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--Captions by VITAC--
www.vitac.com
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00:00:04,655 --> 00:00:07,620
CAPTIONS PAID FOR BY
DISCOVERY COMMUNICATIONS
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Narrator:
IT WAS AN AMERICAN NURSE'S
SENSITIVITY TO AN ANTISEPTIC
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00:00:54,551 --> 00:00:57,482
THAT LED TO THE DEVELOPMENT
OF MEDICAL RUBBER GLOVES.
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00:00:57,482 --> 00:00:58,758
THE YEAR WAS 1890,
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00:00:58,758 --> 00:01:01,931
AND THE HOSPITAL
WAS JOHNS HOPKINS IN BALTIMORE.
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00:01:01,931 --> 00:01:04,137
SYMPATHETIC
TO THE NURSE'S PLIGHT,
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THE CHIEF OF SURGERY ASKED
A RUBBER COMPANY
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00:01:06,862 --> 00:01:09,206
TO DEVELOP PROTECTIVE GLOVES.
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00:01:12,517 --> 00:01:16,137
AROUND THE WORLD,
HEALING HANDS WEAR RUBBER GLOVES
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00:01:16,137 --> 00:01:19,275
TO STOP THE SPREAD OF GERMS
AND SAVE LIVES.
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00:01:19,275 --> 00:01:22,206
TO MAKE THEM,
THEY NEED A LOT OF HANDS,
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00:01:22,206 --> 00:01:25,137
THE KIND MADE
FROM CERAMIC OR ALUMINUM.
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00:01:25,137 --> 00:01:27,448
THEY'LL SERVE AS MOLDS.
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00:01:29,827 --> 00:01:31,965
FIRST, THEY NEED TO
REMOVE RESIDUE
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00:01:31,965 --> 00:01:34,482
FROM THE LAST
RUBBER-GLOVE PRODUCTION,
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00:01:34,482 --> 00:01:38,034
SO THEY DO A THOROUGH WASHING
IN SOAPY WATER...
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...AND THEN IN BLEACH.
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00:01:45,655 --> 00:01:48,965
THEY MUST REMOVE
EVERY SPECK OF RESIDUE
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00:01:48,965 --> 00:01:50,931
BECAUSE EVEN
THE SMALLEST CONTAMINATE
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00:01:50,931 --> 00:01:52,896
COULD LODGE
IN THE LATEX RUBBER GLOVES
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00:01:52,896 --> 00:01:54,241
AND CREATE HOLES.
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00:01:55,931 --> 00:01:57,379
LEAVING THE BLEACH,
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00:01:57,379 --> 00:02:02,241
THE CERAMIC HANDS TWIRL
INTO ROUND, REVOLVING BRUSHES.
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00:02:02,241 --> 00:02:04,827
THEIR BRISTLES SCOUR THE SURFACE
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00:02:04,827 --> 00:02:08,448
AND THE HARD TO REACH AREAS
BETWEEN THE CERAMIC FINGERS.
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AFTER THIS THOROUGH SCRUBBING,
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00:02:14,241 --> 00:02:17,379
THE HAND MOLDS DIVE
INTO A TUB OF HOT WATER.
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00:02:19,448 --> 00:02:23,103
IT'S THE LAST CLEANING
BEFORE PRODUCTION BEGINS.
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00:02:23,103 --> 00:02:25,034
AS THEY EXIT THE TUB,
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00:02:25,034 --> 00:02:29,241
THE HANDS SWIVEL
ON THE RAIL CARRIER TO DRIP DRY.
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00:02:31,586 --> 00:02:33,862
STILL SLIGHTLY DAMP
AND SPINNING,
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00:02:33,862 --> 00:02:36,586
THE HAND MOLDS HEAD
INTO A CHEMICAL BATH,
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00:02:36,586 --> 00:02:38,896
WHICH FORMS A FILM
ON THE SURFACE.
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00:02:38,896 --> 00:02:40,310
IT'S A CRITICAL COATING
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BECAUSE LIQUID RUBBER
WON'T ADHERE TO BARE CERAMIC,
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00:02:43,586 --> 00:02:46,241
BUT IT WILL TO THIS SUBSTANCE.
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THE CERAMIC MOLDS NOW REACH
INTO WARM, LIQUID RUBBER,
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00:02:51,655 --> 00:02:54,448
WHICH HAS BEEN ENHANCED
FOR EXTRA STRENGTH.
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00:02:54,448 --> 00:02:56,034
THE LIQUID RUBBER
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00:02:56,034 --> 00:02:58,448
REACTS WITH THE CHEMICAL COATING
ON THE HANDS
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00:02:58,448 --> 00:03:00,379
AND BECOMES GEL-LIKE.
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00:03:04,413 --> 00:03:06,413
COATED WITH THE RUBBER GEL,
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00:03:06,413 --> 00:03:09,758
THE HANDS SPIN TO SHAKE OFF
ANY DROPS
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00:03:09,758 --> 00:03:11,655
AS THEY HEAD INTO AN OVEN.
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00:03:15,724 --> 00:03:19,689
UNDER INTENSE HEAT, THE RUBBER
DRIES TO THE HAND FORM.
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00:03:19,689 --> 00:03:22,310
IT ALSO UNDERGOES
A CHEMICAL PROCESS
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CALLED VULCANIZATION
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00:03:23,758 --> 00:03:26,517
THAT MAKES RUBBER STRONGER
AND ELASTIC.
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00:03:28,551 --> 00:03:30,172
AFTER A WASH AND DRY,
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00:03:30,172 --> 00:03:33,931
THE GLOVES SPIN THROUGH BRUSHES
WHICH ROLL UP THE CUFFS.
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00:03:33,931 --> 00:03:38,241
THIS CUFF ROLL, CALLED THE BEAD,
HAS A SPECIFIC PURPOSE.
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IT MAKES IT EASIER TO PULL
THE RUBBER GLOVE OFF THE MOLD.
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WORKERS GRAB THE GLOVES
BY THE BEADS
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TO PEEL THEM OFF
THE CERAMIC FORMS.
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00:03:52,689 --> 00:03:55,000
THESE PARTICULAR MEDICAL GLOVES
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00:03:55,000 --> 00:03:57,689
WERE MOLDED
FROM SYNTHETIC RUBBER
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00:03:57,689 --> 00:04:00,137
FOR PEOPLE WHO CAN'T WEAR
NATURAL LATEX RUBBER
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00:04:00,137 --> 00:04:02,068
DUE TO ALLERGIES.
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00:04:02,068 --> 00:04:03,896
THESE SYNTHETIC RUBBER GLOVES
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00:04:03,896 --> 00:04:06,862
ARE A BIT STICKIER
THAN THE NATURAL LATEX ONES,
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00:04:06,862 --> 00:04:08,931
AND THEY MUST BE
REMOVED BY HAND.
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00:04:11,482 --> 00:04:14,137
HOWEVER,
THE NATURAL LATEX GLOVES
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00:04:14,137 --> 00:04:16,103
COME OFF MUCH MORE EASILY.
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00:04:16,103 --> 00:04:18,034
BURSTS OF PRESSURIZED AIR
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00:04:18,034 --> 00:04:21,275
BLOW THESE GLOVES
OFF THE CERAMIC FORMS.
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00:04:21,275 --> 00:04:23,586
AT A TEST STATION,
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00:04:23,586 --> 00:04:27,000
A WORKER NOW STRETCHES
AND INFLATES EACH MEDICAL GLOVE
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00:04:27,000 --> 00:04:29,275
TO CHECK
FOR WEAK SPOTS AND HOLES.
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00:04:29,275 --> 00:04:32,862
EVEN A PINHOLE LEAK
WOULD BE CAUSE FOR REJECTION.
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00:04:35,517 --> 00:04:39,103
NEXT, THEY TAKE A SAMPLE GLOVE
FROM EVERY BATCH
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00:04:39,103 --> 00:04:43,137
AND PUMP WATER INTO IT,
AGAIN CHECKING FOR LEAKS.
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00:04:43,137 --> 00:04:45,310
IF THE SAMPLE GLOVE
IS WATERTIGHT,
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00:04:45,310 --> 00:04:47,896
THEY APPROVE THE ENTIRE BATCH
FOR SHIPMENT.
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00:04:50,758 --> 00:04:52,965
THEY COLOR CODE GLOVES
FOR STRENGTH.
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THESE ORANGE CLEANING GLOVES
ARE THICK AND REUSABLE.
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00:04:56,310 --> 00:05:00,310
OTHERS, LIKE THE MEDICAL GLOVES,
ARE FOR LIMITED USE
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00:05:00,310 --> 00:05:02,379
AND DISPOSABLE.
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00:05:02,379 --> 00:05:06,379
EACH RUBBER FORMULATION
IS CUSTOMIZED
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00:05:06,379 --> 00:05:11,620
FOR COLOR, STRENGTH,
AND OTHER CHARACTERISTICS.
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00:05:11,620 --> 00:05:14,655
IT HAS TAKEN A LOT
OF FAKE HANDS AND REAL ONES
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TO MAKE RUBBER GLOVES,
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00:05:16,137 --> 00:05:18,689
AND IT ALL HAPPENS VERY FAST.
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00:05:18,689 --> 00:05:22,482
THEY MANUFACTURE 200 RUBBER
GLOVES A MINUTE AT THIS FACTORY.
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00:05:22,482 --> 00:05:25,103
THAT'S ABOUT 12,000 GLOVES
PER HOUR.
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00:05:25,103 --> 00:05:27,724
THEY PACK THEM UP
IN BATCHES OF 100.
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00:05:27,724 --> 00:05:30,379
A CORNSTARCH SOLUTION
APPLIED EARLIER
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00:05:30,379 --> 00:05:33,482
KEEPS THEM FROM STICKING
TOGETHER IN THE BOX.
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00:05:33,482 --> 00:05:36,689
LATER, THAT STARCH
WILL ALSO ACT AS A LUBRICANT
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00:05:36,689 --> 00:05:39,827
TO ALLOW THE GLOVES
TO SLIDE EASILY ONTO HANDS.
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00:05:41,896 --> 00:05:43,620
AND WITH ALL THAT,
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00:05:43,620 --> 00:05:48,965
THESE RUBBER GLOVES ARE READY
TO PROTECT THE PUBLIC.
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00:05:57,827 --> 00:05:59,586
Narrator: IN NORTHERN THAILAND,
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00:05:59,586 --> 00:06:02,620
THE TRADITION OF CARVING
ELABORATE FLOWERS FROM SOAP
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00:06:02,620 --> 00:06:04,793
BEGAN IN THE 1930s
WITH FARM WORKERS
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00:06:04,793 --> 00:06:07,137
WHO WERE LOOKING
FOR A CREATIVE OUTLET.
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00:06:07,137 --> 00:06:11,275
IN THEIR HANDS, PIECES OF SOAP
BECAME LITTLE WORKS OF ART.
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00:06:11,275 --> 00:06:14,275
AND IN THE PROCESS,
THEY CARVED OUT A NICHE MARKET
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00:06:14,275 --> 00:06:16,241
FOR SOAP FLOWERS.
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00:06:19,275 --> 00:06:21,275
TODAY IN THAILAND,
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00:06:21,275 --> 00:06:25,103
THERE'S A THRIVING TOURIST TRADE
IN FLORAL SOAP CARVINGS.
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00:06:25,103 --> 00:06:29,241
THESE AWESOME BLOSSOMS ARE FAR
TOO DELICATE FOR SCRUB-UP DUTY.
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00:06:29,241 --> 00:06:32,482
THEY'RE MADE TO BE ADMIRED.
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00:06:32,482 --> 00:06:35,551
INFUSED WITH FRUIT POWDERS, THEY
ALSO ADD FRAGRANCE TO A ROOM.
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00:06:38,896 --> 00:06:43,620
THE CARVERS START
BY MAKING THEIR OWN SOAP.
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00:06:43,620 --> 00:06:48,724
GLYCERIN MADE OF ANIMAL FATS
AND OILS IS THE MAIN INGREDIENT.
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00:06:48,724 --> 00:06:50,896
OTHER INGREDIENTS INCLUDE
FRUIT POWDER...
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00:06:50,896 --> 00:06:53,586
WATER...
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00:06:53,586 --> 00:06:55,724
FOOD COLORING --
IN THIS CASE, YELLOW --
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00:06:55,724 --> 00:06:57,793
FRAGRANCE...
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00:06:57,793 --> 00:07:00,137
AND VEGETABLE OIL.
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00:07:00,137 --> 00:07:03,551
HE MIXES THE VEGETABLE OILS
WITH THE WATER
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00:07:03,551 --> 00:07:07,103
AS HE HEATS
THE INGREDIENTS SLOWLY.
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00:07:07,103 --> 00:07:08,689
HE THEN ADDS
THE GLYCERIN CHUNKS
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00:07:08,689 --> 00:07:11,000
TO A SEPARATE BUCKET
OF HOT WATER.
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00:07:11,000 --> 00:07:13,103
THE GLYCERIN MELTS ON CONTACT,
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00:07:13,103 --> 00:07:15,482
AND HE WHISKS IT
TO DISPERSE IT IN THE WATER.
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00:07:18,931 --> 00:07:23,965
HE NOW POURS THE GLYCERIN
MIXTURE IN TO THE WATER AND OIL.
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00:07:23,965 --> 00:07:27,137
USING AN ELECTRIC MIXER,
HE BLENDS THE INGREDIENTS,
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00:07:27,137 --> 00:07:28,586
ADDING WATER AS NEEDED
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00:07:28,586 --> 00:07:30,965
TO ACHIEVE
THE DESIRED CONSISTENCY.
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00:07:30,965 --> 00:07:35,310
HE BLENDS THE MANGO FRUIT POWDER
INTO THE SOAP MIXTURE.
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00:07:39,827 --> 00:07:41,586
A DASH OF YELLOW COLORING
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00:07:41,586 --> 00:07:45,655
REFLECTS THE AROMA
OF THE SOAP -- MANGO.
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00:07:45,655 --> 00:07:47,931
HE ADDS
A MANGO FRAGRANCE FORMULATION
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00:07:47,931 --> 00:07:51,413
TO ENHANCE
THE POWDERED FRUIT SCENT.
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00:07:51,413 --> 00:07:55,241
THAT COMPLETES THIS
AROMATIC LIQUID-SOAP MIXTURE.
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00:07:57,896 --> 00:08:01,965
HE TRANSFERS IT TO A SQUARE PAN
LINED WITH PLASTIC.
129
00:08:01,965 --> 00:08:03,344
AFTER A FEW HOURS,
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00:08:03,344 --> 00:08:06,551
THE SOAP SOLIDIFIES
INTO A BIG YELLOW BAR.
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00:08:06,551 --> 00:08:09,137
HE PRIES THE HARDENED SOAP
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00:08:09,137 --> 00:08:11,241
AND THE PLASTIC LINER
AWAY FROM THE PAN
133
00:08:11,241 --> 00:08:13,068
AND FLIPS IT OVER.
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00:08:13,068 --> 00:08:15,827
THE SOAP SLAB LANDS
ON THE WORKBENCH.
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00:08:19,586 --> 00:08:22,482
HE PEELS THE PLASTIC LINER OFF.
136
00:08:22,482 --> 00:08:25,724
NOW, USING A DEVICE
SIMILAR TO A PAPER CUTTER,
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00:08:25,724 --> 00:08:29,310
HE SLICES THE SOAP
INTO LONG, UNIFORM BARS.
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00:08:32,517 --> 00:08:35,241
HE STACKS THEM
IN PILES OF THREE.
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00:08:38,172 --> 00:08:41,172
HE CUTS THE STACKS OF LONG BARS
CROSSWISE,
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00:08:41,172 --> 00:08:44,379
PRODUCING SMALL SOAP SQUARES
THE SIZE OF BROWNIES.
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00:08:44,379 --> 00:08:47,068
EACH SOAP BAR
WILL BE TRANSFORMED
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00:08:47,068 --> 00:08:48,965
INTO A BEAUTIFUL FLOWER.
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00:08:48,965 --> 00:08:53,241
THIS TAKES
ARTISTIC VISION AND SKILL.
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00:08:53,241 --> 00:08:57,310
THE ARTIST HAS
MANY YEARS OF EXPERIENCE
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00:08:57,310 --> 00:09:00,551
AND CARVES WITH AN EXPERT HAND.
146
00:09:00,551 --> 00:09:02,068
AS HE SCOOPS OUT CHUNKS,
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00:09:02,068 --> 00:09:05,241
THE BROAD AND DISTINCTIVE PETALS
OF AN ORCHID TAKE SHAPE.
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00:09:08,827 --> 00:09:11,310
HE DISCARDS THE BROAD BASE,
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00:09:11,310 --> 00:09:15,724
AND FROM A SIMPLE SOAP BAR,
A FLOWER HAS BLOOMED.
150
00:09:23,137 --> 00:09:25,517
HE DIPS THE CARVING IN WATER
151
00:09:25,517 --> 00:09:29,413
TO IMPROVE THE ADHESION
OF WATER-BASED PAINT.
152
00:09:29,413 --> 00:09:32,793
HE PARTIALLY SUBMERGES
THE CARVING IN PAINT,
153
00:09:32,793 --> 00:09:36,137
GIVING IT A TWO-TONED LOOK.
154
00:09:36,137 --> 00:09:38,862
THE ARTIST SELECTS
COLOR COMBINATIONS
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00:09:38,862 --> 00:09:40,620
FOR THEIR VISUAL IMPACT,
156
00:09:40,620 --> 00:09:43,586
AND AUTHENTICITY
IS NOT ESSENTIAL.
157
00:09:43,586 --> 00:09:48,379
HE BRUSHES MAUVE PAINT
ONTO THE ORCHID'S CENTRAL COLUMN
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00:09:48,379 --> 00:09:50,068
TO ACCENTUATE IT.
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00:09:50,068 --> 00:09:54,448
HE EXTENDS THE BRUSH STROKES
TO THE PETALS.
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00:09:54,448 --> 00:09:58,241
THESE BRUSH STROKES MIMIC
THE LOOK OF VEINS.
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00:09:58,241 --> 00:10:00,620
WITH THIS COLORFUL ARTISTRY,
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00:10:00,620 --> 00:10:03,448
THE SOAP CARVING
SEEMS TO COME TO LIFE.
163
00:10:08,793 --> 00:10:11,000
HE DIPS A TOOTHBRUSH IN PAINT
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00:10:11,000 --> 00:10:13,310
AND FLICKS HIS THUMB
ACROSS THE BRISTLES
165
00:10:13,310 --> 00:10:16,000
TO SPRAY FLECKS
ONTO THE CENTER COLUMN.
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00:10:19,068 --> 00:10:24,137
WITH THAT FINAL SPLASH OF COLOR,
THE CARVING IS COMPLETE.
167
00:10:24,137 --> 00:10:26,965
HE GLUES IT TO THE BASE
OF A DECORATIVE BOX.
168
00:10:31,206 --> 00:10:34,758
THE BOX BOTH PROTECTS
THE CARVING
169
00:10:34,758 --> 00:10:36,724
AND ADDS TO THE PRESENTATION.
170
00:10:39,517 --> 00:10:42,586
TAKING THE LID OFF
REVEALS A SURPRISE.
171
00:10:42,586 --> 00:10:46,068
THE CARVING COULD BE ANY FLOWER
IN ANY COLOR.
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00:10:46,068 --> 00:10:47,965
BUT THE MOST AMAZING THING
OF ALL
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00:10:47,965 --> 00:10:51,586
IS THAT IT'S BEEN CARVED
FROM SOAP.
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00:11:05,482 --> 00:11:08,482
Narrator: THE WORLD
OF PRIVATE-PASSENGER AIRCRAFT
175
00:11:08,482 --> 00:11:10,413
IS ALL ABOUT COMFORT AND LUXURY.
176
00:11:10,413 --> 00:11:13,068
BIG CORPORATIONS SEND
THEIR TOP EXECUTIVES
177
00:11:13,068 --> 00:11:16,034
TO TRAVEL IN JETS
WITH WELL-APPOINTED INTERIORS.
178
00:11:16,034 --> 00:11:19,206
AND THE WORLD'S SUPER-WEALTHY
SPARE NO EXPENSE
179
00:11:19,206 --> 00:11:22,724
MAKING THEIR PRIVATE PLANES
AS LAVISH AS THEIR HOMES.
180
00:11:25,689 --> 00:11:28,758
JUST LIKE BUILDING
OR RENOVATING A HOUSE,
181
00:11:28,758 --> 00:11:31,000
YOU CAN CHOOSE
ALL THE DECORATIVE FINISHINGS
182
00:11:31,000 --> 00:11:32,344
OF YOUR NEW AIRCRAFT --
183
00:11:32,344 --> 00:11:35,724
EVERYTHING FROM THE
FLOOR COVERING AND SEAT FABRIC
184
00:11:35,724 --> 00:11:39,206
TO THE STYLE, WOOD TYPE,
AND COLOR OF THE CABINETRY.
185
00:11:39,206 --> 00:11:42,379
IT'S CRITICAL
NOT TO WEIGH THE AIRCRAFT DOWN,
186
00:11:42,379 --> 00:11:45,551
SO CABINETS CAN'T BE MADE
FROM PARTICLE BOARD.
187
00:11:47,586 --> 00:11:50,620
EVEN PLYWOOD IS FAR TOO HEAVY.
188
00:11:50,620 --> 00:11:54,689
THE SOLUTION -- PANELS MADE OF
HONEYCOMB-SHAPED HARD PAPER
189
00:11:54,689 --> 00:11:57,482
SANDWICHED
BETWEEN FIBERGLASS SHEETS,
190
00:11:57,482 --> 00:12:01,655
STRONG LIKE PARTICLE BOARD,
BUT 1/4 THE WEIGHT.
191
00:12:01,655 --> 00:12:05,551
COMPUTERIZED MACHINES CUT
THE PANELS TO SHAPE
192
00:12:05,551 --> 00:12:08,172
AND DRILL HOLES
FOR THREADED INSERTS,
193
00:12:08,172 --> 00:12:10,310
INTO WHICH BOLTS AND SCREWS
FOR HINGES AND HANDLES
194
00:12:10,310 --> 00:12:11,827
WILL FASTEN.
195
00:12:11,827 --> 00:12:14,517
AFTER REFINING THE HOLES
WITH HAND TOOLS,
196
00:12:14,517 --> 00:12:17,517
WORKERS HOLD THE INSERTS
IN THE HOLES WITH TAPE
197
00:12:17,517 --> 00:12:21,758
WHILE THEY INJECT EPOXY GLUE
TO BOND THE INSERTS PERMANENTLY.
198
00:12:21,758 --> 00:12:25,275
THE PANELS ADJOIN
WITH A TONGUE AND GROOVE SYSTEM,
199
00:12:25,275 --> 00:12:29,103
SO COMPUTERIZED MACHINES CUT
THE EDGES ACCORDINGLY.
200
00:12:29,103 --> 00:12:32,655
THE MATERIAL IS FIBROUS,
SO THE CUT EDGES ARE ROUGH.
201
00:12:32,655 --> 00:12:35,793
WORKERS SMOOTH THEM
BEFORE GLUING AND ASSEMBLING.
202
00:12:38,551 --> 00:12:42,517
CERTAIN PANEL SURFACES ARE TOO
HARD TO ACCESS AFTER ASSEMBLY,
203
00:12:42,517 --> 00:12:45,896
SO THEY RECEIVE THEIR DECORATIVE
WOOD VENEER FACADE
204
00:12:45,896 --> 00:12:47,655
BEFORE BEING CUT TO SHAPE.
205
00:12:50,724 --> 00:12:53,965
THESE PIECES ARE COVERED
IN A PROTECTIVE FILM
206
00:12:53,965 --> 00:12:56,931
TO PREVENT DAMAGING THE VENEER
DURING ASSEMBLY.
207
00:12:56,931 --> 00:13:01,344
ONCE A UNIT IS ASSEMBLED,
WORKERS MAKE SURE IT'S SQUARE.
208
00:13:01,344 --> 00:13:04,137
THEY ALSO VERIFY THE DIMENSIONS.
209
00:13:07,000 --> 00:13:11,103
MEANWHILE, AN AUTOMATED
BELT SANDER PREPS THE VENEER.
210
00:13:11,103 --> 00:13:13,551
VENEER IS WOOD THAT'S
BEEN SLICED INTO THIN SHEETS.
211
00:13:13,551 --> 00:13:16,137
FOR THESE CABINET FACADES,
212
00:13:16,137 --> 00:13:18,793
THESE SHEETS
ARE A MERE 0.04 INCHES THICK.
213
00:13:18,793 --> 00:13:20,448
THE MOST TYPICAL CHOICES
214
00:13:20,448 --> 00:13:23,517
ARE WALNUT, EBONY,
CHERRY, AND BIRCH.
215
00:13:23,517 --> 00:13:25,965
WORKERS DISASSEMBLE THE UNIT
216
00:13:25,965 --> 00:13:29,137
TO ACCESS EACH COMPONENT
FOR VENEERING.
217
00:13:29,137 --> 00:13:32,172
THEY LAY THE COMPONENT
ON THE BACK OF THE VENEER SHEET
218
00:13:32,172 --> 00:13:34,103
AND TRACE IT.
219
00:13:34,103 --> 00:13:38,827
THEN THEY FOLLOW THE PENCIL LINE
WITH A FINE-TOOTH VENEER SAW.
220
00:13:38,827 --> 00:13:42,241
NEXT, THEY SPRAY CONTACT CEMENT
ON THE COMPONENT SURFACE
221
00:13:42,241 --> 00:13:44,068
AND THE VENEER'S UNDERSIDE.
222
00:13:44,068 --> 00:13:47,068
A PLASTIC SHEET IN BETWEEN
PREVENTS CONTACT
223
00:13:47,068 --> 00:13:49,931
UNTIL THE VENEER
IS CORRECTLY POSITIONED.
224
00:13:49,931 --> 00:13:52,137
AFTER PRESSING DOWN THE VENEER,
225
00:13:52,137 --> 00:13:55,103
THEY PLACE THE COMPONENT
IN A VACUUM BAG
226
00:13:55,103 --> 00:13:56,482
AND SUCTION OUT THE AIR.
227
00:13:56,482 --> 00:14:00,379
THIS FLATTENS THE VENEER EVENLY
OVER THE ENTIRE SURFACE.
228
00:14:00,379 --> 00:14:04,000
EIGHT HOURS LATER, THE COMPONENT
COMES OUT OF THE VACUUM BAG,
229
00:14:04,000 --> 00:14:08,482
AND WITH A ROUTER, THEY TRIM
THE VENEER FLUSH ALL AROUND.
230
00:14:08,482 --> 00:14:10,206
THEN THEY GLUE THE EDGES
WITH EPOXY
231
00:14:10,206 --> 00:14:14,793
AND APPLY STRIPS OF HARDWOOD
TO MATCH THE FACADE.
232
00:14:14,793 --> 00:14:18,827
THE EPOXY CURES
IN A COUPLE OF HOURS,
233
00:14:18,827 --> 00:14:21,034
AT WHICH POINT
THEY SAND THE EDGES
234
00:14:21,034 --> 00:14:22,655
TO REMOVE ANY EXCESS GLUE.
235
00:14:24,689 --> 00:14:27,448
NOW THEY REINSTALL THE COMPONENT
236
00:14:27,448 --> 00:14:29,275
AND MEASURE TO MAKE SURE
THE SURROUNDING GAPS
237
00:14:29,275 --> 00:14:31,862
ARE PRECISELY 0.06 INCHES.
238
00:14:31,862 --> 00:14:33,965
SHOULD SOME TWEAKING
BE REQUIRED,
239
00:14:33,965 --> 00:14:38,034
THEY SIMPLY SAND EDGES
OR ADJUST HINGES.
240
00:14:38,034 --> 00:14:40,655
THEY DISASSEMBLE YET AGAIN
241
00:14:40,655 --> 00:14:44,620
AND TOUCH UP ANY IMPERFECTIONS
THAT SANDING THE EDGES CAUSED.
242
00:14:47,482 --> 00:14:49,517
ONCE THE TOUCH-UP PAINT IS DRY,
243
00:14:49,517 --> 00:14:52,793
THEY SPRAY ON THE FIRST
OF NINE COATS OF LACQUER.
244
00:14:52,793 --> 00:14:55,379
EACH COAT HAS TO DRY OVERNIGHT.
245
00:14:55,379 --> 00:14:59,586
THEY SAND IT TWICE
BEFORE APPLYING THE NEXT COAT,
246
00:14:59,586 --> 00:15:02,103
FIRST WITH AN ORBITAL SANDER,
247
00:15:02,103 --> 00:15:05,620
THEN WITH A SANDING BLOCK
248
00:15:05,620 --> 00:15:07,793
TO REMOVE ANY WAVES
IN THE LACQUER
249
00:15:07,793 --> 00:15:09,103
LEFT BY THE ORBITAL SANDER.
250
00:15:09,103 --> 00:15:11,724
AFTER THE LAST COAT
OF LACQUER DRIES,
251
00:15:11,724 --> 00:15:15,137
THEY DO A FINAL SANDING
WITH A VERY FINE GRIT PAPER.
252
00:15:15,137 --> 00:15:18,379
THEN, USING A WOOL PAD
AND POLISHING COMPOUND,
253
00:15:18,379 --> 00:15:22,413
THEY POLISH THE SURFACE TO
A REFLECTIVE, HIGH-GLOSS FINISH.
254
00:15:29,896 --> 00:15:33,793
WORKERS NOW REASSEMBLE THE
COMPONENTS FOR THE LAST TIME.
255
00:15:33,793 --> 00:15:36,551
THEY INSTALL
THE FIXTURES AND ACCESSORIES,
256
00:15:36,551 --> 00:15:39,793
THE DECORATIVE HARDWARE,
AND EVERYTHING ELECTRICAL.
257
00:15:43,310 --> 00:15:45,517
THE CABINETRY UNIT IS FINISHED.
258
00:15:45,517 --> 00:15:47,793
NOT ONLY DOES THE LUXURIOUS LOOK
259
00:15:47,793 --> 00:15:51,068
FIT A MULTI-MILLION-DOLLAR
PRIVATE AIRCRAFT,
260
00:15:51,068 --> 00:15:54,793
IT'S ALSO, AS THEY SAY
IN TECH TERMS, PLUG AND PLAY.
261
00:15:54,793 --> 00:15:57,517
YOU JUST INSTALL
AND PLUG IT INTO THE AIRCRAFT,
262
00:15:57,517 --> 00:16:03,034
AND EVERYTHING RUNS --
NO ADDITIONAL WIRING REQUIRED.
263
00:16:12,137 --> 00:16:15,379
Narrator: A MOTORCYCLE CAN BE
ROLLED INTO A TRUCK OR VAN
264
00:16:15,379 --> 00:16:16,827
AND BE GONE IN A MINUTE,
265
00:16:16,827 --> 00:16:19,379
LEAVING AN EMPTY SPACE
AND AN ANGRY OWNER.
266
00:16:19,379 --> 00:16:22,793
TO HELP PUT THE BRAKES
ON THIS PARKING-LOT THEFT,
267
00:16:22,793 --> 00:16:25,413
THERE ARE PORTABLE LOCKS
FOR BRAKES.
268
00:16:25,413 --> 00:16:27,758
WITH THE BRAKES
IN FULL LOCK DOWN,
269
00:16:27,758 --> 00:16:29,620
THE BIKE CAN'T BE ROLLED AWAY.
270
00:16:33,793 --> 00:16:36,310
WHEN IT'S TIME FOR A PIT STOP,
271
00:16:36,310 --> 00:16:38,793
A DISC-BRAKE LOCK
TAKES SOME OF THE WORRY
272
00:16:38,793 --> 00:16:42,206
OUT OF LEAVING
A COVETED MOTORBIKE UNGUARDED.
273
00:16:42,206 --> 00:16:45,793
SIMPLY CLIP IT ONTO
THE MOTORBIKE'S BRAKE ROTOR,
274
00:16:45,793 --> 00:16:50,551
TURN THE KEY,
AND THE WHEELS WON'T BUDGE.
275
00:16:50,551 --> 00:16:52,517
EQUIPPED WITH AN ALARM,
276
00:16:52,517 --> 00:16:55,068
THIS HANDY GADGET
CAN ALSO ALERT BYSTANDERS
277
00:16:55,068 --> 00:16:57,034
OF A CRIME IN PROGRESS.
278
00:17:00,896 --> 00:17:04,344
BEFORE THEY MANUFACTURE
THE LOCK, THEY CUT THE KEYS.
279
00:17:04,344 --> 00:17:07,413
THERE ARE TWO FOR EACH LOCK.
280
00:17:07,413 --> 00:17:10,137
THE EMPLOYEE INSERTS
TWO BLANK KEY BLADES
281
00:17:10,137 --> 00:17:11,551
INTO MILLING MACHINES
282
00:17:11,551 --> 00:17:14,137
THAT CARVE EIGHT DIFFERENT
NOTCHES INTO THEM.
283
00:17:14,137 --> 00:17:16,000
THE COMBINATION OF NOTCHES
284
00:17:16,000 --> 00:17:19,034
IS ONE OF OVER A MILLION
POSSIBLE KEY CODES.
285
00:17:19,034 --> 00:17:22,724
THE MACHINE PRINTS THE KEY-CODE
INFORMATION ONTO A CARD.
286
00:17:22,724 --> 00:17:27,517
IN THE MEANTIME, THE EMPLOYEE
INSERTS THE KEYS INTO A SLOT,
287
00:17:27,517 --> 00:17:30,551
AND LITTLE BRUSHES INSIDE
CLEAN THEM.
288
00:17:30,551 --> 00:17:34,344
THE ASSEMBLER SLIPS
THE MATCHING KEYS ONTO A RING
289
00:17:34,344 --> 00:17:38,137
ALONG WITH THE KEY-CODE CARD
TO KEEP THEM ALL TOGETHER.
290
00:17:38,137 --> 00:17:42,206
SHE INSTALLS BATTERIES
TO POWER LIGHTS IN THE KEY GRIP.
291
00:17:42,206 --> 00:17:45,896
TO MAKE A LOCK
TO MATCH THE KEYS,
292
00:17:45,896 --> 00:17:48,137
THE WORKER REFERS
TO THE KEY-CODE CARD
293
00:17:48,137 --> 00:17:50,724
TO SELECT NOTCHED BRASS WAFERS.
294
00:17:50,724 --> 00:17:53,068
SHE STACKS THEM
IN AN ASSEMBLY UNIT
295
00:17:53,068 --> 00:17:55,344
SO THAT THE NOTCHES
IN THE WAFERS
296
00:17:55,344 --> 00:18:00,724
MATCH THE BITS
CUT INTO THE KEY BLADE.
297
00:18:00,724 --> 00:18:04,172
SHE PLACES THE LOCK CYLINDER
ABOVE THE WAFERS
298
00:18:04,172 --> 00:18:07,758
AND ACTIVATES A SPRING THAT
LIFTS THEM INTO THE CYLINDER.
299
00:18:07,758 --> 00:18:09,620
SHE FLIPS THE CYLINDER
300
00:18:09,620 --> 00:18:12,241
AND REMOVES IT
FROM THE ASSEMBLY DEVICE,
301
00:18:12,241 --> 00:18:15,586
THEN CAPS THE CYLINDER,
ENCASING THE WAFERS.
302
00:18:15,586 --> 00:18:18,827
SHE TRIES A KEY
AND CONFIRMS IT'S A MATCH.
303
00:18:18,827 --> 00:18:22,586
SHE BRUSHES GREASE
INTO TWO NICHES IN THE CYLINDER.
304
00:18:22,586 --> 00:18:26,103
SHE INSERTS LOCKING BARS
INTO EACH ONE.
305
00:18:26,103 --> 00:18:27,655
THE GREASE HOLDS THEM IN PLACE
306
00:18:27,655 --> 00:18:31,000
AS SHE SLIDES A STEEL SLEEVE
OVER THE CYLINDER.
307
00:18:31,000 --> 00:18:34,931
SHE TRIES THE KEY AGAIN TO
CONFIRM THE ASSEMBLY FUNCTIONS.
308
00:18:34,931 --> 00:18:36,586
FOR EXTRA PROTECTION,
309
00:18:36,586 --> 00:18:39,931
SHE ENCASES THE CYLINDER
IN A HARD LOCK BODY.
310
00:18:39,931 --> 00:18:42,137
SHE PLUGS THE OPEN END
311
00:18:42,137 --> 00:18:44,965
AND SECURES THE METAL PLUG
WITH TWO PINS.
312
00:18:44,965 --> 00:18:47,379
SHE NOW INSERTS BOLTS
IN THE LOCK.
313
00:18:47,379 --> 00:18:49,137
IN OPERATION,
314
00:18:49,137 --> 00:18:53,000
THESE BOLTS WILL BE PUSHED
INTO THE BRAKE DISC TO LOCK IT.
315
00:18:53,000 --> 00:18:58,068
A METAL SLIDING COVER PROTECTS
THE KEY HOLE WHEN NOT IN USE.
316
00:18:58,068 --> 00:19:00,275
THE INSTALLER ADDS
A PLASTIC MECHANISM
317
00:19:00,275 --> 00:19:02,620
TO SLIDE IT OPEN AND CLOSED
MORE EASILY.
318
00:19:07,034 --> 00:19:10,862
THEY NOW HAVE
A COMPLETED LOCK BOLT.
319
00:19:10,862 --> 00:19:13,551
THEY ASSEMBLE
THE OUTER LOCK BODY.
320
00:19:13,551 --> 00:19:15,379
THE TWO PARTS COME TOGETHER
321
00:19:15,379 --> 00:19:18,275
TO FORM A SLOT
TO FIT OVER THE BRAKE DISC.
322
00:19:20,068 --> 00:19:21,862
USING A CUSTOM MEASURING TOOL,
323
00:19:21,862 --> 00:19:25,241
THE EMPLOYEE CONFIRMS THAT
THE HOLE FOR THE LOCK MECHANISM
324
00:19:25,241 --> 00:19:27,275
IS THE CORRECT SIZE.
325
00:19:27,275 --> 00:19:30,655
SHE THEN SLIDES AN APPLICATOR
FOR LUBRICANT INTO THAT HOLE.
326
00:19:30,655 --> 00:19:35,310
IT RELEASES THE LUBRICANT, AND
SHE DISTRIBUTES IT MORE EVENLY.
327
00:19:38,551 --> 00:19:40,862
SHE SLOTS STEEL BALLS
INTO COMPARTMENTS
328
00:19:40,862 --> 00:19:42,689
IN THE LOCK MECHANISM.
329
00:19:42,689 --> 00:19:44,586
WHEN THE LOCK IS ENGAGED,
330
00:19:44,586 --> 00:19:47,275
THESE BALLS WILL PROTRUDE
AND KEEP IT ENGAGED.
331
00:19:49,827 --> 00:19:53,758
SHE POPS THE LOCKING BOLT
INTO THE OUTER CASING.
332
00:19:53,758 --> 00:19:58,379
SHE PERMANENTLY SECURES IT
WITH A PLASTIC SPRING,
333
00:19:58,379 --> 00:20:02,689
SNAPPING IT INTO PLACE BETWEEN
THE STEEL CASING AND THE LOCK.
334
00:20:02,689 --> 00:20:05,310
ANOTHER APPLICATION
OF LUBRICANT,
335
00:20:05,310 --> 00:20:09,482
AND THE MOTORCYCLE BRAKE LOCK
IS READY FOR AN ALARM SYSTEM.
336
00:20:11,517 --> 00:20:14,827
THE ALARM HAS BEEN PRE-ASSEMBLED
AT ANOTHER FACTORY.
337
00:20:14,827 --> 00:20:17,793
IT FITS INTO A TRAY-LIKE
COMPARTMENT OF THE CASING.
338
00:20:17,793 --> 00:20:20,689
WITH THE HELP
OF A MECHANIZED TOOL,
339
00:20:20,689 --> 00:20:23,068
SHE PRESS-FITS THE ALARM
TO THE CASING.
340
00:20:26,000 --> 00:20:29,586
SHE SLIDES A PLASTIC DOWEL
INTO THE LOCK
341
00:20:29,586 --> 00:20:34,241
TO CONFIRM
THE ALARM MECHANISM AND GAUGES.
342
00:20:34,241 --> 00:20:37,172
SHE REPLACES
THE SECTION OF THE CASING
343
00:20:37,172 --> 00:20:40,448
THAT WAS REMOVED
FOR THE ALARM INSTALLATION
344
00:20:40,448 --> 00:20:42,482
AND SECURES IT WITH A SCREW.
345
00:20:48,103 --> 00:20:50,793
SHE POLISHES THE LOCK
AGAINST A REVOLVING WHEEL
346
00:20:50,793 --> 00:20:52,000
WITH LITTLE BRUSHES.
347
00:20:55,793 --> 00:20:59,724
SHE RUBS SOME OIL ON IT,
AND THE METAL GLEAMS.
348
00:20:59,724 --> 00:21:05,241
NOW COMPLETE, THIS MOTORBIKE
BRAKE-DISC LOCK LOOKS PRETTY,
349
00:21:05,241 --> 00:21:06,689
JUST DON'T MESS WITH IT.
350
00:21:17,482 --> 00:21:19,931
IF YOU HAVE ANY COMMENTS
ABOUT THE SHOW,
351
00:21:19,931 --> 00:21:22,862
OR IF YOU'D LIKE TO SUGGEST
TOPICS FOR FUTURE SHOWS,
352
00:21:22,862 --> 00:21:24,344
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28105
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