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--Captions by VITAC--
www.vitac.com
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00:00:04,965 --> 00:00:07,931
CAPTIONS PAID FOR BY
DISCOVERY COMMUNICATIONS
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00:00:52,517 --> 00:00:55,310
Narrator: WHEN LURING FISH
TO A HOLE IN A FROZEN LAKE,
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00:00:55,310 --> 00:00:58,310
IT HELPS TO TAKE
A CRAFTY APPROACH.
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00:00:58,310 --> 00:01:00,655
IT'S A HANDCRAFTED
PIECE OF FOLK ART,
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00:01:00,655 --> 00:01:03,068
AND IT'S ALSO
A CUNNING PIECE OF WORK.
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00:01:03,068 --> 00:01:05,206
OFTEN BRIGHTLY COLORED
WITH BOLD PATTERNS,
8
00:01:05,206 --> 00:01:07,413
THE DECOY ATTRACTS
THE ATTENTION OF FISH --
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00:01:07,413 --> 00:01:11,551
AN ATTRACTION
THAT WILL LIKELY PROVE FATAL.
10
00:01:14,172 --> 00:01:16,206
NATIVE NORTH AMERICANS
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00:01:16,206 --> 00:01:18,689
WERE THE FIRST TO USE DECOYS
TO CATCH FISH IN THE WINTER.
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00:01:18,689 --> 00:01:22,172
EUROPEAN SETTLERS
FOLLOWED THEIR EXAMPLE.
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00:01:22,172 --> 00:01:23,586
AND CENTURIES LATER,
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00:01:23,586 --> 00:01:27,172
DECOY ARTISTS CARRY ON
THIS TRADITION OF TRICKERY.
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00:01:27,172 --> 00:01:28,517
AT THIS WORKSHOP,
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THE DECOY STARTS
WITH A PLANK OF WHITE CEDAR.
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00:01:31,724 --> 00:01:35,758
IT'S A WOOD WITH DENSE FIBERS,
SO IT WON'T EXPAND WHEN WET.
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HE DRAWS A BASIC FISH SHAPE
ON THE WOOD FREESTYLE.
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00:01:39,241 --> 00:01:43,241
THIS ONE
IS TO RESEMBLE A HERRING.
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00:01:43,241 --> 00:01:45,344
HE CARVES OUT THE SHAPE
WITH A BAND SAW,
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00:01:45,344 --> 00:01:47,034
PRODUCING THE BLANK,
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00:01:47,034 --> 00:01:50,482
WHICH CAN NOW BE TRANSFORMED
INTO A FISH DECOY.
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00:01:54,000 --> 00:01:58,448
HE CUTS A NARROW SLOT
FOR ATTACHING A METAL TAIL FIN.
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00:02:02,172 --> 00:02:05,793
HE DRAWS A CENTER LINE
AROUND THE DECOY BLANK.
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00:02:07,413 --> 00:02:09,103
THIS SERVES AS A REFERENCE POINT
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00:02:09,103 --> 00:02:12,413
AS HE NOW TAPERS THE EDGES
WITH A SHARP KNIFE.
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00:02:12,413 --> 00:02:16,896
IF HE CUTS TOO DEEP,
HE COULD SPOIL THE CARVING,
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00:02:16,896 --> 00:02:18,586
SO HE WHITTLES CAREFULLY,
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REMOVING JUST A BIT OF WOOD
WITH EACH STROKE OF THE KNIFE.
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00:02:24,551 --> 00:02:26,379
THE GOAL
IS TO ROUND THE SHARP EDGES
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AND SOFTEN THE PROFILE
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WITHOUT CUTTING TOO DEEP
AND GOUGING THE WOOD.
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HE SANDS THE ENTIRE SURFACE
OF THE DECOY
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UNTIL IT'S PERFECTLY SMOOTH.
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SANDING ALSO OPENS UP
THE PORES OF THE WOOD
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SO PAINT WILL ADHERE.
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HE CARVES A MOUTH
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AND THEN CUTS SLITS
FOR TWO SETS OF SIDE FINS.
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00:02:54,586 --> 00:02:57,586
USING A POWER CARVER,
HE NOW BORES INTO THE WOOD
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TO CREATE FISH EYE SOCKETS
ON BOTH SIDES.
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00:03:03,000 --> 00:03:06,482
HE TAKES AN EQUAL AMOUNT
OF TWO EPOXY CLAY COMPONENTS
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00:03:06,482 --> 00:03:08,965
AND KNEADS THE TWO TOGETHER.
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00:03:08,965 --> 00:03:11,620
THIS ACTIVATES THE INGREDIENTS,
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00:03:11,620 --> 00:03:13,931
TURNING IT INTO
A PUTTY-LIKE ADHESIVE.
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HE PRESSES SOME OF THE ADHESIVE
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INTO EACH
OF THE DECOY'S EYE SOCKETS.
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HE PRESSES THE GLASS EYES
INTO THE EPOXY-FILLED SOCKETS.
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00:03:35,379 --> 00:03:39,206
NEXT HE CUTS SIX FISH FINS
FROM A SHEET OF ALUMINUM,
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00:03:39,206 --> 00:03:42,551
CREATING ONE DORSAL FIN,
TWO SETS OF SIDE FINS,
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AND A LARGE TAIL FIN.
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HE INSERTS THE FINS
INTO SLOTS IN THE CARVING.
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HE THEN DRILLS HOLES
IN THE WOOD ON EACH SIDE.
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HE PRESSES NAILS
INTO THOSE HOLES USING PLIERS.
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THIS SECURES THE TAIL FIN.
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00:04:01,379 --> 00:04:04,551
THE FINS ON DECOYS
ARE LARGER THAN ON LIVE FISH
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00:04:04,551 --> 00:04:08,206
TO ENABLE THEM TO SWIM WELL
WHEN WEIGHTED.
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00:04:08,206 --> 00:04:10,862
HE NOW CARVES A POCKET
FOR THE LEAD WEIGHT
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00:04:10,862 --> 00:04:13,000
IN THE DECOY BELLY.
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00:04:14,206 --> 00:04:16,551
HE INSERTS THE FRONT SIDE FINS,
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00:04:16,551 --> 00:04:20,551
SO THAT THEY PROTRUDE SLIGHTLY
INTO THE FRESHLY CARVED POCKET.
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HE SCOOPS UP MOLTEN LEAD
AND POURS IT INTO THE POCKET.
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00:04:24,482 --> 00:04:26,275
AS THE LEAD SOLIDIFIES,
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00:04:26,275 --> 00:04:29,241
IT WEIGHTS THE DECOY
SO IT WILL SINK,
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00:04:29,241 --> 00:04:32,137
AND IT ALSO SECURES
THE TWO SIDE FINS.
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00:04:32,137 --> 00:04:34,275
HE APPLIES EPOXY TO THE LEAD,
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SEALING IT SO IT WON'T BE
EXPOSED TO THE WATER.
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HE COATS THE ENTIRE DECOY
WITH LACQUER.
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00:04:40,724 --> 00:04:42,379
THIS SEALS THE WOOD
AGAINST WATER,
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00:04:42,379 --> 00:04:45,000
WHICH WOULD HAVE CAUSED
THE WOOD TO SWELL,
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00:04:45,000 --> 00:04:46,827
CRACKING THE FINAL FINISH.
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00:04:46,827 --> 00:04:48,862
ONCE THE LACQUER DRIES
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00:04:48,862 --> 00:04:51,172
AND THE PAINT HAS BEEN
SCRAPED OFF THE EYES,
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00:04:51,172 --> 00:04:54,000
THE DECOY IS READY
TO TAKE THE PLUNGE.
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HE TESTS IT
TO CONFIRM THAT IT SINKS
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AND THAT IT SITS LEVEL
UNDERWATER AND SWIMS.
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00:04:59,482 --> 00:05:02,448
SOMETIMES,
MORE LEAD NEEDS TO BE ADDED.
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00:05:02,448 --> 00:05:07,137
BUT IN THIS CASE, THE DECOY
PERFORMS FINE UNDERWATER.
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00:05:07,137 --> 00:05:11,275
HE MARKS A SPOT FOR A SCREW EYE
FOR THREADING FISHING LINE
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00:05:11,275 --> 00:05:15,793
AND THEN TWISTS THE SCREW EYE
INTO THAT SPOT.
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00:05:15,793 --> 00:05:19,034
HE PAINTS THE HERRING DECOY
A VIBRANT RED,
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00:05:19,034 --> 00:05:21,034
A COLOR THAT ISN'T
SCIENTIFICALLY ACCURATE,
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00:05:21,034 --> 00:05:23,862
BUT ONE THAT SHOULD
TANTALIZE REAL FISH.
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00:05:23,862 --> 00:05:27,034
DECOYS ARE OFTEN EXACT COPIES
OF FISH.
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00:05:27,034 --> 00:05:30,172
THEY'RE DESIGNED TO SIMPLY
PIQUE THEIR CURIOSITY.
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00:05:30,172 --> 00:05:32,034
SINCE FISH ARE ATTRACTED
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00:05:32,034 --> 00:05:35,103
BY COLORS AND SHAPES
THEY DON'T NORMALLY SEE,
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00:05:35,103 --> 00:05:38,344
DECOY ARTISTS
CAN BE AS CREATIVE AS THEY LIKE.
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00:05:38,344 --> 00:05:40,448
CONSIDERED A FORM OF FOLK ART,
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FISH DECOYS ARE OFTEN ENTERED
INTO COMPETITIONS.
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00:05:42,965 --> 00:05:46,931
BUT OF COURSE WHEN IT COMES
TO THEIR UNDERWATER ALLURE,
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00:05:46,931 --> 00:05:48,586
THE REAL JUDGES ARE THE FISH.
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00:06:00,379 --> 00:06:03,275
Narrator: UNLESS YOU'RE
ACTUALLY IN A MOVIE THEATER,
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YOU'RE LIKELY WATCHING
A DIGITAL VERSION OF A FILM.
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00:06:06,275 --> 00:06:08,965
A MOVIE SHOT ON FILM
HAS TO BE DIGITIZED
95
00:06:08,965 --> 00:06:11,758
TO BE PUT ON A DISC
OR TO BE DOWNLOADED AND VIEWED
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00:06:11,758 --> 00:06:13,620
ON AN ELECTRONIC DEVICE.
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00:06:13,620 --> 00:06:16,137
DIGITIZATION
ALSO PRESERVES THE MOVIE
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00:06:16,137 --> 00:06:19,931
AS FILM PHYSICALLY DETERIORATES
OVER TIME.
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00:06:23,034 --> 00:06:25,379
A MOVIE HAS TO BE
IN A DIGITAL FORMAT
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00:06:25,379 --> 00:06:28,275
TO BE VIEWABLE FROM A DVD...
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00:06:28,275 --> 00:06:31,827
OR AS A DOWNLOAD
TO A COMPUTER...
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00:06:31,827 --> 00:06:33,137
A SMARTPHONE...
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I REPEAT --
A NUCLEAR WAR HAS BROKEN --
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00:06:34,827 --> 00:06:36,068
...OR A TABLET.
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00:06:40,206 --> 00:06:42,034
AAH!
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00:06:42,034 --> 00:06:46,000
THIS ORGANIZATION
HAS PRODUCED 13,000 FILMS
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SINCE IT WAS FOUNDED IN 1939.
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00:06:49,000 --> 00:06:53,172
AND NOW IT'S IN THE PROCESS
OF DIGITIZING THE COLLECTION,
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00:06:53,172 --> 00:06:58,137
AS WELL AS THE 80 TO 100
NEW FILMS IT PRODUCES EACH YEAR.
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00:06:58,137 --> 00:07:01,000
ONCE ALL THE FINISHED FILMS
ARE DIGITIZED,
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00:07:01,000 --> 00:07:03,551
THE NEXT STEP
WILL BE TO DIGITIZE STOCK SHOTS
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00:07:03,551 --> 00:07:05,344
AND ARCHIVAL FOOTAGE.
113
00:07:09,034 --> 00:07:10,896
THE FILM BOARD'S ARCHIVES
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00:07:10,896 --> 00:07:13,379
CONTAIN MANY FILMS
WHICH HAVE DETERIORATED
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00:07:13,379 --> 00:07:16,689
DUE TO AGE
AND POOR STORAGE CONDITIONS
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00:07:16,689 --> 00:07:19,413
SUCH AS EXPOSURE TO COLD
OR TO HEAT,
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00:07:19,413 --> 00:07:20,931
BOTH OF WHICH DEFORM FILM,
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00:07:20,931 --> 00:07:24,586
AND EXCESS HUMIDITY,
WHICH CAUSES FUNGUS GROWTH.
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00:07:24,586 --> 00:07:25,931
FILM'S OTHER ENEMY?
120
00:07:25,931 --> 00:07:29,931
A DAMAGING CHEMICAL REACTION
WHICH OCCURS OVER TIME
121
00:07:29,931 --> 00:07:31,586
BETWEEN THE ACID
IN THE FILM PLASTIC
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00:07:31,586 --> 00:07:34,758
AND THE COLORED DYES
THAT MAKE UP THE IMAGE.
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00:07:37,344 --> 00:07:40,517
THE FIRST STEP IS TO REPAIR
ANY BREAKS IN THE FILM
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00:07:40,517 --> 00:07:43,862
SO TECHNICIANS CAN VIEW
AND EVALUATE ITS CONDITION.
125
00:07:43,862 --> 00:07:47,517
THEY DO THIS USING A SIMPLE
DEVICE CALLED A SPLICER.
126
00:07:47,517 --> 00:07:51,000
THEY LAY EACH BROKEN END
INTO THE SPLICER'S TRACK
127
00:07:51,000 --> 00:07:53,655
AND CUT OFF THE SEVERED FRAME.
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00:07:59,172 --> 00:08:04,206
A MISSING FRAME HERE OR THERE
ISN'T ALL THAT NOTICEABLE.
129
00:08:04,206 --> 00:08:06,551
ONCE THE BROKEN FRAME
IS REMOVED,
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00:08:06,551 --> 00:08:10,517
THEY LAY BOTH ENDS IN THE TRACK,
CENTERING THE MEETING POINT.
131
00:08:16,206 --> 00:08:19,379
THEN THEY TAPE THE SPLICE
ON BOTH SIDES.
132
00:08:19,379 --> 00:08:22,379
THIS TAPE IS SPECIALLY DESIGNED
FOR FILM SPLICING.
133
00:08:22,379 --> 00:08:25,862
ITS CHEMICAL MAKEUP
WON'T DAMAGE THE FILM OVER TIME
134
00:08:25,862 --> 00:08:28,344
AS WOULD ORDINARY ADHESIVE TAPE.
135
00:08:30,379 --> 00:08:33,206
THE SPLICER PUNCHES
SPROCKET HOLES IN THE TAPE
136
00:08:33,206 --> 00:08:36,068
SO THAT THE SPLICED PORTION,
LIKE THE REST,
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00:08:36,068 --> 00:08:39,517
WILL THREAD ONTO THE SPROCKETS
OF THE PROJECTOR REEL.
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00:08:41,068 --> 00:08:44,862
TECHNICIANS EVALUATE ALL
EXISTING VERSIONS OF THE FILM,
139
00:08:44,862 --> 00:08:46,724
FROM THE ORIGINAL,
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00:08:46,724 --> 00:08:49,206
TO THE SCREENING PRINTS
PRODUCED FOR MOVIE THEATERS.
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00:08:49,206 --> 00:08:51,551
THEY ASSESS
THE GENERAL CONDITION,
142
00:08:51,551 --> 00:08:55,344
NOTE WHERE THE SPLICES ARE
AND WHICH FRAMES ARE DAMAGED,
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00:08:55,344 --> 00:08:59,379
THEN THEY DECIDED WHICH VERSION
IS IN THE BEST SHAPE OVERALL.
144
00:08:59,379 --> 00:09:01,896
THAT'S THE VERSION
THEY DIGITIZE.
145
00:09:01,896 --> 00:09:04,517
LATER, THEY'LL DIGITALLY
EDIT OUT THE DAMAGED PORTIONS
146
00:09:04,517 --> 00:09:08,172
AND REPLACE THEM WITH
IDENTICAL BUT UNDAMAGED FRAMES
147
00:09:08,172 --> 00:09:10,034
DIGITIZED FROM ANOTHER COPY.
148
00:09:10,034 --> 00:09:11,689
AFTER THREADING THE FILM
THROUGH THE SCANNER,
149
00:09:11,689 --> 00:09:13,137
THEY CLOSE THE GATE
150
00:09:13,137 --> 00:09:17,000
TO HOLD THE FILM FLAT AND CLOSE
TO THE SCANNING CAMERA.
151
00:09:17,000 --> 00:09:20,310
THEN THEY INPUT THE PICTURE
QUALITY SPECIFICATIONS
152
00:09:20,310 --> 00:09:21,620
AND START HER UP.
153
00:09:23,241 --> 00:09:28,206
THE SCANNER GENTLY LOOPS
THE FILM AROUND ITS SPOOLS...
154
00:09:32,137 --> 00:09:34,793
...AND BEGINS ROLLING IT
PAST THE CAMERA.
155
00:09:41,103 --> 00:09:43,758
FOR THE PICTURE QUALITY THEY'VE
SELECTED FOR THIS DIGITIZATION,
156
00:09:43,758 --> 00:09:46,896
THE CAMERA SNAPS THREE PICTURES
OF EVERY FRAME.
157
00:09:53,517 --> 00:09:54,862
THE SCANNER'S CONTROL STATION
158
00:09:54,862 --> 00:09:58,103
DISPLAYS WHAT'S BEING SCANNED
IN REAL TIME,
159
00:09:58,103 --> 00:10:00,275
ALONG WITH
ALL THE TECHNICAL PARAMETERS.
160
00:10:00,275 --> 00:10:04,862
THIS DIGITIZATION PROCESS
ITEMIZES EVERY SINGLE FRAME
161
00:10:04,862 --> 00:10:07,482
SO WHEN THEY DIGITALLY REPLACE
A DAMAGED PORTION
162
00:10:07,482 --> 00:10:09,827
WITH AN UNDAMAGED ONE
FROM ANOTHER COPY
163
00:10:09,827 --> 00:10:13,103
THEY CAN MATCH EVERYTHING UP
TO THE EXACT FRAMES.
164
00:10:17,000 --> 00:10:19,137
THE FINAL STEP
IS COLOR CORRECTION.
165
00:10:19,137 --> 00:10:22,034
BECAUSE THE DIGITIZED FILM
IS OFTEN PIECED TOGETHER
166
00:10:22,034 --> 00:10:23,896
FROM MORE THAN ONE
FILM ORIGINAL,
167
00:10:23,896 --> 00:10:26,034
THERE ARE USUALLY
COLOR VARIATIONS.
168
00:10:26,034 --> 00:10:28,344
FOR EXAMPLE,
THE CHARACTER'S BLUE JACKET
169
00:10:28,344 --> 00:10:30,379
WILL BE
A DIFFERENT SHADE OF BLUE
170
00:10:30,379 --> 00:10:31,793
AT DIFFERENT TIMES.
171
00:10:31,793 --> 00:10:35,413
AT THIS STATION, THE TECHNICIAN
MANIPULATES THE COLORS
172
00:10:35,413 --> 00:10:39,241
TO RENDER THEM UNIFORM
THROUGHOUT THE FILM.
173
00:10:39,241 --> 00:10:41,068
IT'S ESSENTIAL
TO RESIST THE TEMPTATION
174
00:10:41,068 --> 00:10:42,724
TO OVERCORRECT THE IMAGE.
175
00:10:42,724 --> 00:10:44,413
AFTER ALL,
176
00:10:44,413 --> 00:10:47,758
FILM HAS A VERY DIFFERENT
COLOR AND TEXTURE THAN VIDEO,
177
00:10:47,758 --> 00:10:51,413
AND EVEN THOUGH THE DIGITIZED
FILM WILL PLAY ON VIDEO DEVICES,
178
00:10:51,413 --> 00:10:54,862
IT MUST REMAIN ARTISTICALLY
AND HISTORICALLY FAITHFUL
179
00:10:54,862 --> 00:10:56,206
TO THE FILM ORIGINAL.
180
00:10:56,206 --> 00:10:58,310
DO NOT REMAIN SEATED.
181
00:10:58,310 --> 00:10:59,689
I REPEAT -- A NUCLEAR WAR...
182
00:11:08,275 --> 00:11:11,896
Narrator: A CYLINDER STOVE
IS DESIGNED FOR CAMPERS
183
00:11:11,896 --> 00:11:13,931
WHO LIKE
THEIR CREATURE COMFORTS.
184
00:11:13,931 --> 00:11:17,172
JUST PITCH THE TENT
AND SET UP THE STOVE INSIDE.
185
00:11:17,172 --> 00:11:20,206
IT KEEPS THINGS WARM AND TOASTY
FOR MOST OF THE NIGHT.
186
00:11:20,206 --> 00:11:24,172
IT ALSO HAS A COOKING SURFACE
AND A TANK AT THE SIDE
187
00:11:24,172 --> 00:11:27,137
TO PROVIDE HOT WATER
FOR WASHING.
188
00:11:31,068 --> 00:11:34,379
NO NEED TO HUDDLE AROUND
A CAMPFIRE TO STAY WARM.
189
00:11:34,379 --> 00:11:36,379
A CYLINDER STOVE
CAN TAKE THE CHILL
190
00:11:36,379 --> 00:11:38,586
OUT OF
THE WILDERNESS EXPERIENCE.
191
00:11:38,586 --> 00:11:41,275
THE CYLINDRICAL SHAPE
MEANS IT CAN TAKE THE HEAT.
192
00:11:41,275 --> 00:11:44,586
IT WILL EXPAND AND CONTRACT
WITH THE TEMPERATURE CHANGE
193
00:11:44,586 --> 00:11:47,931
AND STILL MAINTAIN
IT'S ORIGINAL SHAPE.
194
00:11:47,931 --> 00:11:52,103
THE CYLINDRICAL FIREBOX STARTS
WITH A FLAT SHEET OF STEEL.
195
00:11:52,103 --> 00:11:54,586
A WORKER FEEDS IT
THROUGH A ROLLER REPEATEDLY
196
00:11:54,586 --> 00:11:56,344
UNTIL IT REACHES
THE DESIRED SHAPE.
197
00:12:00,103 --> 00:12:03,344
THEN A PLASMA CUTTER CUTS
AN OPENING FOR THE STOVE DOOR
198
00:12:03,344 --> 00:12:06,896
IN ANOTHER SHEET OF STEEL,
FOLLOWING A PATTERN OVERHEAD.
199
00:12:06,896 --> 00:12:10,310
THE PLASMA CUTTER
WORKS BY SENDING AN ELECTRIC ARC
200
00:12:10,310 --> 00:12:13,586
THROUGH COMPRESSED AIR,
AND THE RESULT IS A CLEAN CUT.
201
00:12:16,965 --> 00:12:20,448
HE NOW PLACES THE STOVE BODY
ON THE DOOR FRAMEWORK
202
00:12:20,448 --> 00:12:23,103
AND CLAMPS THE ASSEMBLY
IN A SPECIAL JIG
203
00:12:23,103 --> 00:12:27,793
TO SECURE IT AS HE WELDS
THE TWO PARTS TOGETHER.
204
00:12:27,793 --> 00:12:31,172
HE THEN PLACES
THE BACKPLATE ON THE WORKBENCH
205
00:12:31,172 --> 00:12:34,310
AND POSITIONS THE OTHER END
OF THE CYLINDER ON IT.
206
00:12:34,310 --> 00:12:37,620
HE CLAMPS THEM THERE
AND WELDS THEM TOGETHER.
207
00:12:40,137 --> 00:12:41,655
USING THE PLASMA CUTTER,
208
00:12:41,655 --> 00:12:44,172
HE TRIMS THE FRONT AND BACK
OF THE STOVE.
209
00:12:44,172 --> 00:12:47,862
THE TRIMMING
ROUNDS THE ENDS NICELY.
210
00:12:47,862 --> 00:12:52,344
FROM THREE FLAT SHEETS OF STEEL
TO A CYLINDRICAL FIREBOX,
211
00:12:52,344 --> 00:12:56,344
THE TRANSFORMATION
HAS TAKEN LESS THAN 10 MINUTES.
212
00:12:56,344 --> 00:12:59,517
THE WELDER NOW REINFORCES
THE UNDERSIDE OF THE STOVE TOP
213
00:12:59,517 --> 00:13:02,586
WITH SEVERAL BRACES
ARRANGED IN A GRID PATTERN.
214
00:13:02,586 --> 00:13:05,379
THIS EXTENSIVE BRACING
WILL PREVENT WARPING
215
00:13:05,379 --> 00:13:07,793
TO KEEP THE STOVE TOP
PERFECTLY FLAT
216
00:13:07,793 --> 00:13:11,344
UNDER THE INTENSE HEAT
OF THE WOOD FIRE BELOW.
217
00:13:15,965 --> 00:13:20,965
THIS IS THE STOVE TOP
BEFORE AND AFTER BRACING.
218
00:13:20,965 --> 00:13:23,344
AFTER CUTTING A HOLE
FOR THE STOVEPIPE,
219
00:13:23,344 --> 00:13:25,689
HE INSERTS A PIECE OF PIPE
TEMPORARILY
220
00:13:25,689 --> 00:13:29,482
SO THAT HE CAN CORRECTLY INSTALL
A STOVEPIPE COLLAR.
221
00:13:31,517 --> 00:13:34,172
ONCE THE COLLAR IS
SOLIDLY ATTACHED TO THE COOKTOP,
222
00:13:34,172 --> 00:13:37,344
HE REMOVES THE STOVEPIPE.
223
00:13:37,344 --> 00:13:40,172
HE THEN BENDS THE RIM
OF THE COLLAR IN FOUR PLACES,
224
00:13:40,172 --> 00:13:41,793
CREATING TABS
TO KEEP THE STOVEPIPE
225
00:13:41,793 --> 00:13:46,137
FROM SLIDING INTO THE FIREBOX.
226
00:13:46,137 --> 00:13:47,758
HE'S NOW READY TO JOIN
227
00:13:47,758 --> 00:13:50,413
THE CYLINDRICAL FIREBOX
TO THE STOVE TOP.
228
00:13:50,413 --> 00:13:54,206
HE LOCKS THEM IN POSITION
AND WELDS THE ENTIRE ASSEMBLY.
229
00:13:55,586 --> 00:13:58,586
THIS FINAL WELDED SEAM
SEALS THE STOVE
230
00:13:58,586 --> 00:14:00,724
FOR AN AIRTIGHT
AND LONG-LASTING BURN.
231
00:14:03,965 --> 00:14:07,758
NEXT HE POSITIONS LEG FITTINGS
ON THE BELLY OF THE STOVE
232
00:14:07,758 --> 00:14:11,206
USING A SAWHORSE-STYLE TOOL.
233
00:14:11,206 --> 00:14:14,379
ONCE HE WELDS THE FITTINGS
TO THE STOVE,
234
00:14:14,379 --> 00:14:16,000
HE REMOVES THE TOOL.
235
00:14:19,068 --> 00:14:21,551
THEN IT'S OVER
TO A COMPUTERIZED PLASMA CUTTER.
236
00:14:21,551 --> 00:14:25,655
IT CUTS DAMPER HOLES
IN THE STOVE DOOR.
237
00:14:25,655 --> 00:14:27,620
DAMPER HOLES ARE USED
TO REGULATE THE FLOW OF AIR
238
00:14:27,620 --> 00:14:28,724
TO THE FIRE.
239
00:14:30,931 --> 00:14:34,586
THEY ALSO INSTALL A BAFFLE PLATE
ON THE BACK OF THE STOVE DOOR
240
00:14:34,586 --> 00:14:37,068
TO KEEP SPARKS FROM FLYING OUT
INTO THE TENT.
241
00:14:37,068 --> 00:14:43,413
THE WORKER ATTACHES THE DOOR
TO THE STOVE WITH A HINGE.
242
00:14:43,413 --> 00:14:49,103
HE TESTS IT TO CONFIRM
THAT IT OPENS AND CLOSES EASILY.
243
00:14:49,103 --> 00:14:51,931
ANOTHER WORKER NOW ROLES PIPE
FOR THE CHIMNEY,
244
00:14:51,931 --> 00:14:54,793
USING GALVANIZED STEEL
BECAUSE IT DOESN'T RUST.
245
00:14:54,793 --> 00:14:57,862
HE INTERLOCKS THE SEAM
AND FLATTENS IT.
246
00:14:57,862 --> 00:14:59,379
HE CRIMPS THE ENDS
247
00:14:59,379 --> 00:15:03,137
TO CONNECT THE PIPE
TO THE OTHER PIECES OF PIPE.
248
00:15:03,137 --> 00:15:05,620
THERE ARE FIVE PIECES
OF STOVEPIPE IN ALL,
249
00:15:05,620 --> 00:15:08,793
AND THEY CAN BE STACKED TOGETHER
FOR TRANSPORT.
250
00:15:08,793 --> 00:15:11,275
WITH THE LATCH NOW ATTACHED
TO THE STOVE DOOR,
251
00:15:11,275 --> 00:15:15,241
HE SPRAYS BLACK STOVE PAINT
ONTO THE CYLINDRICAL FIREBOX.
252
00:15:15,241 --> 00:15:18,758
THE PAINT JOB
WILL PREVENT RUSTING.
253
00:15:18,758 --> 00:15:21,896
FINALLY HE RIVETS
A BRASS MANUFACTURER'S TAG
254
00:15:21,896 --> 00:15:23,448
ONTO THE STOVE FRONT.
255
00:15:23,448 --> 00:15:25,413
NOW IT'S TIME TO PACK IT UP.
256
00:15:25,413 --> 00:15:28,931
FROM THE GRATE TO THE WATER TANK
TO THE STOVEPIPE,
257
00:15:28,931 --> 00:15:32,103
EVERYTHING CAN BE STOWED
INSIDE THE FIRE BOX,
258
00:15:32,103 --> 00:15:34,241
MAKING IT COMPLETELY PORTABLE.
259
00:15:34,241 --> 00:15:37,965
ASSEMBLY IN THE TENT SHOULD TAKE
ABOUT FIVE MINUTES --
260
00:15:37,965 --> 00:15:40,655
A SMALL JOB
FOR A LONG-LASTING BURN.
261
00:15:40,655 --> 00:15:42,551
THE BIGGEST CYLINDER STOVES
262
00:15:42,551 --> 00:15:45,931
ARE DESIGNED TO HOLD A FIRE
FOR AN ENTIRE NIGHT.
263
00:15:45,931 --> 00:15:47,275
AND WITH THE PROPER SETUP,
264
00:15:47,275 --> 00:15:50,379
CAMPERS SHOULD SLEEP
SAFE AND SOUND.
265
00:15:50,379 --> 00:15:54,724
INSTALLING A PIECE
OF HEAT-RESISTANT RUBBER
266
00:15:54,724 --> 00:15:57,206
PROTECTS THE TENT
AROUND THE STOVEPIPE.
267
00:15:57,206 --> 00:16:00,206
THEN IT'S TIME
TO HUNKER DOWN FOR THE NIGHT
268
00:16:00,206 --> 00:16:03,206
AND ENJOY A LITTLE WARMTH
IN THE WILDERNESS.
269
00:16:16,103 --> 00:16:19,413
Narrator: SPUN CONCRETE
LIGHT POLES TOWER ABOVE
270
00:16:19,413 --> 00:16:22,241
OUR TOWNS AND CITIES,
LIGHTING THE WAY.
271
00:16:22,241 --> 00:16:23,931
THEY'RE ACTUALLY
HOLLOW STRUCTURES
272
00:16:23,931 --> 00:16:26,931
WITH WIRING OR CABLE
SNAKED THROUGH THE CORES.
273
00:16:26,931 --> 00:16:29,931
THE CONCRETE WALLS
ARE REINFORCED BY STEEL.
274
00:16:29,931 --> 00:16:32,068
YET THESE POLES
ARE FLEXIBLE ENOUGH
275
00:16:32,068 --> 00:16:34,896
TO BEND WITH THE WIND
AND SNAP BACK.
276
00:16:37,758 --> 00:16:41,068
WHEN IT COMES TO LAMPPOSTS,
THE HIGHER THE LIGHT,
277
00:16:41,068 --> 00:16:43,586
THE GREATER
THE AREA ILLUMINATED.
278
00:16:43,586 --> 00:16:47,724
SOME CONCRETE LIGHT POLES
ARE OVER THREE STORIES HIGH.
279
00:16:47,724 --> 00:16:49,931
THEY START WITH A TENON,
280
00:16:49,931 --> 00:16:53,068
THE PART OF THE POLE FRAMEWORK
THAT ANCHORS THE LIGHT FIXTURE.
281
00:16:53,068 --> 00:16:54,758
THEY PLACE TWO IN A MOLD
282
00:16:54,758 --> 00:16:57,758
BECAUSE THEY'RE MAKING
TWO LIGHT POLES AT ONCE.
283
00:16:57,758 --> 00:17:00,413
A WORKER STRINGS FOUR THICK,
STEEL STRANDS
284
00:17:00,413 --> 00:17:02,965
FROM ONE END OF THE LONG MOLD
TO THE OTHER,
285
00:17:02,965 --> 00:17:05,172
THREADING THEM
THROUGH THE TENONS
286
00:17:05,172 --> 00:17:06,827
AND THROUGH SPIRAL WIRE.
287
00:17:06,827 --> 00:17:10,620
THIS ESTABLISHES THE BASIC
FRAMEWORK OF THE CONCRETE POLES.
288
00:17:10,620 --> 00:17:13,000
ANOTHER WORKER
INSTALLS ZINC BOXES
289
00:17:13,000 --> 00:17:14,827
FOR ELECTRICAL CONNECTIONS.
290
00:17:14,827 --> 00:17:17,689
HE CAPS IT
WITH A BLOCK OF RIGID FOAM
291
00:17:17,689 --> 00:17:20,896
TO PROTECT IT
WHEN THE CONCRETE IS POURED.
292
00:17:20,896 --> 00:17:23,793
THE NEXT WORKER
ATTACHES A STRESS GUN
293
00:17:23,793 --> 00:17:26,862
TO CHUCKS THAT SECURE
THE STEEL STRANDS.
294
00:17:26,862 --> 00:17:29,000
THE GUN PULLS THE STRANDS
ONE BY ONE
295
00:17:29,000 --> 00:17:30,896
TO A SPECIFIC TENSION,
296
00:17:30,896 --> 00:17:33,896
AND THEY STRETCH
LIKE RUBBER BANDS.
297
00:17:33,896 --> 00:17:37,413
THEY'LL BE PULLED
EVEN TIGHTER LATER.
298
00:17:37,413 --> 00:17:42,620
EVERY YARD OR SO, HE ATTACHES
STAY RINGS FOR EXTRA RIGIDITY.
299
00:17:42,620 --> 00:17:47,241
HE TIES THEM IN PLACE
WITH PLASTIC-COATED WIRE.
300
00:17:50,655 --> 00:17:53,137
ANOTHER WORKER
STRETCHES THE SPIRAL WIRE
301
00:17:53,137 --> 00:17:55,827
AROUND THE STEEL STRANDS
AND TENONS
302
00:17:55,827 --> 00:17:59,103
TO ROUND OUT THE SKELETON
OF THE LIGHT POLES.
303
00:17:59,103 --> 00:18:02,034
THE SPIRAL WIRE
WILL ALSO STOP THE POLE
304
00:18:02,034 --> 00:18:06,379
FROM TWISTING TOO MUCH
IN HIGH WINDS.
305
00:18:06,379 --> 00:18:09,551
A CRANE TRANSFERS
THE LONG AND HEFTY MOLD
306
00:18:09,551 --> 00:18:15,206
OVER TO THE NEXT STATION AND
LOWERS IT ONTO SEVERAL STANDS.
307
00:18:15,206 --> 00:18:18,551
A HOPPER NOW SWINGS INTO ACTION,
GUIDED BY WORKERS.
308
00:18:18,551 --> 00:18:21,206
IT'S A TRAVELING
CONCRETE DISPENSER.
309
00:18:21,206 --> 00:18:23,379
AS IT MOVES ON A TRACK,
IT FUNNELS
310
00:18:23,379 --> 00:18:26,379
SPECIALLY MIXED CONCRETE
INTO THE MOLD.
311
00:18:26,379 --> 00:18:28,517
THE CONCRETE
HAS BEEN MADE TO ORDER,
312
00:18:28,517 --> 00:18:31,655
WITH THE CUSTOMER SPECIFYING
ITS COLOR, STRENGTH,
313
00:18:31,655 --> 00:18:35,241
AND OTHER QUALITIES.
314
00:18:35,241 --> 00:18:38,310
THE CONCRETE ALSO HAS
A LOW MOISTURE CONTENT.
315
00:18:38,310 --> 00:18:41,689
THIS MAKES IT
THE CONSISTENCY OF CLAY
316
00:18:41,689 --> 00:18:44,172
AND THEREFORE FORMABLE.
317
00:18:44,172 --> 00:18:46,206
AS THE CONCRETE IS DISPENSED,
318
00:18:46,206 --> 00:18:50,689
WORKERS PACK IT AROUND
THE LIGHT POLE'S STEEL SKELETON.
319
00:18:50,689 --> 00:18:53,862
USING TROWELS,
THEY SCOOP UP OVERFLOW
320
00:18:53,862 --> 00:18:56,517
AND SMOOTH THE SURFACE
OF THE WET CONCRETE.
321
00:18:56,517 --> 00:19:00,034
ONE WORKER THEN CLEANS UP
THE OUTER FLANGES
322
00:19:00,034 --> 00:19:02,965
AND APPLIES
A NONSTICK SUBSTANCE.
323
00:19:02,965 --> 00:19:06,448
A CRANE MOVES THE TOP HALF
OF THE MOLD INTO POSITION
324
00:19:06,448 --> 00:19:09,965
AND LOWERS IT ONTO
THE CONCRETE-FILLED BOTTOM PART.
325
00:19:09,965 --> 00:19:13,586
THE TEAM BOLTS THE TWO PARTS
OF THE MOLD TIGHTLY TOGETHER
326
00:19:13,586 --> 00:19:15,620
USING PNEUMATIC IMPACT TOOLS.
327
00:19:15,620 --> 00:19:19,482
THEY NOW PULL THE STEEL STRANDS
TO THEIR FINAL TENSION,
328
00:19:19,482 --> 00:19:21,310
STRETCHING THEM SO TIGHTLY
329
00:19:21,310 --> 00:19:24,758
THAT THEY COMPRESS THE CONCRETE
ONCE IT HARDENS.
330
00:19:24,758 --> 00:19:28,034
CONCRETE IS MUCH STRONGER
WHEN IT'S BEING COMPRESSED.
331
00:19:29,586 --> 00:19:32,586
THE MOLD IS NOW READY
FOR THE SPINNING MACHINE.
332
00:19:32,586 --> 00:19:35,586
IT'S ESSENTIALLY
A SERIES OF RAILWAY WHEELS.
333
00:19:35,586 --> 00:19:37,896
A CRANE LOWERS
THE MOLD'S RUNNING RINGS
334
00:19:37,896 --> 00:19:39,931
INTO THE GROOVES OF THE WHEELS,
335
00:19:39,931 --> 00:19:42,275
AND THEN THEY CRANK UP
THE SPEED.
336
00:19:42,275 --> 00:19:46,517
THE WHEELS TURN AT 500 RPMs,
AND THE CENTRIFUGAL FORCE
337
00:19:46,517 --> 00:19:50,379
CAUSES THE CONCRETE TO MIGRATE
TO THE WALL OF THE MOLD.
338
00:19:50,379 --> 00:19:54,482
THE RESULT IS A HOLLOW POLE
WITH DENSE, CONCRETE WALLS.
339
00:19:56,034 --> 00:19:58,586
TRANSFERRED TO A KILN,
THE CONCRETE STEAM-CURES
340
00:19:58,586 --> 00:20:01,586
IN THE MOLD
FOR ABOUT FIVE HOURS.
341
00:20:01,586 --> 00:20:05,413
THE CONCRETE LIGHT POLES
ARE READY FOR THE BIG REVEAL.
342
00:20:05,413 --> 00:20:10,103
THEY OPEN THE MOLD
AND ROLL THEM OUT.
343
00:20:10,103 --> 00:20:13,275
AT THIS POINT, THE TWO POLES
ARE STILL ATTACHED.
344
00:20:13,275 --> 00:20:17,241
THEY EXAMINE THEM FOR FLAWS,
AND THEN THEY'LL SEPARATE THEM.
345
00:20:17,241 --> 00:20:21,413
ALL THEY NEED NOW
IS SOME BUFFING UP.
346
00:20:21,413 --> 00:20:24,931
HERE, THEY POLISH
A DIFFERENT OCTAGONAL POLE
347
00:20:24,931 --> 00:20:27,000
TO EXPOSE THE PIGMENTS
IN THE CONCRETE.
348
00:20:30,689 --> 00:20:34,517
THE DIFFERENT COLORED AGGREGATES
IN THIS PARTICULAR CEMENT MIX
349
00:20:34,517 --> 00:20:36,655
GIVE THE POLE
A MOTTLED MARBLE LOOK.
350
00:20:39,689 --> 00:20:44,206
AN I.D. TAG HAS ALSO BEEN MOLDED
INTO THE CEMENT
351
00:20:44,206 --> 00:20:47,000
WITH THE MANUFACTURING DATE
AND THE POLE'S HEIGHT AND MASS.
352
00:20:49,551 --> 00:20:51,724
THEY TEST JUST HOW FAR
THEY CAN TAKE IT
353
00:20:51,724 --> 00:20:56,206
TO CONFIRM THE POLE
MEETS INDUSTRY STANDARDS.
354
00:20:56,206 --> 00:20:59,241
THEY SPRAY A SPECIAL
ACRYLIC FINISH ONTO SOME POLES.
355
00:20:59,241 --> 00:21:02,517
GRAFFITI CAN BE
EASILY SCRUBBED OFF OF IT.
356
00:21:04,896 --> 00:21:07,241
EVEN THOUGH IT ONLY TAKES
ABOUT 5 1/2 HOURS
357
00:21:07,241 --> 00:21:10,034
TO MANUFACTURE
A CONCRETE LIGHT POLE,
358
00:21:10,034 --> 00:21:12,655
IT SHOULD SHINE FOR MANY YEARS.
359
00:21:21,379 --> 00:21:24,068
IF YOU HAVE ANY COMMENTS
ABOUT THE SHOW,
360
00:21:24,068 --> 00:21:26,275
OR IF YOU'D LIKE TO SUGGEST
TOPICS FOR FUTURE SHOWS,
361
00:21:26,275 --> 00:21:28,586
DROP US A LINE AT...
29419
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