
246
00:16:16,758 --> 00:16:19,172
AS IT'S FORCED THROUGH THE DIE.
247
00:16:19,172 --> 00:16:22,724
THIS KEEPS THE PASTA FRESH
FOR A LONG TIME.
248
00:16:32,275 --> 00:16:35,068
SLATE WAS ORIGINALLY USED
TO MAKE ROOF SHINGLES,
249
00:16:35,068 --> 00:16:37,344
AS WELL AS FLOOR AND WALL TILES,
250
00:16:37,344 --> 00:16:40,896
BUT, NOW, THIS METAMORPHIC ROCK
IS USED ALL OVER THE HOUSE.
251
00:16:42,344 --> 00:16:45,103
ARTISANS ARE USING SLATE
TO CREATE EVERYDAY ITEMS,
252
00:16:45,103 --> 00:16:47,620
INCLUDING TABLEWARE,
ADDRESS PLAQUES,
253
00:16:47,620 --> 00:16:49,172
AND GARDEN ACCESSORIES.
254
00:16:53,517 --> 00:16:56,793
THESE CORNISH SLATE PRODUCTS USE
TRADITIONAL BUILDING MATERIALS
255
00:16:56,793 --> 00:16:58,448
IN NONTRADITIONAL WAYS.
256
00:17:00,655 --> 00:17:02,000
IN CORNWALL,
257
00:17:02,000 --> 00:17:04,241
THEY HAVE BEEN MINING SLATE
FOR HUNDREDS OF YEARS.
258
00:17:07,137 --> 00:17:09,275
SOME OF THE CRAFTSMAN'S SLATE
IS OLD ROOF
259
00:17:09,275 --> 00:17:13,137
OR FLOOR TILE RETRIEVED
FROM THE DEMOLITION SITES.
260
00:17:13,137 --> 00:17:17,103
OTHER PROJECTS REQUIRE NEW
SLATE, FRESH FROM THE QUARRY.
261
00:17:17,103 --> 00:17:18,310
THE CRAFTSMAN SELECTS
262
00:17:18,310 --> 00:17:20,517
AND OLDER PIECE
FROM A CHEESE BOARD.
263
00:17:20,517 --> 00:17:24,620
HE EVALUATES THE COLOR, AS WELL
AS THE THICKNESS AND SHAPE.
264
00:17:24,620 --> 00:17:27,724
OLDER SLATE IS WEATHERED AND HAS
MORE COLORS RUNNING THROUGH IT.
265
00:17:32,827 --> 00:17:35,724
HE SCRAPES THE LOOSE SLATE
OFF THE SURFACE,
266
00:17:35,724 --> 00:17:37,241
WORKING CAREFULLY TO AVOID
267
00:17:37,241 --> 00:17:39,793
FRACTURING THE STONE'S
THIN LAYERS.
268
00:17:42,034 --> 00:17:43,758
HE SWEEPS OFF THE SCRAPINGS.
269
00:17:46,034 --> 00:17:50,275
HE SCRUBS THE SLATE TILE WITH
A CHEMICAL CLEANING SOLUTION
270
00:17:50,275 --> 00:17:51,965
AND RINSES OFF THE RESIDUE.
271
00:17:54,103 --> 00:17:57,068
THE SLATE DRIES IN MINUTES.
272
00:17:57,068 --> 00:18:01,172
AS THE WATER EVAPORATES,
THE COLOR CHANGES DRAMATICALLY
273
00:18:01,172 --> 00:18:03,758
FROM DARK GRAY TO LIGHT GRAY
WITH A BLUISH HUE.
274
00:18:06,172 --> 00:18:07,862
HE MEASURES THE SLATE
FOR CUTTING
275
00:18:07,862 --> 00:18:10,310
AND SCORES IT LIGHTLY
WITH A SHARP TOOL.
276
00:18:11,413 --> 00:18:13,344
HE PLACES A TEMPLATE
FOR THE HANDLE
277
00:18:13,344 --> 00:18:15,896
WITHIN THE SCORED BOUNDARIES
AND MARKS IT FOR DRILLING.
278
00:18:20,241 --> 00:18:23,620
THEN, HE CUTS THE SLATE
WITH A SLATE GUILLOTINE.
279
00:18:23,620 --> 00:18:26,482
IT'S A DOUBLE-BLADED TOOL
SIMILAR TO A PAPER CUTTER.
280
00:18:28,896 --> 00:18:30,862
HE LEAVES A MARGIN FOR TRIMMING.
281
00:18:35,620 --> 00:18:36,965
HE BREAKS OFF THE MARGIN
282
00:18:36,965 --> 00:18:40,758
BY TAPPING IT
WITH A SPECIAL SLATER'S TOOL
283
00:18:40,758 --> 00:18:43,275
AND CHECKS THE EDGES,
TO CONFIRM THAT THEY'RE NEAT.
284
00:18:45,275 --> 00:18:49,931
THEN, HE REDEFINES THE MARKINGS
FOR THE HANDLE HOLDS.
285
00:18:49,931 --> 00:18:52,275
THE CRAFTSMAN DRILLS HOLES
THROUGH THE SLATE
286
00:18:52,275 --> 00:18:55,551
FOR THE HANDLES.
287
00:18:55,551 --> 00:18:57,413
THEN, HE CHANGES THE DRILL BIT
288
00:18:57,413 --> 00:19:00,068
TO CUT A SLOPED PROFILE
INTO THE HOLES.
289
00:19:00,068 --> 00:19:03,448
THIS WILL ALLOW THE SCREWS
TO SIT FLUSH AGAINST THE SLATE.
290
00:19:07,551 --> 00:19:10,206
HE BRUSHES THE EDGES,
TO GET RID OF LOOSE CHIPS,
291
00:19:10,206 --> 00:19:12,655
AND REFINES THE ENDS
WITH A RAZOR BLADE.
292
00:19:15,172 --> 00:19:17,758
THE CRAFTSMAN WASHES THE SLATE
ONE MORE TIME.
293
00:19:20,206 --> 00:19:24,931
THE GLUES FOUR SMALL SILICONE
KNOBS ONTO THE BASE.
294
00:19:24,931 --> 00:19:26,931
THE KNOBS ACT AS LEGS,
295
00:19:26,931 --> 00:19:31,172
SO THE CHEESE PLATE
CAN BE SET ON ANY SURFACE.
296
00:19:31,172 --> 00:19:35,172
HE APPLIES TWO COATS OF
FOOD-SAFE SEALER TO THE SLATE.
297
00:19:35,172 --> 00:19:38,206
EACH COAT TAKES A DAY TO DRY.
298
00:19:38,206 --> 00:19:40,827
THEN, HE INSTALLS
THE STAINLESS-STEEL HANDLES.
299
00:19:46,689 --> 00:19:49,758
THIS SLATE CHEESE BOARD IS NOW
READY TO HOLD A FEW SNACKS.
300
00:19:54,517 --> 00:19:57,137
FROM AN OLD ROOF TILE
TO A NICE PIECE OF TABLEWARE.
301
00:19:57,137 --> 00:19:58,896
IT'S QUITE A TRANSFORMATION.
302
00:20:06,379 --> 00:20:08,172
NEXT, THE CRAFTSMAN SLICES
303
00:20:08,172 --> 00:20:10,517
A BLOCK OF NEW SLATE
WITH A WET SAW.
304
00:20:12,724 --> 00:20:15,172
NEW SLATE COMES
IN THICKER CHUNKS.
305
00:20:15,172 --> 00:20:17,034
IT CAN BE USED TO MAKE SIGNAGE.
306
00:20:22,275 --> 00:20:25,379
HE USES EIGHT DIFFERENT GRADES
OF DIAMOND ABRASIVE PADS
307
00:20:25,379 --> 00:20:28,517
TO POLISH THE SURFACE
UNTIL IT'S COMPLETELY FLAT.
308
00:20:30,379 --> 00:20:32,827
THEN, HE USES A COMPUTERIZED
GRAPHIC CUTTER
309
00:20:32,827 --> 00:20:34,517
TO MAKE A STENCIL OUT OF VINYL.
310
00:20:37,482 --> 00:20:39,896
HE PLACES THE STENCIL
OVER THE SLATE
311
00:20:39,896 --> 00:20:42,000
AND SANDBLASTS IT
WITH A SPECIAL COMPOUND.
312
00:20:45,379 --> 00:20:49,275
THE PROCESS CREATES ROUGH
GROOVES IN THE SLATE.
313
00:20:49,275 --> 00:20:52,275
THE GROOVES WILL ALLOW
PAINT TO ADHERE TO THE STONE.
314
00:20:55,172 --> 00:20:57,310
ANOTHER EMPLOYEE
USES THE STENCIL
315
00:20:57,310 --> 00:20:59,758
TO APPLY PAINT TO THE SLATE.
316
00:20:59,758 --> 00:21:01,896
SHE ALLOWS EACH COAT
OF THE PAINT TO DRY
317
00:21:01,896 --> 00:21:03,586
BEFORE BRUSHING ON THE NEXT.
318
00:21:07,206 --> 00:21:10,551
SHE APPLIES FOUR COATS IN TOTAL.
319
00:21:10,551 --> 00:21:13,103
WHEN SHE'S FINISHED,
SHE PEELS OFF THE VINYL.
320
00:21:17,310 --> 00:21:21,724
THIS CUSTOM SLATE SIGN
IS READY OF FACE THE STREET.
321
00:21:21,724 --> 00:21:25,689
IT TAKES FOUR DAYS TO CRAFT,
SEAL, AND PAINT THE SIGN.
322
00:21:25,689 --> 00:21:27,103
NOW THAT IT'S COMPLETE,
323
00:21:27,103 --> 00:21:30,000
THE SIGN IS SURE TO MAKE
A ROCK-SOLID IMPRESSION.
26550
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