Original subtitles

--Captions by VITAC-- www.vitac.com

CAPTIONS PAID FOR BY DISCOVERY COMMUNICATIONS

Narrator: THE JAWS OF LIFE WERE FIRST USED IN 1963

TO FREE RACECAR DRIVERS FROM CAR CRASHES.

IT WAS SO BIG,

IT HAD TO BE SUSPENDED FROM THE BACK OF A PICKUP TRUCK.

TODAY IT WEIGHS AS LITTLE AS 33 POUNDS

AND IS SMALL ENOUGH FOR ONE PERSON TO OPERATE.

IT CAN FREE AN ACCIDENT VICTIM FROM A CAR IN MINUTES.

IN AN EMERGENCY SITUATION, TIMING IS EVERYTHING.

A RESCUE TOOL HAS TO PRY OPEN A VEHICLE AS EASILY AS A TIN CAN

OR CUT THROUGH SOLID STEEL LIKE BUTTER,

BECAUSE A FEW SECONDS CAN MAKE ALL THE DIFFERENCE.

WHAT GIVES THE CUTTING BLADES

AND THE SPREADING ARMS THEIR POWER IS HYDRAULIC FLUID.

THE JAWS OF LIFE BEGIN WITH A MILLING MACHINE

THAT SHAPES THE SPREADER ARMS

FROM A BAR OF SOLID AIRCRAFT-GRADE ALUMINUM.

THE SPREADER ARMS THEN GET A PROTECTIVE COATING.

A LATHE NOW MAKES THE CAP THAT FITS ON THE END OF THE TOOL.

A HIGH-SPEED CARBIDE TIP SHAPES THE SOLID ALUMINUM

INTO A FINISHED ENDCAP THAT IS THEN DRILLED

AND TREATED TO A COAT OF RUST-RESISTANT PROTECTION.

ARMS THAT BOTH CUT AND SPREAD ARE MADE FROM TOOL STEEL.

A SURFACE GRINDER ENSURES THAT THE TWO ARMS ARE PERFECTLY FLAT.

A WORKER INSTALLS A SEAL

THAT PREVENTS THE HYDRAULIC FLUID

FROM LEAKING OUT OF THE CYLINDER.

HE LUBRICATES A PISTON WITH HYDRAULIC FLUID

SO IT SLIDES INTO THE CYLINDER WITHOUT DAMAGING THE INTERIOR.

THEN HE TAPS IT IN

SO IT WILL CONNECT WITH THE LINK ASSEMBLY.

HE ATTACHES A LINK ASSEMBLY TO THE PISTON

AND SECURES IT IN PLACE.

THE LINK ASSEMBLY RELAYS POWER

TO THE CUTTING BLADES OR SPREADER ARMS.

HE THEN ATTACHES AN ASSEMBLED END CAP TO THE CYLINDER

AND BOLTS IT IN PLACE.

HE CONNECTS THE TWO HOSES

THAT LEAD TO THE TOOL'S HYDRAULIC CYLINDER.

HE PUTS ON A HANDGRIP THAT PROTECTS THE HOSES

AND MAKES IT EASIER TO WORK THE THUMBWHEEL.

HE TIGHTENS THE BOLTS AND COMPLETES THE CONTROL VALVE.

HE THEN ATTACHES THE FRONT HANDLE

THAT ALLOWS THE OPERATOR TO HOLD THE TOOL SAFELY.

THIS PROTECTIVE GUARD WILL KEEP ALL THE MOVING COMPONENTS

AWAY FROM A RESCUER'S HANDS.

THEN HE ALIGNS THE HOLES IN THE BLADES TO THE TOOL

AND INSERTS A STEEL PIVOT PIN.

HE PUTS ON A LOCKNUT,

AND, AS WITH ALL FASTENERS ON THE RESCUE TOOL,

HE TIGHTENS IT TO A PRECISE ENGINEERING SPECIFICATION.

AFTER MOUNTING THE BLADES,

HE SECURES THEM TO THE LINK ASSEMBLY

WITH A STEEL-ALLOY PIN AND A SNAP RING.

THEN HE FOLDS THE PROTECTIVE GUARD BACK

AND FINISHES ASSEMBLING THE TOOL.

A WORKER THEN TESTS THE TOOL, WHICH HAS BEEN FILLED

WITH FIRE-RESISTANT HYDRAULIC FLUID.

THE FIXTURE HE USES IS DESIGNED TO MEASURE THE PRESSURE

AT THE STRONGEST POINT IN THE CUTTING.

THE TOOL PASSES THE PRESSURE TEST.

WHETHER IT'S A RESCUE TOOL

THAT CUTS THROUGH METAL OR PRIES IT OPEN,

EMERGENCY-RESPONSE TEAMS ARRIVING ON AN ACCIDENT SCENE

WILL HAVE WHAT IT TAKES TO HELP SAVE LIVES.

Narrator: THE QUEST FOR THE PERFECT TREE

IS A RITE OF THE HOLIDAY SEASON.

AND EVER SINCE THE LATE 19th CENTURY,

PEOPLE HAVE BEEN TRYING TO COME UP WITH AN ARTIFICIAL VERSION.

FIRST, THERE WERE FEATHER TREES

AND, LATER, TREES MADE OF ANIMAL BRISTLES.

BUT BY THE 1960s,

THE USE OF SYNTHETICS FINALLY GAVE US THE PERFECT FAKE FIR.

TODAY'S FAUX FIRS CAN BE SEVERAL STORIES TALL --

BIG ENOUGH FOR YOUR TOWN SQUARE.

YOU CAN GET THEM WITH MANY OF THE TRIMMINGS

SO DECORATING ISN'T SUCH A STRETCH.

THESE BIG ARTIFICIAL TREES START WITH A STEEL SKELETON.

ROLLERS BEND STEEL TUBING INTO ARCS.

THEY'LL BE JOINED TO FORM THE BASE OF THE FRAMEWORK.

WORKERS WELD VERTICAL SUPPORTS TO THE ARCS,

BUILDING THE STRUCTURE IN SECTIONS.

A SPRAY OF POLYESTER POWDER

GIVES THE WELDED METAL A SMOOTH FINISH

THAT'S ACTUALLY TOUGHER THAN PAINT.

THEY BAKE THE PARTS TO SET THE COATING.

AFTER A QUICK COOLING,

IT'S TIME TO ASSEMBLE ALL THE PIECES.

THEY FASTEN THE STRUCTURE TOGETHER

WITH U-BOLTS AND A RATCHET.

MEANWHILE, A ROLL OF GREEN PVC PLASTIC

WINDS ITS WAY TOWARDS A ROLLER

EQUIPPED WITH MANY CIRCULAR CUTTERS.

THEY SLICE IT INTO 4-INCH-WIDE STRIPS.

EACH OF THE NARROW PLASTIC STRIPS

THEN GOES UNDER A ROLLER WITH EVEN MORE BLADES.

THEY SHRED IT INTO A NEEDLELIKE CONFIGURATION,

LEAVING A SOLID SPINE AT THE CENTER

TO HOLD THE SIMULATED NEEDLES TOGETHER.

AN AUTOMATED SPOOL THEN WINDS UP THE FRINGED GREEN PVC.

THESE ARTIFICIAL NEEDLES COME IN AN ASSORTMENT OF COLORS,

SO IF YOU WANT GLITZ, YOU CAN REALLY GO OUT ON A LIMB.

HERE, STREAMS OF THE FRINGED GREEN

AND A STRIP OF BROWN PVC TRAVEL OVER TENSION-CONTROL GUIDES.

STEEL WIRE UNWINDS AND MERGES WITH THE GREEN AND BROWN PVC.

THIS MACHINE TWISTS THEM TOGETHER.

THE BROWN STRIP LANDS AT THE CORE OF THE TWISTED FRINGE,

CREATING THE ILLUSION OF A STEM AMONG THE NEEDLES.

THIS TWISTING TECHNOLOGY

CHURNS OUT A CONTINUOUS SUPPLY OF ARTIFICIAL GREENERY.

GIANT SCISSORS SLICE IT TO THE CORRECT LENGTH.

TO MAKE BRANCHES THAT APPEAR SNOW-TIPPED,

THIS MACHINE TWISTS AND THEN FROSTS THE PVC NEEDLES

WITH A SPRAY OF WHITE LATEX PAINT.

THEY USE THIS RING FASTENER

TO CRIMP THE ARTIFICIAL FOLIAGE TOGETHER, BRANCH BY BRANCH.

THIS CREATES A TIGHTLY KNIT MASS OF GREENERY

THAT WILL BE USED TO COVER THE TREE'S FRAMEWORK.

THEY APPLY SINGLE GARLANDS

ON KEY PARTS OF THE TREE GRID FIRST,

USING A HANDHELD PNEUMATIC FASTENER.

THEY FILL IN THE SECTIONS BETWEEN THEM

WITH THE ASSEMBLED BRANCHES.

THIS IS EASIER THAN ATTACHING THEM TO THE FRAMEWORK

BRANCH BY BRANCH.

THEY STRING THE LIGHTS

AND THEN PLUG THEM IN TO CHECK EACH BULB.

AFTER ALL, IT'S EASIER TO CHANGE ONE NOW

THAN AFTER THE TREE HAS BEEN ERECTED,

ESPECIALLY SINCE THIS ONE WILL BE A STORY AND A HALF TALL.

THEY ALSO WIRE THE ORNAMENTS TO THE BRANCHES.

IT'S ONE LESS JOB FOR THE CUSTOMER TO DO.

AND NOW IT'S TIME TO PUT UP THE TREE.

THEY BOLT THE CONE OF WIRED GREENERY

TO THE LOWER FRAMEWORK...

...AND THEN HOOK THE PANELS OF ARTIFICIAL GREENERY

ONTO THE REST OF THE STRUCTURE.

IT HAS TAKEN JUST ONE DAY

FOR THIS ARTIFICIAL TREE TO COME TOGETHER,

WHERE GROWING A REAL ONE THIS SIZE

WOULD TAKE MANY YEARS.

AND THE CONVENIENCE IS UNREAL.

Narrator: SODA CRACKERS ARE ALSO CALLED SALTINES,

ORIGINALLY A BRAND NAME THAT OVER TIME BECAME A GENERIC TERM.

YOU CAN EAT THEM PLAIN

OR SPREAD SOMETHING ON THEM OR CRUMBLE THEM INTO SOUP.

DOCTORS EVEN RECOMMEND EATING SODA CRACKERS

WHEN YOU'RE NAUSEOUS,

BECAUSE THEY'RE DRY AND EASY TO DIGEST.

THEY'RE FLAT AND BUMPY ON THE OUTSIDE,

WITH A TASTY TEXTURE

RESULTING FROM SOME INTERESTING CHEMICAL REACTIONS.

WORKERS FIRST DUMP ICE INTO A TROUGH

TO PREVENT THE DOUGH FROM OVERHEATING DURING FERMENTATION.

THE FIRST INGREDIENT

IS A SPECIFIC AMOUNT OF FINISHED DOUGH

TO KICK-START THE FERMENTATION OF THIS NEW BATCH.

TO THAT, THEY ADD WATER, WHEAT FLOUR, YEAST,

AND ENZYMES TO HELP THE FERMENTATION.

A MIXER BLENDS THE INGREDIENTS FOR ABOUT 5 MINUTES.

THEY LET THE DOUGH SIT FOR 16 HOURS

WHILE THE ENZYMES BREAK DOWN THE STARCH AND THE WHEAT

INTO SIMPLE SUGARS.

THE YEAST THEN REACTS WITH THOSE SUGARS,

PRODUCING CARBON-DIOXIDE GAS, WHICH MAKES THE DOUGH RISE.

THEN THEY ADJUST THE FERMENTED DOUGH'S pH LEVEL

WITH SODIUM BICARBONATE

TO PRODUCE THE RIGHT FLAVOR, COLOR, AND SHELF LIFE.

THEN, FOR ADDITIONAL FLAVORING, SOME SALT...

MALTED BARLEY FLOUR...

AND VEGETABLE OIL.

THEN THE MIXER REMIXES THE DOUGH FOR ABOUT 5 MINUTES

TO BLEND IN THESE NEW INGREDIENTS.

NOW THEY LET THE DOUGH FERMENT FOR ANOTHER 6 HOURS.

THE SODIUM BICARBONATE

COUNTERACTS THE ACIDITY THIS PRODUCES

AND RELAXES THE GLUTEN SO THAT THE DOUGH

NOW BREAKS EASILY WHEN STRETCHED --

THE PERFECT CONSISTENCY FOR SODA CRACKERS.

A MACHINE THEN EXTRUDES THE MASSIVE DOUGH

INTO A SHEET THAT'S 2 INCHES THICK

AND FOLDS THE SHEET OVER ITSELF 3 TIMES.

THIS FOLDING CREATES THE LIGHT AND FLAKY LAYERS

INSIDE THE CRACKER.

THE DOUGH SHEET THEN GOES THROUGH A SERIES OF ROLLERS

THAT REDUCE IT TO ITS FINAL THICKNESS,

ABOUT A MILLIMETER.

A REVOLVING DIE CUTS THE CRACKER SHAPES,

PERFORATIONS AND ALL.

THE LITTLE PINS PUNCTURE THE DOUGH

AND PUSH IT FIRMLY ONTO THE CONVEYOR BELT.

THIS KEEPS THE DOUGH FROM DEFORMING

WHEN MOISTURE AND GASES ESCAPE DURING THE BAKING PROCESS.

FROM THERE, THE SHEET PASSES UNDER A SHOWER OF SALT.

THE SHEET NOW TAKES A THREE-MINUTE TRIP

THROUGH A LONG OVEN WITH DIFFERENT TEMPERATURE ZONES.

GAS FLAMES BAKE THE DOUGH FROM ABOVE AND BELOW.

THE HEAT TRANSFORMS THE SODIUM BICARBONATE IN THE DOUGH

INTO CARBON-DIOXIDE GAS,

WHICH THEN BREAKS THROUGH AND ESCAPES.

THIS DRIVES OUT TRAPPED MOISTURE

AND FORMS BLISTERS IN THE CRACKERS.

AS THE SHEET OF BAKED CRACKERS EXITS THE OVEN,

A ROLLER BREAKS IT INTO ROWS.

THE ROWS THEN RUN FROM ONE CONVEYOR BELT TO THE NEXT,

STACKING LIKE ROOF SHINGLES.

ALIGNMENT WHEELS KEEP THEM STRAIGHT

UNTIL THE NEXT SET OF WHEELS GENTLY BREAKS THE ROWS

INTO INDIVIDUAL CRACKERS.

EACH ROW MAKES ITS WAY THROUGH A SERIES OF GATES

THAT GUIDE IT ONTO A TRACK

THAT LEADS TO THE PACKAGING EQUIPMENT.

THE CRACKERS ARE UPRIGHT NOW,

AND THE MACHINE BEGINS DIVIDING THEM

ACCORDING TO THE NUMBER OF CRACKERS PER PACKAGE --

IN THIS CASE, THOSE LITTLE 2-CRACKER PACKS

YOU OFTEN GET WITH SOUP.

THE CRACKER PAIRS ENTER THE WRAPPING MACHINE,

WHICH SANDWICHES THEM BETWEEN A SHEET OF PRINTED PLASTIC FILM.

A WHEEL THEN SIMULTANEOUSLY SEALS

AND CUTS THE WRAPPER BETWEEN EACH PAIR.

THIS ALL HAPPENS AT AN ASTONISHING RATE

OF 525 PACKAGES PER MINUTE.

AND THAT'S THE WAY THE CRACKER CRUMBLES.

Narrator: RATCHETS COME IN MANY SHAPES AND SIZES

AND CAN TACKLE ALMOST ANY JOB.

RATCHETS WITH SOCKET ATTACHMENTS DELIVER MORE POWER AND SPEED

WITHOUT SLIPPING OR DAMAGING THE BOLT OR NUT.

JUST SNAP AN INTERCHANGEABLE SOCKET ONTO THE RATCHET,

AND YOU'RE READY TO GET THE JOB DONE QUICKLY AND PROPERLY.

VERSATILE AND EASY TO USE,

A RATCHET TIGHTENS OR LOOSENS NUTS AND BOLTS

IN A CONTINUOUS MOTION.

IT USES REMOVABLE SOCKETS

THAT FIT MANY DIFFERENT SIZES OF FITTINGS AND FASTENERS.

TO START, A STEEL BAR TRAVELS INTO A SHEARING MACHINE

THAT CUTS IT INTO SPECIFIC LENGTHS.

THESE PIECES, CALLED BILLETS,

WILL BE USED TO MAKE THE RATCHET.

A MACHINE FEEDS THE BILLETS INTO AN INDUCTION COIL,

WHICH HEATS THEM TO ABOUT 1,800 DEGREES FAHRENHEIT.

A FORGE PRESS THEN SHAPES THE SOFT BILLETS INTO RATCHETS.

THE FIRST DIE CREATES THE RATCHET'S GENERAL FORM.

THE SECOND DIE GIVES IT ITS FINISHED SHAPE.

AND THE THIRD DIE CUTS OFF EXCESS METAL.

THE RATCHETS EXIT THE FORGE PRESS

AND FALL INTO A COLLECTION BOX, WHERE THEY COOL.

THEN A VERTICAL MILLING MACHINE PREPARES THE BODY CAVITY

TO RECEIVE THE INTERNAL WORKING PARTS OF THE RATCHET,

CALLED THE GEAR ASSEMBLY.

A WORKER THEN PLACES THE RATCHET ON A HYDRAULIC PRESS,

WHICH STAMPS THE BRAND NAME

AND THE ON-AND-OFF INDICATOR ON THE RATCHET'S FACE.

A LATHE CUTS AWAY THE ROUGH FORGED METAL FROM THE HANDLE

AND TRIMS OFF THE END,

MAKING IT READY TO RECEIVE THE HANDGRIP.

A WORKER THEN GRINDS ANY ROUGH EDGES

OFF THE MACHINED RATCHET.

THEN HE CRIMPS EACH SIDE OF THE SMOOTH HANDLE

SO IT WILL HOLD A RUBBER HANDGRIP IN PLACE.

THE RATCHETS NOW UNDERGO A 3-STAGE TEMPERING PROCESS

THAT HARDENS AND STRENGTHENS THE METAL.

CERAMIC STONES AND A CHEMICAL SOLUTION

PREPARE THE RATCHETS FOR NICKEL AND CHROME PLATING.

A PLATING MACHINE CLEANS THE RATCHETS,

THEN TREATS THEM TO A NICKEL AND A TRIVALENT CHROME PLATING.

THE TWO PLATINGS MAKE THE RATCHETS CORROSION-RESISTANT

AND GIVE THEM A BRIGHT COSMETIC FINISH.

A WORKER THEN LUBRICATES THE RATCHET CAVITY,

PUTS IN AN ON-AND-OFF SWITCH

AND A SPACER TO SUPPORT ADDITIONAL COMPONENTS.

A WORKER SETS A RETENTION BALL ONTO A RATCHET GEAR,

THEN A PUNCH PRESS LOCKS IT IN PLACE.

NEXT THEY FIT A GEAR MECHANISM INTO THE CAVITY,

THEN ATTACH ALL THE INTERNAL COMPONENTS

THAT CONTROL THE MOVEMENTS OF THE RATCHET.

ONCE COMPLETED,

THE GEAR ASSEMBLY ALLOWS OR RESTRICTS MOVEMENT.

SO, PUTTING THE ASSEMBLY INTO EITHER THE ON OR OFF POSITION

IS ALL IT TAKES TO TIGHTEN OR LOOSEN A NUT OR BOLT.

SHE THEN PUTS A RUBBER SEAL ONTO A COVER PLATE

AND CLOSES UP THE RATCHET.

SHE MAKES SURE THE GEAR ASSEMBLY WORKS PROPERLY.

FINALLY, THIS MACHINE FRICTION-FITS A HANDLE

ON THE RATCHET'S SHAFT.

EVOLVING FROM A STEEL BAR

TO A FINISHED PRODUCT IN 10 STEPS,

THE RATCHETS MUST UNDERGO A FINAL TEST OF STRENGTH

TO PROVE THEY MEET THE HIGHEST QUALITY STANDARDS.

RATCHET SETS ARE AVAILABLE IN A VARIETY OF SIZES.

THEY'RE USED FOR BIG AND SMALL JOBS BY HANDYMEN

AND PROFESSIONAL MECHANICS ALIKE.

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