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00:00:52,068 --> 00:00:55,413
Narrator: RESTAURANT DINNERWARE
BRINGS A LOT TO THE TABLE.
2
00:00:55,413 --> 00:00:57,827
IT'S KNOWN
FOR RUGGED GOOD LOOKS,
3
00:00:57,827 --> 00:00:59,551
IT HOLDS UP TO HEAVY USE
4
00:00:59,551 --> 00:01:02,448
AND REPEATED CLEANING
IN COMMERCIAL DISHWASHERS,
5
00:01:02,448 --> 00:01:05,103
AND ITS DESIGN REFLECTS
THE RESTAURANT'S THEME
6
00:01:05,103 --> 00:01:07,137
AND ADDS PRESENTATION VALUE
TO THE FOOD.
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00:01:12,482 --> 00:01:14,448
MOST PEOPLE
APPRECIATE THE EFFORT
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00:01:14,448 --> 00:01:16,172
THAT GOES INTO A FINE MEAL,
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00:01:16,172 --> 00:01:18,137
BUT THEY MAY NOT GIVE
MUCH THOUGHT TO WHAT IT TAKES
10
00:01:18,137 --> 00:01:21,896
TO MAKE THE ACTUAL PLATE
THE FOOD IS SERVED UP ON.
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00:01:21,896 --> 00:01:24,862
MAKING CERAMIC DINNERWARE
THAT'S RESTAURANT-QUALITY
12
00:01:24,862 --> 00:01:26,689
IS AN INTENSIVE PROCESS --
13
00:01:26,689 --> 00:01:30,000
ONE THAT STARTS WITH
A MASTER DIE MADE OF GYPSUM.
14
00:01:30,000 --> 00:01:32,068
THIS WORKER THEN MAKES
A PRODUCTION VERSION
15
00:01:32,068 --> 00:01:33,413
OF THE MASTER.
16
00:01:33,413 --> 00:01:34,827
TO DO THIS, HE POURS GYPSUM
17
00:01:34,827 --> 00:01:38,034
INTO A WIRE-MESH FRAME
ABOVE THE MASTER.
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00:01:38,034 --> 00:01:40,137
THERE'S TUBING ATTACHED
TO THE MESH FRAME,
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00:01:40,137 --> 00:01:41,896
AND HE PUMPS AIR THROUGH IT.
20
00:01:41,896 --> 00:01:44,000
THIS CAUSES THE WATER
IN THE GYPSUM
21
00:01:44,000 --> 00:01:46,586
TO BUBBLE OUT AND EVAPORATE.
22
00:01:46,586 --> 00:01:48,068
IT DRIES AND SOLIDIFIES
23
00:01:48,068 --> 00:01:50,482
INTO A MIRROR IMAGE
OF THE MASTER --
24
00:01:50,482 --> 00:01:52,620
IN THIS CASE, A PLATTER SHAPE.
25
00:01:52,620 --> 00:01:54,586
THE TUBING
INSIDE THIS PRODUCTION DIE
26
00:01:54,586 --> 00:01:56,034
WILL BE USED AGAIN LATER
27
00:01:56,034 --> 00:01:58,379
TO GENTLY BLOW OFF THE PLATTER
WHEN FORMED,
28
00:01:58,379 --> 00:02:01,137
RELEASING IT FROM THE DIE.
29
00:02:01,137 --> 00:02:04,344
ANOTHER WORKER ADDS THE CERAMIC
INGREDIENTS TO WATER.
30
00:02:04,344 --> 00:02:07,310
THEY INCLUDING
A PLASTICIZER, SILICA SAND,
31
00:02:07,310 --> 00:02:11,655
DIFFERENT CLAYS,
AND MINERALS LIKE ALUMINA.
32
00:02:11,655 --> 00:02:14,103
ONCE THE CLAY MIX
HAS BEEN THOROUGHLY BLENDED,
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00:02:14,103 --> 00:02:16,448
THEY DRAIN IT
ONTO A VIBRATING SIEVE
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00:02:16,448 --> 00:02:19,758
TO SCREEN OUT LARGE
MINERAL CHUNKS AND IMPURITIES.
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00:02:19,758 --> 00:02:21,896
THE CLAY-BASED LIQUID
FLOWS THROUGH THE SCREEN
36
00:02:21,896 --> 00:02:23,310
INTO A HOLDING TANK.
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THEY PUMP IT
THROUGH THIS FILTER PRESS.
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00:02:27,310 --> 00:02:30,034
IT COMPRESSES
FABRIC-COVERED PLASTIC PLATES
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00:02:30,034 --> 00:02:31,827
TO SQUEEZE OUT MOISTURE,
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00:02:31,827 --> 00:02:34,482
TURNING THE CLAY LIQUID
INTO PUTTY-LIKE SLABS.
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00:02:39,137 --> 00:02:42,551
WITH THIS CONSISTENCY,
IT CAN NOW BE SHAPED.
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A WORKER BREAKS UP THE SLABS
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AND FEEDS THE PIECES
TO A PUG MILL.
44
00:02:47,379 --> 00:02:50,482
THE MILL SHAPES THE CLAY
INTO A LONG CYLINDER,
45
00:02:50,482 --> 00:02:53,000
AND, IN THE PROCESS,
IT SUCKS OUT AIR
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SO DINNERWARE MADE FROM IT
WILL BE LESS PRONE TO CRACKING.
47
00:02:57,586 --> 00:03:00,241
HE SLICES THE CLAY CYLINDER
INTO SMALL WADS,
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00:03:00,241 --> 00:03:02,137
USING A WIRE CUTTER.
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00:03:02,137 --> 00:03:06,310
EACH OF THESE CLAY WADS
WILL BE SHAPED INTO ONE PLATE.
50
00:03:07,448 --> 00:03:12,068
THEY PLACE EACH WAD ONTO MOLDS
ON A REVOLVING PLATFORM.
51
00:03:12,068 --> 00:03:14,241
THE MOLD SPINS UP
TO A METAL TOOL,
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00:03:14,241 --> 00:03:18,655
WHICH PRESSES THE CLAY INTO THE
SHAPE OF THE PLATE MOLD BELOW.
53
00:03:19,344 --> 00:03:21,344
THE TOOL ALSO FORMS THE BACK
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00:03:21,344 --> 00:03:24,758
SO THE PLATE WILL SIT EVENLY
ON A TABLE.
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00:03:27,586 --> 00:03:31,344
A NOZZLE LUBRICATES THE METAL
TOOL BETWEEN PRESSINGS.
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00:03:31,344 --> 00:03:33,206
A CUTTER AT THE SIDE
57
00:03:33,206 --> 00:03:36,689
TRIMS THE RIMS OF THE PLATES
AS THEY'RE FORMED.
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00:03:36,689 --> 00:03:38,482
UNLIKE THE PLATTER DIE,
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THESE MOLDS DON'T HAVE TUBING
INSIDE TO BLOW OFF THE PLATES.
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00:03:41,793 --> 00:03:46,551
INSTEAD, THE HEAT FROM THE DRYER
SEPARATES THEM FROM THE MOLDS.
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00:03:46,551 --> 00:03:49,896
ONCE OUT OF THE MOLDS,
THE PLATES SPIN ON PEDESTALS
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00:03:49,896 --> 00:03:54,068
PAST A SPONGE
TO SMOOTH THE EDGES.
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00:03:54,068 --> 00:03:55,586
TO MAKE COFFEE MUGS,
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00:03:55,586 --> 00:03:57,793
THE PUG MILL PRESSES OUT
A NARROWER CYLINDER,
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00:03:57,793 --> 00:04:02,586
AND A KNIFE AT THE EXIT POINT
SLICES IT INTO PRECISE WADS.
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00:04:02,586 --> 00:04:05,206
THE WADS FALL
INTO COFFEE-MUG MOLDS,
67
00:04:05,206 --> 00:04:08,310
AND A TOOL SPINS THE CLAY UP
AGAINST THE WALLS OF THE MOLDS
68
00:04:08,310 --> 00:04:10,482
TO SHAPE IT INTO MUGS.
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00:04:10,482 --> 00:04:12,689
A BLADE AT THE TOP
TRIMS THE EXCESS
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00:04:12,689 --> 00:04:14,344
FROM THE LIP OF THE MUG.
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00:04:14,344 --> 00:04:18,000
THEY PASS UNDER A LONG SPONGE
TO SMOOTH THE RIMS.
72
00:04:18,000 --> 00:04:20,000
AND NOW FOR THE HANDLES.
73
00:04:20,000 --> 00:04:21,862
THEY MAKE THEM IN TWO-PART MOLDS
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00:04:21,862 --> 00:04:24,448
AND DRY THEM
UNDER AN INFRARED LIGHT.
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00:04:24,448 --> 00:04:27,034
THE HANDLES MUST HAVE PRECISELY
THE SAME MOISTURE CONTENT
76
00:04:27,034 --> 00:04:30,034
AS THE MUGS -- AROUND 16%.
77
00:04:30,034 --> 00:04:32,172
A WORKER DIPS THE ENDS
OF EACH HANDLE
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00:04:32,172 --> 00:04:36,448
IN A CLAY-AND-GLUE MIXTURE
AND PRESSES IT TO THE MUG.
79
00:04:36,448 --> 00:04:37,862
THE MUGS GO INTO A DRYER,
80
00:04:37,862 --> 00:04:41,275
AND THE MOISTURE CONTENT
DROPS TO 4%.
81
00:04:41,275 --> 00:04:45,000
NEXT, THEY DOUSE THE MUGS
WITH GLAZE INSIDE AND OUT
82
00:04:45,000 --> 00:04:47,379
AND BAKE THEM
IN A SUPER-HOT KILN.
83
00:04:47,379 --> 00:04:49,275
THIS WILL MAKE THE MUGS
CHIP-RESISTANT
84
00:04:49,275 --> 00:04:54,241
AND WILL STRENGTHEN THE BOND
BETWEEN THE HANDLE AND THE MUG.
85
00:04:54,241 --> 00:04:58,137
THEY PAINT THE DINNERWARE
BY HAND, USING A CERAMIC STAIN.
86
00:04:58,137 --> 00:05:00,413
THE STAIN WILL ENABLE IT
TO HOLD UP
87
00:05:00,413 --> 00:05:03,241
TO REPEATED RIGOROUS CLEANINGS
IN RESTAURANT DISHWASHERS.
88
00:05:09,034 --> 00:05:12,931
FOR A DIFFERENT LOOK, THEY APPLY
DECALS TO SOME DINNERWARE.
89
00:05:12,931 --> 00:05:14,724
THIS ARTWORK HAS BEEN PRODUCED
90
00:05:14,724 --> 00:05:18,551
USING THE SAME HARD-WEARING
CERAMIC STAIN.
91
00:05:20,862 --> 00:05:22,379
THE PLATES
THEN HEAD INTO THE OVEN,
92
00:05:22,379 --> 00:05:25,793
AND THE HEAT FUSES
THE DECORATIVE TOUCHES TO THEM.
93
00:05:30,310 --> 00:05:32,517
FROM A LIQUID CLAY MIX
94
00:05:32,517 --> 00:05:34,448
TO TABLEWARE
YOU CAN DINE OUT ON.
95
00:05:34,448 --> 00:05:37,793
THE PROCESS HAS TAKEN
ABOUT 24 HOURS.
96
00:05:37,793 --> 00:05:41,000
IT SHOULD SERVE YOU WELL.
97
00:05:51,862 --> 00:05:54,896
Narrator: AIR-BRAKE TANKS ARE
PART OF POWERFUL BRAKE SYSTEMS
98
00:05:54,896 --> 00:05:57,586
ON TRACTOR TRAILERS AND BUSES.
99
00:05:57,586 --> 00:05:59,862
WHEN THE DRIVER
DEPRESSES THE BRAKE PEDAL,
100
00:05:59,862 --> 00:06:01,896
THE TANK RELEASES
THE COMPRESSED AIR
101
00:06:01,896 --> 00:06:03,793
TO ACTIVATE THE BRAKES
102
00:06:03,793 --> 00:06:07,862
SO THE BIG WHEELS SLOW DOWN
AND STOP TURNING.
103
00:06:12,310 --> 00:06:16,413
THE ENERGY USED TO STOP
A BIG RIG COMES FROM AIR.
104
00:06:16,413 --> 00:06:18,827
IT'S COMPRESSED AND STORED
IN THE BRAKE TANKS
105
00:06:18,827 --> 00:06:21,620
SO THERE'S ALWAYS
A READY SUPPLY.
106
00:06:21,620 --> 00:06:24,379
THEY MAKE AIR-BRAKE TANKS
FROM INDUSTRIAL-GRADE STEEL
107
00:06:24,379 --> 00:06:27,551
THAT'S ABOUT AS THICK
AS A TYPICAL MAGAZINE.
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00:06:27,551 --> 00:06:30,379
A PRESS FORCES THE STEEL
AROUND A DOME FORM
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00:06:30,379 --> 00:06:34,620
AND SHEARS THE EDGES
TO PRODUCE THE TANK'S END CAPS.
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00:06:34,620 --> 00:06:38,241
IT ALSO PUNCHES A HOLE
IN EACH CAP FOR A FITTING.
111
00:06:38,241 --> 00:06:40,793
THE CAP'S DOME SHAPE
IS CRITICAL.
112
00:06:40,793 --> 00:06:42,310
IT WILL ALLOW IT TO WITHSTAND
113
00:06:42,310 --> 00:06:45,586
THE AIR PRESSURE
INSIDE THE TANK.
114
00:06:47,172 --> 00:06:49,862
THE TANK CAPS NOW RIDE
A CONVEYOR UNDER SPRAYERS
115
00:06:49,862 --> 00:06:55,103
THAT WASH AWAY RESIDUAL OIL
FROM THE PRESSING PROCESS.
116
00:06:55,103 --> 00:06:58,206
MORE STEEL SHEETING
FEEDS INTO ANOTHER PRESS.
117
00:06:58,206 --> 00:07:01,862
IT'S TWICE AS THICK AS THE STEEL
USED TO MAKE THE END CAPS.
118
00:07:01,862 --> 00:07:05,034
THIS PRESS IS PUNCHING
AND FORMING BRACKETS
119
00:07:05,034 --> 00:07:08,172
FOR ATTACHING THE AIR TANK
TO THE TRAILER UNDERCARRIAGE,
120
00:07:08,172 --> 00:07:12,896
SO THESE CONNECTING PARTS
HAVE TO BE EXTRA-STRONG.
121
00:07:16,620 --> 00:07:19,275
IT TAKES SIX PUNCHES
TO SHAPE THE FLAT SHEET OF STEEL
122
00:07:19,275 --> 00:07:22,103
INTO THE CURVED BRACKETS.
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00:07:22,103 --> 00:07:26,517
HERE'S AN EXAMPLE
OF THE SIX FORMATIVE STAGES.
124
00:07:27,862 --> 00:07:30,758
MACHINERY NOW FLATTENS AND CUTS
BIGGER SHEETS OF STEEL
125
00:07:30,758 --> 00:07:33,172
FOR THE TANK BODY.
126
00:07:33,172 --> 00:07:36,206
MECHANIZED CLAMPS
GRIP THE SHEET ALONG THE EDGES
127
00:07:36,206 --> 00:07:39,896
AND POSITION IT
UNDER ANOTHER PUNCH PRESS.
128
00:07:39,896 --> 00:07:43,241
IT PERFORATES THE STEEL WHERE
FITTINGS ARE TO BE INSTALLED.
129
00:07:43,241 --> 00:07:45,206
IT ALSO STAMPS THE COMPANY NAME
130
00:07:45,206 --> 00:07:48,620
AND OTHER MANUFACTURING
INFORMATION ONTO IT.
131
00:07:48,620 --> 00:07:51,310
THEY FEED THE SHEET TO A ROLLER
132
00:07:51,310 --> 00:07:55,172
THAT CURLS IT INTO
THE CYLINDRICAL TANK SHELL.
133
00:07:56,896 --> 00:07:58,862
THE ROLLING IS PRECISE,
134
00:07:58,862 --> 00:08:00,344
AND THE DIMENSIONS
OF THE CYLINDER
135
00:08:00,344 --> 00:08:03,172
DON'T NEED ANY ADJUSTING.
136
00:08:03,172 --> 00:08:05,689
THE WORKER CLAMPS IT
INTO A FIXTURE.
137
00:08:05,689 --> 00:08:08,172
A CARRIAGE
MOVES A WELDING TORCH OVERHEAD
138
00:08:08,172 --> 00:08:12,379
TO JOIN THE ENDS
AND CREATE AN AIRTIGHT SEAL.
139
00:08:13,241 --> 00:08:16,862
A WORKER INSPECTS THE WELD.
140
00:08:16,862 --> 00:08:18,827
THE NEXT WORKER WELDS FITTINGS
141
00:08:18,827 --> 00:08:22,931
ONTO THE HOLES PUNCHED
INTO THE TANK SHELL EARLIER.
142
00:08:22,931 --> 00:08:24,517
TWO OF THE FITTINGS
ARE FOR ATTACHING VALVES
143
00:08:24,517 --> 00:08:27,724
THAT CONTROL THE FLOW
OF COMPRESSED AIR.
144
00:08:27,724 --> 00:08:30,068
THE THIRD FITTING WILL BE USED
TO CONNECT A LINE
145
00:08:30,068 --> 00:08:33,896
FOR DRAINING WATER
FORMED DURING AIR COMPRESSION.
146
00:08:33,896 --> 00:08:37,827
HE REINFORCES THE FITTINGS
WITH LARGE COLLARS
147
00:08:37,827 --> 00:08:42,068
THAT HELP THE CONNECTIONS
WITHSTAND ANY BUMPS ON THE ROAD.
148
00:08:44,206 --> 00:08:45,827
HE PLACES THE BRACKETS
AND END CAPS
149
00:08:45,827 --> 00:08:48,655
IN AN AUTOMATIC WELDER
AND ACTIVATES IT.
150
00:08:48,655 --> 00:08:51,275
IT FUSES THE BRACKET
TO THE CAP --
151
00:08:51,275 --> 00:08:54,758
ONE FOR EACH OF THE AIR TANK'S
END CAPS.
152
00:08:55,448 --> 00:08:57,241
WITH BOTH BRACKETED END CAPS
153
00:08:57,241 --> 00:08:59,413
NOW INSTALLED
ON THE CYLINDRICAL SHELL,
154
00:08:59,413 --> 00:09:02,862
IT'S TIME TO SEAL THIS AIR TANK.
155
00:09:02,862 --> 00:09:05,068
THE TANK TURNS
ON A WELDING LATHE
156
00:09:05,068 --> 00:09:09,827
AS AUTOMATED WELDERS
BOND THEM TO THE SHELL.
157
00:09:09,827 --> 00:09:12,896
THE AIR-TANK STRUCTURE
IS NOW BASICALLY COMPLETE.
158
00:09:12,896 --> 00:09:16,551
IT'S TIME TO PUT IT TO THE TEST.
159
00:09:16,551 --> 00:09:18,758
AFTER PLUGGING
THE OPEN FITTINGS,
160
00:09:18,758 --> 00:09:22,034
THEY PUMP HIGHLY COMPRESSED AIR
INTO THE TANK --
161
00:09:22,034 --> 00:09:24,034
MORE THAN IT WOULD
USUALLY HANDLE.
162
00:09:24,034 --> 00:09:28,827
IF IT CAN TAKE ALL THE PRESSURE,
IT'S DEEMED STRUCTURALLY SOUND.
163
00:09:28,827 --> 00:09:31,931
THEY BRING THE PRESSURE
DOWN A BIT AND CHECK FOR LEAKS.
164
00:09:31,931 --> 00:09:33,310
BUBBLES IN THE WATER AROUND IT
165
00:09:33,310 --> 00:09:35,655
WOULD INDICATE
AIR IS SEEPING OUT,
166
00:09:35,655 --> 00:09:38,241
BUT IN THIS CASE,
THERE ARE ONLY A FEW RIPPLES
167
00:09:38,241 --> 00:09:41,448
FROM THE ACTION
OF PLACING IT IN THE WATER.
168
00:09:41,448 --> 00:09:43,344
AFTER A CLEANING,
THE AIRTIGHT TANK
169
00:09:43,344 --> 00:09:46,862
HEADS INTO
A POWDER-COATING STATION.
170
00:09:46,862 --> 00:09:50,620
SPRAYERS APPLY THE POWDERED
RESIN COATING TO THE TANKS.
171
00:09:50,620 --> 00:09:52,758
THE PARTICLES
ARE POSITIVELY CHARGED,
172
00:09:52,758 --> 00:09:54,482
AND THE TANKS
ARE NEGATIVELY CHARGED
173
00:09:54,482 --> 00:09:57,413
FOR AN INSTANT ATTRACTION.
174
00:09:57,413 --> 00:09:59,689
THE BLACK POWDER
CLINGS TO THE TANKS
175
00:09:59,689 --> 00:10:03,586
AS THEY NOW TRAVEL
THROUGH A GAS-FIRED OVEN.
176
00:10:03,586 --> 00:10:05,137
THE HEAT MELTS AND BONDS
THE COATING
177
00:10:05,137 --> 00:10:07,379
TO THE SURFACE
OF THE AIR-BRAKE TANKS,
178
00:10:07,379 --> 00:10:10,310
FORMING A TOUGH SKIN
THAT'S RUST-RESISTANT.
179
00:10:12,965 --> 00:10:14,793
AFTER THE TANKS COOL,
180
00:10:14,793 --> 00:10:17,034
A WORKER INSERTS
A LONG, THIN PAINT GUN
181
00:10:17,034 --> 00:10:18,275
THROUGH ONE OF THE FITTINGS
182
00:10:18,275 --> 00:10:21,551
TO SPRAY A RUSTPROOF COATING
ON THE INSIDE.
183
00:10:23,793 --> 00:10:26,344
HE THEN INSERTS PLUGS
INTO ALL THE FITTINGS
184
00:10:26,344 --> 00:10:28,241
TO PROTECT THE THREADS
FROM DAMAGE
185
00:10:28,241 --> 00:10:32,448
UNTIL THEY'RE READY TO MAKE
ALL THE NECESSARY CONNECTIONS.
186
00:10:32,448 --> 00:10:36,034
IT'S TAKEN ABOUT FIVE HOURS TO
PRODUCE THESE AIR-BRAKE TANKS,
187
00:10:36,034 --> 00:10:39,655
AND IT'S NOW TIME
TO PUT ON THE BRAKES.
188
00:10:50,379 --> 00:10:52,896
Narrator: FROSTED CEREAL
ORIGINATED IN AMERICA
189
00:10:52,896 --> 00:10:54,379
IN THE 1950s,
190
00:10:54,379 --> 00:10:56,275
AND TODAY,
YOU'LL FIND VERSIONS OF IT
191
00:10:56,275 --> 00:10:58,206
ON BREAKFAST TABLES
AROUND THE WORLD.
192
00:10:58,206 --> 00:10:59,586
IT'S ONE OF THE FIRST THINGS
193
00:10:59,586 --> 00:11:01,448
SOME PEOPLE REACH FOR
IN THE MORNING.
194
00:11:01,448 --> 00:11:04,758
THE SUGARY COATING COMPLEMENTS
THE FLAVOR OF THE GRAINS.
195
00:11:04,758 --> 00:11:08,551
IT'S ONE WAY
TO AWAKEN THE TASTE BUDS.
196
00:11:12,103 --> 00:11:14,517
THIS PARTICULAR BLEND
OF FROSTED CEREAL
197
00:11:14,517 --> 00:11:17,344
IS A COMBINATION
OF WHEAT FLAKES, CORN FLAKES,
198
00:11:17,344 --> 00:11:19,689
AND GRANOLA CLUSTERS.
199
00:11:19,689 --> 00:11:22,379
HALF THE FLAKES ARE FROSTED,
AND HALF AREN'T.
200
00:11:22,379 --> 00:11:25,689
THERE'S HONEY, ROLLED OATS,
AND RICE IN THE GRANOLA.
201
00:11:25,689 --> 00:11:27,206
THE MIX OF THE INGREDIENTS MEANS
202
00:11:27,206 --> 00:11:31,896
THERE ARE STILL A FEW SURPRISES
IN THE FROSTED-CEREAL BOX.
203
00:11:31,896 --> 00:11:35,310
TO MAKE THE CORN FLAKES,
THEY START WITH CORN GRITS.
204
00:11:35,310 --> 00:11:36,827
THEY MEASURE OUT
A SPECIFIC AMOUNT
205
00:11:36,827 --> 00:11:39,000
AND RELEASE IT
INTO AN INDUSTRIAL VERSION
206
00:11:39,000 --> 00:11:42,000
OF A PRESSURE COOKER.
207
00:11:42,000 --> 00:11:43,689
THE OPERATOR LOCKS THE LID,
208
00:11:43,689 --> 00:11:45,931
AND THE SYSTEM PIPES WATER
AND FLAVORINGS
209
00:11:45,931 --> 00:11:48,827
DIRECTLY INTO THE COOKER.
210
00:11:48,827 --> 00:11:51,344
IT ROTATES FOR
AN EVEN DISTRIBUTION OF HEAT
211
00:11:51,344 --> 00:11:54,103
AND AN EVEN COOKING
OF THE GRAINS.
212
00:11:54,103 --> 00:11:56,379
AFTER ABOUT THREE HOURS,
213
00:11:56,379 --> 00:11:58,896
THE KERNELS HAVE ABSORBED
MOISTURE AND SOFTENED.
214
00:11:58,896 --> 00:12:00,827
AS THE CORN FLOWS
OUT OF THE COOKER,
215
00:12:00,827 --> 00:12:04,655
A SCREW-CONVEYOR SYSTEM
MOVES IT TOWARDS A DRYER.
216
00:12:04,655 --> 00:12:07,068
THEY COOK A MEASURED AMOUNT
OF WHOLE-WHEAT KERNELS
217
00:12:07,068 --> 00:12:09,448
IN WATER AND FLAVORINGS.
218
00:12:09,448 --> 00:12:13,551
THEY ONLY NEED AN HOUR
IN THE ROTATING PRESSURE COOKER.
219
00:12:13,551 --> 00:12:15,482
LIKE THE CORN, THE WHOLE WHEAT
220
00:12:15,482 --> 00:12:18,827
ABSORBS A SIGNIFICANT AMOUNT
OF WATER DURING COOKING.
221
00:12:18,827 --> 00:12:20,862
THE KERNELS
ARE ABOUT 30% MOISTURE
222
00:12:20,862 --> 00:12:23,172
WHEN THEY EXIT THE COOKER.
223
00:12:23,172 --> 00:12:26,172
THEY NOW MERGE WITH THE CORN
EN ROUTE TO THE DRYER.
224
00:12:26,172 --> 00:12:28,482
THE DRYING TIME WILL BRING
THE MOISTURE CONTENT
225
00:12:28,482 --> 00:12:30,655
DOWN TO ABOUT 19%,
226
00:12:30,655 --> 00:12:32,724
MAKING THE KERNELS
THE RIGHT CONSISTENCY
227
00:12:32,724 --> 00:12:36,000
TO BE TRANSFORMED INTO FLAKES.
228
00:12:36,689 --> 00:12:39,379
THE GRAINS NOW FLOW INTO A MILL.
229
00:12:41,827 --> 00:12:44,413
THE MILL
HAS TWO BIG, HEAVY ROLLERS,
230
00:12:44,413 --> 00:12:47,034
SIMILAR TO THE KIND USED
TO PAVE ROADS.
231
00:12:47,034 --> 00:12:49,655
THE KERNELS FALL
BETWEEN THESE ROLLERS.
232
00:12:49,655 --> 00:12:51,655
THE ROLLERS
EXERT TONS OF PRESSURE
233
00:12:51,655 --> 00:12:55,482
TO FLATTEN EACH INDIVIDUAL
KERNEL INTO A FLAKE.
234
00:12:56,724 --> 00:12:59,827
IN THE PROCESS,
THE WHEAT FLAKES TURN WHITER
235
00:12:59,827 --> 00:13:02,793
AND THE CORN TURN MORE YELLOW.
236
00:13:02,793 --> 00:13:05,000
AT THIS POINT, THE FLAKES
ARE STILL QUITE SOFT
237
00:13:05,000 --> 00:13:08,206
AND NOT REALLY TASTY.
238
00:13:08,206 --> 00:13:10,137
A TRIP
THROUGH A LONG TOASTER OVEN
239
00:13:10,137 --> 00:13:14,586
WILL GIVE IT
THAT CRISPY CEREAL CONSISTENCY.
240
00:13:14,586 --> 00:13:17,413
IT'S A HIGH-TEMPERATURE TOASTING
241
00:13:17,413 --> 00:13:21,344
AND REDUCES THE MOISTURE CONTENT
TO 3%.
242
00:13:22,620 --> 00:13:26,275
HERE, YOU CAN SEE THE FLAKES
BEFORE TOASTING...
243
00:13:26,275 --> 00:13:28,862
AND AFTER.
244
00:13:28,862 --> 00:13:31,965
THE TOASTING NOT ONLY MAKES THE
CORN AND WHEAT FLAKES CRISPY --
245
00:13:31,965 --> 00:13:34,586
IT ALSO ENHANCES
THE COLOR AND FLAVOR.
246
00:13:34,586 --> 00:13:38,551
A RIDE ON A CONVEYOR
COOLS THEM DOWN.
247
00:13:38,551 --> 00:13:42,793
ALONG THE WAY, THEY SPLIT
INTO TWO DIFFERENT STREAMS.
248
00:13:42,793 --> 00:13:44,655
ONE STREAM OF THE MIXED FLAKES
249
00:13:44,655 --> 00:13:48,827
TRAVEL TOWARDS
THE SUGAR-COATING STATION.
250
00:13:48,827 --> 00:13:52,275
THE OTHER HEADS INTO
A FLAVORING DRUM.
251
00:13:52,275 --> 00:13:55,241
THE DRUM REVOLVES
TO GENTLY TOSS THE CEREAL
252
00:13:55,241 --> 00:13:58,896
AS A SPRAYER APPLIES
A GRANOLA KIND OF FLAVORING.
253
00:14:00,379 --> 00:14:02,862
THE OTHER STREAM
OF WHEAT AND CORN FLAKES
254
00:14:02,862 --> 00:14:05,068
ENTERS THE SUGAR-COATING DRUM.
255
00:14:05,068 --> 00:14:07,344
A SPRAYER DISPERSES
A SUGAR-AND-WATER MIXTURE
256
00:14:07,344 --> 00:14:10,689
AS THE DRUM TOSSES THE FLAKES.
257
00:14:10,689 --> 00:14:12,689
THEN THEY TRAVEL
THROUGH A DRYER,
258
00:14:12,689 --> 00:14:15,586
AND THIS CURES THE FROSTING
TO THE FLAKES.
259
00:14:15,586 --> 00:14:17,758
THE FROSTED
AND THE FLAVORED FLAKES
260
00:14:17,758 --> 00:14:20,241
FLOW ONTO THE SAME CONVEYOR.
261
00:14:20,241 --> 00:14:24,379
IT BOUNCES THE FLAKES AROUND
TO BLEND THEM TOGETHER.
262
00:14:24,379 --> 00:14:28,310
TO BOOST THE NUTRITION CONTENT,
THEY ADD HONEY-FLAVORED GRANOLA.
263
00:14:30,965 --> 00:14:34,103
THE GRANOLA CLUSTERS
FLOW ONTO A CONVEYOR.
264
00:14:34,103 --> 00:14:38,068
THEY'LL MERGE WITH THE FROSTED
AND FLAVORED FLAKES.
265
00:14:39,517 --> 00:14:42,862
THE FEEDER PIPE SHOWERS GRANOLA
ONTO THE FLAKES.
266
00:14:44,137 --> 00:14:48,758
THIS FROSTED CEREAL IS NOW READY
FOR STORE SHELVES.
267
00:14:49,586 --> 00:14:53,827
MACHINERY DISPENSES SPECIFIC
AMOUNTS INTO A PLASTIC SLEEVE,
268
00:14:53,827 --> 00:14:57,586
AND A MECHANISM HEAT-SEALS
AND SEVERS IT AT BOTH ENDS.
269
00:15:01,517 --> 00:15:05,034
MECHANICAL ARMS
THEN PICK UP BOXES, OPEN THEM,
270
00:15:05,034 --> 00:15:07,551
AND DEPOSIT THEM ON A CONVEYOR.
271
00:15:11,241 --> 00:15:13,689
PUSH RODS SHOVE THE BAGS
OF CEREAL INTO THE BOXES.
272
00:15:13,689 --> 00:15:16,000
THE "BEST BEFORE" DATE
AND OTHER INFORMATION
273
00:15:16,000 --> 00:15:19,068
HAVE BEEN PRINTED
ON THE OUTSIDE OF THE BOXES.
274
00:15:19,068 --> 00:15:21,827
NOZZLES APPLY GLUE TO THE ENDS,
275
00:15:21,827 --> 00:15:26,241
AND THE BOXES BRUSH BY A SIDE
BARRIER THAT CLOSES THEM.
276
00:15:26,241 --> 00:15:29,241
PRODUCING AND PACKAGING
THIS FROSTED-CEREAL BLEND
277
00:15:29,241 --> 00:15:31,448
HAS TAKEN ABOUT FIVE HOURS,
278
00:15:31,448 --> 00:15:34,827
AND IF THE BREAKFAST CROWD
IS HUNGRY, IT WON'T LAST LONG.
279
00:15:34,827 --> 00:15:38,758
ITS TIME ON THE TABLE
COULD BE SHORT AND SWEET.
280
00:15:51,068 --> 00:15:53,724
Narrator: A FOSSIL IS A REMNANT
OF PREHISTORIC LIFE
281
00:15:53,724 --> 00:15:55,034
EMBEDDED IN ROCK --
282
00:15:55,034 --> 00:15:57,517
EITHER THE ACTUAL REMAINS
OF AN ANIMAL OR PLANT
283
00:15:57,517 --> 00:16:00,103
OR AN IMPRESSION LEFT
BY DECAYED REMAINS.
284
00:16:00,103 --> 00:16:03,000
MOST FOSSILS ARE HUNDREDS
OF MILLIONS OF YEARS OLD
285
00:16:03,000 --> 00:16:05,931
AND REMIND US
THAT HUMANS HAVE BEEN AROUND
286
00:16:05,931 --> 00:16:09,586
FOR A SMALL PART
OF THE EARTH'S EXISTENCE.
287
00:16:11,344 --> 00:16:13,448
FOSSILS ARE MADE BY NATURE
288
00:16:13,448 --> 00:16:16,034
BUT COLLECTED AND PRESERVED
BY MAN
289
00:16:16,034 --> 00:16:20,241
FOR DISPLAY IN MUSEUMS, AS WELL
AS IN PRIVATE COLLECTIONS.
290
00:16:20,241 --> 00:16:22,551
ONE OF THE WORLD'S
RICHEST FOSSIL DEPOSITS
291
00:16:22,551 --> 00:16:26,620
IS LOCATED IN THE SOUTHWESTERN
PART OF THE STATE OF WYOMING.
292
00:16:26,620 --> 00:16:30,827
50 MILLION YEARS AGO,
THE AREA WAS A FRESHWATER LAKE.
293
00:16:30,827 --> 00:16:33,344
WITH CLIMATE CHANGES,
IT GRADUALLY DRIED OUT,
294
00:16:33,344 --> 00:16:37,724
LEAVING WILDLIFE AND FLORA
BURIED UNDER LAYERS OF SEDIMENT.
295
00:16:37,724 --> 00:16:41,413
OVER TIME, THAT SEDIMENT
HARDENED INTO SHEETS OF ROCK
296
00:16:41,413 --> 00:16:45,517
CONTAINING FOSSILS
OF THOSE FORMER LIFE FORMS.
297
00:16:45,517 --> 00:16:47,793
TO FIND FOSSILS IN WHAT WERE
THE SHALLOWER EDGES
298
00:16:47,793 --> 00:16:49,551
OF THE PREHISTORIC LAKE,
299
00:16:49,551 --> 00:16:52,827
THEY DRIVE THIN BLADES
ABOUT 4/10 OF AN INCH DEEP
300
00:16:52,827 --> 00:16:55,689
TO LOOSEN AND SEPARATE SHEETS
OF ROCK.
301
00:16:55,689 --> 00:16:57,206
IN THIS PART OF THE DEPOSIT,
302
00:16:57,206 --> 00:17:00,931
THE FOSSIL IS OFTEN SPLIT
BETWEEN TWO LAYERS OF ROCK,
303
00:17:00,931 --> 00:17:03,758
WHICH IS WHY THEY CALL
THIS PARTICULAR DIG AREA
304
00:17:03,758 --> 00:17:06,655
"THE SPLIT-FISH QUARRY."
305
00:17:07,862 --> 00:17:11,413
THEY REPEAT THE PROCESS,
EXCAVATING SEVERAL LAYERS.
306
00:17:11,413 --> 00:17:13,103
THEY TYPICALLY FIND FOSSILS
307
00:17:13,103 --> 00:17:17,206
OF SMALLER HERRING-TYPE FISH,
PLANTS, AND INSECTS.
308
00:17:17,206 --> 00:17:19,620
THEY CAREFULLY SEPARATE
THE LARGE ROCK SHEETS
309
00:17:19,620 --> 00:17:22,137
INTO SMALLER PIECES
SO THAT IT'S EASIER
310
00:17:22,137 --> 00:17:26,068
TO TRANSPORT THEIR HAUL
FROM THE QUARRY TO THE WORKSHOP.
311
00:17:26,068 --> 00:17:28,758
THIS SEDIMENTARY ROCK
IS OIL SHALE --
312
00:17:28,758 --> 00:17:31,689
A SUBSTITUTE
FOR CONVENTIONAL CRUDE OIL.
313
00:17:31,689 --> 00:17:35,586
SCRATCH THE SURFACE,
AND IT SMELLS, AND IT'LL BURN.
314
00:17:35,586 --> 00:17:38,724
HOWEVER, THERE'S NOT ENOUGH
ACTUAL OIL IN THIS DEPOSIT
315
00:17:38,724 --> 00:17:41,965
TO MAKE EXTRACTION VIABLE.
316
00:17:41,965 --> 00:17:43,482
IN THE COMPANY'S SECOND QUARRY,
317
00:17:43,482 --> 00:17:48,620
THEY BLOW AWAY SURFACE DEBRIS TO
MAKE IT EASIER TO SPOT FOSSILS.
318
00:17:48,620 --> 00:17:52,655
RECOVERY IS MORE DIFFICULT HERE
BECAUSE THIS PART OF THE DEPOSIT
319
00:17:52,655 --> 00:17:56,103
WAS THE DEEP CENTER
OF THE PREHISTORIC LAKE.
320
00:17:56,103 --> 00:17:59,793
WILDLIFE WAS BURIED
UNDER FAR MORE SEDIMENT.
321
00:17:59,793 --> 00:18:01,827
IT TAKES A HIGHLY TRAINED EYE
322
00:18:01,827 --> 00:18:04,103
AND THE LOW ANGLE
OF MORNING SUNLIGHT
323
00:18:04,103 --> 00:18:05,551
TO SEE THE SLIGHT SHADOW
324
00:18:05,551 --> 00:18:08,413
WHICH A FOSSIL'S RIDGES
CAST ON THE GROUND.
325
00:18:08,413 --> 00:18:10,413
AFTER OUTLINING THEIR FIND,
326
00:18:10,413 --> 00:18:13,931
THEY USE A SAW WITH A DIAMOND
BLADE TO CUT AROUND IT.
327
00:18:13,931 --> 00:18:16,103
THEY'VE REMOVED
THE SURROUNDING ROCK
328
00:18:16,103 --> 00:18:19,344
TO BE ABLE TO SLIDE
THEIR THIN BLADES UNDERNEATH...
329
00:18:21,896 --> 00:18:24,758
...THEN GENTLY EXTRACT
THEIR TREASURE.
330
00:18:24,758 --> 00:18:26,931
THIS IS A TRICKY PROCEDURE.
331
00:18:26,931 --> 00:18:30,000
ONE WRONG MOVE,
AND THE FOSSIL SHATTERS.
332
00:18:30,000 --> 00:18:33,689
IN THE WORKSHOP,
UNDER FIVE-TIMES MAGNIFICATION
333
00:18:33,689 --> 00:18:36,275
AND USING A VARIETY
OF SHARPENED TOOLS,
334
00:18:36,275 --> 00:18:38,724
THEY CAREFULLY SCRAPE AWAY
THE SURFACE
335
00:18:38,724 --> 00:18:43,310
UNTIL THE DARK COLOR
OF THE FOSSIL SHOWS THROUGH.
336
00:18:43,310 --> 00:18:45,758
TO FULLY REVEAL
A FOSSIL THIS SIZE
337
00:18:45,758 --> 00:18:50,586
TAKES 30 TO 40 HOURS
OF TEDIOUS AND METICULOUS WORK.
338
00:18:53,310 --> 00:18:55,793
AS FOR THE ROCK SHEETS
FROM THE SPLIT QUARRY,
339
00:18:55,793 --> 00:18:57,793
THEY SAW THE FOSSILS APART,
340
00:18:57,793 --> 00:19:01,517
NEATLY FRAMING EACH ONE
WITHIN A RECTANGLE.
341
00:19:06,448 --> 00:19:10,103
LAYERS FLAKE OFF MORE EASILY
FROM SPLIT-QUARRY ROCK
342
00:19:10,103 --> 00:19:13,758
THAN FROM THE HARDER ROCK
OF THE OTHER QUARRY.
343
00:19:19,379 --> 00:19:22,000
ONCE A FOSSIL
IS COMPLETELY EXPOSED,
344
00:19:22,000 --> 00:19:23,862
THEY SEAL AND PROTECT
THE SURFACE
345
00:19:23,862 --> 00:19:25,862
WITH A LIGHT COAT
OF SPRAY-ON ACRYLIC.
346
00:19:30,206 --> 00:19:32,689
WHEN EXPOSING A FOSSIL,
IT'S CRITICAL
347
00:19:32,689 --> 00:19:37,517
TO KEEP SHARPENING THE TOOLS
ON A DIAMOND FILE,
348
00:19:37,517 --> 00:19:38,931
AND, FOR VISIBILITY,
349
00:19:38,931 --> 00:19:42,172
TO REPEATEDLY CLEAN THE WORK
SURFACE WITH AN ERASER OR BRUSH.
350
00:19:48,896 --> 00:19:52,448
HOW MANY LAYERS OF ROCK
HAVE TO BE SCRATCHED OFF VARIES.
351
00:19:52,448 --> 00:19:55,413
A FOSSIL CAN BE SITTING
RIGHT ON THE SURFACE
352
00:19:55,413 --> 00:20:00,379
OR BE BURIED A FRACTION
OF AN INCH OR SO BENEATH IT.
353
00:20:03,827 --> 00:20:06,758
THIS FRESHWATER STINGRAY,
A RARE FIND,
354
00:20:06,758 --> 00:20:10,000
IS ABOUT AS INTRICATE
AS A FOSSIL GETS.
355
00:20:13,862 --> 00:20:17,000
THIS FELLOW TOOK
MORE THAN A MONTH TO PREPARE.
356
00:20:19,724 --> 00:20:23,206
THE DETAIL OF THIS LARGE
PALM-LEAF FOSSIL IS ASTOUNDING.
357
00:20:23,206 --> 00:20:26,931
YOU CAN ACTUALLY SEE
INSECT BITES.
358
00:20:26,931 --> 00:20:30,172
AND AS THIS LEAF FOSSILIZED
ON THE PREHISTORIC LAKE BED,
359
00:20:30,172 --> 00:20:32,482
SO DID THE FISH
SWIMMING AROUND IT,
360
00:20:32,482 --> 00:20:34,862
PRODUCING AN INCREDIBLE
STONE SNAPSHOT
361
00:20:34,862 --> 00:20:39,034
OF LIFE 50 MILLION YEARS AGO.
362
00:20:45,275 --> 00:20:48,275
--Captions by VITAC--
www.vitac.com
363
00:20:48,275 --> 00:20:51,275
CAPTIONS PAID FOR BY
DISCOVERY COMMUNICATIONS
364
00:20:51,275 --> 00:20:53,655
IF YOU HAVE ANY COMMENTS
ABOUT THE SHOW,
365
00:20:53,655 --> 00:20:56,344
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TOPICS FOR FUTURE SHOWS,
366
00:20:56,344 --> 00:20:59,172
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