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00:00:01,655 --> 00:00:04,655
--Captions by VITAC--
www.vitac.com
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00:00:04,655 --> 00:00:07,620
CAPTIONS PAID FOR BY
DISCOVERY COMMUNICATIONS
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00:00:51,275 --> 00:00:53,724
Narrator: IN THE DIGITAL WORLD,
LIKE THE REAL ONE,
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00:00:53,724 --> 00:00:56,517
IT HELPS TO HAVE
EXTRA STORAGE SPACE.
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00:00:56,517 --> 00:01:00,000
AN EXTERNAL HARD DRIVE STORES
DATA SEPARATE FROM A COMPUTER
6
00:01:00,000 --> 00:01:02,620
TO EXPAND STORAGE CAPACITY.
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00:01:02,620 --> 00:01:04,137
IT ALSO PRESERVES MEMORY.
8
00:01:04,137 --> 00:01:06,965
SO IN THE EVENT
THAT THE COMPUTER DRIVE CRASHES,
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00:01:06,965 --> 00:01:08,655
ALL IS NOT LOST.
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00:01:12,000 --> 00:01:13,413
50 YEARS AGO,
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00:01:13,413 --> 00:01:16,793
EXTERNAL HARD DRIVES
WERE THE SIZE OF REFRIGERATORS.
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00:01:16,793 --> 00:01:19,172
TODAY,
THEY SQUEEZE A LOT MORE MEMORY
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00:01:19,172 --> 00:01:23,206
INTO DRIVES
THE SIZE OF CHOCOLATE BARS.
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00:01:23,206 --> 00:01:27,275
ON THE HARD-DRIVE ASSEMBLY LINE,
THERE'S NOT A SPECK OF DUST.
15
00:01:27,275 --> 00:01:30,172
AN AIR-FILTERING SYSTEM
SUCKS PARTICLES OUT OF THE AIR
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00:01:30,172 --> 00:01:32,482
TO KEEP THEM
FROM CONTAMINATING THE DRIVE
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00:01:32,482 --> 00:01:36,275
AND COMPROMISING ITS FUNCTION.
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00:01:36,275 --> 00:01:38,379
PRODUCTION STARTS
WITH THE MOTOR BASE.
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00:01:38,379 --> 00:01:41,068
AN EMPLOYEE INSTALLS
A VOICE-COIL MAGNET.
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00:01:41,068 --> 00:01:43,965
IT'S ONE OF TWO
THAT WILL MOVE THE DRIVE HEADS
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00:01:43,965 --> 00:01:46,724
TO WRITE INFORMATION
ON ROTATING DISKS.
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00:01:46,724 --> 00:01:48,551
THEY'RE CALLED VOICE COILS
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00:01:48,551 --> 00:01:52,655
BECAUSE THEY OPERATE ON THE
SAME PRINCIPLE AS LOUDSPEAKERS.
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00:01:52,655 --> 00:01:56,034
NEXT, A ROBOT PLACES
ONE OF THE HARD-DRIVE DISKS
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00:01:56,034 --> 00:01:58,586
IN THE MOTOR BASE.
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00:01:58,586 --> 00:02:03,241
A CAMERA SNAPS A PHOTO TO SEND
INFORMATION TO GUIDE THE ROBOT
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00:02:03,241 --> 00:02:06,827
SO IT POSITIONS
THE DISK EXACTLY.
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00:02:06,827 --> 00:02:09,241
ANOTHER ROBOT PLACES
A ROUND, METAL SPACER
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00:02:09,241 --> 00:02:10,827
AT THE CENTER OF THE DISK --
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00:02:10,827 --> 00:02:16,103
AGAIN, RELYING ON
THE CAMERA'S EYE FOR GUIDANCE.
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00:02:16,103 --> 00:02:19,103
IT SETS A SECOND DISK
ON TOP OF THE SPACER.
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00:02:22,206 --> 00:02:26,000
THIS IS A TWO-DISK HARD DRIVE,
BUT A DRIVE CAN HAVE SEVERAL,
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00:02:26,000 --> 00:02:30,000
DEPENDING ON THE AMOUNT
OF STORAGE NEEDED.
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00:02:30,000 --> 00:02:32,379
A ROBOT
LOCKS THE DISKS INTO PLACE
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00:02:32,379 --> 00:02:34,206
WITH A STAINLESS-STEEL CLAMP.
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00:02:38,482 --> 00:02:43,068
THIS NEXT PART
IS A PLASTIC RAMP.
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00:02:43,068 --> 00:02:45,965
THE RAMP IS A PLACE
TO PARK THE DISK-DRIVE HEADS
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00:02:45,965 --> 00:02:49,172
WHEN THEY'RE NOT ENGAGED
IN READING AND WRITING DATA.
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00:02:54,344 --> 00:02:56,379
THOSE TINY HEADS
HAVE BEEN PREASSEMBLED
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00:02:56,379 --> 00:02:58,310
TO ONE END OF THE HEAD ARM.
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00:03:00,172 --> 00:03:02,034
THEY ATTACH THE OTHER END
OF THE ARM
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00:03:02,034 --> 00:03:03,758
TO THE LOWER VOICE COIL
IN THE BASE
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00:03:03,758 --> 00:03:06,965
AND THEN SITUATE
THE SECOND VOICE COIL ABOVE IT.
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00:03:11,896 --> 00:03:15,827
TO MAINTAIN
ITS SQUEAKY-CLEAN INTERIOR,
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00:03:15,827 --> 00:03:19,620
A ROBOT INSERTS
A THIN COTTON FILTER.
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00:03:19,620 --> 00:03:23,551
THIS FILTER
WILL CAPTURE DUST PARTICLES
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00:03:23,551 --> 00:03:28,310
IN THE EVENT THAT SOME
INFILTRATE THE HARD DRIVE.
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00:03:28,310 --> 00:03:32,827
A ROBOT NOW PLACES A METAL COVER
ON THE OTHER SIDE OF THE DRIVE.
49
00:03:39,413 --> 00:03:43,724
ANOTHER ROBOT THEN SCREWS
THE COVER TO THE MOTOR BASE.
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00:03:48,655 --> 00:03:50,517
WITH THE INNER WORKINGS
NOW ENCASED,
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00:03:50,517 --> 00:03:53,310
THE HARD DRIVE CAN BE MOVED
OUT OF THE AIR-FILTERED SECTION
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00:03:53,310 --> 00:03:55,965
OF THE FACTORY.
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00:03:55,965 --> 00:03:58,172
A WORKER COLLECTS
THE HARD-DRIVE ASSEMBLIES
54
00:03:58,172 --> 00:04:02,275
AND SLOTS THEM INTO A TOTE BOX.
55
00:04:02,275 --> 00:04:05,241
ONCE A CIRCUIT BOARD
HAS BEEN ADDED,
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00:04:05,241 --> 00:04:08,137
THEY TRANSFER THE HARD DRIVES
TO A TEST CHAMBER.
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00:04:10,206 --> 00:04:12,310
BEHIND THE CLOSED DOOR
OF THE CHAMBER,
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00:04:12,310 --> 00:04:14,551
A ROBOT SWINGS INTO ACTION.
59
00:04:16,413 --> 00:04:19,413
IT PLUCKS A HARD DRIVE
FROM THE TOTE BOX
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00:04:19,413 --> 00:04:23,793
AND PLUGS IT INTO A TEST CELL
TO CONFIRM THAT IT'S FUNCTIONAL.
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00:04:25,551 --> 00:04:28,862
OUTSIDE, EMPLOYEES
GO ABOUT THEIR DAILY BUSINESS,
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00:04:28,862 --> 00:04:31,068
AS THE ROBOT METHODICALLY TESTS
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00:04:31,068 --> 00:04:34,275
EACH HARD DRIVE
IN THE TOTE BOXES.
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00:04:34,275 --> 00:04:39,241
ONCE A TOTE OF DRIVES
IS CONFIRMED TO BE OPERATIONAL,
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00:04:39,241 --> 00:04:40,896
THE CHAMBER EJECTS THEM
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00:04:40,896 --> 00:04:44,586
AND A WORKER THEN DOES
A VISUAL INSPECTION OF EACH ONE.
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00:04:44,586 --> 00:04:46,551
SHE LOOKS FOR SCRATCHES
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00:04:46,551 --> 00:04:50,448
OR OTHER DAMAGE
THAT COULD HINDER ITS FUNCTION.
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00:04:50,448 --> 00:04:53,896
THERE'S ANOTHER SLIGHTLY
DIFFERENT SYSTEM FOR TESTING.
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00:04:53,896 --> 00:04:58,172
IN THIS ONE, THE EMPLOYEE
PLACES EACH DRIVE ON A CONVEYOR
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00:04:58,172 --> 00:05:00,137
THAT DELIVERS IT
TO A ROBOT TESTER.
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00:05:03,517 --> 00:05:07,172
HAVING TWO TESTER SYSTEMS
ENSURES THAT IF ONE GOES DOWN,
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00:05:07,172 --> 00:05:10,000
THEY STILL HAVE ANOTHER ONE
TO CARRY ON.
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00:05:10,000 --> 00:05:15,275
AFTER ALL, LIKE HUMANS,
ROBOTS ARE NOT INFALLIBLE.
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00:05:20,793 --> 00:05:22,586
AT THE PACKING STATION NOW,
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00:05:22,586 --> 00:05:25,068
THERE'S ONE LAST
VISUAL INSPECTION.
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00:05:25,068 --> 00:05:28,000
THE EMPLOYEE SCANS
THE DRIVE'S SERIAL NUMBER
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00:05:28,000 --> 00:05:32,034
SO ITS PRODUCTION CAN BE TRACED
IN THE EVENT OF A PROBLEM LATER.
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00:05:32,034 --> 00:05:34,448
SHE THEN SEALS IT IN PLASTIC.
80
00:05:36,034 --> 00:05:38,758
THIS HARD DRIVE
IS NOW READY TO ACCEPT DATA
81
00:05:38,758 --> 00:05:41,689
AND ENSURE THAT SOMEONE
DOESN'T TOTALLY LOSE IT
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00:05:41,689 --> 00:05:44,448
IF THEIR COMPUTER DRIVE CRASHES.
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00:05:59,034 --> 00:06:00,758
Narrator: PEOPLE HAVE BEEN
NOSHING ON SHRIMP
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00:06:00,758 --> 00:06:02,517
SINCE THE BEGINNING OF TIME,
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00:06:02,517 --> 00:06:05,137
BUT IT HASN'T ALWAYS BEEN
AN EASY CATCH.
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00:06:05,137 --> 00:06:07,793
WILD STOCKS
DECLINED IN THE 20th CENTURY.
87
00:06:07,793 --> 00:06:11,034
SHRIMP FARMS EMERGED
TO SUPPLY WHAT NATURE COULDN'T.
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00:06:11,034 --> 00:06:12,827
FACTORIES PROCESS THE HARVEST,
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00:06:12,827 --> 00:06:15,448
ENSURING AN ABUNDANCE
OF READY-TO-EAT SHRIMP
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00:06:15,448 --> 00:06:17,000
FOR THE FREEZER.
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00:06:21,034 --> 00:06:24,793
JUMBO SHRIMP HAVE LONG BEEN BIG
ON THE COCKTAIL CIRCUIT.
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00:06:24,793 --> 00:06:27,172
TODAY, IT COMES PREPPED
AND FROZEN,
93
00:06:27,172 --> 00:06:29,034
COMPLETE WITH COCKTAIL SAUCE.
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00:06:29,034 --> 00:06:31,241
JUST UNWRAP AND THAW.
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00:06:31,241 --> 00:06:34,275
SHRIMP COCKTAIL IS ONE
OF THE MANY READY-TO-EAT DISHES
96
00:06:34,275 --> 00:06:37,103
PREPARED AT THIS FACTORY
IN THAILAND.
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00:06:37,103 --> 00:06:39,482
FRESH FROM THE FARM,
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00:06:39,482 --> 00:06:42,241
THE SHRIMP UNDERGOES
A QUICK COLD-WATER RINSE.
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00:06:42,241 --> 00:06:44,517
IT THEN RIDES
A PERFORATED CONVEYOR.
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00:06:44,517 --> 00:06:47,586
RINSE WATER DRAINS THROUGH
THE HOLES IN THE CONVEYOR
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00:06:47,586 --> 00:06:51,482
TO KEEP THE SHRIMP
FROM BECOMING SOGGY.
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00:06:51,482 --> 00:06:54,931
STILL COOL FROM THE ICY BATH,
THE CURLY CRUSTACEANS
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00:06:54,931 --> 00:06:58,517
SPILL OFF THE CONVEYOR
INTO PLASTIC BASKETS.
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00:07:00,896 --> 00:07:02,172
THEY WEIGH EACH BASKET
105
00:07:02,172 --> 00:07:04,689
AND THEN TRANSFER THE SHRIMP
TO A LARGER TUB.
106
00:07:08,620 --> 00:07:10,000
TO KEEP THE CHILL ON,
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00:07:10,000 --> 00:07:12,206
THEY ADD CRUSHED ICE
BETWEEN LOADS.
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00:07:12,206 --> 00:07:15,000
A TEMPERATURE OF
50 DEGREES FAHRENHEIT OR LESS
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00:07:15,000 --> 00:07:17,517
MUST BE MAINTAINED
THROUGHOUT PROCESSING,
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00:07:17,517 --> 00:07:19,655
OR QUALITY WILL SUFFER.
111
00:07:23,172 --> 00:07:26,758
IT'S NOW TIME FOR THE
INEVITABLE -- THE DEHEADING.
112
00:07:26,758 --> 00:07:29,413
USING A METAL TOOL
THAT'S LIKE AN OPEN THIMBLE,
113
00:07:29,413 --> 00:07:32,482
WORKERS PULL THE HEADS OFF THE
SHRIMP WITH A FEW QUICK TUGS.
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00:07:38,034 --> 00:07:40,965
THE DEHEADING LINE
IS A LONG AND BUSY ONE.
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00:07:43,724 --> 00:07:47,517
THE HEADLESS SHRIMP
NOW TRAVEL TO SIZING ROLLERS.
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00:07:47,517 --> 00:07:50,758
THE SPACE BETWEEN THE ROLLERS
IS NARROW AT FIRST
117
00:07:50,758 --> 00:07:52,793
AND WIDER FURTHER DOWN.
118
00:07:52,793 --> 00:07:56,586
AS THE ROLLERS SPIN, SMALLER
SHRIMP FALL THROUGH FIRST,
119
00:07:56,586 --> 00:08:00,827
AND THE LARGER ONES CONTINUE ON
TO FALL THROUGH FURTHER DOWN.
120
00:08:00,827 --> 00:08:04,379
THEY ACCUMULATE IN DIFFERENT
PILES ON CONVEYORS BELOW.
121
00:08:04,379 --> 00:08:07,620
THIS SEPARATES THE SHRIMP
INTO FIVE SIZE CATEGORIES.
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00:08:07,620 --> 00:08:08,896
OUT OF THE SORTER,
123
00:08:08,896 --> 00:08:11,137
AN EMPLOYEE SAMPLES
THE SHRIMP'S TEMPERATURE
124
00:08:11,137 --> 00:08:14,517
TO CONFIRM THAT IT REMAINS
ADEQUATELY CHILLED.
125
00:08:17,620 --> 00:08:19,758
DEHEADED AND SORTED BY SIZE,
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00:08:19,758 --> 00:08:23,862
THESE SHRIMP ARE NOW READY
TO COME OUT OF THEIR SHELLS.
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00:08:23,862 --> 00:08:25,241
ON THE SHELLING LINE,
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00:08:25,241 --> 00:08:28,551
SOME WORKERS CUT THE TAILS OFF
AND OTHERS LEAVE THEM ON,
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00:08:28,551 --> 00:08:30,827
BECAUSE THERE'S A MARKET
FOR BOTH.
130
00:08:30,827 --> 00:08:32,827
AFTER THEY PEEL AWAY THE SHELL,
131
00:08:32,827 --> 00:08:36,482
THEY CUT OUT THE DIGESTIVE TRACT
THAT RUNS ALONG THE BACK.
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00:08:36,482 --> 00:08:40,344
IT'S OFTEN REFERRED TO AS THE
VEIN BECAUSE IT LOOKS LIKE ONE.
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00:08:40,344 --> 00:08:45,206
WORKERS ON THIS LINE PEEL
AND DEVEIN 800 SHRIMP AN HOUR.
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00:08:45,206 --> 00:08:48,620
THE SHRIMP THEN GOES
TO DIFFERENT PREP ZONES.
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00:08:48,620 --> 00:08:50,000
AT THIS ONE,
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00:08:50,000 --> 00:08:53,034
AN EMPLOYEE DIPS TAIL-ON SHRIMP
INTO AN EGG MIXTURE
137
00:08:53,034 --> 00:08:55,413
AND THEN DREDGES THEM
IN RICE FLOUR.
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00:08:57,896 --> 00:09:00,482
HE SENDS THEM DOWN THE LINE
TO THE NEXT WORKER.
139
00:09:02,931 --> 00:09:05,827
HE ROLLS THE FLOURED SHRIMP
IN RICE PAPER.
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00:09:08,655 --> 00:09:11,793
AS YOU CAN SEE,
THERE'S A BIT OF TRICK TO THIS.
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00:09:15,896 --> 00:09:19,689
HE MOISTENS THE EDGES OF
THE RICE PAPER TO SEAL THE WRAP.
142
00:09:19,689 --> 00:09:22,724
THE RESULT IS A SPRING-ROLL
APPETIZER THAT CAN BE FROZEN
143
00:09:22,724 --> 00:09:25,896
UNTIL IT'S READY
TO BE COOKED AND SERVED.
144
00:09:27,793 --> 00:09:31,206
IN ANOTHER AREA, A WORKER
PREPARES A BREADED RECIPE --
145
00:09:31,206 --> 00:09:34,931
AGAIN, USING SHRIMP
WITH THE TAIL STILL ON.
146
00:09:34,931 --> 00:09:36,758
THIS IS FINGER FOOD
147
00:09:36,758 --> 00:09:40,689
AND, WITH THE TAILS ON THE
SHRIMP, WILL BE EASIER TO GRIP.
148
00:09:40,689 --> 00:09:45,758
HE SOAKS IT IN SEASONINGS
AND COATS IT IN BREADCRUMBS.
149
00:09:45,758 --> 00:09:49,379
THEN HE DIPS IT IN EGG BATTER
AND BREADS IT AGAIN.
150
00:09:49,379 --> 00:09:51,068
THE SECOND COATING OF CRUMBS
151
00:09:51,068 --> 00:09:54,655
WILL GIVE THE SHRIMP
EXTRA CRUNCH WHEN FRIED.
152
00:09:54,655 --> 00:09:58,310
THE TRAY IS NOW FULL, AND
SO IT'S OVER TO THE FRY BELT.
153
00:10:00,586 --> 00:10:02,862
AFTER A QUICK TRIP
THROUGH HOT OIL,
154
00:10:02,862 --> 00:10:05,758
THE BREADED SHRIMP
IS PERFECTLY FRIED.
155
00:10:10,000 --> 00:10:12,172
ALL THE SHRIMP,
INCLUDING THIS RAW PRODUCT,
156
00:10:12,172 --> 00:10:15,517
TAKE A BLUSTERY RIDE
THROUGH A FREEZER.
157
00:10:15,517 --> 00:10:18,000
SPREAD EVENLY
ACROSS THE CONVEYOR,
158
00:10:18,000 --> 00:10:21,689
THEY FREEZE INDIVIDUALLY
RATHER THAN IN BIG, ICY CLUMPS.
159
00:10:21,689 --> 00:10:24,793
SO YOU DON'T HAVE TO THAW A
WHOLE BUNCH TO GET A FEW SHRIMP.
160
00:10:24,793 --> 00:10:29,620
THE FROZEN SHRIMP
FALLS INTO WEIGH STATIONS.
161
00:10:29,620 --> 00:10:30,793
AT THE CORRECT AMOUNT,
162
00:10:30,793 --> 00:10:33,068
THE BOTTOM OPENS
TO RELEASE THEM.
163
00:10:33,068 --> 00:10:36,724
AN ICE GLAZE WILL PROTECT THEM
FROM FREEZER BURN.
164
00:10:36,724 --> 00:10:41,068
THESE FROZEN-SHRIMP PRODUCTS
ARE READY TO LEAVE THE FACTORY.
165
00:10:41,068 --> 00:10:44,758
FROM THE FREEZER TO THE OVEN
TO YOUR TASTE BUDS.
166
00:10:44,758 --> 00:10:47,034
WITH ALL THE PREP WORK
DONE AT THE FACTORY,
167
00:10:47,034 --> 00:10:51,068
THESE FROZEN-SHRIMP PRODUCTS
ARE QUITE A TREAT.
168
00:11:06,724 --> 00:11:09,793
Narrator: RICE IS AN
INTEGRAL PART OF THE ASIAN DIET,
169
00:11:09,793 --> 00:11:13,310
SO IT'S NOT SURPRISING TO FIND
SPECIAL STORAGE VESSELS FOR IT.
170
00:11:13,310 --> 00:11:17,000
IN THAILAND, THE TRADITIONAL
CONTAINER IS A RICE BOX --
171
00:11:17,000 --> 00:11:19,620
A COVERED JAR
HANDWOVEN FROM BAMBOO
172
00:11:19,620 --> 00:11:21,275
AND OFTEN BEAUTIFULLY DECORATED.
173
00:11:21,275 --> 00:11:24,793
THEY'RE ALSO PRODUCED
AS DECORATIVE ITEMS FOR EXPORT.
174
00:11:27,620 --> 00:11:31,482
THAI RICE BOXES STARTED OUT AS
AN ORDINARY HOUSEHOLD CONTAINER
175
00:11:31,482 --> 00:11:33,310
FOR COOKED, STICKY RICE.
176
00:11:33,310 --> 00:11:35,862
TODAY, THEY'RE
SOUGHT-AFTER HANDICRAFTS,
177
00:11:35,862 --> 00:11:39,068
PRODUCED IN A RANGE OF SIZES
FOR STORAGE OF ALL KINDS
178
00:11:39,068 --> 00:11:41,517
OR SIMPLY FOR DECORATION.
179
00:11:41,517 --> 00:11:44,482
EACH BOX IS HANDCRAFTED
FROM START TO FINISH.
180
00:11:44,482 --> 00:11:47,965
THE ARTISAN BEGINS
WITH THIN STRIPS OF BAMBOO.
181
00:11:47,965 --> 00:11:50,827
HE SPLITS THE STRIPS
WITH HIS FINGERNAIL
182
00:11:50,827 --> 00:11:55,793
TO MAKE THEM THE WIDTH REQUIRED
FOR THE BOX SIZE HE'S WEAVING.
183
00:11:55,793 --> 00:11:58,275
HE LINES UP THE FIRST FEW STRIPS
ON THE FLOOR
184
00:11:58,275 --> 00:12:00,344
AND HOLDS THEM STEADY
WITH HIS FOOT
185
00:12:00,344 --> 00:12:03,068
AS HE WEAVES STRIPS CROSSWISE
THROUGH THEM
186
00:12:03,068 --> 00:12:05,344
IN AN UNDER-ONE,
OVER-TWO SEQUENCE.
187
00:12:10,482 --> 00:12:12,482
HE CONTINUES WEAVING
THIS PATTERN
188
00:12:12,482 --> 00:12:15,103
UNTIL HE PRODUCES
A SQUARE THAT'S LARGE ENOUGH
189
00:12:15,103 --> 00:12:17,517
TO FORM THE BASE OF THE BOX.
190
00:12:19,724 --> 00:12:22,931
HE SPRAYS THE BASE WITH WATER
TO SOFTEN UP THE BAMBOO.
191
00:12:22,931 --> 00:12:25,275
THIS PREVENTS THE STRIPS
FROM BREAKING
192
00:12:25,275 --> 00:12:27,000
WHEN HE NOW BENDS THEM UPWARD
193
00:12:27,000 --> 00:12:29,413
TO BEGIN WEAVING
THE SIDES OF THE BOX.
194
00:12:34,655 --> 00:12:36,586
ONCE HE'S COMPLETED THE SIDES,
195
00:12:36,586 --> 00:12:38,896
HE BEGINS WEAVING
THE BOX'S NECK,
196
00:12:38,896 --> 00:12:42,310
PULLING THE STRIPS LATERALLY
IN A CIRCULAR DIRECTION.
197
00:12:42,310 --> 00:12:46,000
HE ALTERNATES, FOLDING ONE STRIP
UPWARD, ONE STRIP DOWNWARD.
198
00:12:47,724 --> 00:12:50,758
HE TRIMS THE DOWNWARD STRIPS,
199
00:12:50,758 --> 00:12:55,103
THEN INSERTS THE ENDS
THROUGH THE WOVEN SIDES.
200
00:12:58,413 --> 00:13:00,965
NEXT, PULLING THE STRIPS
THROUGH THE MIDDLE,
201
00:13:00,965 --> 00:13:04,103
HE FITS A BAMBOO RING
OVER THE OUTSIDE OF THE NECK,
202
00:13:04,103 --> 00:13:06,724
THEN ANOTHER ALONG
THE INSIDE OF THE NECK,
203
00:13:06,724 --> 00:13:11,379
LOCKING THE REMAINING
UPWARD STRIPS IN BETWEEN.
204
00:13:11,379 --> 00:13:13,448
THIS IMMOBILIZES THE STRIPS,
205
00:13:13,448 --> 00:13:16,586
ELIMINATING ANY NEED
FOR NAILS OR GLUE.
206
00:13:16,586 --> 00:13:18,310
IT ALSO ADDS RIGIDITY,
207
00:13:18,310 --> 00:13:21,137
REINFORCING
THE NECK'S ROUND SHAPE.
208
00:13:26,448 --> 00:13:28,931
A QUICK TRIM
OF THE REMAINING STRIPS,
209
00:13:28,931 --> 00:13:31,103
AND THE BOX
IS FULLY CONSTRUCTED.
210
00:13:33,206 --> 00:13:35,689
HE THEN MAKES A LID
211
00:13:35,689 --> 00:13:39,068
USING THE SAME MATERIALS
AND TECHNIQUE.
212
00:13:40,724 --> 00:13:43,896
NEXT, ARTISANS COAT
THE OUTSIDE OF THE BOX AND LID
213
00:13:43,896 --> 00:13:47,931
WITH A MIXTURE
OF CHALK, GLUE, AND SAWDUST.
214
00:13:47,931 --> 00:13:50,724
THEY LET THE COATING DRY
IN THE SUN FOR A DAY OR TWO,
215
00:13:50,724 --> 00:13:53,793
UNTIL THE SURFACE BECOMES
HARD AND SMOOTH LIKE CLAY.
216
00:13:56,620 --> 00:14:00,034
NOW AN ARTIST GETS TO WORK,
217
00:14:00,034 --> 00:14:03,965
FIRST APPLYING TWO BASE COATS
OF ACRYLIC PAINT.
218
00:14:09,068 --> 00:14:11,068
ONCE THE BASE COATS ARE DRY,
219
00:14:11,068 --> 00:14:13,689
SHE PLACES THE BOX
ON A TURNTABLE
220
00:14:13,689 --> 00:14:17,137
AND APPLIES A COAT
OF THE BACKGROUND COLOR.
221
00:14:27,586 --> 00:14:30,551
ONCE THAT DRIES,
SHE BEGINS OUTLINING THE DESIGN.
222
00:14:37,241 --> 00:14:39,965
THEN SHE FILLS IN THE DESIGN.
223
00:14:46,551 --> 00:14:49,310
ONCE THAT'S DRY,
THE FINE DETAILS.
224
00:14:49,310 --> 00:14:52,620
IT'S HERE THAT YOU SEE
THE ARTISTRY EMERGE.
225
00:15:02,793 --> 00:15:04,655
ONCE THE ARTWORK HAS DRIED,
226
00:15:04,655 --> 00:15:07,689
THEY ENCIRCLE THE NECK
WITH A BAND OF RATTAN,
227
00:15:07,689 --> 00:15:11,413
THEN WITH STRIPS OF RATTAN,
TIE THE BOX TO A WOODEN STAND.
228
00:15:19,724 --> 00:15:21,482
AT THE BASE OF EACH CORNER,
229
00:15:21,482 --> 00:15:25,000
THEY WEAVE THE RATTAN STRIPS
INTO A DECORATIVE PATTERN.
230
00:15:34,482 --> 00:15:39,068
NOT ONLY IS THIS RICE BOX
ENTIRELY HANDMADE...
231
00:15:39,068 --> 00:15:41,241
THE ARTISANS
NEVER USE TEMPLATES,
232
00:15:41,241 --> 00:15:42,724
NEVER TAKE MEASUREMENTS.
233
00:15:42,724 --> 00:15:44,620
THEY DO IT ALL BY EYE.
234
00:15:48,862 --> 00:15:51,275
THE INSIDE OF THE BOX
REMAINS BARE.
235
00:15:51,275 --> 00:15:56,275
THE IDEA IS TO SEE THE BAMBOO
AND HOW SKILLFULLY IT'S WOVEN.
236
00:15:56,275 --> 00:15:58,206
IT'S A NATURAL,
NONTOXIC SURFACE,
237
00:15:58,206 --> 00:16:02,000
AGAINST WHICH IT'S SAFE
TO STORE RICE.
238
00:16:14,344 --> 00:16:16,517
Narrator: PAPER TOWELS
WERE INVENTED IN THE U.S.
239
00:16:16,517 --> 00:16:17,965
IN THE 1920s.
240
00:16:17,965 --> 00:16:20,896
THE IDEA OF A ONE-USE,
DISPOSABLE PAPER CLOTH
241
00:16:20,896 --> 00:16:23,551
FOR CLEANING AND DRYING
PROVED POPULAR.
242
00:16:23,551 --> 00:16:26,896
AND BY 1931, PAPER TOWELS
WERE BEING MASS-MARKETED.
243
00:16:26,896 --> 00:16:30,551
TODAY, A PAPER TOWEL ROLL
IS SUCH A STAPLE IN THE KITCHEN
244
00:16:30,551 --> 00:16:33,551
THAT AN ATTRACTIVE HOLDER FOR IT
IS A MUST.
245
00:16:33,551 --> 00:16:36,965
A PAPER TOWEL
ALWAYS COMES IN HANDY
246
00:16:36,965 --> 00:16:39,482
TO SOAK UP A SPILL,
CLEAN A SURFACE,
247
00:16:39,482 --> 00:16:41,275
OR SIMPLY DRY WET HANDS.
248
00:16:41,275 --> 00:16:44,275
THE EMBOSSED PATTERN
IS NOT JUST DECORATION --
249
00:16:44,275 --> 00:16:47,413
IT ACTUALLY MAKES
THE PAPER TOWEL MORE ABSORBENT
250
00:16:47,413 --> 00:16:50,206
BY CREATING LIQUID-SUCTIONING
EMPTY SPACES
251
00:16:50,206 --> 00:16:53,344
IN BETWEEN THE TOWEL'S
TWO LAYERS, CALLED PLIES.
252
00:16:53,344 --> 00:16:56,931
THIS BRAND IS MADE FROM
100% RECYCLED FIBERS,
253
00:16:56,931 --> 00:17:01,931
PRIMARILY WHITE PAPER
OBTAINED FROM OFFICE WASTE.
254
00:17:01,931 --> 00:17:04,448
THE PAPER GOES INTO A LARGE
MACHINE CALLED THE PULPER,
255
00:17:04,448 --> 00:17:06,620
WHICH BREAKS IT UP INTO FIBERS,
256
00:17:06,620 --> 00:17:09,206
THEN BLENDS THOSE FIBERS
WITH WATER
257
00:17:09,206 --> 00:17:12,172
TO PRODUCE
A MUSHY SUBSTANCE CALLED PULP.
258
00:17:15,482 --> 00:17:18,724
A BUILT-IN FILTER REMOVES
ALL THE NON-PAPER MATERIALS,
259
00:17:18,724 --> 00:17:22,620
SUCH AS PLASTIC WINDOWS
FROM ENVELOPES AND STAPLES.
260
00:17:24,655 --> 00:17:28,827
THE NEXT MACHINE REMOVES THE INK
BY INJECTING THE PULP WITH AIR.
261
00:17:28,827 --> 00:17:30,827
THE INK DETACHES
FROM THE PULP FIBERS
262
00:17:30,827 --> 00:17:32,413
AND CLINGS TO THE AIR BUBBLES,
263
00:17:32,413 --> 00:17:35,241
WHICH RISE TO THE TOP
AND DRAIN OFF.
264
00:17:38,448 --> 00:17:41,931
THE PULP GOES THROUGH A PRESS,
WHICH, WITH A SERIES OF ROLLERS,
265
00:17:41,931 --> 00:17:44,448
SQUEEZES OUT THE WATER.
266
00:17:53,241 --> 00:17:55,758
A SCREW CONVEYOR
THEN BREAKS UP THE PULP
267
00:17:55,758 --> 00:17:57,896
AND MOVES IT
TO THE NEXT STATION,
268
00:17:57,896 --> 00:17:59,000
WHICH WHITENS IT
269
00:17:59,000 --> 00:18:01,586
WITH A PEROXIDE-BASED
BLEACHING AGENT,
270
00:18:01,586 --> 00:18:04,206
THEN RINSES IT THOROUGHLY
WITH CLEAN WATER.
271
00:18:07,379 --> 00:18:10,241
NEXT, AND THIS IS OFF LIMITS
TO THE CAMERA
272
00:18:10,241 --> 00:18:11,793
FOR COMPETITIVE REASONS,
273
00:18:11,793 --> 00:18:14,413
THEY APPLY
A CHEMICAL WET-STRENGTH AGENT,
274
00:18:14,413 --> 00:18:18,413
THEN FORM IT INTO A SHEET
OF PAPER NEARLY EIGHT FEET WIDE.
275
00:18:18,413 --> 00:18:21,620
THE WET-STRENGTH AGENT,
AS THE TERM SUGGESTS,
276
00:18:21,620 --> 00:18:24,965
KEEPS THE PAPER TOWEL
INTACT WHEN WET.
277
00:18:24,965 --> 00:18:26,965
WITHOUT
THIS FORTIFYING TREATMENT,
278
00:18:26,965 --> 00:18:30,862
PAPER TOWELS WOULD BE
AS FRAGILE AS TOILET PAPER.
279
00:18:30,862 --> 00:18:33,034
AFTER FORMING THE PAPER,
280
00:18:33,034 --> 00:18:37,413
THE MACHINE WINDS IT UP
INTO GIANT ROLLS.
281
00:18:37,413 --> 00:18:39,689
THESE ROLLS WILL FEED
THE CONVERTING LINE,
282
00:18:39,689 --> 00:18:42,206
THE AUTOMATED STATIONS
WHICH TRANSFORM THE PAPER
283
00:18:42,206 --> 00:18:43,551
INTO PAPER TOWELS.
284
00:18:47,172 --> 00:18:50,034
TWO ROLLS FEED THE LINE
SIMULTANEOUSLY,
285
00:18:50,034 --> 00:18:53,137
EACH PROVIDING ONE PLY
OF THE TWO-PLY PAPER TOWEL.
286
00:19:03,482 --> 00:19:05,862
BUT BEFORE THE PLIES
HIT THE CONVERTING LINE,
287
00:19:05,862 --> 00:19:09,206
THE FACTORY'S QUALITY-CONTROL
LAB ANALYZES SAMPLES
288
00:19:09,206 --> 00:19:11,862
IN BOTH THE WET AND DRY STATE.
289
00:19:11,862 --> 00:19:15,000
THE TESTING MACHINE
PULLS BOTH ENDS OF THE SAMPLE
290
00:19:15,000 --> 00:19:16,517
UNTIL IT TEARS,
291
00:19:16,517 --> 00:19:19,448
MEASURING WHETHER THE PAPER
MEETS STRENGTH SPECIFICATIONS.
292
00:19:23,413 --> 00:19:24,827
ON THE CONVERTING LINE,
293
00:19:24,827 --> 00:19:27,344
ONE PLY TRAVELS UNDER
AN EMBOSSING ROLLER,
294
00:19:27,344 --> 00:19:31,241
WHICH PRESSES A TEXTURED DESIGN
ONTO THE PAPER.
295
00:19:31,241 --> 00:19:34,034
ANOTHER ROLLER THEN APPLIES
A THIN COAT OF GLUE
296
00:19:34,034 --> 00:19:36,448
ONTO THE RAISED PORTIONS
OF THE PATTERN.
297
00:19:37,758 --> 00:19:40,862
THE NEXT STATION LAYS
THE EMBOSSED AND GLUED PLY
298
00:19:40,862 --> 00:19:43,793
ON TOP OF THE SECOND
STILL-FLAT PLY.
299
00:19:43,793 --> 00:19:47,310
THEN A FINE-TOOTH KNIFE
CUTS THE PERFORATED LINES,
300
00:19:47,310 --> 00:19:49,965
WHICH WILL SEPARATE
THE INDIVIDUAL SHEETS
301
00:19:49,965 --> 00:19:52,482
ON THE PAPER TOWEL ROLL.
302
00:19:52,482 --> 00:19:57,103
THE NEXT MACHINE WINDS 100
SHEETS AROUND A CARDBOARD TUBE.
303
00:19:57,103 --> 00:19:59,931
THAT'S THE LENGTH
OF ONE PAPER TOWEL ROLL.
304
00:20:11,103 --> 00:20:13,586
A MACHINE
CALLED THE ACCUMULATOR
305
00:20:13,586 --> 00:20:15,965
TRANSPORTS THESE LOGS,
AS THEY'RE CALLED,
306
00:20:15,965 --> 00:20:19,655
TO THE CUTTING STATION...
307
00:20:19,655 --> 00:20:22,689
WHERE EVERY 10 INCHES,
A ROTATING CIRCULAR SAW
308
00:20:22,689 --> 00:20:25,344
SLICES THROUGH FOUR LOGS
SIMULTANEOUSLY.
309
00:20:28,137 --> 00:20:29,620
THIS DIVIDES EACH LOG
310
00:20:29,620 --> 00:20:32,379
INTO A DOZEN
FINISHED PAPER TOWEL ROLLS.
311
00:20:36,655 --> 00:20:38,758
THE NEXT STATION GROUPS
THE ROLLS FOR PACKAGING
312
00:20:38,758 --> 00:20:41,724
EITHER BY 6 OR BY 12.
313
00:20:44,206 --> 00:20:47,172
THE PACKAGING MACHINE
ENCASES THE GROUP ROLLS
314
00:20:47,172 --> 00:20:48,931
IN PRINTED PLASTIC...
315
00:20:52,344 --> 00:20:55,000
...THEN HEAT-SEALS THE WRAPPING
CLOSED.
316
00:20:59,931 --> 00:21:04,241
PAPER TOWEL CONSUMPTION
IS HIGHEST IN NORTH AMERICA,
317
00:21:04,241 --> 00:21:08,344
WHERE FACTORIES PRODUCE
50 TRILLION ROLLS PER YEAR.
318
00:21:17,758 --> 00:21:20,034
IF YOU HAVE ANY COMMENTS
ABOUT THE SHOW,
319
00:21:20,034 --> 00:21:22,827
OR IF YOU'D LIKE TO SUGGEST
TOPICS FOR FUTURE SHOWS,
320
00:21:22,827 --> 00:21:25,000
DROP US A LINE AT...
26056
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