All language subtitles for How.Its.Made.S29E02.Nuno.Felt.and.Kimchi.1080p.AMZN.WEB-DL.DDP2.0.H.264-SLAG_track4_[eng]

af Afrikaans
ak Akan
sq Albanian
am Amharic
ar Arabic
hy Armenian
az Azerbaijani
eu Basque
be Belarusian
bem Bemba
bn Bengali
bh Bihari
bs Bosnian
br Breton
bg Bulgarian
km Cambodian
ca Catalan
ceb Cebuano
chr Cherokee
ny Chichewa
zh-CN Chinese (Simplified)
zh-TW Chinese (Traditional)
co Corsican
hr Croatian
cs Czech
da Danish
nl Dutch
en English
eo Esperanto
et Estonian
ee Ewe
fo Faroese
tl Filipino
fi Finnish
fr French
fy Frisian
gaa Ga
gl Galician
ka Georgian
de German
gn Guarani
gu Gujarati
ht Haitian Creole
ha Hausa
haw Hawaiian
iw Hebrew
hi Hindi
hmn Hmong
hu Hungarian
is Icelandic
ig Igbo
id Indonesian
ia Interlingua
ga Irish
it Italian
ja Japanese
jw Javanese
kn Kannada
kk Kazakh
rw Kinyarwanda
rn Kirundi
kg Kongo
ko Korean
kri Krio (Sierra Leone)
ku Kurdish
ckb Kurdish (Soranî)
ky Kyrgyz
lo Laothian
la Latin
lv Latvian
ln Lingala
lt Lithuanian
loz Lozi
lg Luganda
ach Luo
lb Luxembourgish
mk Macedonian
mg Malagasy
ms Malay
ml Malayalam
mt Maltese
mi Maori
mr Marathi
mfe Mauritian Creole
mo Moldavian
mn Mongolian
my Myanmar (Burmese)
sr-ME Montenegrin
ne Nepali
pcm Nigerian Pidgin
nso Northern Sotho
no Norwegian
nn Norwegian (Nynorsk)
oc Occitan
or Oriya
om Oromo
ps Pashto
fa Persian
pl Polish
pt-BR Portuguese (Brazil)
pt Portuguese (Portugal)
pa Punjabi
qu Quechua
ro Romanian
rm Romansh
nyn Runyakitara
ru Russian
sm Samoan
gd Scots Gaelic
sr Serbian
sh Serbo-Croatian
st Sesotho
tn Setswana
crs Seychellois Creole
sn Shona
sd Sindhi
si Sinhalese
sk Slovak
sl Slovenian
so Somali
es Spanish
es-419 Spanish (Latin American)
su Sundanese
sw Swahili
sv Swedish
tg Tajik
ta Tamil
tt Tatar
te Telugu
th Thai
ti Tigrinya
to Tonga
lua Tshiluba
tum Tumbuka
tr Turkish
tk Turkmen
tw Twi
ug Uighur
uk Ukrainian
ur Urdu
uz Uzbek
vi Vietnamese
cy Welsh
wo Wolof
xh Xhosa
yi Yiddish
yo Yoruba
zu Zulu

Original subtitles

--Captions by VITAC-- www.vitac.com

CAPTIONS PAID FOR BY DISCOVERY COMMUNICATIONS

Narrator: TODAY ON "HOW IT'S MADE"...

NUNO FELT IS AN ARTISAN-CRAFTED NON-WOVEN FABRIC.

NUNO IS THE JAPANESE WORD FOR CLOTH.

THE TECHNIQUE BONDS LAYERS OF WOOL

AND OTHER TYPES OF LOOSE FIBERS

INTO A LIGHTWEIGHT GAUZY FELT

WITH CONTRASTING TEXTURES.

EACH PIECE IS A UNIQUE CREATION.

NUNO FELT IS OFTEN MADE INTO STRIKING

FEATHERLIGHT PIECES OF CLOTHING.

UNLIKE FABRICS WHICH ARE MADE BY WEAVING THREAD OR YARN,

NUNO FELT IS MADE BY INTERLOCKING

AND COMPRESSING FIBERS.

THE GREATER THE CONTRAST IN THE TEXTURE

AND LUSTER OF THOSE DIFFERENT TYPES OF FIBERS,

THE MORE INTERESTING THE DESIGN.

FOR THIS PROJECT,

THIS ARTISAN CONSTRUCTS

THE BASE OF THE FELT OUT OF MERINO WOOL ROVING,

WHICH IS WOOL THAT'S BEEN CLEANED,

PROCESSED AND DYED.

SHE TEARS OFF SHORT LENGTHS OF FIBERS

AND LAYS THEM DOWN SIDE-BY-SIDE, FORMING A LAYER.

SHE LAYS ANOTHER LAYER ON TOP PERPENDICULAR TO IT.

SHE BUILDS UP THREE TO FIVE LAYERS THIS WAY,

A TECHNIQUE CALLED CROSS-HATCHING.

THIS PROCESS INTERLACES THE FIBERS,

STRENGTHENING THE BASE OF THE FELT.

NEXT, SHE TAKES PATTERN SILK CHIFFON FABRIC

THAT COLOR COORDINATES WITH ALL THE FIBERS SHE'S USING,

CUTS OUT SQUARES AND RECTANGLES

AND LAYS THEM ONTO THE WOOL BASE.

IT'S CRITICAL TO CREATE THE RIGHT BALANCE OF WOOL

AND NON-WOOL FIBERS

SO THAT THE WOOL WILL BE ABLE TO GRAB

AND HOLD THE LAYERS TOGETHER TO FORM THE NUNO FELT.

SHE ADDS SOME MICA.

MICA IS A SHINY NATURAL MINERAL

WHICH, IN THIN FLAKES LIKE THIS,

IS PRACTICALLY WEIGHTLESS.

SPRINKLING A BIT OF MICA

ONTO THE SURFACE PRODUCES A SEQUIN-LIKE EFFECT.

THE ARTISAN ADDS SOME WISPS OF ANGELINA,

A SHINY, HAIR-LIKE POLYESTER FIBER

WHICH WOOL ROVING EASILY GRABS AND HOLDS.

THEN SHE INCLUDES SOME VARIEGATED WOOL YARN,

WHICH IS THE TERM FOR YARN WITH A VARIATION OF COLOR.

IT ADHERES TO WOOL ROVING, SILK AND ANGELINA.

AND FOR SUBTLE TEXTURE, SHE LAYS IN WOOL BOUCLé.

BOUCLé IS YARN WITH CONTINUOUS TINY LOOPS.

ONCE THE LAYOUT IS FINISHED,

THE ARTISAN SPRAYS THE MATERIALS WITH SOAPY WATER.

ABSORBING WATER MAKES THE FIBERS MORE FLEXIBLE.

IT ALSO CHANGES THE PH LEVEL OF THE WOOL,

MAKING IT MORE ALKALINE,

WHICH TRIGGERS THE WOOL FIBERS TO GRAB THE ADJACENT FIBERS.

NEXT, SHE WRAPS HER DESIGN IN BUBBLE WRAP

AND BEGINS THE PROCESS OF FELTING THE FIBERS

WITH A COMBINATION OF PRESSURE, AGITATION AND HEAT.

FIRST, SHE PRESSES OUT TRAPPED AIR

WITH A PALM WASHBOARD.

THE BUBBLE WRAP ACTS AS A CUSHION,

PREVENTING THE DESIGN FROM DISTORTING.

THE ARTISAN TAKES A FOAM CYLINDER

AND GENTLY ROLLS UP THE PIECE,

WORKING OUT ANY WRINKLES AS SHE GOES.

SHE TIES THE ROLL WITH NYLON LACES,

THEN ROCKS IT BACK AND FORTH FROM HER ELBOWS TO HER WRISTS.

SHE DOES THIS A TOTAL OF 1,000 TIMES.

AT EACH STOP, SHE UNWINDS

THE ROLL TO SMOOTH OUT THE WRINKLES.

ONCE THIS PROCESS IS FINISHED,

THE ARTISAN UNWINDS THE ROLL TO ADD

WHAT'S CALLED OPEN WORK OR LACEWORK.

SHE CUTS SMALL SLITS IN THE PIECE

AND GENTLY PULLS THEM TO FORM OVAL OPENINGS.

THE WOOL IS WET, SO IT STRETCHES EASILY.

NEXT, SHE AMPS UP THE AGITATION

BY ROLLING ON A SERIES OF TEXTURED SURFACES.

EACH CHANGE OF TEXTURE HITS THE PIECE AT DIFFERENT POINTS,

PUSHING OUT THE AIR BETWEEN THE FIBERS.

WHILE THE WET FIBERS CONTINUE TO INTERLOCK

AND COMPRESS WITH ROLLING,

THE WOOL AND SILK ELEMENTS

OF THE DESIGN SHRINK AT DIFFERENT RATES,

PRODUCING CONTRAST IN THE SURFACE TEXTURE.

BY THE END, THE PIECE,

WHICH STARTED OUT BEING ALMOST A 1/3 INCH THINK,

IS NOW JUST 1/10 INCH THICK.

AFTER RESHAPING SOME OPENINGS,

SHE APPLIES THE PALM WASHBOARD ONE LAST TIME.

THEN, THROUGH THE BUBBLE WRAP,

THE ARTISAN AGITATES THE FIBERS WITH AN ORBITAL SANDER.

THIS FRICTION GENERATES HEAT,

WHICH FURTHER BONDS THE FIBERS.

AFTER A FINAL TOUCH-UP OF THE OPENINGS,

SHE GATHERS UP THE FELT AND GENTLY RINSES IT IN WATER

WITH A BIT OF VINEGAR.

THIS REMOVES THE SOAP

WHICH WOULD DAMAGE THE WOOL OVER TIME.

THE WASH ALSO RETURNS THE PH TO NORMAL,

WHICH CLOSES THE FIBERS AND STABILIZES THE FELT.

AFTER REMOVING AS MUCH MOISTURE

AS POSSIBLE BY ROLLING UP THE FELT IN A TOWEL,

SHE LAYS IT ON A COUNTER TO AIR-DRY.

NOW, THIS HANDCRAFTED NUNO FELT SHAWL IS POISED

TO MAKE A ONE-OF-A-KIND FASHION STATEMENT.

Narrator: DRUM CRUSHERS ARE MACHINES THAT FLATTEN BULKY STEEL DRUMS,

THE WORLD'S MOST POPULAR SHIPPING CONTAINER.

AT A CERTAIN POINT, THEY CAN NO LONGER BE REUSED

AND NEED TO BE RECYCLED.

DRUM CRUSHERS COMPRESS THEM INTO DISKS

SO THAT THEY CAN BE ECONOMICALLY TRANSPORTED

TO RECYCLING FACILITIES.

THIS DRUM CRUSHER WIELDS 26 TIMES MORE FORCE

THAN THE AVERAGE HOUSEHOLD TRASH COMPACTOR

AND CAN FLATTEN STEEL DRUMS IN SECONDS.

TO MAKE THE DRUM CRUSHER,

A COMPUTERIZED PLASMA CUTTER CARVES

OUT MANY OF THE PARTS FROM THICK STEEL.

THE MACHINE BOTH CUTS OUT THE PROFILE

AND MAKES HOLES FOR COMPONENTS.

THIS PARTICULAR PART IS A LOCATOR PLATE FOR THE DRUMS.

AT ANOTHER STATION,

A WORKER TRACES AROUND A TEMPLATE,

TRANSFERRING THE OUTLINE TO PARTIALLY MACHINED PARTS BELOW.

THESE PARTS ARE THE CRUSHER'S TOP AND BOTTOM PANELS.

HE GRINDS OFF FLAKY AREAS OF THE SURFACE

TO PREP THE STEEL FOR WELDING.

THIS PROCESS IS TIME-CONSUMING,

SO HE WORKS ONLY WITHIN THE OUTLINE.

NEXT, WORKERS SAW STEEL TUBES TO SPECIFIC LENGTHS.

THE TUBES WILL SERVE AS FORKLIFT POCKETS

FOR LOADING THE CRUSHER ONTO A TRUCK

OR SIMPLY MOVING IT AROUND IN A RECYCLING PLANT.

ANOTHER WORKER NOW SETS UP

A FIXTURING SYSTEM TO HOLD THE CRUSHER

HOUSING PANELS IN POSITION FOR WELDING.

HE CLAMPS THE PARTS TO THE FIXTURING TABLE.

THIS FIRST PART IS THE BOTTOM OF THE CRUSHER CHAMBER.

HE ASSEMBLES THE SIDE SUPPORTS

AND THE TOP OF THE UNIT WITHIN THE FIXTURING DEVICE.

HE CLAMPS THE SUPPORTS AT THE CORNERS.

AND WITH THE STRUCTURE NOW HELD TOGETHER WITH CLAMPS,

HE TACK WELDS IT AND FOLLOWS UP WITH PERMANENT WELDS.

NEXT UP IS THE BACK OF THE CRUSHER CHAMBER.

IT'S BEEN ROUNDED TO ACCOMMODATE

THE CYLINDRICAL STEEL CONTAINERS.

AGAIN, THE WORKER TACK WELDS IT TO THE CRUSHER STRUCTURE.

HE THEN DOES FULL THICK WELDS BOTH

FROM THE INSIDE AND THE OUTSIDE.

AND AFTER THAT, HE'LL ADD THE LOCATOR PLATE TO THE BASE.

HE THEN WELDS STRUCTURAL SUPPORTS TO THE CRUSHER DOOR.

TURNING THE DOOR TO THE OTHER SIDE,

HE INSTALLS HORIZONTAL REINFORCEMENTS.

THIS BRACES THE DOOR

TO WITHSTAND THE SUBSTANTIAL CRUSHING FORCE.

AFTER HINGING THE DOOR TO THE CHAMBER,

THE WORKER INSERTS THE LARGE LATCH

INTO A SUPPORT BRACKET

AND TACK WELDS IT.

A POWDER COAT PAINT JOB COMPLETES THE HOUSING.

WORKERS NOW ASSEMBLE THE CRUSHER'S HYDRAULIC POWER UNIT.

AFTER BOLTING A PUMP MOTOR TO THE LID,

THE TEAM FLIPS IT OVER.

THEY INSERT A HYDRAULIC

PUMP INTO ITS HOUSING ON THE LID'S UNDERSIDE.

THEY PLUMB THE PUMP AND ATTACH A SUCTION STRAINER

TO FILTER CONTAMINANTS FROM THE HYDRAULIC OIL.

THEY FLIP THE LID BACK TO THE TOP SIDE.

ONE OF THE WORKERS SCREWS A PRESSURE RELIEF VALVE

TO A FITTING THAT CONNECTS TO THE PUMP

ON THE OTHER SIDE OF THE LID.

THIS VALVE WILL REGULATE

THE FLOW OF HYDRAULIC OIL TO ENSURE

THERE'S ADEQUATE PRESSURE FOR THE CRUSHER'S OPERATION.

IF THERE'S TOO MUCH PRESSURE,

THE VALVE WILL SHUT THE CRUSHER DOWN.

TO ATTACH THE HYDRAULIC POWER UNIT,

A CRANE DOES THE HEAVY LIFTING AS A WORKER

GUIDES IT INTO PLACE AT THE BACK OF THE CRUSHER CHAMBER.

MOVING TO THE TOP,

A MEMBER OF THE TEAM INSTALLS THE CRUSHER CYLINDER.

HE BOLTS THE RETAINING PLATE TO THE CHAMBER.

THE SUBSTANTIAL AND HEFTY CRUSHER HEAD IS NEXT.

USING A FORKLIFT,

WORKERS MANEUVER IT INTO POSITION ON THE SHAFT

AND THEN SECURE IT WITH A THICK STEEL PIN.

THE HEAD ISN'T COMPLETE WITHOUT THIS PIERCE POINT.

FIXED TO THE END OF THE CRUSHER HEAD,

IT WILL PUNCTURE THE DRUM TO DRAIN RESIDUAL FLUIDS

AND RELEASE AIR FOR BETTER COMPACTION.

NOW COMPLETE, IT'S TIME TO PUT THIS CRUSHER TO THE TEST.

AND IT EASILY FLATTENS THE STEEL DRUM.

THIS FLATTENED DRUM WILL BE RECYCLED INTO NEW STEEL

THAT CAN BE USED TO MAKE MANY THINGS,

INCLUDING MORE DRUM CRUSHERS.

KIMCHI IS KOREAN COMFORT FOOD.

THIS ZESTY BLEND OF FERMENTED

VEGETABLES HAS BEEN PART OF THE KOREAN DIET

FOR AT LEAST 2,000 YEARS.

IT'S SO VALUED BY KOREANS

THAT SOME EVEN HAVE SPECIAL REFRIGERATORS

FOR IT IN THEIR HOMES.

LIKE FINE WINE, KIMCHI MUST BE KEPT AT A SPECIFIC TEMPERATURE

TO BE AT ITS BEST.

FULL OF STOMACH-FRIENDLY PROBIOTICS,

KIMCHI IS BELIEVED TO BE GOOD FOR ONE'S HEALTH,

WHICH IS WHY DEMAND IS

ON THE RISE BEYOND KOREAN BORDERS.

MAKING KIMCHI STARTS WITH A PREPARATION OF

ORGANICALLY GROWN VEGETABLES.

THERE ARE MANY DIFFERENT RECIPES FOR KIMCHI.

THIS ONE IS VEGAN AND LESS SPICY THAN SOME OTHER VERSIONS.

THE KITCHEN STAFF TRIMS

UNWANTED BITS FROM CARROTS AND SCALLIONS.

THEY THEN PEEL WILTED LEAVES OFF OF NAPA CABBAGE,

WHICH IS THE MAIN INGREDIENT IN KIMCHI.

ITS TASTE IS SWEETER AND SOFTER THAN REGULAR CABBAGE.

OVER AT THE SCRUB STATION,

A WORKER CLEANS THE TRIMMED

VEGETABLES UNDER COLD RUNNING WATER.

IF HE MISSES EVEN A SPECK OF DIRT,

IT COULD INTERFERE WITH CHEMICAL REACTIONS

DURING THE FERMENTATION PROCESS.

THIS COULD SOUR THE FLAVOR OF THE KIMCHI

AND SPOIL THE BATCH.

EACH VEGETABLE MUST BE PRISTINE.

THE NEXT MEMBER OF THE TEAM SHREDS THE CARROTS

USING AN INDUSTRIAL FOOD PROCESSOR.

SHREDDED BITS OF CARROT

WILL FERMENT QUICKER THAN BIG CHUNKS.

SCALLIONS CAN'T EASILY BE SHREDDED,

SO HE DICES THEM BY HAND.

THE KITCHEN STAFF CARVES

THE CABBAGE INTO FAIRLY LARGE STRIPS.

BECAUSE CABBAGE IS THIN,

BIGGER STRIPS WILL FERMENT AT THE SAME PACE

AS THE SHREDDED CARROTS AND DICED SCALLIONS.

THE NEXT INGREDIENT IS GINGER,

A SPICE THAT WILL ADD FLAVOR

AND SOOTHE THE DIGESTIVE SYSTEM.

ANOTHER WORKER TRANSFERS THE SHREDDED GINGER

TO A POROUS COTTON BAG.

SHE FOLDS THE BAG A FEW TIMES

TO CREATE A PACKET

AND THEN PLACES THE PACKET UNDER A PRESS.

THE PRESS SQUEEZES JUICE FROM THE GINGER

AND EXTRACTS THE GINGER ESSENCE

WHILE LEAVING THE STRINGY PULP BEHIND.

THE WORKER WEIGHS THE INGREDIENTS,

BEGINNING WITH THE SHREDDED CARROT.

THIS IS THE LARGEST INGREDIENT AFTER NAPA CABBAGE.

SHE THEN MEASURES THE PORTION OF SCALLIONS

THAT THE RECIPE CALLS FOR.

SHE ADDS A SCOOP OF CELTIC SEA SALT

AND CHECKS THE SCALE.

OTHER INGREDIENTS INCLUDE CRUSHED GARLIC,

CHILI FLAKES,

AND THE GINGER JUICE.

SHE STIRS THE SEASONINGS INTO THE VEGETABLES,

AND THE GINGER JUICE BEGINS TO SATURATE

THE SCALLION AND CARROT PIECES.

ALL THE INGREDIENTS NOW

COME TOGETHER IN THIS MIXER WITH A BIG DOUGH HOOK.

THE WORKER ADDS THE CARROT AND SCALLION BLEND

TO THE NAPA CABBAGE IN THE BASE OF THE MIXING BOWL.

SHE ACTIVATES THE MIXER,

AND THE DOUGH HOOK FOLDS ALL THE ELEMENTS TOGETHER.

FERMENTATION BEGINS,

TRIGGERED BY THE EVENLY DISTRIBUTED SALT.

WORKERS THEN TRANSFER THE MIXTURE

TO SPECIAL FERMENTATION CROCKS

AND PACK IT DOWN.

TWO HALF-CIRCLE CERAMIC WEIGHTS ADD PRESSURE

TO THE SALTED INGREDIENTS.

JUICES FLOW AND IMMERSE THE KIMCHI VEGETABLES,

CREATING AN OXYGEN-FREE ENVIRONMENT.

THE SALT SUPPRESSES THE GROWTH OF BAD BACTERIA,

ALLOWING THE GOOD BACTERIA TO FLOURISH.

ANOTHER WORKER POURS WATER INTO A MOAT AROUND THE LID,

CREATING A RING OF WATER THAT ACTS AS A KIND OF SEAL,

ONE THAT WILL KEEP AIR OUT OF THE CROCK

BUT WILL ALLOW FERMENTATION GASES TO ESCAPE.

ONE WEEK LATER, THE KIMCHI IS SUFFICIENTLY FERMENTED.

IT IS NOW A LIVING FOOD FULL OF GOOD BACTERIA.

A WORKER PACKS THE KIMCHI INTO JARS

AND WEIGHS EACH CONTAINER TO CONFIRM

THAT THE AMOUNT IS CORRECT.

THE JARS MUST BE COMPLETELY FULL

WITH NO AIR SPACE BETWEEN THE KIMCHI

AND THE LIDS THAT COULD COMPROMISE ITS SHELF LIFE.

SHE LABELS THE JARS AND SHRINKWRAPS

A PLASTIC COLLAR AROUND THE LIDS.

ONCE REFRIGERATED, KIMCHI CAN LAST FOR UP TO 14 MONTHS.

WELL-PRESERVED, IT'S PRACTICALLY ALWAYS READY TO BE SERVED.

Narrator: PARQUET FLOORS ARE A MOSAIC OF GEOMETRIC-SHAPED PIECES OF WOOD

THAT FORM A REPETITIVE BLOCK PATTERN.

THEY DATE BACK TO THE PALACES

AND GRAND HOMES OF 17th CENTURY FRANCE,

WHERE THEY WERE WELCOMED AS AN EASIER

TO MAINTAIN YET STILL DECORATIVE ALTERNATIVE

TO THE MARBLE FLOORS OF THE DAY.

TRADITIONAL PARQUET FLOOR PATTERNS RANGE

FROM A SIMPLE PAVING-STONE STYLE

TO PARQUET DE VERSAILLES,

THE COMPLEX PATTERN OF LARGE DIAGONAL SQUARES

THAT DEBUTED AT FRANCE'S VERSAILLES PALACE IN 1864.

TO PRODUCE IT,

MANUFACTURERS BEGIN WITH LONG PLANKS OF OAK

JUST OVER AN INCH THICK.

THIS PARTICULAR COMPANY PRODUCES ONLY CUSTOM ORDERS

AND SIZES THE MOTIF IN PROPORTION TO THE ROOM.

A WORKER FIRST MEASURES AND MARKS THE DIMENSIONS

OF THE PATTERN PIECES

THAT WILL BE CUT FROM EACH PLANK.

THEN, WITH A CIRCULAR SAW,

ANOTHER WORKER CUTS THE REQUIRED LENGTH AND WIDTH.

THIS YIELDS SEVERAL PIECES WHICH, TOGETHER,

WILL FORM THE PATTERN'S CRISSCROSSING RECTANGLES.

A WORKER NOW RUNS EACH PIECE

THROUGH A MACHINE CALLED A MOLDER.

JUST ONE PASS DOES FOUR THINGS.

IT THINS THE PIECE TO JUST UNDER AN INCH,

SQUARES ALL THE SIDES,

SMOOTHS ALL THE SURFACES,

AND IT MAKES A GROOVE ON EACH SIDE.

THIS NEXT MACHINE REMOVES

AN EQUAL AMOUNT OF WOOD FROM THE TOP

AND BOTTOM OF ONE END OF THE PIECE

TO FORM A CENTERED 1/4-INCH

THICK PROJECTION CALLED A TENON.

WHEN ASSEMBLING THE PATTERN,

THE WORKERS WILL ULTIMATELY

INSERT TENONS INTO SLOTS IN ADJOINING PIECES.

THESE SLOTS ARE CALLED MORTISES.

THIS MACHINE CUTS THE MORTISES.

THE FLOOR IS AN ASSEMBLY OF SQUARE PANELS,

EACH ONE CONTAINING A SET NUMBER OF CRISSCROSSING RECTANGLES

AND DIAGONAL SQUARES WITHIN THE FRAME.

THE FRAME PIECES ALSO HAVE TENONS AND MORTISES.

THE SQUARES, HOWEVER, ARE DIFFERENT.

WORKERS USE A ROUTER TO FORM A TONGUE ON ALL FOUR SIDES.

THE TONGUE FITS INTO THE GROOVE ON THE RECTANGULAR PIECES.

ONCE THE TONGUES ARE IN THE GROOVES

AND THE MORTISES ARE IN THE TENONS,

NOT A SINGLE NAIL OR DROP OF GLUE

WILL SECURE THOSE JOINTS.

THEY'LL BE HELD TOGETHER THE TRADITIONAL WAY,

WITH OAK PEGS.

EACH PANEL ASSEMBLES LIKE A PUZZLE.

THE 43 COMPONENTS FIT TOGETHER

WITH A FEW TAPS OF THE HAMMER.

A PENCIL MARK INDICATES THE NICER SIDE

OF EACH PIECE OF WOOD

SO THAT IT CAN BE PLACED FACE UP.

THE TONGUES OF THE SQUARES SLIDE

INTO THE GROOVES OF THE CRISSCROSSING RECTANGLES,

WHICH JOIN BY MORTISE AND TENON.

THE FRAME PIECES ATTACH TO EACH OTHER

AND TO THE PERIMETER OF THE INTERIOR ASSEMBLY,

ALSO BY MORTISE AND TENON.

A WORKER NOW TRANSFERS THE ASSEMBLED PANEL

TO A PRESS WHICH CLAMPS IT TIGHTLY TOGETHER.

NEXT, HE DRILLS TWO HOLES THROUGH EACH TENON...

AND THEN HAMMERS A WOODEN PEG THROUGH EACH HOLE

TO LOCK THE TENON IN THE MORTISE.

NO ONE WANTS THEIR ANTIQUE-STYLE PARQUET FLOOR

TO LOOK BRAND-NEW.

SO THE NEXT STEP IS TO LIGHTLY SANDBLAST THE PANEL'S SURFACE

TO MAKE THE WOOD LOOK WORN WITH TIME.

ANOTHER WORKER GOES OVER THE PANEL

WITH AN ELECTRIC SANDER

TO SOFTEN THE SURFACE FOR THE NEXT STEP,

WHICH IS TO RANDOMLY SCATTER SOME SAND AND WORK IT IN

WITH THE WOOD BLOCK ATTACHMENT ON THE SANDER.

THIS PROCESS CREATES AND ANTIQUE APPEARANCE

AND WORN-IN LOOK.

AFTER BRUSHING OFF THE SAND,

THE WORKER SCRATCHES UP THE SURFACE

WITH A ROTATING WIRE BRUSH.

THE PANEL NOW LOOKS LIKE IT COULD BE

FROM A CENTURIES-OLD FRENCH CHATEAU.

THE LAST STEP IS TO FINISH THE WOOD.

FIRST, A COAT OF STAIN FOR COLOR.

THEN A COAT OF OIL

TO PROTECT THE WOOD FROM MOISTURE.

AND FINALLY, A COAT OF HOT WAX

WHICH GIVES THE SURFACE A RICH LUSTER.

THESE STEPS ALSO HIGHLIGHT

THE CONTRASTING GRAINS OF THE WOOD

DUE TO CERTAIN PIECES HAVING BEEN CUT

FROM THE TREE HORIZONTALLY AND OTHERS VERTICALLY.

THIS INTRICACY ENHANCES THE TIMELESS BEAUTIFUL

OF CLASSIC PARQUET FLOORING.

Can't find what you're looking for?
Get subtitles in any language from opensubtitles.com, and translate them here.