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Narrator:
THE BAMBOO BICYCLE WAS INVENTED
IN ENGLAND IN THE 19th CENTURY,
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00:00:57,413 --> 00:01:01,137
AND THE IDEA NEVER
REALLY WENT ANYWHERE UNTIL NOW.
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00:01:01,137 --> 00:01:02,758
THE MODERN BAMBOO BICYCLE
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00:01:02,758 --> 00:01:05,310
IS A HIGHLY ENGINEERED
PIECE OF WORK --
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00:01:05,310 --> 00:01:08,448
ONE THAT TAKES ADVANTAGE OF
BAMBOO'S STEELY STURDINESS
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00:01:08,448 --> 00:01:11,586
AND ITS ABILITY
TO ABSORB VIBRATIONS.
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00:01:15,310 --> 00:01:18,000
AT A TIME WHEN BICYCLES
ARE OFTEN MADE
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00:01:18,000 --> 00:01:21,172
OF HIGH-TECH CARBON FIBER
AND EXOTIC ALLOYS,
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00:01:21,172 --> 00:01:24,172
THE BAMBOO BIKE TAKES THINGS
IN A WHOLE NEW DIRECTION.
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00:01:24,172 --> 00:01:27,827
BAMBOO CANE IS A GRASS
THAT'S INCREDIBLY STURDY.
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00:01:27,827 --> 00:01:29,517
AND BECAUSE IT'S FAST-GROWING,
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00:01:29,517 --> 00:01:33,310
A BICYCLE MADE FROM IT
IS AS GREEN AS IT GETS.
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00:01:35,379 --> 00:01:39,517
THE FRAME BUILDER STARTS WITH
THE STRONGEST SPECIES OF BAMBOO.
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00:01:39,517 --> 00:01:41,517
EACH CANE
IS SCRUTINIZED TO CONFIRM
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00:01:41,517 --> 00:01:45,517
THAT IT'S PERFECTLY STRAIGHT
AND STRUCTURALLY SOUND.
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HE MEASURES AND MARKS EACH ONE
TO A PRECISE LENGTH.
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00:01:49,206 --> 00:01:53,172
TO AVOID FRAYING THE EDGES
OR SPLITTING EXTERIOR FIBERS,
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00:01:53,172 --> 00:01:55,344
HE MAKES THE CUTS SLOWLY.
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00:01:55,344 --> 00:01:59,344
HE SMOOTHES THE FRESHLY CUT ENDS
AGAINST A DRUM SANDER
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00:01:59,344 --> 00:02:02,896
AND TAPERS THEM A BIT
TO FIT INTO STEEL JOINTS.
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00:02:02,896 --> 00:02:04,482
ONCE SATISFIED WITH THE FIT,
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00:02:04,482 --> 00:02:08,448
HE REMOVES THE BAMBOO CANES
FROM THE STEEL JOINTS.
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00:02:10,448 --> 00:02:13,793
HE SPRAYS AN ACETONE CLEANING
SOLUTION INTO THE JOINTS
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00:02:13,793 --> 00:02:16,137
AND THEN SCRUBS
WITH A WIRE BRUSH
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00:02:16,137 --> 00:02:19,103
TO PREPARE THEM FOR BONDING
TO THE BAMBOO CANES.
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00:02:22,724 --> 00:02:25,206
A TOTAL OF FIVE STEEL JOINTS
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WILL HOLD THE BAMBOO BICYCLE
FRAME TOGETHER.
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00:02:28,724 --> 00:02:31,724
IT'S NOW TIME FOR THE ASSEMBLY.
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00:02:31,724 --> 00:02:34,482
HE PROBES THE CAVITY
OF EACH BAMBOO CANE
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00:02:34,482 --> 00:02:37,068
TO CONFIRM
THERE ARE NO OBSTRUCTIONS
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AND TO DETERMINE HOW FAR INSIDE
TO INSERT A FOAM PLUG.
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THIS PLUG WILL PREVENT ADHESIVE
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00:02:41,965 --> 00:02:45,931
FROM RUNNING THROUGH
THE ENTIRE CANE DURING BONDING.
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USING A LONG SYRINGE,
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HE INJECTS FAST-SETTING
EPOXY ADHESIVE INTO THE CANE.
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THIS SEALS THE PLUG TO THE
INSIDE WALL OF THE BAMBOO CANE.
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00:02:58,241 --> 00:03:00,965
ONCE PLUGS HAVE BEEN INSTALLED
IN ALL THE CANES,
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HE SNAKES PLASTIC TUBING
THROUGH THE STEEL JOINTS
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00:03:03,620 --> 00:03:06,448
AND CAULKS THE GAPS.
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00:03:06,448 --> 00:03:08,241
THIS TUBING IS A DELIVERY SYSTEM
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00:03:08,241 --> 00:03:11,275
FOR THE NEXT APPLICATION
OF EPOXY ADHESIVE
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00:03:11,275 --> 00:03:14,896
THAT WILL SEAL THE STEEL JOINTS
TO THE BAMBOO FRAMEWORK.
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00:03:16,344 --> 00:03:17,862
WITH THE PLASTIC TUBING
NOW INSTALLED
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IN ALL THE STEEL JOINTS,
HE REASSEMBLES
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THE BAMBOO BICYCLE FRAME
AND DOUBLE-CHECKS THE GEOMETRY.
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THIS IS KNOWN AS THE DRY FIT.
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IT'S ONE LAST CHANCE TO PERFECT
THE FIT AT THE JOINTS.
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HE'LL SAND THE ENDS
OF THE BAMBOO
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OR EVEN CUT A NEW CANE,
IF NEEDED.
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MOST FRAMES NEED AT LEAST
A LITTLE TWEAKING AT THIS STAGE.
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ONCE IT'S JUST RIGHT,
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00:03:44,724 --> 00:03:48,000
HE SECURES THE BIKE FRAME
IN A JIG.
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HE INSERTS A BIT OF EPOXY PUTTY
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00:03:52,655 --> 00:03:55,827
BETWEEN THE BAMBOO CANE
AND THE STEEL JOINT.
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00:03:55,827 --> 00:03:59,482
IT ACTS AS A SHIM TO CENTER
THE CANE IN THE FITTING.
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00:03:59,482 --> 00:04:02,620
HE THEN WRAPS ELECTRICAL TAPE
AROUND THE GAPS
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WHERE THE STEEL JOINTS
MEET THE BAMBOO CANES.
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00:04:05,655 --> 00:04:08,206
THIS TAPE IS LOW-TACK,
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00:04:08,206 --> 00:04:11,517
SO IT WON'T PULL UP BAMBOO
FIBERS WHEN IT'S REMOVED.
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00:04:11,517 --> 00:04:13,034
YET THE SEAL IS STRONG ENOUGH
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00:04:13,034 --> 00:04:15,689
TO KEEP EPOXY ADHESIVE
FROM DRIPPING OUT
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00:04:15,689 --> 00:04:19,344
AS HE NOW INJECTS IT
INTO ONE OF THE JOINTS.
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00:04:19,344 --> 00:04:23,000
HE CUTS A TINY SLIT IN THE TAPE
TO MONITOR THE FLOW.
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00:04:23,000 --> 00:04:25,551
AND WHEN EPOXY
STARTS TO LEAK OUT,
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HE KNOWS THERE'S ENOUGH
FOR A FULL BOND.
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00:04:28,482 --> 00:04:32,000
HE TAPES UP THE SLIT
TO CLOSE OFF THE OVERFLOW
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00:04:32,000 --> 00:04:33,793
AND CLAMPS
THE END OF THE PLASTIC TUBING
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WITH A CLOTHESPIN.
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00:04:36,482 --> 00:04:40,103
HE INJECTS EPOXY
INTO ALL FIVE JOINTS.
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00:04:42,034 --> 00:04:44,206
ONCE ALL THE GAPS
HAVE BEEN FILLED,
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HE LEAVES THE ASSEMBLY TO DRY.
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12 HOURS LATER,
HE UNBINDS THE JOINTS.
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THEY'RE NOW SOLIDLY FUSED
TO THE BAMBOO
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00:04:56,965 --> 00:04:58,965
TO HOLD THE FRAME TOGETHER.
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THE PLASTIC TUBING
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00:05:02,965 --> 00:05:06,448
HAS ALSO BONDED
TO THE INSIDE OF THE JOINTS.
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00:05:06,448 --> 00:05:08,931
HE JUST CUTS THE ENDS.
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00:05:11,896 --> 00:05:14,758
HE GRINDS OFF THE EXCESS EPOXY
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00:05:14,758 --> 00:05:18,379
FOR A SMOOTHER TRANSITION
FROM THE STEEL TO THE BAMBOO.
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00:05:20,137 --> 00:05:22,827
ONCE THE BIKE FRAME
HAS BEEN CLEANED
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00:05:22,827 --> 00:05:25,000
AND ENGRAVED
WITH THE BRAND NAME,
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HE STAINS THE BAMBOO
WITH A POLYURETHANE FINISH.
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00:05:27,965 --> 00:05:32,965
THIS SEALS THE PORES OF
THE BAMBOO AGAINST WATER DAMAGE
84
00:05:32,965 --> 00:05:36,275
AND ENHANCES THE TEXTURE
OF THE WOODY FIBERS.
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00:05:36,275 --> 00:05:38,827
HE PAINTS THE JOINTS
WITH AUTOMOTIVE-QUALITY PAINT,
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00:05:38,827 --> 00:05:42,655
AND IT'S READY
FOR A SET OF WHEELS.
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00:05:42,655 --> 00:05:46,206
THIS BAMBOO BICYCLE FRAME
HAS BEEN 40 HOURS IN THE MAKING.
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00:05:46,206 --> 00:05:48,620
AS AN ECO-FRIENDLY
MODE OF TRANSPORTATION,
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00:05:48,620 --> 00:05:51,586
IT SHOULD BE A TRAILBLAZER.
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00:06:00,344 --> 00:06:05,034
Narrator:
WHEN THE MOTORIZED CHAINSAW
CAME ON THE SCENE IN THE 1920s,
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00:06:05,034 --> 00:06:07,724
IT REVOLUTIONIZED
THE FORESTRY INDUSTRY.
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00:06:07,724 --> 00:06:10,379
FROM THEN ON,
IT WAS ONLY A MATTER OF TIME
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00:06:10,379 --> 00:06:13,862
BEFORE SOME CREATIVE LUMBERJACKS
STARTED LOGGING EXTRA TIME
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00:06:13,862 --> 00:06:15,379
WITH THEIR TRUSTY TOOL,
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00:06:15,379 --> 00:06:17,689
USING THE CHAINSAW
LIKE A SCULPTOR'S CHISEL
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OR A PAINTER'S BRUSH.
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00:06:21,724 --> 00:06:24,724
THESE CHAINSAW SCULPTURES
RUN THE GAMUT
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00:06:24,724 --> 00:06:26,793
FROM CARTOONLIKE CHARACTERS
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00:06:26,793 --> 00:06:29,137
TO REALISTIC REPRODUCTIONS
OF WILDLIFE.
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00:06:29,137 --> 00:06:33,103
THIS ARTISTIC ENDEAVOR DOES
COME WITH SIGNIFICANT RISK.
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00:06:33,103 --> 00:06:34,310
ONE WRONG MOVE WITH THE CHAINSAW
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CAN CAUSE SERIOUS INJURY
OR WORSE.
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00:06:38,000 --> 00:06:41,000
AT THE REQUEST OF LANDOWNERS
AND GOVERNMENTS,
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00:06:41,000 --> 00:06:44,000
THIS PARTICULAR LOGGER ARTIST
CUTS DOWN BUG WOOD --
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PINE TREES KILLED
BY MOUNTAIN PINE BEETLES.
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00:06:47,482 --> 00:06:51,655
BRANDISHING A CHAINSAW
WITH A 16-INCH BLADE,
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HE'LL TRANSFORM THIS LOG
INTO A TURKEY.
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00:06:54,482 --> 00:06:57,310
THE FIRST CUT
FORMS A HIGHER BACK,
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00:06:57,310 --> 00:07:01,655
WHICH WILL EVENTUALLY
BECOME THE TAIL FEATHERS.
110
00:07:01,655 --> 00:07:04,000
THE SECOND CUT
ESTABLISHES THE TOP OF THE HEAD.
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00:07:04,000 --> 00:07:06,344
THEN, HE CUTS AWAY WOOD
IN BETWEEN
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TO BEGIN SHAPING THE BODY.
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00:07:10,137 --> 00:07:12,310
HE REMOVES WOOD FROM THE FRONT
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00:07:12,310 --> 00:07:15,241
TO BEGIN FORMING
THE TURKEY'S BEARD AND BREAST.
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00:07:17,034 --> 00:07:20,862
THEN, HE REMOVES WOOD FROM
THE SIDES TO SHAPE THE WINGS.
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00:07:20,862 --> 00:07:24,034
AS THIS IS A TURKEY
IN A STRUTTING POSE,
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00:07:24,034 --> 00:07:26,310
THE WINGS
ARE THRUSTING DOWNWARD.
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00:07:26,310 --> 00:07:29,827
AFTER SHAPING THE BREAST FURTHER
AND CARVING THE FEET,
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00:07:29,827 --> 00:07:33,344
HE PUTS DOWN THE CHAINSAW,
PICKS UP A PENCIL,
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00:07:33,344 --> 00:07:35,620
AND OUTLINES 19 TAIL FEATHERS.
121
00:07:35,620 --> 00:07:39,620
THEN, HE GENTLY CARVES HIS LINES
WITH THE TIP OF THE CHAINSAW.
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00:07:39,620 --> 00:07:41,931
HE ALSO CARVES
THE OUTLINES OF THE FEATHERS
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00:07:41,931 --> 00:07:45,448
LOCATED UNDER THE TAIL FEATHERS.
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00:07:45,448 --> 00:07:47,965
THEN,
USING THE TIP EVER SO LIGHTLY,
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00:07:47,965 --> 00:07:52,275
HE MAKES DELICATE LINES
INSIDE EACH FEATHER.
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00:07:52,275 --> 00:07:54,000
THE ROUGH SHAPE NOW COMPLETE,
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00:07:54,000 --> 00:07:56,379
HE BEGINS
WORKING ON THE FINER DETAILS,
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00:07:56,379 --> 00:07:59,724
SUCH AS
SCULPTING EACH WING FEATHER.
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00:07:59,724 --> 00:08:04,379
THEN, HE CARVES SOME EVEN FINER
DETAILS WITH A DIE GRINDER --
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00:08:04,379 --> 00:08:07,517
A TOOL WHICH TAKES
INTERCHANGEABLE BITS.
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00:08:07,517 --> 00:08:12,344
HE USES A CONE-SHAPED BIT
TO CARVE THE TURKEY'S TOES,
132
00:08:12,344 --> 00:08:16,517
THEN A SANDING DISK
TO PROPORTION THE BREAST,
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00:08:16,517 --> 00:08:21,344
THEN A SMALL WHEEL TO CARVE
THE LOWER BREAST FEATHERS.
134
00:08:21,344 --> 00:08:23,172
NOW HE TACKLES THE SNOOD --
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00:08:23,172 --> 00:08:26,344
THAT FLAP OF SKIN
OVER THE TURKEY'S BEAK.
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00:08:26,344 --> 00:08:29,517
HE MAKES IT CURVED, RATHER
THAN HANGING STRAIGHT DOWN,
137
00:08:29,517 --> 00:08:33,586
TO MAKE THE TURKEY
LOOK AS THOUGH IT'S MOVING.
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00:08:33,586 --> 00:08:36,310
TO CRAFT THE EYES, HE USES
A TOOL HE RIGGED UP HIMSELF
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00:08:36,310 --> 00:08:40,655
BY ATTACHING A MODIFIED BOLT
TO A DIE GRINDER.
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00:08:40,655 --> 00:08:43,482
THE EYES ARE
THE ARTISTIC TURNING POINT.
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00:08:43,482 --> 00:08:47,482
THEY ADD THE FIRST HINT
OF FACIAL EXPRESSION.
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00:08:47,482 --> 00:08:49,482
USING THE CONE-SHAPED BIT AGAIN,
143
00:08:49,482 --> 00:08:52,310
THE ARTIST SHAVES OFF WOOD
UNDERNEATH THE EYES
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00:08:52,310 --> 00:08:55,310
SO THEY'LL PROTRUDE SOMEWHAT.
145
00:08:55,310 --> 00:08:57,655
THEN, USING A VARIETY OF BITS,
146
00:08:57,655 --> 00:09:00,000
HE DOES SOME TOUCH-UPS
ON THE SNOOD
147
00:09:00,000 --> 00:09:03,344
AND SCULPTS THE SAC OF SKIN
UNDER THE TURKEY'S NECK.
148
00:09:07,896 --> 00:09:10,241
THEN,
HE TAKES THE EYE TOOL AGAIN,
149
00:09:10,241 --> 00:09:13,517
BUT THIS TIME TO BRAND
LITTLE CIRCLES ON THE SKIN SAC,
150
00:09:13,517 --> 00:09:16,482
TO GIVE IT A REALISTIC TEXTURE.
151
00:09:18,931 --> 00:09:23,103
WITH THE CARVING NOW COMPLETE,
THE BURNING BEGINS.
152
00:09:23,103 --> 00:09:26,275
USING A SMALL GAS TORCH,
HE SCORCHES THE WOOD.
153
00:09:26,275 --> 00:09:29,172
THE RAISED AREA BECOMES
DARKER THAN THE RECESSED AREAS,
154
00:09:29,172 --> 00:09:32,482
GIVING THE FEATHERS
CONTRAST AND DEPTH.
155
00:09:48,068 --> 00:09:52,206
THE LAST STEP IS SOME FINER,
DETAILED TEXTURING.
156
00:09:52,206 --> 00:09:55,551
HE ATTACHES A SOFT WIRE BRUSH
TO A DRILL
157
00:09:55,551 --> 00:09:59,206
AND SMOOTHES OUT
THE TIPS OF THE FEATHERS.
158
00:09:59,206 --> 00:10:01,103
HE COATS THE FINISHED CARVING
IN A SEALER --
159
00:10:01,103 --> 00:10:05,241
A HOMEMADE CONCOCTION
OF EQUAL PARTS MINERAL SPIRITS,
160
00:10:05,241 --> 00:10:09,551
HEAVY-DUTY MARINE VARNISH,
AND BOILED LINSEED OIL.
161
00:10:09,551 --> 00:10:13,206
THIS SEALER GIVES THE SURFACE
A RICH, SEMIGLOSS LUSTER.
162
00:10:13,206 --> 00:10:15,206
BUT, MORE IMPORTANTLY,
IT PROTECTS THE WOOD
163
00:10:15,206 --> 00:10:18,379
AGAINST THE ELEMENTS,
WHICH IS CRITICAL,
164
00:10:18,379 --> 00:10:22,379
GIVEN THAT THESE CARVINGS
ARE USUALLY DISPLAYED OUTDOORS.
165
00:10:22,379 --> 00:10:23,724
THIS SPECIALLY DESIGNED SEALANT
166
00:10:23,724 --> 00:10:27,068
IS THE KEY TO THE LONGEVITY
OF THESE CARVINGS.
167
00:10:27,068 --> 00:10:29,724
IT FORMS A SUIT OF ARMOR
AGAINST PRECIPITATION
168
00:10:29,724 --> 00:10:32,724
AND THE SUN'S ULTRAVIOLET RAYS,
169
00:10:32,724 --> 00:10:35,379
YET THE SEALANT
ISN'T AN AIRTIGHT SHIELD.
170
00:10:35,379 --> 00:10:37,206
IT STILL LETS THE WOOD BREATHE,
171
00:10:37,206 --> 00:10:40,206
WHICH IS CRITICAL
FOR PREVENTING MOLD GROWTH.
172
00:10:40,206 --> 00:10:42,517
IT'S ALSO FLEXIBLE, MOVING WITH
173
00:10:42,517 --> 00:10:46,034
THE NATURAL EXPANSION
AND CONTRACTION OF THE WOOD.
174
00:10:46,034 --> 00:10:49,758
AN INFLEXIBLE SEALANT WOULD
CRACK, LETTING WATER SEEP IN.
175
00:10:49,758 --> 00:10:52,275
THIS DURABLE, PROTECTIVE FINISH
176
00:10:52,275 --> 00:10:56,241
MAKES THE CHAINSAW-CARVED STATUE
NOT ONLY A STATEMENT PIECE
177
00:10:56,241 --> 00:10:59,206
BUT ALSO AN INVESTMENT PIECE.
178
00:11:08,241 --> 00:11:11,103
Narrator: BAD BREATH
CAN RUIN YOUR SOCIAL LIFE,
179
00:11:11,103 --> 00:11:14,275
BUT SUCK ON A MINT, AND YOU'LL
BE BREATHING A SIGH OF RELIEF.
180
00:11:14,275 --> 00:11:18,103
MINT CANDIES WERE FIRST
INTRODUCED IN BRITAIN IN 1790
181
00:11:18,103 --> 00:11:21,275
AND WERE INITIALLY
USED TO SOOTHE INDIGESTION.
182
00:11:21,275 --> 00:11:24,827
LATER, THEIR BREATH-FRESHENING
QUALITIES WERE DISCOVERED,
183
00:11:24,827 --> 00:11:27,931
AND THEY BECAME KNOWN
AS BREATH MINTS.
184
00:11:29,448 --> 00:11:32,275
OUT OF CONSIDERATION
FOR THEIR COSTARS,
185
00:11:32,275 --> 00:11:34,620
ACTORS OFTEN
SUCK ON A MINT OR TWO
186
00:11:34,620 --> 00:11:36,620
BEFORE SHOOTING
A ROMANTIC SCENE.
187
00:11:36,620 --> 00:11:39,448
BAD BREATH
CAN BE A REAL SCENE-SPOILER
188
00:11:39,448 --> 00:11:42,620
IN THE MOVIES
AND IN EVERYDAY LIFE.
189
00:11:42,620 --> 00:11:44,275
THEY MAKE
THESE TABLET-STYLE MINTS
190
00:11:44,275 --> 00:11:46,620
IN VARIOUS COLORS AND FLAVORS.
191
00:11:46,620 --> 00:11:50,448
FOR A LIME-FLAVORED MINT,
INGREDIENTS INCLUDE SORBITOL --
192
00:11:50,448 --> 00:11:51,793
A SUGAR-FREE SWEETENER --
193
00:11:51,793 --> 00:11:55,103
MAGNESIUM STEARATE,
WHICH ACTS AS A BINDER,
194
00:11:55,103 --> 00:11:58,137
AND LIME OIL
FOR THAT REFRESHING FLAVOR.
195
00:11:58,137 --> 00:12:00,275
THEY LOAD MEASURED AMOUNTS
OF THE INGREDIENTS
196
00:12:00,275 --> 00:12:02,482
INTO A V-SHAPED BLENDER.
197
00:12:04,413 --> 00:12:07,896
THEY'LL BE PRODUCING
A 300-POUND BATCH
198
00:12:07,896 --> 00:12:11,586
THAT WILL YIELD 600,000 MINTS.
199
00:12:11,586 --> 00:12:15,724
THAT GREEN STUFF
IS A PREMIX OF COLOR AND OIL.
200
00:12:17,344 --> 00:12:21,310
HE SCREWS THE LID TIGHTLY
ONTO THE BLENDER.
201
00:12:24,586 --> 00:12:27,758
IT TUMBLES THE INGREDIENTS
FOR 45 MINUTES.
202
00:12:27,758 --> 00:12:32,034
THE MAGNESIUM STEARATE BEGINS
TO BIND THE VARIOUS ELEMENTS.
203
00:12:33,551 --> 00:12:36,034
THEY THEN MIX
BLUE AND YELLOW PIGMENT
204
00:12:36,034 --> 00:12:38,172
TO PRODUCE A VIBRANT GREEN ONE.
205
00:12:39,862 --> 00:12:41,413
THE PIGMENT IS A BOOSTER
206
00:12:41,413 --> 00:12:43,896
TO ENHANCE THE GREEN COLOR
OF THE MINT
207
00:12:43,896 --> 00:12:46,862
AND REFLECT THE LIME FLAVOR
OF THE CANDIES.
208
00:12:50,241 --> 00:12:53,068
AFTER ONE MORE SPIN
IN THE BLENDER,
209
00:12:53,068 --> 00:12:57,413
THE MIXTURE
IS READY TO BE PRESSED.
210
00:12:57,413 --> 00:13:00,275
IT FLOWS OUT OF THE BLENDER
AND INTO A BIG BIN.
211
00:13:00,275 --> 00:13:01,689
ONCE THE BIN IS FULL,
212
00:13:01,689 --> 00:13:04,827
THEY DELIVER IT
TO THE TABLET-PRESSING MACHINE.
213
00:13:07,517 --> 00:13:09,517
HERE, THEY SCOOP THE MIX
214
00:13:09,517 --> 00:13:12,689
INTO TWO HOPPERS
THAT HAVE SIEVES ON TOP.
215
00:13:12,689 --> 00:13:16,206
THE SIEVES SCREEN OUT
ANY LARGE CLUMPS.
216
00:13:16,206 --> 00:13:21,000
THE REST OF THE MIX FALLS
INTO THE ROTARY TABLET PRESS.
217
00:13:21,000 --> 00:13:23,482
THIS IS ACTUALLY
THE SAME KIND OF MACHINE
218
00:13:23,482 --> 00:13:26,482
THAT THE PHARMACEUTICAL INDUSTRY
USES FOR MAKING PILLS.
219
00:13:26,482 --> 00:13:32,344
IT SPINS IN A BLUR TO PUNCH OUT
1,800 TABLETS A MINUTE.
220
00:13:32,344 --> 00:13:36,034
THEY SLOW THE PRESS TO A CRAWL
TO GIVE US A CLOSE-UP LOOK.
221
00:13:36,034 --> 00:13:39,448
THE GRANULATED MIXTURE
FLOWS IN METERED AMOUNTS
222
00:13:39,448 --> 00:13:43,413
INTO DIES IN THE ROTATING WHEEL.
223
00:13:43,413 --> 00:13:45,586
UPPER AND LOWER PUNCHES
MEET IN THE DIES
224
00:13:45,586 --> 00:13:49,068
TO COMPRESS
THE MINT-CANDY INGREDIENTS.
225
00:13:49,068 --> 00:13:52,758
THIS FUSES THE MIXTURE
INTO HARD TABLETS.
226
00:13:55,448 --> 00:13:57,137
AFTER THE COMPRESSION,
227
00:13:57,137 --> 00:14:01,379
THE LOWER PUNCHES RISE
AND EJECT THE CANDIES.
228
00:14:01,379 --> 00:14:05,689
THE MINTS AND THE EXCESS POWDER
FALL DOWN A CHUTE.
229
00:14:08,724 --> 00:14:10,068
AT THE ACTUAL SPEED,
230
00:14:10,068 --> 00:14:12,586
THE MACHINE CHURNS OUT
DOZENS OF MINTS
231
00:14:12,586 --> 00:14:15,931
FASTER THAN
YOU CAN BLINK AN EYE.
232
00:14:15,931 --> 00:14:18,586
THE TABLETS AND
ALL THAT EXCESS POWDER
233
00:14:18,586 --> 00:14:21,379
NOW FLOW
INTO A PERFORATED CYLINDER.
234
00:14:23,241 --> 00:14:25,413
AS THE CYLINDER ROTATES,
THE POWDER
235
00:14:25,413 --> 00:14:28,896
FLIES OUT OF THE HOLES
AND INTO THE TROUGH BELOW.
236
00:14:30,482 --> 00:14:34,000
THIS IS KNOWN AS DEDUSTING.
237
00:14:34,000 --> 00:14:36,793
THE MINT CANDIES,
MINUS MOST OF THE EXCESS POWDER,
238
00:14:36,793 --> 00:14:40,482
SPILL OUT INTO A CONTAINER.
239
00:14:40,482 --> 00:14:43,793
NEXT, THE MINTS
RIDE A REVOLVING TABLE.
240
00:14:43,793 --> 00:14:46,758
THIS IS
A TABLET-COUNTING SYSTEM.
241
00:14:46,758 --> 00:14:48,793
AS THE MINTS EXIT THE TABLE,
242
00:14:48,793 --> 00:14:52,448
LIGHT SENSORS COUNT OUT A PRESET
AMOUNT OF MINTS FOR PACKAGING --
243
00:14:52,448 --> 00:14:55,655
IN THIS CASE, 72 MINTS.
244
00:14:58,413 --> 00:15:01,965
A WORKER MOVES TINS
INTO POSITION BELOW THE HOPPERS
245
00:15:01,965 --> 00:15:03,793
TO CAPTURE THE MINTS.
246
00:15:06,965 --> 00:15:09,586
THIS KIND OF TIN HAS BEEN USED
SINCE THE 1920s
247
00:15:09,586 --> 00:15:11,448
TO CONTAIN MINTS.
248
00:15:11,448 --> 00:15:14,655
IT HAS A SLIDING LID
THAT MAKES IT EASY TO OPEN.
249
00:15:14,655 --> 00:15:17,310
BUT ONCE CLOSED,
IT CONTAINS THEM TIGHTLY,
250
00:15:17,310 --> 00:15:18,413
PREVENTING SPILLAGE.
251
00:15:23,482 --> 00:15:26,965
NOW IT'S OVER
TO THE SHRINK-WRAP DEPARTMENT.
252
00:15:28,896 --> 00:15:33,379
MACHINERY DROPS A PLASTIC SLEEVE
ONTO EACH TIN AS IT RIDES BY
253
00:15:33,379 --> 00:15:36,344
AND UNDER A LEVELING BRACKET.
254
00:15:36,344 --> 00:15:38,034
THE TINS THEN TRAVEL
THROUGH AN OVEN,
255
00:15:38,034 --> 00:15:40,620
WHERE A BLAST OF HEAT
SOFTENS THE PLASTIC SLEEVES,
256
00:15:40,620 --> 00:15:44,965
CAUSING THEM TO SHRINK
TO THE TINS.
257
00:15:44,965 --> 00:15:49,620
THEY EMERGE SECURELY SEALED
AND READY FOR RETAIL.
258
00:15:49,620 --> 00:15:52,827
TODAY,
MINTS CAN COME IN EXOTIC SHAPES,
259
00:15:52,827 --> 00:15:54,482
LIKE THESE WINE-BOTTLE MINTS.
260
00:15:54,482 --> 00:15:56,896
THEY CAN BE CUSTOM-MADE
FOR ANY OCCASION,
261
00:15:56,896 --> 00:16:01,413
BECAUSE, AFTER ALL, MOST
OCCASIONS CALL FOR FRESH BREATH.
262
00:16:15,827 --> 00:16:18,655
Narrator:
THE TRANSMISSION IN A MOTORCYCLE
263
00:16:18,655 --> 00:16:21,000
MULTIPLIES THE POWER
COMING FROM THE ENGINE
264
00:16:21,000 --> 00:16:25,344
TO MOVE THE BIKE DOWN THE ROAD
AT FASTER AND FASTER SPEEDS.
265
00:16:25,344 --> 00:16:28,482
THE VAST MAJORITY OF MOTORCYCLES
HAVE A MANUAL TRANSMISSION,
266
00:16:28,482 --> 00:16:31,172
SO IT'S UP TO THE RIDER
TO OPERATE A LEVER
267
00:16:31,172 --> 00:16:35,793
TO SHIFT INTO LOWER
OR HIGHER GEARS AS REQUIRED.
268
00:16:36,827 --> 00:16:38,862
MOST MANUAL
MOTORCYCLE TRANSMISSIONS
269
00:16:38,862 --> 00:16:41,379
HAVE A PUSH-BUTTON
ELECTRIC STARTER,
270
00:16:41,379 --> 00:16:45,241
BUT TRADITIONALISTS STILL PREFER
THIS OLD-STYLE TRANSMISSION
271
00:16:45,241 --> 00:16:46,758
WITH A KICK STARTER.
272
00:16:46,758 --> 00:16:49,413
THE TRANSMISSION CASE
IS MADE FROM ALUMINUM
273
00:16:49,413 --> 00:16:52,068
THAT'S BEEN EXTRUDED
TO A STARTING SHAPE.
274
00:16:52,068 --> 00:16:54,413
A SAW CUTS A PIECE
TO THE CASE LENGTH.
275
00:16:54,413 --> 00:16:56,758
THEN, A SERIES
OF COMPUTER-GUIDED TOOLS
276
00:16:56,758 --> 00:16:59,344
HOLLOW OUT THE INSIDE
AND BORE A POCKET
277
00:16:59,344 --> 00:17:02,793
TO HOLD THE BEARING IN WHICH
THE MAIN DRIVE GEAR TURNS.
278
00:17:02,793 --> 00:17:04,655
THE MAIN DRIVE GEAR
279
00:17:04,655 --> 00:17:07,172
IS WHAT TAKES
POWER OUT OF THE TRANSMISSION,
280
00:17:07,172 --> 00:17:11,827
ULTIMATELY ROTATING THE REAR
WHEEL OF THE MOTORCYCLE.
281
00:17:11,827 --> 00:17:13,965
ONCE POLISHED,
THE TRANSMISSION CASE
282
00:17:13,965 --> 00:17:18,965
IS READY TO RECEIVE
ITS 100-PLUS COMPONENTS.
283
00:17:18,965 --> 00:17:22,965
WORKERS ASSEMBLE THE BEARING
IN WHICH THE MAIN SHAFT TURNS,
284
00:17:22,965 --> 00:17:26,931
TRANSFERRING POWER FROM
THE ENGINE TO THE TRANSMISSION.
285
00:17:26,931 --> 00:17:30,689
USING A PRESS, THEY PUSH THIS
BEARING INTO A BEARING HOUSING,
286
00:17:30,689 --> 00:17:33,689
THEN BOLT IT IN PLACE,
IMMOBILIZING THE BOLT
287
00:17:33,689 --> 00:17:38,034
WITH A FEW DROPS OF PERMANENT
THREAD-LOCKING FLUID.
288
00:17:38,034 --> 00:17:40,793
THEN, RIGHT NEXT TO
THE MAIN SHAFT BEARING,
289
00:17:40,793 --> 00:17:43,965
WORKERS BOLT THE BEARING
IN WHICH THE COUNTERSHAFT TURNS,
290
00:17:43,965 --> 00:17:46,448
MAGNIFYING AND MULTIPLYING
THE POWER
291
00:17:46,448 --> 00:17:50,896
WHICH THE MAIN SHAFT TRANSFERS
FROM ENGINE TO TRANSMISSION.
292
00:17:50,896 --> 00:17:55,379
THEY PRESS IN A PIN WHICH HELPS
ACCURATELY POSITION THIS HOUSING
293
00:17:55,379 --> 00:17:59,896
WHEN IT COMES TIME
TO BOLT IT TO THE TRANSMISSION.
294
00:17:59,896 --> 00:18:02,448
THEY APPLY THREAD LOCK
TO SECURE THE BUSHING
295
00:18:02,448 --> 00:18:07,310
THAT HOLDS ONE OF TWO RODS
FOR THE BIKE'S SHIFT FORKS.
296
00:18:07,310 --> 00:18:10,620
THEY'RE WHAT THE RIDER
MANIPULATES TO MOVE EACH GEAR
297
00:18:10,620 --> 00:18:12,517
INTO A PREDETERMINED POSITION.
298
00:18:12,517 --> 00:18:15,206
THEY SUSPEND THE SECOND ROD
299
00:18:15,206 --> 00:18:18,862
BETWEEN THE HOUSING
AND THE TRANSMISSION CASE.
300
00:18:18,862 --> 00:18:22,862
THEY INSTALL THE COUNTERSHAFT
INTO THE COUNTERSHAFT BEARING
301
00:18:22,862 --> 00:18:25,172
AND LOCK IT IN WITH THE PRESS.
302
00:18:31,241 --> 00:18:35,551
NEXT, WORKERS ASSEMBLE
WHAT'S KNOWN AS THE GEARSET.
303
00:18:35,551 --> 00:18:37,586
THIS IS A 6-SPEED TRANSMISSION,
304
00:18:37,586 --> 00:18:40,586
WHICH MEANS THERE ARE SIX GEARS
ON THE MAIN SHAFT
305
00:18:40,586 --> 00:18:43,103
AND SIX ON THE COUNTERSHAFT.
306
00:18:43,103 --> 00:18:44,827
EACH GEAR IS HELD TO ITS SHAFT
307
00:18:44,827 --> 00:18:48,034
BY A HIGH-STRENGTH
STEEL RETAINING RING
308
00:18:48,034 --> 00:18:49,551
THAT'S PLATED WITH YELLOW ZINC
309
00:18:49,551 --> 00:18:53,000
TO MAKE IT EASY TO VERIFY THAT
IT'S IN THE RIGHT POSITION.
310
00:18:55,586 --> 00:18:58,586
WORKERS LUBRICATE
THE BEARINGS THOROUGHLY
311
00:18:58,586 --> 00:19:02,103
TO ENSURE THEY ROTATE
SMOOTHLY AROUND THE SHAFTS.
312
00:19:11,241 --> 00:19:14,413
PUTTING THE GEARSET
ASIDE FOR NOW,
313
00:19:14,413 --> 00:19:16,275
THEY USE THE PRESS ONCE AGAIN --
314
00:19:16,275 --> 00:19:19,172
THIS TIME, TO INSTALL
THE MAIN DRIVE-GEAR BEARING
315
00:19:19,172 --> 00:19:22,655
INTO THE POCKET THEY BORE FOR IT
IN THE TRANSMISSION CASE.
316
00:19:22,655 --> 00:19:24,620
THE RED DISK
MERELY PROVIDES A CUSHION
317
00:19:24,620 --> 00:19:28,068
TO PREVENT THE PRESS
FROM DAMAGING THE COMPONENT.
318
00:19:29,655 --> 00:19:35,000
NEXT, THEY PRESS THE MAIN
DRIVE GEAR IN THE BEARING.
319
00:19:35,000 --> 00:19:37,034
AGAIN, THEY USE
THE INSTALLATION DISK
320
00:19:37,034 --> 00:19:39,862
TO CUSHION THE COMPONENT
FROM THE PRESS.
321
00:19:49,379 --> 00:19:52,724
THEY SLIDE THE GEARSET
INTO THE TRANSMISSION CASE
322
00:19:52,724 --> 00:19:56,206
AND SECURE IT WITH NINE NUTS.
323
00:19:56,206 --> 00:19:59,379
THEY APPLY SEMIPERMANENT
THREAD LOCK TO EACH NUT
324
00:19:59,379 --> 00:20:01,448
SO THAT THEY CAN BE UNSCREWED
IN THE FUTURE,
325
00:20:01,448 --> 00:20:04,931
SHOULD THE GEARSET NEED
TO BE REMOVED FOR REPAIR.
326
00:20:06,482 --> 00:20:10,827
MEANWHILE, A COMPUTER-GUIDED
MILL MACHINES THE SHIFT DRUM
327
00:20:10,827 --> 00:20:13,310
OUT OF A SUPER-DURABLE
TYPE OF STEEL.
328
00:20:13,310 --> 00:20:16,137
THE SHIFT DRUM ROTATES
WHEN THE RIDER SHIFTS GEARS,
329
00:20:16,137 --> 00:20:17,689
MOVING THE GEARS.
330
00:20:17,689 --> 00:20:22,172
AFTER COATING IT IN BLACK OXIDE
TO PREVENT AGAINST CORROSION,
331
00:20:22,172 --> 00:20:25,827
THEY INSTALL IT
ON TOP OF THE TRANSMISSION CASE.
332
00:20:25,827 --> 00:20:27,862
THEY ASSEMBLE THE KICK STARTER.
333
00:20:27,862 --> 00:20:29,793
WHEN THE RIDER KICKS IT,
A SERIES OF GEARS
334
00:20:29,793 --> 00:20:32,931
ROTATES THE MAIN SHAFT
INSIDE THE TRANSMISSION.
335
00:20:32,931 --> 00:20:36,758
THE MAIN SHAFT
IS ALSO CONNECTED TO THE ENGINE,
336
00:20:36,758 --> 00:20:39,275
SO THIS ROTATION
STARTS THE ENGINE.
337
00:20:39,275 --> 00:20:43,931
THE KICK ARM ITSELF IS STAINLESS
STEEL. THE PEDAL, BRONZE.
338
00:20:43,931 --> 00:20:46,103
BOTH TYPES OF METAL
ARE DURABLE ENOUGH
339
00:20:46,103 --> 00:20:50,206
TO WITHSTAND YEARS OF KICKING
AND ARE RESISTANT TO CORROSION.
340
00:20:51,793 --> 00:20:53,310
FOR DEMONSTRATION PURPOSES,
341
00:20:53,310 --> 00:20:55,655
THIS TRANSMISSION CASE
HAS BEEN CUT AWAY
342
00:20:55,655 --> 00:20:59,137
TO SHOW WHAT HAPPENS INSIDE
WHEN THE RIDER SHIFTS GEARS.
343
00:20:59,137 --> 00:21:01,724
THE SHIFT DRUM ROTATES
30 DEGREES
344
00:21:01,724 --> 00:21:03,758
TO PULL THE TRANSMISSION
OUT OF ONE GEAR,
345
00:21:03,758 --> 00:21:07,586
THEN ANOTHER 30 DEGREES
TO PUT IT INTO ANOTHER --
346
00:21:07,586 --> 00:21:12,000
A PERFECTLY ENGINEERED PIECE
OF MECHANICAL CHOREOGRAPHY.
347
00:21:12,000 --> 00:21:15,000
--Captions by VITAC--
www.vitac.com
348
00:21:15,000 --> 00:21:17,965
CAPTIONS PAID FOR BY
DISCOVERY COMMUNICATIONS
349
00:21:21,275 --> 00:21:24,137
IF YOU HAVE ANY COMMENTS
ABOUT THE SHOW,
350
00:21:24,137 --> 00:21:26,758
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TOPICS FOR FUTURE SHOWS,
351
00:21:26,758 --> 00:21:28,448
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