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1
00:00:01,896 --> 00:00:04,896
--Captions by VITAC--
www.vitac.com
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00:00:04,896 --> 00:00:07,896
CAPTIONS PAID FOR BY
DISCOVERY COMMUNICATIONS
3
00:00:52,620 --> 00:00:55,620
Narrator: IN THE DAYS
OF THE AMERICAN WILD WEST,
4
00:00:55,620 --> 00:00:58,206
YOU DIDN'T LEAVE HOME
WITHOUT A GUN.
5
00:00:58,206 --> 00:01:01,241
BOTH THE SHERIFFS AND OUTLAWS
CARRIED GUNS AND AMMUNITION.
6
00:01:01,241 --> 00:01:04,758
IT WAS IMPORTANT TO HAVE
YOUR GUN EASILY ACCESSIBLE.
7
00:01:04,758 --> 00:01:06,689
WEARING A HOLSTER
AROUND THE WAIST
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00:01:06,689 --> 00:01:09,655
PUTTS A GUN IN THE PERFECT
POSITION FOR A QUICK DRAW.
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00:01:13,448 --> 00:01:16,068
THESE HANDCRAFTED
LEATHER BELTS AND HOLSTERS
10
00:01:16,068 --> 00:01:18,965
ARE MODELED AFTER THOSE MADE
IN THE LATE 1800s.
11
00:01:21,379 --> 00:01:24,689
THEY'RE MADE FOR MOVIES,
COWBOY SHOOTING COMPETITIONS,
12
00:01:24,689 --> 00:01:27,689
AND HISTORICAL REENACTMENTS.
13
00:01:27,689 --> 00:01:31,931
A CRAFTSMAN STARTS BY USING
A PRESS
14
00:01:31,931 --> 00:01:33,275
AND A SERIES OF DIES
15
00:01:33,275 --> 00:01:35,931
TO CUT OUT OUT THE HOLSTER
AND BELT COMPONENTS.
16
00:01:35,931 --> 00:01:38,620
THIS IS
VEGETABLE-TANNED LEATHER,
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00:01:38,620 --> 00:01:40,413
THE ONLY TYPE OF LEATHER
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00:01:40,413 --> 00:01:43,689
THAT'S FLEXIBLE ENOUGH
TO CARVE OR STAMP.
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00:01:43,689 --> 00:01:47,896
HE LAYS A PAPER TEMPLATE OVER
ONE END OF THE HOLSTER PIECE
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00:01:47,896 --> 00:01:50,896
AND MARKS TINY DOTS WITH AN AWL.
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00:01:50,896 --> 00:01:52,896
HE CONNECTS THE DOTS
WITH A STRAIGHT LINE
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00:01:52,896 --> 00:01:55,793
USING A SMALL KNIFE.
23
00:01:55,793 --> 00:01:58,310
HE PUNCHES A HOLE AT EACH DOT.
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00:01:58,310 --> 00:02:02,689
THE LINES AND HOLES FORM
TWO WIDE LOOPS.
25
00:02:02,689 --> 00:02:05,689
NEXT, HE CARVES A GROOVE
FOR STITCHES ALONG
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00:02:05,689 --> 00:02:08,620
WHAT WILL BE THE MAIN SEAM
OF THE HOLSTER BODY.
27
00:02:08,620 --> 00:02:12,655
HE SPRAYS WATER ONTO THE LEATHER
TO SOFTEN IT.
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00:02:12,655 --> 00:02:15,827
HE MAKES DECORATIVE LINES
WITH A COMPASS.
29
00:02:19,379 --> 00:02:21,862
THEN, HE IMPRINTS A DESIGN
INTO THE LEATHER
30
00:02:21,862 --> 00:02:24,827
BY STRIKING A STAMP
WITH A MALLET.
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00:02:28,827 --> 00:02:31,896
BECAUSE THE LEATHER IS MOIST,
IT COMPRESSES EASILY,
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00:02:31,896 --> 00:02:35,172
ASSUMING THE SHAPE OF THE STAMP.
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00:02:35,172 --> 00:02:38,724
THESE STAMPS ARE
MODERN-DAY COPIES
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00:02:38,724 --> 00:02:43,103
OF THE ONES USED
IN THE LATE 19th CENTURY.
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00:02:43,103 --> 00:02:48,034
A ROSETTE IS A COMMON MOTIF
OF THAT ERA.
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00:02:48,034 --> 00:02:50,344
HE USES ONE TOOL
FOR THE OUTLINE,
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00:02:50,344 --> 00:02:51,896
ONE FOR THE PETALS,
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00:02:51,896 --> 00:02:55,137
AND ANOTHER FOR THE CENTER
OF THE FLOWER.
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00:02:55,137 --> 00:03:00,206
THEN, HE ADDS DETAILS WITH
A SMALL CHISEL-EDGED KNIFE
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00:03:00,206 --> 00:03:05,482
AND STAMPS ON HIS MAKER'S MARK.
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00:03:05,482 --> 00:03:11,586
HE SHAVES ANY SHARP CORNERS
AND SMOOTHLY FINISHES THE EDGE.
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00:03:11,586 --> 00:03:16,000
THE HOLSTER PIECE IS NOW CUT,
EMBELLISHED, AND FINISHED.
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00:03:16,000 --> 00:03:18,172
THE NEXT STEP IS TO SEW IT.
44
00:03:18,172 --> 00:03:21,758
HE MARKS THE STITCH HOLES
ACROSS THE BOTTOM
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00:03:21,758 --> 00:03:25,344
WHERE HE WILL LATER SEW
THE TOE PLUG.
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00:03:25,344 --> 00:03:28,689
THEN, HE PIERCES THE HOLES
WITH AN AWL.
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00:03:31,413 --> 00:03:35,482
HE SOAKS SOME SHEEP'S WOOL
IN NEATSFOOT OIL AND RUBS IT IN.
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00:03:35,482 --> 00:03:38,620
THIS NOURISHES AND CONDITIONS
THE LEATHER,
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00:03:38,620 --> 00:03:41,758
PRESERVING THE IMPRESSIONS
AND ENHANCING THE COLOR.
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00:03:44,241 --> 00:03:46,344
ONCE THE OIL IS SOAKED IN,
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00:03:46,344 --> 00:03:49,310
HE APPLIES A SMOOTHING SOLUTION
ONTO THE EDGES
52
00:03:49,310 --> 00:03:54,344
AND RUBS THEM
WITH A PIECE OF CANVAS.
53
00:03:54,344 --> 00:03:57,724
NOW THE SEWING CAN BEGIN.
54
00:03:57,724 --> 00:04:01,068
HE FOLDS ONE END OF THE HOLSTER
PIECE TO FORM A POUCH.
55
00:04:01,068 --> 00:04:05,068
THEN, HE SEWS INSIDE THE GROOVE
HE CUT FOR THE MAIN SEAM.
56
00:04:05,068 --> 00:04:07,275
STITCHES SUNKEN IN A GROOVE
57
00:04:07,275 --> 00:04:10,068
ARE FAR STRONGER
THAN SURFACE STITCHES.
58
00:04:10,068 --> 00:04:12,241
WHEN HE COMPLETES THE SEAM,
59
00:04:12,241 --> 00:04:15,689
HE BURNS THE END OF THE
POLYESTER THREAD WITH A LIGHTER.
60
00:04:15,689 --> 00:04:19,241
THEN, HE SEWS ON THE TOE PLUG
AND INSERTS THE POUCH
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00:04:19,241 --> 00:04:22,620
INTO THE DOUBLE LOOPS
AT THE OTHER END OF THE PIECE.
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00:04:24,827 --> 00:04:28,137
NEXT, HE WORKS ON THE BELT.
63
00:04:28,137 --> 00:04:32,103
AFTER PIERCING STITCH HOLES
IN THE MAIN BELT STRIP,
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00:04:32,103 --> 00:04:34,620
HE SEWS ON A THINNER,
FLEXIBLE STRIP,
65
00:04:34,620 --> 00:04:37,689
BENDING IT
INTO LOOPS TO HOLD AMMO.
66
00:04:48,379 --> 00:04:52,310
HE GLUES ON A LEATHER LINING
TO MAKE THE BELT MORE DURABLE.
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00:04:59,620 --> 00:05:01,482
THEN, HE SEWS ON THE BILLETS.
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00:05:01,482 --> 00:05:05,689
THEY'RE THE PIECES THAT GO ON
EACH END OF THE MAIN BELT STRIP.
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00:05:05,689 --> 00:05:07,517
ONE BILLET HAS THE BUCKLE,
70
00:05:07,517 --> 00:05:10,310
AND THE OTHER HAS
THE ADJUSTMENT HOLES.
71
00:05:10,310 --> 00:05:14,586
AFTER APPLYING SOME DECORATIVE
NICKLE STUDS KNOWN AS SPOTS,
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00:05:14,586 --> 00:05:18,379
HE THREADS THE BELT
THROUGH THE HOLSTER...
73
00:05:22,310 --> 00:05:24,620
...AND INSERTS THE AMMO.
74
00:05:27,586 --> 00:05:31,344
THIS DOUBLE-LOOP HOLSTER IS
A COPY OF AN 1880s HOLSTER
75
00:05:31,344 --> 00:05:34,689
DESIGNED TO HOLD
A SINGLE-ACTION ARMY PISTOL.
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00:05:34,689 --> 00:05:36,827
THE CRAFTSMAN CAN MAKE
77
00:05:36,827 --> 00:05:39,413
SEVERAL DIFFERENT
AUTHENTIC STYLES FROM THIS ERA,
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00:05:39,413 --> 00:05:43,482
CUSTOMIZING THE HOLSTER TO CARRY
A WEAPON OF ANY SIZE OR SHAPE.
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00:05:59,620 --> 00:06:01,206
Narrator: FROM OCEAN WILDLIFE
TO SHIPWRECKS,
80
00:06:01,206 --> 00:06:03,965
THE UNDERSEA WORLD IS
BREATHTAKING.
81
00:06:03,965 --> 00:06:05,655
MANY RECREATIONAL SCUBA DIVERS
82
00:06:05,655 --> 00:06:08,172
WANT TO CAPTURE WHAT THEY SEE
ON VIDEO.
83
00:06:08,172 --> 00:06:11,551
THEY CAN DO THIS WITH
AN ORDINARY VIDEO CAMERA,
84
00:06:11,551 --> 00:06:15,068
ENCASED IN A SPECIALLY DESIGNED
WATERTIGHT HOUSING UNIT.
85
00:06:19,965 --> 00:06:23,137
THIS UNDERWATER HOUSING
HAS REMOTE CAMERA CONTROLS
86
00:06:23,137 --> 00:06:24,793
AND A BUILT-IN MONITOR
87
00:06:24,793 --> 00:06:27,620
THAT SHOWS YOU
WHAT THE VIDEO CAMERA SEES.
88
00:06:37,000 --> 00:06:39,827
AT THE FACTORY,
A COMPUTER-GUIDED MILL USES
89
00:06:39,827 --> 00:06:43,827
A VARIETY OF BITS TO SHAPE
A TUBE OF EXTRUDED ALUMINUM.
90
00:06:43,827 --> 00:06:48,172
THE MACHINE PREPARES THE ENDS TO
RECEIVE FRONT AND BACK PIECES.
91
00:06:48,172 --> 00:06:50,862
IT FORMS A GROOVE
FOR A RUBBER O-RING
92
00:06:50,862 --> 00:06:52,310
TO KEEP WATER OUT
93
00:06:52,310 --> 00:06:53,689
AND MAKES ATTACHMENT POINTS
94
00:06:53,689 --> 00:06:56,965
ON EACH SIDE
OF THE HOUSING FOR HANDLES.
95
00:06:59,413 --> 00:07:01,758
THEN, THE MILL CUTS
THE FRONT AND BACK PIECES
96
00:07:01,758 --> 00:07:05,000
OUT OF TWO BLOCKS OF ALUMINUM.
97
00:07:05,000 --> 00:07:08,034
THE MACHINING PROCESS LEAVES
TOOL MARKS,
98
00:07:08,034 --> 00:07:10,000
SO THEY POLISH THE HOUSING PARTS
99
00:07:10,000 --> 00:07:13,068
BY PUTTING THEM IN A TUMBLER
FULL OF CERAMIC STONES.
100
00:07:15,310 --> 00:07:18,482
AFTER ABOUT AN HOUR
OF RUBBING AGAINST THE STONES,
101
00:07:18,482 --> 00:07:21,896
THE ALUMINUM IS SMOOTH AND READY
TO BE ANODIZED.
102
00:07:21,896 --> 00:07:25,862
THIS PROCESS ETCHES, DYES,
AND SEALS THE METAL SURFACE,
103
00:07:25,862 --> 00:07:29,206
PROTECTING IT FROM THE CORROSIVE
EFFECTS OF SALT WATER.
104
00:07:31,551 --> 00:07:34,172
NEXT, A COMPUTER-GUIDED LASER
105
00:07:34,172 --> 00:07:36,586
ETCHES IN
THE MANUFACTURER'S LOGO.
106
00:07:36,586 --> 00:07:39,758
LASER ETCHING IS
FAR MORE DURABLE THAN PRINTING
107
00:07:39,758 --> 00:07:43,000
BECAUSE IT BLEACHES
THE BLACK ANODIZED SURFACE WHITE
108
00:07:43,000 --> 00:07:46,482
SO THE LETTERING CAN'T RUB OFF
OVER TIME.
109
00:07:48,620 --> 00:07:51,620
SEVERAL PARTS OF THE HOUSING
ARE MADE OF PLASTIC.
110
00:07:51,620 --> 00:07:55,034
WORKERS POUR PLASTIC PELLETS
111
00:07:55,034 --> 00:07:57,310
INTO AN INJECTION-MOLDING
MACHINE.
112
00:07:57,310 --> 00:07:59,206
THE MACHINE MELTS THE PELLETS,
113
00:07:59,206 --> 00:08:02,689
THEN SHOOTS THE LIQUEFIED
PLASTIC INTO A MOLD.
114
00:08:06,896 --> 00:08:10,448
AFTER ABOUT 15 SECONDS,
115
00:08:10,448 --> 00:08:14,482
THE MACHINE OPENS THE MOLD
AND EJECTS A NEWLY FORMED PART.
116
00:08:14,482 --> 00:08:17,241
THIS PART IS A LATCH
THAT ALLOWS YOU
117
00:08:17,241 --> 00:08:20,000
TO OPEN THE HOUSING
TO INSERT A VIDEO CAMERA.
118
00:08:21,965 --> 00:08:24,448
THE HANDLES ARE MADE
OF RUBBER-COVERED ALUMINUM.
119
00:08:24,448 --> 00:08:26,551
EACH OF
ITS CAMERA-CONTROL BUTTONS
120
00:08:26,551 --> 00:08:30,275
HAS AN O-RING AROUND IT
TO KEEP OUT WATER.
121
00:08:30,275 --> 00:08:34,000
THE CONTROLS ARE POWERED BY
TWO LITHIUM BATTERIES
122
00:08:34,000 --> 00:08:37,793
THAT SIT INSIDE
A SEPARATE SEALED COMPARTMENT.
123
00:08:37,793 --> 00:08:40,482
WHEN YOU PRESS A CONTROL BUTTON,
124
00:08:40,482 --> 00:08:45,103
THE POST UNDERNEATH IT MAKES
CONTACT WITH ELECTRONICS INSIDE.
125
00:08:45,103 --> 00:08:46,896
THIS PRODUCES AN INFRARED SIGNAL
126
00:08:46,896 --> 00:08:48,724
THAT COMMUNICATES
WITH THE CAMERA
127
00:08:48,724 --> 00:08:52,137
THROUGH TINY GLASS WINDOWS.
128
00:08:52,137 --> 00:08:55,103
THE BACK OF THE HOUSING HAS
A BUILT-IN LCD MONITOR,
129
00:08:55,103 --> 00:08:58,000
WHICH DISPLAYS
WHAT THE CAMERA SEES.
130
00:09:04,137 --> 00:09:07,482
BOTH THE MONITOR AND CAMERA PLUG
INTO THE SAME CIRCUIT BOARD.
131
00:09:15,655 --> 00:09:17,344
THE HANDLES FASTEN
TO THE HOUSING
132
00:09:17,344 --> 00:09:19,413
WITH A THREADED RING.
133
00:09:19,413 --> 00:09:21,620
THERE ARE ALSO HOLES
ON TOP OF THE HOUSING
134
00:09:21,620 --> 00:09:24,000
FOR ATTACHING A CARRYING HANDLE.
135
00:09:26,758 --> 00:09:29,172
BEFORE ATTACHING THE FRONT
AND BACK OF THE HOUSING,
136
00:09:29,172 --> 00:09:32,068
THEY APPLY RUBBER O-RINGS
TO KEEP WATER OUT.
137
00:09:33,965 --> 00:09:37,482
THEN, THEY INSTALL
THE FLIP FILTER.
138
00:09:37,482 --> 00:09:39,517
IT ATTACHES MAGNETICALLY
TO A PIVOT
139
00:09:39,517 --> 00:09:41,344
ON THE INSIDE OF THE HOUSING
140
00:09:41,344 --> 00:09:44,206
AND IS OPERATED BY
AN ARM ON THE OUTSIDE.
141
00:09:44,206 --> 00:09:46,034
THIS FILTER IS ESSENTIAL
142
00:09:46,034 --> 00:09:49,137
BECAUSE WATER ABSORBS
CERTAIN LIGHT WAVE LENGTHS,
143
00:09:49,137 --> 00:09:52,413
ELIMINATING THE APPEARANCE OF
RED, ORANGE, YELLOW, AND GREEN,
144
00:09:52,413 --> 00:09:55,275
DEPENDING ON HOW DEEP YOU GO.
145
00:09:55,275 --> 00:09:58,034
TO RESTORE THESE COLORS
IN THE VIDEO,
146
00:09:58,034 --> 00:10:02,827
THE DIVER FLIPS THE FILTER OVER
THE CAMERA LENS.
147
00:10:02,827 --> 00:10:04,517
THE FACTORY TESTS EVERY HOUSING
148
00:10:04,517 --> 00:10:06,862
TO MAKE SURE
IT'S COMPLETELY WATERTIGHT.
149
00:10:06,862 --> 00:10:10,517
THE TESTER INSERTS
A VIDEO CAMERA
150
00:10:10,517 --> 00:10:14,379
AND SUBMERGES THE HOUSING
IN A WATER-FILLED TANK.
151
00:10:16,103 --> 00:10:17,724
HE PRESSURIZES THE TANK
152
00:10:17,724 --> 00:10:19,310
TO SIMULATE
THE UNDERWATER PRESSURE
153
00:10:19,310 --> 00:10:24,586
THE HOUSING WILL EXPERIENCE
AT A DEPTH OF ABOUT 300 FEET.
154
00:10:24,586 --> 00:10:27,413
THE HOUSING PASSES THE TEST
155
00:10:27,413 --> 00:10:29,413
ONLY IF ALL THE SEALS HOLD UP
156
00:10:29,413 --> 00:10:32,655
AND NO WATER LEAKS INSIDE,
RUINING THE CAMERA.
157
00:10:36,482 --> 00:10:38,310
IN ADDITION TO A FLIP FILTER,
158
00:10:38,310 --> 00:10:41,620
DIVERS SOMETIMES USE LIGHTS
TO COUNTER THE MUTING EFFECT
159
00:10:41,620 --> 00:10:44,344
THAT UNDERWATER DEPTH HAS
ON COLORS.
160
00:10:44,344 --> 00:10:46,827
THE HOUSING HAS
ATTACHMENT POINTS ON THE HANDLES
161
00:10:46,827 --> 00:10:48,344
FOR MOUNTING LIGHTS,
162
00:10:48,344 --> 00:10:50,172
ENABLING THE VIDEO CAMERA
TO CAPTURE
163
00:10:50,172 --> 00:10:54,034
THE TRUE VIVID COLORS
OF THE UNDERSEA WORLD.
164
00:11:06,793 --> 00:11:08,206
Narrator: SOY BEVERAGES
165
00:11:08,206 --> 00:11:10,379
ORIGINATED IN CHINA
CENTURIES AGO,
166
00:11:10,379 --> 00:11:14,034
LONG BEFORE LACTOSE INTOLERANCE
AND DAIRY ALLERGIES.
167
00:11:14,034 --> 00:11:16,655
RECENTLY,
THIS DAIRY-FREE DRINK
168
00:11:16,655 --> 00:11:19,206
HAS BECOME A POPULAR ALTERNATIVE
TO MILK,
169
00:11:19,206 --> 00:11:23,000
ALLOWING PEOPLE TO ORDER
A LATTE, BUT HOLD THE LACTOSE.
170
00:11:28,137 --> 00:11:31,586
IT'S NOT MILK,
BUT IT'S A GOOD SUBSTITUTE.
171
00:11:31,586 --> 00:11:34,724
A SOY BEVERAGE IS MADE FROM
LIQUEFIED SOY BEANS.
172
00:11:34,724 --> 00:11:37,482
IT HAS THE LOOK AND CONSISTENCY
OF ANIMAL MILK,
173
00:11:37,482 --> 00:11:41,413
BUT IS
AN ENTIRELY DIFFERENT PRODUCT.
174
00:11:41,413 --> 00:11:45,034
IT STARTS WITH A SPECIFIC KIND
OF SOYBEAN,
175
00:11:45,034 --> 00:11:46,724
ONE THAT HAS
JUST THE RIGHT AMOUNT
176
00:11:46,724 --> 00:11:48,896
OF PROTEIN AND CARBOHYDRATES.
177
00:11:48,896 --> 00:11:52,758
THEY HARVEST THESE SOYBEANS
WHEN THE PLANTS ARE DRY.
178
00:11:52,758 --> 00:11:56,103
LESS MOISTURE MEANS THE BEANS
WILL BE LESS PRONE TO SPOILING.
179
00:11:56,103 --> 00:12:01,310
THEY DEHULL THE SOYBEANS
AND CRACK THEM INTO SMALL BITS.
180
00:12:01,310 --> 00:12:04,896
A LIFT CARRIES THE HEAVY BAG
OF BEAN BITS
181
00:12:04,896 --> 00:12:07,448
TO A SCALE
TO WEIGH THEM FOR PROCESSING.
182
00:12:09,931 --> 00:12:12,896
THE OPERATOR CUTS OPEN
THE BOTTOM OF THE BAG,
183
00:12:12,896 --> 00:12:15,758
RELEASING THE CRACKED SOYBEANS
INTO A HOPPER.
184
00:12:18,448 --> 00:12:23,965
HERE, AUGERS MOVE THE CRACKED
BEANS UP TO TWO LARGE GRINDERS.
185
00:12:26,482 --> 00:12:28,517
THE SYSTEM PIPES IN HOT WATER,
186
00:12:28,517 --> 00:12:30,758
AND THE GRINDERS WHIP
THE BEANS AND WATER
187
00:12:30,758 --> 00:12:33,793
INTO A CREAMY
SOY-BEVERAGE CONCENTRATE.
188
00:12:33,793 --> 00:12:38,103
THE BEVERAGE TRAVELS
THROUGH STEAM-HEATED PIPES.
189
00:12:38,103 --> 00:12:42,206
THIS KILLS OFF ANY BACTERIA THAT
MAY HAVE COME FROM THE FIELD.
190
00:12:42,206 --> 00:12:46,827
THEN, IT'S INTO A VACUUM CHAMBER
FOR A COOLDOWN.
191
00:12:46,827 --> 00:12:49,931
MOST OF THE MANUFACTURING
EQUIPMENT IS SEALED FROM THE AIR
192
00:12:49,931 --> 00:12:51,689
TO PREVENT CONTAMINATION.
193
00:12:53,862 --> 00:12:55,551
THE SOY-BEVERAGE CONCENTRATE
194
00:12:55,551 --> 00:12:59,034
LEAVES THE VACUUM CHAMBER
AND ENTERS A CENTRIFUGE.
195
00:12:59,034 --> 00:13:02,482
IT SPINS OUT MUCH
OF THE CHUNKY INSOLUBLE FIBER,
196
00:13:02,482 --> 00:13:05,034
LEAVING SMOOTHER,
THINNER LIQUID.
197
00:13:07,586 --> 00:13:09,758
THE SOYBEAN FIBER
WON'T BE WASTED.
198
00:13:09,758 --> 00:13:14,172
IT WILL BE USED IN FOOD PRODUCTS
AND ANIMAL FEED.
199
00:13:14,172 --> 00:13:17,034
THE SOY LIQUID FLOWS
INTO A BIG BLENDER.
200
00:13:17,034 --> 00:13:19,448
THEY PIPE IN FILTERED WATER,
201
00:13:19,448 --> 00:13:23,620
ADD REFINED SUGAR,
VANILLA EXTRACT,
202
00:13:23,620 --> 00:13:26,275
AS WELL AS VARIOUS VITAMINS
AND MINERALS.
203
00:13:30,000 --> 00:13:32,827
HE CLOSES THE LID
WHILE THE BLENDER MIXES
204
00:13:32,827 --> 00:13:35,275
THE INGREDIENTS
INTO A FROTHY SOY BEVERAGE.
205
00:13:37,379 --> 00:13:39,517
THE SOY BEVERAGE EXITS
THE BLENDER
206
00:13:39,517 --> 00:13:41,931
AND FLOWS
INTO A HUGE STORAGE TANK,
207
00:13:41,931 --> 00:13:43,551
WHERE AN AGITATOR
208
00:13:43,551 --> 00:13:46,586
KEEPS THE VARIOUS INGREDIENTS
WELL-MIXED.
209
00:13:48,655 --> 00:13:50,448
THE TANK IS REFRIGERATED
210
00:13:50,448 --> 00:13:52,689
TO PRESERVE THE BEVERAGE
WHILE IT'S HELD FOR TESTING.
211
00:13:55,068 --> 00:13:57,172
THE OPERATOR TAKES A SAMPLE
TO TEST
212
00:13:57,172 --> 00:14:00,965
THE CONSISTENCY AND NUTRITIONAL
VALUE OF THE BEVERAGE.
213
00:14:07,103 --> 00:14:11,758
WITH HIS APPROVAL, THE BEVERAGE
IS RELEASED FROM THE TANKS.
214
00:14:11,758 --> 00:14:16,068
IT FLOWS THROUGH PIPES
INJECTED WITH VERY HOT STEAM.
215
00:14:16,068 --> 00:14:20,034
THIS KILLS OFF ANY
MICROORGANISMS THAT MAY REMAIN.
216
00:14:23,137 --> 00:14:24,793
AFTER A QUICK COOLING,
217
00:14:24,793 --> 00:14:28,137
THE SOY BEVERAGE
GOES INTO A HOMOGENIZER.
218
00:14:28,137 --> 00:14:31,517
IT PUSHES THE BEVERAGE
THROUGH SMALL HOLES
219
00:14:31,517 --> 00:14:33,137
TO BREAK DOWN THE FAT,
220
00:14:33,137 --> 00:14:35,896
REDUCING THE SIZE
OF THE PARTICLES.
221
00:14:35,896 --> 00:14:37,965
THE SOY BEVERAGE ACCUMULATES
222
00:14:37,965 --> 00:14:40,724
IN A STERILE TANK
UNTIL IT'S READY TO BE PACKAGED.
223
00:14:43,482 --> 00:14:45,827
THE SOY BEVERAGES ARE PACKAGED
224
00:14:45,827 --> 00:14:49,689
WITHOUT ANY EXPOSURE TO
CONTAMINANTS IN THE ENVIRONMENT.
225
00:14:53,551 --> 00:14:57,379
THE PACKAGING MATERIAL IS
MADE OF A POLYETHYLENE LAMINATE.
226
00:14:57,379 --> 00:15:01,241
MACHINERY TAKES THE LAMINATE
UP TO A STEEL RING
227
00:15:01,241 --> 00:15:05,034
THAT FORMS IT
INTO A TUBULAR SHAPE.
228
00:15:05,034 --> 00:15:07,758
HOT JAWS SEAL
THE SIDES AND BOTTOM,
229
00:15:07,758 --> 00:15:10,931
THEN INJECT THE SOY BEVERAGE
AND SEAL THE TOP.
230
00:15:14,689 --> 00:15:18,206
THE CARTONS LAND ON THE CONVEYOR
ON THEIR SIDE.
231
00:15:18,206 --> 00:15:21,137
THEY'RE LIQUID-TIGHT
SO NOTHING SPILLS.
232
00:15:23,103 --> 00:15:25,482
THEN, A CONVEYOR TRANSFERS THEM
233
00:15:25,482 --> 00:15:29,206
TO A REVOLVING WHEEL
THAT TURNS THEM RIGHT-SIDE-UP.
234
00:15:29,206 --> 00:15:31,482
NOW THAT THEY ARE ORIENTED
CORRECTLY,
235
00:15:31,482 --> 00:15:34,689
THEY RIDE A WINDY CONVEYOR
TO A CAPPING STATION.
236
00:15:37,413 --> 00:15:39,551
PLASTIC CAPS LAND ON SPOUTS
237
00:15:39,551 --> 00:15:42,275
THAT HAVE BEEN MOLDED
TO THE PACKAGES.
238
00:15:42,275 --> 00:15:47,000
A SYSTEM OF RUBBER BELTS SCREW
THE CAPS ONTO THE SPOUTS.
239
00:15:49,310 --> 00:15:52,862
THIS PACKAGING CAN PRESERVE
A SOY BEVERAGE FOR UP TO A YEAR.
240
00:15:56,206 --> 00:15:58,551
IT PROBABLY WON'T BE
ON THE SHELF FOR THAT LONG
241
00:15:58,551 --> 00:16:00,689
BECAUSE SOMEONE IS
ALWAYS LOOKING
242
00:16:00,689 --> 00:16:03,482
FOR A DIETARY ALTERNATIVE.
243
00:16:14,862 --> 00:16:16,758
Narrator:
DOGS AND CATS HAVE ROUND NAILS,
244
00:16:16,758 --> 00:16:18,068
WHILE HUMANS HAVE FLAT ONES.
245
00:16:18,068 --> 00:16:20,241
SPECIAL TRIMMING TOOLS
HAVE BEEN DEVELOPED
246
00:16:20,241 --> 00:16:22,172
TO GIVE THEM
THE PERFECT PEDICURE.
247
00:16:22,172 --> 00:16:26,137
GUILLOTINE-STYLE CLIPPERS HAVE
A HOLE FOR THE PET'S NAIL
248
00:16:26,137 --> 00:16:28,448
AND A SLIDING BLADE THAT CUTS IT
249
00:16:28,448 --> 00:16:31,482
SO THE PET WILL BE BACK
ON ITS FEET IN NO TIME.
250
00:16:33,724 --> 00:16:36,620
LONG NAILS CAN DAMAGE
A DOG'S FOOT PADS,
251
00:16:36,620 --> 00:16:39,448
SO THEY MUST BE TRIMMED
FROM TIME TO TIME.
252
00:16:39,448 --> 00:16:41,827
PETS USUALLY DON'T LIKE
HAVING THEIR NAILS DONE,
253
00:16:41,827 --> 00:16:43,586
BUT A GUILLOTINE-STYLE TRIMMER
254
00:16:43,586 --> 00:16:46,275
CAN MAKE THE EXPERIENCE
LESS OF AN ORDEAL.
255
00:16:46,275 --> 00:16:48,965
ITS SLIDING BLADE TRIMS
THEIR NAILS QUICKLY
256
00:16:48,965 --> 00:16:51,482
SO IT'S OVER
BEFORE THEY KNOW IT.
257
00:16:54,482 --> 00:16:56,931
PRODUCTION OF GUILLOTINE-STYLE
PET-NAIL TRIMMERS
258
00:16:56,931 --> 00:16:58,827
STARTS WITH A FEEDER SYSTEM.
259
00:16:58,827 --> 00:17:00,206
THE FEEDER SYSTEM
260
00:17:00,206 --> 00:17:03,620
UNCOILS A STRIP OF STEEL
INTO A PUNCH PRESS.
261
00:17:03,620 --> 00:17:07,344
THE PRESS CUTS OUT
TWO HANDLE BLANKS AT ONCE.
262
00:17:11,275 --> 00:17:13,827
IT ALSO MAKES HOLES
FOR SCREWS AND RIVETS,
263
00:17:13,827 --> 00:17:15,758
AS WELL AS A HOOK FOR A SPRING.
264
00:17:15,758 --> 00:17:20,482
A SECOND PRESS ROUNDS THE HANDLE
TO MAKE IT EASIER TO GRIP.
265
00:17:25,931 --> 00:17:29,034
HERE IS A LARGE HANDLE
BEFORE AND AFTER THE SHAPING.
266
00:17:31,413 --> 00:17:33,655
THE HANDLE NOW GOES
INTO A THIRD PRESS.
267
00:17:33,655 --> 00:17:39,310
THIS ONE FOLDS THE TABS DOWN TO
CREATE A POCKET FOR THE BLADES.
268
00:17:39,310 --> 00:17:44,206
HERE IS A HANDLE
BEFORE AND AFTER THIS FORMING.
269
00:17:44,206 --> 00:17:49,034
NEXT, A NARROW STRIP OF STEEL
UNWINDS INTO A PRESS.
270
00:17:49,034 --> 00:17:53,413
THE PRESS CUTS AND SHAPES IT
INTO THE MAIN SLIDING BLADE.
271
00:17:53,413 --> 00:17:57,586
THE HALF-MOON-SHAPED END WILL BE
THE CUTTING EDGE.
272
00:17:57,586 --> 00:18:00,689
A WORKER SLIDES THE BLADES
ONTO A RACK
273
00:18:00,689 --> 00:18:04,379
WITH THE HALF-MOON EDGE
FACING DOWNWARD.
274
00:18:04,379 --> 00:18:07,172
THIS MAKES IT EASIER
275
00:18:07,172 --> 00:18:10,655
TO LOAD THE BLADES
INTO A GRINDING FIXTURE.
276
00:18:10,655 --> 00:18:15,275
SHE PLACES TWO IN EACH SLOT
WITH THE HALF-MOON FACING UP.
277
00:18:15,275 --> 00:18:19,689
A CARRIAGE MOVES THE FIXTURE
BACK AND FORTH
278
00:18:19,689 --> 00:18:21,655
UNDER A GRINDING STONE.
279
00:18:21,655 --> 00:18:24,655
IT GRINDS THE ENTIRE ROW
OF BLADES AT ONCE.
280
00:18:24,655 --> 00:18:28,241
THIS IMPROVES THE STRENGTH AND
SHARPNESS OF THE CUTTING EDGE.
281
00:18:30,241 --> 00:18:32,068
SHE INSPECTS EVERY BLADE
TO CONFIRM
282
00:18:32,068 --> 00:18:35,689
THAT EACH ONE HAS BEEN GROUND
TO THE CORRECT PROFILE.
283
00:18:38,586 --> 00:18:41,034
ON THE LEFT IS A BLADE
BEFORE GRINDING
284
00:18:41,034 --> 00:18:44,931
AND ON THE RIGHT IS ONE AFTER.
285
00:18:44,931 --> 00:18:48,000
SHE DIPS THE BLADES
IN A CLEANING SOLUTION
286
00:18:48,000 --> 00:18:49,689
AND RINSES THEM.
287
00:18:53,517 --> 00:18:55,034
THIS CLEANING REMOVES
288
00:18:55,034 --> 00:18:58,344
LUBRICATING-OIL RESIDUE
AND METAL FILINGS.
289
00:19:03,103 --> 00:19:06,620
SHE TRANSFERS THE BLADES
TO A PERFORATED TRAY.
290
00:19:06,620 --> 00:19:09,931
SHE SPREADS THEM EVENLY,
SWITCHES ON AN OVERHEAD FAN,
291
00:19:09,931 --> 00:19:12,655
AND LEAVES THEM TO DRY
FOR SEVERAL MINUTES.
292
00:19:15,103 --> 00:19:17,103
HEAT TREATMENT HARDENS
THE BLADES,
293
00:19:17,103 --> 00:19:19,620
AND POLISHING FINISHES THEM.
294
00:19:19,620 --> 00:19:22,413
NEXT UP IS THE RETAINER BLADE.
295
00:19:22,413 --> 00:19:25,068
IT'S THE ONE WITH THE HOLE
FOR THE NAIL.
296
00:19:25,068 --> 00:19:29,758
SHE ARRANGES THE CIRCULAR BLADES
ON A MAGNETIZED TRAY.
297
00:19:31,758 --> 00:19:34,241
THE BLADES CLING TO THE TRAY
298
00:19:34,241 --> 00:19:37,551
AS A CARRIAGE MOVES THEM
BACK AND FORTH UNDER A GRINDER.
299
00:19:37,551 --> 00:19:41,896
THE GRINDING SHARPENS
THE FRONT OF THE BLADES
300
00:19:41,896 --> 00:19:44,482
AND REMOVES SCALE
LEFT BY A HEAT TREATMENT.
301
00:19:48,896 --> 00:19:54,103
THIS IS THE RETAINER BLADE
BEFORE AND AFTER GRINDING.
302
00:19:54,103 --> 00:19:57,103
THE PET-NAIL-TRIMMER PARTS
ARE READY FOR ASSEMBLY.
303
00:19:57,103 --> 00:20:00,103
THE EMPLOYEE RIVETS A METAL LINK
304
00:20:00,103 --> 00:20:03,000
FOR THE SLIDING BLADE
TO THE SMALLER HANDLE.
305
00:20:05,931 --> 00:20:07,931
ONCE THE PARTS HAVE BEEN
CHROME-PLATED,
306
00:20:07,931 --> 00:20:11,689
ANOTHER WORKER HINGES THE LARGE
HANDLE TO THE SMALLER ONE.
307
00:20:13,862 --> 00:20:16,241
HE HOOKS ONE END OF A SPRING
TO THE METAL LINK.
308
00:20:18,206 --> 00:20:20,000
HE INSERTS THE SLIDING BLADE
309
00:20:20,000 --> 00:20:21,551
INTO THE TRACK
IN THE LARGE HANDLE,
310
00:20:21,551 --> 00:20:25,172
LIFTING THE LINK TO HOOK IT
INTO THE BLADE.
311
00:20:25,172 --> 00:20:29,586
HE ADDS
THE CIRCULAR RETAINER BLADE.
312
00:20:29,586 --> 00:20:32,068
HE PLACES A METAL PLATE
OVER THE TRACK
313
00:20:32,068 --> 00:20:33,793
AND SCREWS IT IN PLACE.
314
00:20:33,793 --> 00:20:35,517
THIS SECURES THE TOP BLADE,
315
00:20:35,517 --> 00:20:39,068
WHILE ALLOWING THE LINK TO MOVE
THE SLIDING BLADE.
316
00:20:39,068 --> 00:20:41,793
HE HOOKS THE OTHER END
OF THE SPRING
317
00:20:41,793 --> 00:20:43,241
TO THE LARGER HANDLE
318
00:20:43,241 --> 00:20:45,344
AND BENDS
THE CIRCULAR BLADE SLIGHTLY
319
00:20:45,344 --> 00:20:47,724
TO GIVE IT THE CORRECT PROFILE.
320
00:20:47,724 --> 00:20:52,137
NOW A WORKER TESTS THE TRIMMER
ON DRIED BUFFALO HIDE.
321
00:20:52,137 --> 00:20:54,655
DRIED BUFFALO HIDE IS
TOUGHER THAN PET NAILS.
322
00:20:54,655 --> 00:20:57,413
WITH HIS OKAY, THIS CUTTING TOOL
323
00:20:57,413 --> 00:21:00,206
IS READY FOR THE PAWS AND CLAWS
FOR OUR FURRY FRIENDS.
324
00:21:00,206 --> 00:21:04,482
THE MAIN BLADE CAN BE REPLACED
IF IT BECOMES DULL,
325
00:21:04,482 --> 00:21:06,206
WHICH MEANS
THIS PET-NAIL TRIMMER
326
00:21:06,206 --> 00:21:08,862
CAN BE USED
FOR MANY YEARS TO COME.
327
00:21:18,896 --> 00:21:21,241
IF YOU HAVE ANY COMMENTS
ABOUT THE SHOW,
328
00:21:21,241 --> 00:21:23,931
OR IF YOU'D LIKE TO SUGGEST
TOPICS FOR FUTURE SHOWS,
329
00:21:23,931 --> 00:21:25,827
DROP US A LINE AT...
26721
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