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These are the user uploaded subtitles that are being translated: 1 00:00:01,965 --> 00:00:04,965 --Captions by VITAC-- www.vitac.com 2 00:00:04,965 --> 00:00:07,931 CAPTIONS PAID FOR BY DISCOVERY COMMUNICATIONS 3 00:00:52,517 --> 00:00:55,310 Narrator: WHEN LURING FISH TO A HOLE IN A FROZEN LAKE, 4 00:00:55,310 --> 00:00:58,310 IT HELPS TO TAKE A CRAFTY APPROACH. 5 00:00:58,310 --> 00:01:00,655 IT'S A HANDCRAFTED PIECE OF FOLK ART, 6 00:01:00,655 --> 00:01:03,068 AND IT'S ALSO A CUNNING PIECE OF WORK. 7 00:01:03,068 --> 00:01:05,206 OFTEN BRIGHTLY COLORED WITH BOLD PATTERNS, 8 00:01:05,206 --> 00:01:07,413 THE DECOY ATTRACTS THE ATTENTION OF FISH -- 9 00:01:07,413 --> 00:01:11,551 AN ATTRACTION THAT WILL LIKELY PROVE FATAL. 10 00:01:14,172 --> 00:01:16,206 NATIVE NORTH AMERICANS 11 00:01:16,206 --> 00:01:18,689 WERE THE FIRST TO USE DECOYS TO CATCH FISH IN THE WINTER. 12 00:01:18,689 --> 00:01:22,172 EUROPEAN SETTLERS FOLLOWED THEIR EXAMPLE. 13 00:01:22,172 --> 00:01:23,586 AND CENTURIES LATER, 14 00:01:23,586 --> 00:01:27,172 DECOY ARTISTS CARRY ON THIS TRADITION OF TRICKERY. 15 00:01:27,172 --> 00:01:28,517 AT THIS WORKSHOP, 16 00:01:28,517 --> 00:01:31,724 THE DECOY STARTS WITH A PLANK OF WHITE CEDAR. 17 00:01:31,724 --> 00:01:35,758 IT'S A WOOD WITH DENSE FIBERS, SO IT WON'T EXPAND WHEN WET. 18 00:01:35,758 --> 00:01:39,241 HE DRAWS A BASIC FISH SHAPE ON THE WOOD FREESTYLE. 19 00:01:39,241 --> 00:01:43,241 THIS ONE IS TO RESEMBLE A HERRING. 20 00:01:43,241 --> 00:01:45,344 HE CARVES OUT THE SHAPE WITH A BAND SAW, 21 00:01:45,344 --> 00:01:47,034 PRODUCING THE BLANK, 22 00:01:47,034 --> 00:01:50,482 WHICH CAN NOW BE TRANSFORMED INTO A FISH DECOY. 23 00:01:54,000 --> 00:01:58,448 HE CUTS A NARROW SLOT FOR ATTACHING A METAL TAIL FIN. 24 00:02:02,172 --> 00:02:05,793 HE DRAWS A CENTER LINE AROUND THE DECOY BLANK. 25 00:02:07,413 --> 00:02:09,103 THIS SERVES AS A REFERENCE POINT 26 00:02:09,103 --> 00:02:12,413 AS HE NOW TAPERS THE EDGES WITH A SHARP KNIFE. 27 00:02:12,413 --> 00:02:16,896 IF HE CUTS TOO DEEP, HE COULD SPOIL THE CARVING, 28 00:02:16,896 --> 00:02:18,586 SO HE WHITTLES CAREFULLY, 29 00:02:18,586 --> 00:02:22,551 REMOVING JUST A BIT OF WOOD WITH EACH STROKE OF THE KNIFE. 30 00:02:24,551 --> 00:02:26,379 THE GOAL IS TO ROUND THE SHARP EDGES 31 00:02:26,379 --> 00:02:27,620 AND SOFTEN THE PROFILE 32 00:02:27,620 --> 00:02:31,068 WITHOUT CUTTING TOO DEEP AND GOUGING THE WOOD. 33 00:02:33,275 --> 00:02:36,103 HE SANDS THE ENTIRE SURFACE OF THE DECOY 34 00:02:36,103 --> 00:02:37,310 UNTIL IT'S PERFECTLY SMOOTH. 35 00:02:37,310 --> 00:02:40,655 SANDING ALSO OPENS UP THE PORES OF THE WOOD 36 00:02:40,655 --> 00:02:42,448 SO PAINT WILL ADHERE. 37 00:02:46,068 --> 00:02:48,241 HE CARVES A MOUTH 38 00:02:48,241 --> 00:02:51,896 AND THEN CUTS SLITS FOR TWO SETS OF SIDE FINS. 39 00:02:54,586 --> 00:02:57,586 USING A POWER CARVER, HE NOW BORES INTO THE WOOD 40 00:02:57,586 --> 00:03:01,448 TO CREATE FISH EYE SOCKETS ON BOTH SIDES. 41 00:03:03,000 --> 00:03:06,482 HE TAKES AN EQUAL AMOUNT OF TWO EPOXY CLAY COMPONENTS 42 00:03:06,482 --> 00:03:08,965 AND KNEADS THE TWO TOGETHER. 43 00:03:08,965 --> 00:03:11,620 THIS ACTIVATES THE INGREDIENTS, 44 00:03:11,620 --> 00:03:13,931 TURNING IT INTO A PUTTY-LIKE ADHESIVE. 45 00:03:17,034 --> 00:03:18,896 HE PRESSES SOME OF THE ADHESIVE 46 00:03:18,896 --> 00:03:22,172 INTO EACH OF THE DECOY'S EYE SOCKETS. 47 00:03:25,379 --> 00:03:29,862 HE PRESSES THE GLASS EYES INTO THE EPOXY-FILLED SOCKETS. 48 00:03:35,379 --> 00:03:39,206 NEXT HE CUTS SIX FISH FINS FROM A SHEET OF ALUMINUM, 49 00:03:39,206 --> 00:03:42,551 CREATING ONE DORSAL FIN, TWO SETS OF SIDE FINS, 50 00:03:42,551 --> 00:03:44,862 AND A LARGE TAIL FIN. 51 00:03:46,379 --> 00:03:50,206 HE INSERTS THE FINS INTO SLOTS IN THE CARVING. 52 00:03:50,206 --> 00:03:53,379 HE THEN DRILLS HOLES IN THE WOOD ON EACH SIDE. 53 00:03:53,379 --> 00:03:57,034 HE PRESSES NAILS INTO THOSE HOLES USING PLIERS. 54 00:03:57,034 --> 00:03:59,689 THIS SECURES THE TAIL FIN. 55 00:04:01,379 --> 00:04:04,551 THE FINS ON DECOYS ARE LARGER THAN ON LIVE FISH 56 00:04:04,551 --> 00:04:08,206 TO ENABLE THEM TO SWIM WELL WHEN WEIGHTED. 57 00:04:08,206 --> 00:04:10,862 HE NOW CARVES A POCKET FOR THE LEAD WEIGHT 58 00:04:10,862 --> 00:04:13,000 IN THE DECOY BELLY. 59 00:04:14,206 --> 00:04:16,551 HE INSERTS THE FRONT SIDE FINS, 60 00:04:16,551 --> 00:04:20,551 SO THAT THEY PROTRUDE SLIGHTLY INTO THE FRESHLY CARVED POCKET. 61 00:04:20,551 --> 00:04:24,482 HE SCOOPS UP MOLTEN LEAD AND POURS IT INTO THE POCKET. 62 00:04:24,482 --> 00:04:26,275 AS THE LEAD SOLIDIFIES, 63 00:04:26,275 --> 00:04:29,241 IT WEIGHTS THE DECOY SO IT WILL SINK, 64 00:04:29,241 --> 00:04:32,137 AND IT ALSO SECURES THE TWO SIDE FINS. 65 00:04:32,137 --> 00:04:34,275 HE APPLIES EPOXY TO THE LEAD, 66 00:04:34,275 --> 00:04:37,758 SEALING IT SO IT WON'T BE EXPOSED TO THE WATER. 67 00:04:37,758 --> 00:04:40,724 HE COATS THE ENTIRE DECOY WITH LACQUER. 68 00:04:40,724 --> 00:04:42,379 THIS SEALS THE WOOD AGAINST WATER, 69 00:04:42,379 --> 00:04:45,000 WHICH WOULD HAVE CAUSED THE WOOD TO SWELL, 70 00:04:45,000 --> 00:04:46,827 CRACKING THE FINAL FINISH. 71 00:04:46,827 --> 00:04:48,862 ONCE THE LACQUER DRIES 72 00:04:48,862 --> 00:04:51,172 AND THE PAINT HAS BEEN SCRAPED OFF THE EYES, 73 00:04:51,172 --> 00:04:54,000 THE DECOY IS READY TO TAKE THE PLUNGE. 74 00:04:54,000 --> 00:04:56,241 HE TESTS IT TO CONFIRM THAT IT SINKS 75 00:04:56,241 --> 00:04:59,482 AND THAT IT SITS LEVEL UNDERWATER AND SWIMS. 76 00:04:59,482 --> 00:05:02,448 SOMETIMES, MORE LEAD NEEDS TO BE ADDED. 77 00:05:02,448 --> 00:05:07,137 BUT IN THIS CASE, THE DECOY PERFORMS FINE UNDERWATER. 78 00:05:07,137 --> 00:05:11,275 HE MARKS A SPOT FOR A SCREW EYE FOR THREADING FISHING LINE 79 00:05:11,275 --> 00:05:15,793 AND THEN TWISTS THE SCREW EYE INTO THAT SPOT. 80 00:05:15,793 --> 00:05:19,034 HE PAINTS THE HERRING DECOY A VIBRANT RED, 81 00:05:19,034 --> 00:05:21,034 A COLOR THAT ISN'T SCIENTIFICALLY ACCURATE, 82 00:05:21,034 --> 00:05:23,862 BUT ONE THAT SHOULD TANTALIZE REAL FISH. 83 00:05:23,862 --> 00:05:27,034 DECOYS ARE OFTEN EXACT COPIES OF FISH. 84 00:05:27,034 --> 00:05:30,172 THEY'RE DESIGNED TO SIMPLY PIQUE THEIR CURIOSITY. 85 00:05:30,172 --> 00:05:32,034 SINCE FISH ARE ATTRACTED 86 00:05:32,034 --> 00:05:35,103 BY COLORS AND SHAPES THEY DON'T NORMALLY SEE, 87 00:05:35,103 --> 00:05:38,344 DECOY ARTISTS CAN BE AS CREATIVE AS THEY LIKE. 88 00:05:38,344 --> 00:05:40,448 CONSIDERED A FORM OF FOLK ART, 89 00:05:40,448 --> 00:05:42,965 FISH DECOYS ARE OFTEN ENTERED INTO COMPETITIONS. 90 00:05:42,965 --> 00:05:46,931 BUT OF COURSE WHEN IT COMES TO THEIR UNDERWATER ALLURE, 91 00:05:46,931 --> 00:05:48,586 THE REAL JUDGES ARE THE FISH. 92 00:06:00,379 --> 00:06:03,275 Narrator: UNLESS YOU'RE ACTUALLY IN A MOVIE THEATER, 93 00:06:03,275 --> 00:06:06,275 YOU'RE LIKELY WATCHING A DIGITAL VERSION OF A FILM. 94 00:06:06,275 --> 00:06:08,965 A MOVIE SHOT ON FILM HAS TO BE DIGITIZED 95 00:06:08,965 --> 00:06:11,758 TO BE PUT ON A DISC OR TO BE DOWNLOADED AND VIEWED 96 00:06:11,758 --> 00:06:13,620 ON AN ELECTRONIC DEVICE. 97 00:06:13,620 --> 00:06:16,137 DIGITIZATION ALSO PRESERVES THE MOVIE 98 00:06:16,137 --> 00:06:19,931 AS FILM PHYSICALLY DETERIORATES OVER TIME. 99 00:06:23,034 --> 00:06:25,379 A MOVIE HAS TO BE IN A DIGITAL FORMAT 100 00:06:25,379 --> 00:06:28,275 TO BE VIEWABLE FROM A DVD... 101 00:06:28,275 --> 00:06:31,827 OR AS A DOWNLOAD TO A COMPUTER... 102 00:06:31,827 --> 00:06:33,137 A SMARTPHONE... 103 00:06:33,137 --> 00:06:34,827 I REPEAT -- A NUCLEAR WAR HAS BROKEN -- 104 00:06:34,827 --> 00:06:36,068 ...OR A TABLET. 105 00:06:40,206 --> 00:06:42,034 AAH! 106 00:06:42,034 --> 00:06:46,000 THIS ORGANIZATION HAS PRODUCED 13,000 FILMS 107 00:06:46,000 --> 00:06:49,000 SINCE IT WAS FOUNDED IN 1939. 108 00:06:49,000 --> 00:06:53,172 AND NOW IT'S IN THE PROCESS OF DIGITIZING THE COLLECTION, 109 00:06:53,172 --> 00:06:58,137 AS WELL AS THE 80 TO 100 NEW FILMS IT PRODUCES EACH YEAR. 110 00:06:58,137 --> 00:07:01,000 ONCE ALL THE FINISHED FILMS ARE DIGITIZED, 111 00:07:01,000 --> 00:07:03,551 THE NEXT STEP WILL BE TO DIGITIZE STOCK SHOTS 112 00:07:03,551 --> 00:07:05,344 AND ARCHIVAL FOOTAGE. 113 00:07:09,034 --> 00:07:10,896 THE FILM BOARD'S ARCHIVES 114 00:07:10,896 --> 00:07:13,379 CONTAIN MANY FILMS WHICH HAVE DETERIORATED 115 00:07:13,379 --> 00:07:16,689 DUE TO AGE AND POOR STORAGE CONDITIONS 116 00:07:16,689 --> 00:07:19,413 SUCH AS EXPOSURE TO COLD OR TO HEAT, 117 00:07:19,413 --> 00:07:20,931 BOTH OF WHICH DEFORM FILM, 118 00:07:20,931 --> 00:07:24,586 AND EXCESS HUMIDITY, WHICH CAUSES FUNGUS GROWTH. 119 00:07:24,586 --> 00:07:25,931 FILM'S OTHER ENEMY? 120 00:07:25,931 --> 00:07:29,931 A DAMAGING CHEMICAL REACTION WHICH OCCURS OVER TIME 121 00:07:29,931 --> 00:07:31,586 BETWEEN THE ACID IN THE FILM PLASTIC 122 00:07:31,586 --> 00:07:34,758 AND THE COLORED DYES THAT MAKE UP THE IMAGE. 123 00:07:37,344 --> 00:07:40,517 THE FIRST STEP IS TO REPAIR ANY BREAKS IN THE FILM 124 00:07:40,517 --> 00:07:43,862 SO TECHNICIANS CAN VIEW AND EVALUATE ITS CONDITION. 125 00:07:43,862 --> 00:07:47,517 THEY DO THIS USING A SIMPLE DEVICE CALLED A SPLICER. 126 00:07:47,517 --> 00:07:51,000 THEY LAY EACH BROKEN END INTO THE SPLICER'S TRACK 127 00:07:51,000 --> 00:07:53,655 AND CUT OFF THE SEVERED FRAME. 128 00:07:59,172 --> 00:08:04,206 A MISSING FRAME HERE OR THERE ISN'T ALL THAT NOTICEABLE. 129 00:08:04,206 --> 00:08:06,551 ONCE THE BROKEN FRAME IS REMOVED, 130 00:08:06,551 --> 00:08:10,517 THEY LAY BOTH ENDS IN THE TRACK, CENTERING THE MEETING POINT. 131 00:08:16,206 --> 00:08:19,379 THEN THEY TAPE THE SPLICE ON BOTH SIDES. 132 00:08:19,379 --> 00:08:22,379 THIS TAPE IS SPECIALLY DESIGNED FOR FILM SPLICING. 133 00:08:22,379 --> 00:08:25,862 ITS CHEMICAL MAKEUP WON'T DAMAGE THE FILM OVER TIME 134 00:08:25,862 --> 00:08:28,344 AS WOULD ORDINARY ADHESIVE TAPE. 135 00:08:30,379 --> 00:08:33,206 THE SPLICER PUNCHES SPROCKET HOLES IN THE TAPE 136 00:08:33,206 --> 00:08:36,068 SO THAT THE SPLICED PORTION, LIKE THE REST, 137 00:08:36,068 --> 00:08:39,517 WILL THREAD ONTO THE SPROCKETS OF THE PROJECTOR REEL. 138 00:08:41,068 --> 00:08:44,862 TECHNICIANS EVALUATE ALL EXISTING VERSIONS OF THE FILM, 139 00:08:44,862 --> 00:08:46,724 FROM THE ORIGINAL, 140 00:08:46,724 --> 00:08:49,206 TO THE SCREENING PRINTS PRODUCED FOR MOVIE THEATERS. 141 00:08:49,206 --> 00:08:51,551 THEY ASSESS THE GENERAL CONDITION, 142 00:08:51,551 --> 00:08:55,344 NOTE WHERE THE SPLICES ARE AND WHICH FRAMES ARE DAMAGED, 143 00:08:55,344 --> 00:08:59,379 THEN THEY DECIDED WHICH VERSION IS IN THE BEST SHAPE OVERALL. 144 00:08:59,379 --> 00:09:01,896 THAT'S THE VERSION THEY DIGITIZE. 145 00:09:01,896 --> 00:09:04,517 LATER, THEY'LL DIGITALLY EDIT OUT THE DAMAGED PORTIONS 146 00:09:04,517 --> 00:09:08,172 AND REPLACE THEM WITH IDENTICAL BUT UNDAMAGED FRAMES 147 00:09:08,172 --> 00:09:10,034 DIGITIZED FROM ANOTHER COPY. 148 00:09:10,034 --> 00:09:11,689 AFTER THREADING THE FILM THROUGH THE SCANNER, 149 00:09:11,689 --> 00:09:13,137 THEY CLOSE THE GATE 150 00:09:13,137 --> 00:09:17,000 TO HOLD THE FILM FLAT AND CLOSE TO THE SCANNING CAMERA. 151 00:09:17,000 --> 00:09:20,310 THEN THEY INPUT THE PICTURE QUALITY SPECIFICATIONS 152 00:09:20,310 --> 00:09:21,620 AND START HER UP. 153 00:09:23,241 --> 00:09:28,206 THE SCANNER GENTLY LOOPS THE FILM AROUND ITS SPOOLS... 154 00:09:32,137 --> 00:09:34,793 ...AND BEGINS ROLLING IT PAST THE CAMERA. 155 00:09:41,103 --> 00:09:43,758 FOR THE PICTURE QUALITY THEY'VE SELECTED FOR THIS DIGITIZATION, 156 00:09:43,758 --> 00:09:46,896 THE CAMERA SNAPS THREE PICTURES OF EVERY FRAME. 157 00:09:53,517 --> 00:09:54,862 THE SCANNER'S CONTROL STATION 158 00:09:54,862 --> 00:09:58,103 DISPLAYS WHAT'S BEING SCANNED IN REAL TIME, 159 00:09:58,103 --> 00:10:00,275 ALONG WITH ALL THE TECHNICAL PARAMETERS. 160 00:10:00,275 --> 00:10:04,862 THIS DIGITIZATION PROCESS ITEMIZES EVERY SINGLE FRAME 161 00:10:04,862 --> 00:10:07,482 SO WHEN THEY DIGITALLY REPLACE A DAMAGED PORTION 162 00:10:07,482 --> 00:10:09,827 WITH AN UNDAMAGED ONE FROM ANOTHER COPY 163 00:10:09,827 --> 00:10:13,103 THEY CAN MATCH EVERYTHING UP TO THE EXACT FRAMES. 164 00:10:17,000 --> 00:10:19,137 THE FINAL STEP IS COLOR CORRECTION. 165 00:10:19,137 --> 00:10:22,034 BECAUSE THE DIGITIZED FILM IS OFTEN PIECED TOGETHER 166 00:10:22,034 --> 00:10:23,896 FROM MORE THAN ONE FILM ORIGINAL, 167 00:10:23,896 --> 00:10:26,034 THERE ARE USUALLY COLOR VARIATIONS. 168 00:10:26,034 --> 00:10:28,344 FOR EXAMPLE, THE CHARACTER'S BLUE JACKET 169 00:10:28,344 --> 00:10:30,379 WILL BE A DIFFERENT SHADE OF BLUE 170 00:10:30,379 --> 00:10:31,793 AT DIFFERENT TIMES. 171 00:10:31,793 --> 00:10:35,413 AT THIS STATION, THE TECHNICIAN MANIPULATES THE COLORS 172 00:10:35,413 --> 00:10:39,241 TO RENDER THEM UNIFORM THROUGHOUT THE FILM. 173 00:10:39,241 --> 00:10:41,068 IT'S ESSENTIAL TO RESIST THE TEMPTATION 174 00:10:41,068 --> 00:10:42,724 TO OVERCORRECT THE IMAGE. 175 00:10:42,724 --> 00:10:44,413 AFTER ALL, 176 00:10:44,413 --> 00:10:47,758 FILM HAS A VERY DIFFERENT COLOR AND TEXTURE THAN VIDEO, 177 00:10:47,758 --> 00:10:51,413 AND EVEN THOUGH THE DIGITIZED FILM WILL PLAY ON VIDEO DEVICES, 178 00:10:51,413 --> 00:10:54,862 IT MUST REMAIN ARTISTICALLY AND HISTORICALLY FAITHFUL 179 00:10:54,862 --> 00:10:56,206 TO THE FILM ORIGINAL. 180 00:10:56,206 --> 00:10:58,310 DO NOT REMAIN SEATED. 181 00:10:58,310 --> 00:10:59,689 I REPEAT -- A NUCLEAR WAR... 182 00:11:08,275 --> 00:11:11,896 Narrator: A CYLINDER STOVE IS DESIGNED FOR CAMPERS 183 00:11:11,896 --> 00:11:13,931 WHO LIKE THEIR CREATURE COMFORTS. 184 00:11:13,931 --> 00:11:17,172 JUST PITCH THE TENT AND SET UP THE STOVE INSIDE. 185 00:11:17,172 --> 00:11:20,206 IT KEEPS THINGS WARM AND TOASTY FOR MOST OF THE NIGHT. 186 00:11:20,206 --> 00:11:24,172 IT ALSO HAS A COOKING SURFACE AND A TANK AT THE SIDE 187 00:11:24,172 --> 00:11:27,137 TO PROVIDE HOT WATER FOR WASHING. 188 00:11:31,068 --> 00:11:34,379 NO NEED TO HUDDLE AROUND A CAMPFIRE TO STAY WARM. 189 00:11:34,379 --> 00:11:36,379 A CYLINDER STOVE CAN TAKE THE CHILL 190 00:11:36,379 --> 00:11:38,586 OUT OF THE WILDERNESS EXPERIENCE. 191 00:11:38,586 --> 00:11:41,275 THE CYLINDRICAL SHAPE MEANS IT CAN TAKE THE HEAT. 192 00:11:41,275 --> 00:11:44,586 IT WILL EXPAND AND CONTRACT WITH THE TEMPERATURE CHANGE 193 00:11:44,586 --> 00:11:47,931 AND STILL MAINTAIN IT'S ORIGINAL SHAPE. 194 00:11:47,931 --> 00:11:52,103 THE CYLINDRICAL FIREBOX STARTS WITH A FLAT SHEET OF STEEL. 195 00:11:52,103 --> 00:11:54,586 A WORKER FEEDS IT THROUGH A ROLLER REPEATEDLY 196 00:11:54,586 --> 00:11:56,344 UNTIL IT REACHES THE DESIRED SHAPE. 197 00:12:00,103 --> 00:12:03,344 THEN A PLASMA CUTTER CUTS AN OPENING FOR THE STOVE DOOR 198 00:12:03,344 --> 00:12:06,896 IN ANOTHER SHEET OF STEEL, FOLLOWING A PATTERN OVERHEAD. 199 00:12:06,896 --> 00:12:10,310 THE PLASMA CUTTER WORKS BY SENDING AN ELECTRIC ARC 200 00:12:10,310 --> 00:12:13,586 THROUGH COMPRESSED AIR, AND THE RESULT IS A CLEAN CUT. 201 00:12:16,965 --> 00:12:20,448 HE NOW PLACES THE STOVE BODY ON THE DOOR FRAMEWORK 202 00:12:20,448 --> 00:12:23,103 AND CLAMPS THE ASSEMBLY IN A SPECIAL JIG 203 00:12:23,103 --> 00:12:27,793 TO SECURE IT AS HE WELDS THE TWO PARTS TOGETHER. 204 00:12:27,793 --> 00:12:31,172 HE THEN PLACES THE BACKPLATE ON THE WORKBENCH 205 00:12:31,172 --> 00:12:34,310 AND POSITIONS THE OTHER END OF THE CYLINDER ON IT. 206 00:12:34,310 --> 00:12:37,620 HE CLAMPS THEM THERE AND WELDS THEM TOGETHER. 207 00:12:40,137 --> 00:12:41,655 USING THE PLASMA CUTTER, 208 00:12:41,655 --> 00:12:44,172 HE TRIMS THE FRONT AND BACK OF THE STOVE. 209 00:12:44,172 --> 00:12:47,862 THE TRIMMING ROUNDS THE ENDS NICELY. 210 00:12:47,862 --> 00:12:52,344 FROM THREE FLAT SHEETS OF STEEL TO A CYLINDRICAL FIREBOX, 211 00:12:52,344 --> 00:12:56,344 THE TRANSFORMATION HAS TAKEN LESS THAN 10 MINUTES. 212 00:12:56,344 --> 00:12:59,517 THE WELDER NOW REINFORCES THE UNDERSIDE OF THE STOVE TOP 213 00:12:59,517 --> 00:13:02,586 WITH SEVERAL BRACES ARRANGED IN A GRID PATTERN. 214 00:13:02,586 --> 00:13:05,379 THIS EXTENSIVE BRACING WILL PREVENT WARPING 215 00:13:05,379 --> 00:13:07,793 TO KEEP THE STOVE TOP PERFECTLY FLAT 216 00:13:07,793 --> 00:13:11,344 UNDER THE INTENSE HEAT OF THE WOOD FIRE BELOW. 217 00:13:15,965 --> 00:13:20,965 THIS IS THE STOVE TOP BEFORE AND AFTER BRACING. 218 00:13:20,965 --> 00:13:23,344 AFTER CUTTING A HOLE FOR THE STOVEPIPE, 219 00:13:23,344 --> 00:13:25,689 HE INSERTS A PIECE OF PIPE TEMPORARILY 220 00:13:25,689 --> 00:13:29,482 SO THAT HE CAN CORRECTLY INSTALL A STOVEPIPE COLLAR. 221 00:13:31,517 --> 00:13:34,172 ONCE THE COLLAR IS SOLIDLY ATTACHED TO THE COOKTOP, 222 00:13:34,172 --> 00:13:37,344 HE REMOVES THE STOVEPIPE. 223 00:13:37,344 --> 00:13:40,172 HE THEN BENDS THE RIM OF THE COLLAR IN FOUR PLACES, 224 00:13:40,172 --> 00:13:41,793 CREATING TABS TO KEEP THE STOVEPIPE 225 00:13:41,793 --> 00:13:46,137 FROM SLIDING INTO THE FIREBOX. 226 00:13:46,137 --> 00:13:47,758 HE'S NOW READY TO JOIN 227 00:13:47,758 --> 00:13:50,413 THE CYLINDRICAL FIREBOX TO THE STOVE TOP. 228 00:13:50,413 --> 00:13:54,206 HE LOCKS THEM IN POSITION AND WELDS THE ENTIRE ASSEMBLY. 229 00:13:55,586 --> 00:13:58,586 THIS FINAL WELDED SEAM SEALS THE STOVE 230 00:13:58,586 --> 00:14:00,724 FOR AN AIRTIGHT AND LONG-LASTING BURN. 231 00:14:03,965 --> 00:14:07,758 NEXT HE POSITIONS LEG FITTINGS ON THE BELLY OF THE STOVE 232 00:14:07,758 --> 00:14:11,206 USING A SAWHORSE-STYLE TOOL. 233 00:14:11,206 --> 00:14:14,379 ONCE HE WELDS THE FITTINGS TO THE STOVE, 234 00:14:14,379 --> 00:14:16,000 HE REMOVES THE TOOL. 235 00:14:19,068 --> 00:14:21,551 THEN IT'S OVER TO A COMPUTERIZED PLASMA CUTTER. 236 00:14:21,551 --> 00:14:25,655 IT CUTS DAMPER HOLES IN THE STOVE DOOR. 237 00:14:25,655 --> 00:14:27,620 DAMPER HOLES ARE USED TO REGULATE THE FLOW OF AIR 238 00:14:27,620 --> 00:14:28,724 TO THE FIRE. 239 00:14:30,931 --> 00:14:34,586 THEY ALSO INSTALL A BAFFLE PLATE ON THE BACK OF THE STOVE DOOR 240 00:14:34,586 --> 00:14:37,068 TO KEEP SPARKS FROM FLYING OUT INTO THE TENT. 241 00:14:37,068 --> 00:14:43,413 THE WORKER ATTACHES THE DOOR TO THE STOVE WITH A HINGE. 242 00:14:43,413 --> 00:14:49,103 HE TESTS IT TO CONFIRM THAT IT OPENS AND CLOSES EASILY. 243 00:14:49,103 --> 00:14:51,931 ANOTHER WORKER NOW ROLES PIPE FOR THE CHIMNEY, 244 00:14:51,931 --> 00:14:54,793 USING GALVANIZED STEEL BECAUSE IT DOESN'T RUST. 245 00:14:54,793 --> 00:14:57,862 HE INTERLOCKS THE SEAM AND FLATTENS IT. 246 00:14:57,862 --> 00:14:59,379 HE CRIMPS THE ENDS 247 00:14:59,379 --> 00:15:03,137 TO CONNECT THE PIPE TO THE OTHER PIECES OF PIPE. 248 00:15:03,137 --> 00:15:05,620 THERE ARE FIVE PIECES OF STOVEPIPE IN ALL, 249 00:15:05,620 --> 00:15:08,793 AND THEY CAN BE STACKED TOGETHER FOR TRANSPORT. 250 00:15:08,793 --> 00:15:11,275 WITH THE LATCH NOW ATTACHED TO THE STOVE DOOR, 251 00:15:11,275 --> 00:15:15,241 HE SPRAYS BLACK STOVE PAINT ONTO THE CYLINDRICAL FIREBOX. 252 00:15:15,241 --> 00:15:18,758 THE PAINT JOB WILL PREVENT RUSTING. 253 00:15:18,758 --> 00:15:21,896 FINALLY HE RIVETS A BRASS MANUFACTURER'S TAG 254 00:15:21,896 --> 00:15:23,448 ONTO THE STOVE FRONT. 255 00:15:23,448 --> 00:15:25,413 NOW IT'S TIME TO PACK IT UP. 256 00:15:25,413 --> 00:15:28,931 FROM THE GRATE TO THE WATER TANK TO THE STOVEPIPE, 257 00:15:28,931 --> 00:15:32,103 EVERYTHING CAN BE STOWED INSIDE THE FIRE BOX, 258 00:15:32,103 --> 00:15:34,241 MAKING IT COMPLETELY PORTABLE. 259 00:15:34,241 --> 00:15:37,965 ASSEMBLY IN THE TENT SHOULD TAKE ABOUT FIVE MINUTES -- 260 00:15:37,965 --> 00:15:40,655 A SMALL JOB FOR A LONG-LASTING BURN. 261 00:15:40,655 --> 00:15:42,551 THE BIGGEST CYLINDER STOVES 262 00:15:42,551 --> 00:15:45,931 ARE DESIGNED TO HOLD A FIRE FOR AN ENTIRE NIGHT. 263 00:15:45,931 --> 00:15:47,275 AND WITH THE PROPER SETUP, 264 00:15:47,275 --> 00:15:50,379 CAMPERS SHOULD SLEEP SAFE AND SOUND. 265 00:15:50,379 --> 00:15:54,724 INSTALLING A PIECE OF HEAT-RESISTANT RUBBER 266 00:15:54,724 --> 00:15:57,206 PROTECTS THE TENT AROUND THE STOVEPIPE. 267 00:15:57,206 --> 00:16:00,206 THEN IT'S TIME TO HUNKER DOWN FOR THE NIGHT 268 00:16:00,206 --> 00:16:03,206 AND ENJOY A LITTLE WARMTH IN THE WILDERNESS. 269 00:16:16,103 --> 00:16:19,413 Narrator: SPUN CONCRETE LIGHT POLES TOWER ABOVE 270 00:16:19,413 --> 00:16:22,241 OUR TOWNS AND CITIES, LIGHTING THE WAY. 271 00:16:22,241 --> 00:16:23,931 THEY'RE ACTUALLY HOLLOW STRUCTURES 272 00:16:23,931 --> 00:16:26,931 WITH WIRING OR CABLE SNAKED THROUGH THE CORES. 273 00:16:26,931 --> 00:16:29,931 THE CONCRETE WALLS ARE REINFORCED BY STEEL. 274 00:16:29,931 --> 00:16:32,068 YET THESE POLES ARE FLEXIBLE ENOUGH 275 00:16:32,068 --> 00:16:34,896 TO BEND WITH THE WIND AND SNAP BACK. 276 00:16:37,758 --> 00:16:41,068 WHEN IT COMES TO LAMPPOSTS, THE HIGHER THE LIGHT, 277 00:16:41,068 --> 00:16:43,586 THE GREATER THE AREA ILLUMINATED. 278 00:16:43,586 --> 00:16:47,724 SOME CONCRETE LIGHT POLES ARE OVER THREE STORIES HIGH. 279 00:16:47,724 --> 00:16:49,931 THEY START WITH A TENON, 280 00:16:49,931 --> 00:16:53,068 THE PART OF THE POLE FRAMEWORK THAT ANCHORS THE LIGHT FIXTURE. 281 00:16:53,068 --> 00:16:54,758 THEY PLACE TWO IN A MOLD 282 00:16:54,758 --> 00:16:57,758 BECAUSE THEY'RE MAKING TWO LIGHT POLES AT ONCE. 283 00:16:57,758 --> 00:17:00,413 A WORKER STRINGS FOUR THICK, STEEL STRANDS 284 00:17:00,413 --> 00:17:02,965 FROM ONE END OF THE LONG MOLD TO THE OTHER, 285 00:17:02,965 --> 00:17:05,172 THREADING THEM THROUGH THE TENONS 286 00:17:05,172 --> 00:17:06,827 AND THROUGH SPIRAL WIRE. 287 00:17:06,827 --> 00:17:10,620 THIS ESTABLISHES THE BASIC FRAMEWORK OF THE CONCRETE POLES. 288 00:17:10,620 --> 00:17:13,000 ANOTHER WORKER INSTALLS ZINC BOXES 289 00:17:13,000 --> 00:17:14,827 FOR ELECTRICAL CONNECTIONS. 290 00:17:14,827 --> 00:17:17,689 HE CAPS IT WITH A BLOCK OF RIGID FOAM 291 00:17:17,689 --> 00:17:20,896 TO PROTECT IT WHEN THE CONCRETE IS POURED. 292 00:17:20,896 --> 00:17:23,793 THE NEXT WORKER ATTACHES A STRESS GUN 293 00:17:23,793 --> 00:17:26,862 TO CHUCKS THAT SECURE THE STEEL STRANDS. 294 00:17:26,862 --> 00:17:29,000 THE GUN PULLS THE STRANDS ONE BY ONE 295 00:17:29,000 --> 00:17:30,896 TO A SPECIFIC TENSION, 296 00:17:30,896 --> 00:17:33,896 AND THEY STRETCH LIKE RUBBER BANDS. 297 00:17:33,896 --> 00:17:37,413 THEY'LL BE PULLED EVEN TIGHTER LATER. 298 00:17:37,413 --> 00:17:42,620 EVERY YARD OR SO, HE ATTACHES STAY RINGS FOR EXTRA RIGIDITY. 299 00:17:42,620 --> 00:17:47,241 HE TIES THEM IN PLACE WITH PLASTIC-COATED WIRE. 300 00:17:50,655 --> 00:17:53,137 ANOTHER WORKER STRETCHES THE SPIRAL WIRE 301 00:17:53,137 --> 00:17:55,827 AROUND THE STEEL STRANDS AND TENONS 302 00:17:55,827 --> 00:17:59,103 TO ROUND OUT THE SKELETON OF THE LIGHT POLES. 303 00:17:59,103 --> 00:18:02,034 THE SPIRAL WIRE WILL ALSO STOP THE POLE 304 00:18:02,034 --> 00:18:06,379 FROM TWISTING TOO MUCH IN HIGH WINDS. 305 00:18:06,379 --> 00:18:09,551 A CRANE TRANSFERS THE LONG AND HEFTY MOLD 306 00:18:09,551 --> 00:18:15,206 OVER TO THE NEXT STATION AND LOWERS IT ONTO SEVERAL STANDS. 307 00:18:15,206 --> 00:18:18,551 A HOPPER NOW SWINGS INTO ACTION, GUIDED BY WORKERS. 308 00:18:18,551 --> 00:18:21,206 IT'S A TRAVELING CONCRETE DISPENSER. 309 00:18:21,206 --> 00:18:23,379 AS IT MOVES ON A TRACK, IT FUNNELS 310 00:18:23,379 --> 00:18:26,379 SPECIALLY MIXED CONCRETE INTO THE MOLD. 311 00:18:26,379 --> 00:18:28,517 THE CONCRETE HAS BEEN MADE TO ORDER, 312 00:18:28,517 --> 00:18:31,655 WITH THE CUSTOMER SPECIFYING ITS COLOR, STRENGTH, 313 00:18:31,655 --> 00:18:35,241 AND OTHER QUALITIES. 314 00:18:35,241 --> 00:18:38,310 THE CONCRETE ALSO HAS A LOW MOISTURE CONTENT. 315 00:18:38,310 --> 00:18:41,689 THIS MAKES IT THE CONSISTENCY OF CLAY 316 00:18:41,689 --> 00:18:44,172 AND THEREFORE FORMABLE. 317 00:18:44,172 --> 00:18:46,206 AS THE CONCRETE IS DISPENSED, 318 00:18:46,206 --> 00:18:50,689 WORKERS PACK IT AROUND THE LIGHT POLE'S STEEL SKELETON. 319 00:18:50,689 --> 00:18:53,862 USING TROWELS, THEY SCOOP UP OVERFLOW 320 00:18:53,862 --> 00:18:56,517 AND SMOOTH THE SURFACE OF THE WET CONCRETE. 321 00:18:56,517 --> 00:19:00,034 ONE WORKER THEN CLEANS UP THE OUTER FLANGES 322 00:19:00,034 --> 00:19:02,965 AND APPLIES A NONSTICK SUBSTANCE. 323 00:19:02,965 --> 00:19:06,448 A CRANE MOVES THE TOP HALF OF THE MOLD INTO POSITION 324 00:19:06,448 --> 00:19:09,965 AND LOWERS IT ONTO THE CONCRETE-FILLED BOTTOM PART. 325 00:19:09,965 --> 00:19:13,586 THE TEAM BOLTS THE TWO PARTS OF THE MOLD TIGHTLY TOGETHER 326 00:19:13,586 --> 00:19:15,620 USING PNEUMATIC IMPACT TOOLS. 327 00:19:15,620 --> 00:19:19,482 THEY NOW PULL THE STEEL STRANDS TO THEIR FINAL TENSION, 328 00:19:19,482 --> 00:19:21,310 STRETCHING THEM SO TIGHTLY 329 00:19:21,310 --> 00:19:24,758 THAT THEY COMPRESS THE CONCRETE ONCE IT HARDENS. 330 00:19:24,758 --> 00:19:28,034 CONCRETE IS MUCH STRONGER WHEN IT'S BEING COMPRESSED. 331 00:19:29,586 --> 00:19:32,586 THE MOLD IS NOW READY FOR THE SPINNING MACHINE. 332 00:19:32,586 --> 00:19:35,586 IT'S ESSENTIALLY A SERIES OF RAILWAY WHEELS. 333 00:19:35,586 --> 00:19:37,896 A CRANE LOWERS THE MOLD'S RUNNING RINGS 334 00:19:37,896 --> 00:19:39,931 INTO THE GROOVES OF THE WHEELS, 335 00:19:39,931 --> 00:19:42,275 AND THEN THEY CRANK UP THE SPEED. 336 00:19:42,275 --> 00:19:46,517 THE WHEELS TURN AT 500 RPMs, AND THE CENTRIFUGAL FORCE 337 00:19:46,517 --> 00:19:50,379 CAUSES THE CONCRETE TO MIGRATE TO THE WALL OF THE MOLD. 338 00:19:50,379 --> 00:19:54,482 THE RESULT IS A HOLLOW POLE WITH DENSE, CONCRETE WALLS. 339 00:19:56,034 --> 00:19:58,586 TRANSFERRED TO A KILN, THE CONCRETE STEAM-CURES 340 00:19:58,586 --> 00:20:01,586 IN THE MOLD FOR ABOUT FIVE HOURS. 341 00:20:01,586 --> 00:20:05,413 THE CONCRETE LIGHT POLES ARE READY FOR THE BIG REVEAL. 342 00:20:05,413 --> 00:20:10,103 THEY OPEN THE MOLD AND ROLL THEM OUT. 343 00:20:10,103 --> 00:20:13,275 AT THIS POINT, THE TWO POLES ARE STILL ATTACHED. 344 00:20:13,275 --> 00:20:17,241 THEY EXAMINE THEM FOR FLAWS, AND THEN THEY'LL SEPARATE THEM. 345 00:20:17,241 --> 00:20:21,413 ALL THEY NEED NOW IS SOME BUFFING UP. 346 00:20:21,413 --> 00:20:24,931 HERE, THEY POLISH A DIFFERENT OCTAGONAL POLE 347 00:20:24,931 --> 00:20:27,000 TO EXPOSE THE PIGMENTS IN THE CONCRETE. 348 00:20:30,689 --> 00:20:34,517 THE DIFFERENT COLORED AGGREGATES IN THIS PARTICULAR CEMENT MIX 349 00:20:34,517 --> 00:20:36,655 GIVE THE POLE A MOTTLED MARBLE LOOK. 350 00:20:39,689 --> 00:20:44,206 AN I.D. TAG HAS ALSO BEEN MOLDED INTO THE CEMENT 351 00:20:44,206 --> 00:20:47,000 WITH THE MANUFACTURING DATE AND THE POLE'S HEIGHT AND MASS. 352 00:20:49,551 --> 00:20:51,724 THEY TEST JUST HOW FAR THEY CAN TAKE IT 353 00:20:51,724 --> 00:20:56,206 TO CONFIRM THE POLE MEETS INDUSTRY STANDARDS. 354 00:20:56,206 --> 00:20:59,241 THEY SPRAY A SPECIAL ACRYLIC FINISH ONTO SOME POLES. 355 00:20:59,241 --> 00:21:02,517 GRAFFITI CAN BE EASILY SCRUBBED OFF OF IT. 356 00:21:04,896 --> 00:21:07,241 EVEN THOUGH IT ONLY TAKES ABOUT 5 1/2 HOURS 357 00:21:07,241 --> 00:21:10,034 TO MANUFACTURE A CONCRETE LIGHT POLE, 358 00:21:10,034 --> 00:21:12,655 IT SHOULD SHINE FOR MANY YEARS. 359 00:21:21,379 --> 00:21:24,068 IF YOU HAVE ANY COMMENTS ABOUT THE SHOW, 360 00:21:24,068 --> 00:21:26,275 OR IF YOU'D LIKE TO SUGGEST TOPICS FOR FUTURE SHOWS, 361 00:21:26,275 --> 00:21:28,586 DROP US A LINE AT... 29419

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