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To provide cooling, an air handler uses chilled water and a control valve
whereas an air conditioner uses refrigerant and a compressor
whereas an air conditioner uses refrigrant and a compressor
whereas an air conditioner uses refrigerant and a compressor
this slide demonstrates the type of hybrid air conditioning system,
with a mixture of a chilled water circuit and a direct expansion system
The air conditioner unit is equipped with two evaporators in a single unit
Under the normal conditions, the chiller system is operating,
supplying cold water to the chilled water circuit
When the chiller system undergoes maintenance or setters a failure,
this cold water is no longer available
At this moment, the direct expansion system takes over,
to provide the required cooling to the data center
Therefore, the hybrid solution
can minimize the risk of cooling interruption to the computer room
There is a large variety of chiller system types in the market
of which the basic split is between air cooled and water cooled systems
The principle is to have one central chiller plant,
which then fowls the entire building
Redundancy needs to be well planned, with multiple chillers,
including redundancy on the electrical system and piping,
to ensure that the facility is either concurrently maintainable,
as per the Rated 3 requirements,
or fault tolerant in case of Rated 4
Direct and/or indirect air handlers can be used it outdoor temperature
conditions in the location of the data center allow you to do so
Direct air handlers will use the outdoor air,
and channel this directly into the computer room
Appropriate filtering of the outdoor air needs to take place,
to avoid potential dust and gas contamination
You also need to consider the humidity levels of the outdoor air,
compared to the desired computer room humility levels
Indirect handlers will use the outdoor air
and channel this to an air to air heat exchanger
the advantage is that the outdoor air will not touch the indoor air,
and hence no additional filtering and/or humidity control
is required in the computer room
In areas where the outdoor temperature conditions are against you
it is possible to use adiabatic cooling of the air
before it goes to the air handlers
There are a number of benefits for direct/indirect air handlers
I he main advantage is the potential tor savings on the cooling of the data center
I ess space is required indexes,
and lower cost of the electrical installation and power consumption
The drawback is that in the case of adiabatic cooling being used,
water usage can be high, which in some countries
may be restricted by local regulations
As with all systems, you also need to consider redundancy for the water supply,
to avoid this trom becoming your single point of failure
Direct air handlers required to be equipped with filters,
which need to he maintained on a regular basis
If outdoor humidity needs to be corrected by indoor units,
this could add additional cost to build, and of course, cost to operate
Another drawback is a possible legionella contamination of the water
therefore, regular testing of the water needs to take place
nP$
ACADEMY
Now that you know all about cooling systems
Now that you know all about cooling systems,
let's have a closer look at cooling principles
looking at air flow guidance,
air conditioners are based on up flow which sometimes is referred to as up throw,
or down flow, sometimes referred to as "down throw
When the principal is based on up flow,
the air conditioner in the data center is pushing
the cold air out from the top of the unit
Cold air will drop, and therefore falls into various rack rows,
and gets sucked into the intake of the equipment
The difficulty with this principle is
that it is very hard to regulate the amount of cold air tor each area required
therefore, when this principle is applied,
air flow uidance is needed by means of ducting
Another concern with this type of air conditioner unit is,
that the hot air return is commonly located
at the bottom front or bottom back of the air conditioner
Since hot air will rise,
it will be very hard to get this hot air routed back to the air conditioner
When the principal is based on down flow
the air conditioner in the data center is pushing
the cold air out from the bottom of the unit
Doing so, the air flow gets pushed into the raised floor area
I his will result in the pressure being built up under the raised floor
after which the air is pushed into the computer room
via perforated tiles in the floor
I he cold air gets sucked into the intake of the equipment,
and hot air will be expelled from the back of the rack
Hot air will rise, and through the ceiling return,
it is routed back to the top of the air conditioner, the hot air return path
lookmg at the image on the slide
the principle of up flow can be applied with or without a raised floor present,
but when the principle of down flow is applied,
you must have a raised floor installed, otherwise it will not work
There are debates going on whether or not to use a raised floor
There is no perfect answer to that as what is the best
since it is very much depending on many factors,
such as the type of equipment being deployed,
the height that you have available in the room,
cooling capacity and flexibility required, and so on and so on
Since most of the equipment is now working on a front to rear principle,
there is a trend that more and more data centers
are moving towards a set up without a raised floor
In the following units, we will have a closer look at the properties
for botti raised floor and non raised floor cooling
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Raised floors are still used for many computer rooms,
but data centers without a raised floor are more and more deployed
Data centers with a raised floor do provide a high level of flexibility,
to provide cooling as and where it is needed,
as it is a matter of placing perforated floorboards where they are required
By changing the type of perforated floorboard,
it is possible to change the cooling capacity where you have such need present
Cooling through a raised floor has limitations,
in terms of how much cooling capacity it can provide,
and it is relatively costly to install and maintain
In addition, it also otten providos a limitation
loading capabilities
T he raised floor is making use of down flow air conditioners,
pushing cold air under the floor
this will create pressure, and having perforated floor tiles
allows the air pressure to escape into the computer room void itself
Since cold air needs to be available at the intake of the equipment,
perforated floor tiles can be found in the front of the rack
the internal fans suck the cold air into the intake of the ICT systems,
releasing hot air at the back
The hot air will rise automatically,
and will flow back to the air conditioner either via the suspended ceiling,
or via the room void itself
This image demonstrates the traditional raised tloor in a classroom setup
This setup leads to various issues, since the hot air of one rack
is thrown into the intake of the equipment of the next rack
This results in the hot air being mixed with the cold air
that comes from underneath the raised floor,
and will load to higher intake temperatures
this set up is outdated, and it is not recommended tor current data center
A more appropriate set up is what is often
referred to as the hot and the cold aisle set up
The racks placed facing front to front and back to back
It moans that there is a better separation between the hot and the cold air areas
loading to better efficiency
There is, however, still some issue of hot and cold air mixing throughout the room
In order to create a better separation between the hot and cold aisles,
is to guide the hot air to the intake of the air conditioner
this can be done using a hot air return duct,
or a suspended ceiling, such as can be seen in this image
Both solutions will assist in routing back the hot air to the air conditioner
such that mixing of hot and cold air is minimised,
and therefore, optimising both cooling effectiveness and efficiency
nR
Let's have a look at how to make the most of cooling
based on the down flow principle
In order to make the hot and cold aisle principle work,
make sure that the air conditioners are placed at the right locations
Air conditioners should be placed perpendicular to the hot aisles
as can be seen in this image
This set up will ensure that the hot air from the back of the racks
is returnin to the air conditioner in the shortest path possible
The other advantage is that the cold air leaving the air conditioner
is flowing underneath the hot aisle here no erforated tiles exist
This results in a more equalised air ressure within the cold aisle area,
and therefore a more equalised cooling capacity within each rack
Having a raised floor will result in having more
air supply volume at he bottom of the racks
For this reason ou wish to place the highest heat loads
in the lower part of the rack
1 oss volume of air is present in the top of the rack,
and therefore less cooling capacity,
so this is the part of the rack where, ideally, you place the lower heal loads
When using a raised floor,
you need to make sure that cold air is only going where it is supposed to go,
which is the area where cold air is required in the front of the rack
All other openings in the raised floor are considered to be leakage
and therefore needs to be closed
The most common leakage rea is the cable ent coming
from under the raised floor into the back of the rack
You should close these cable entries in the back of the rack,
and there are multiple options available in doing so
You also need to avoid air leakage within the racks
Hot air is always attracted to cold air areas,
hence the hot air at the back of the rack
is travelling back to the front of the rack
This will lead to inefficiencies,
and hence, you need to block the hot air from the back travelling to the front
which can bo done by installin blankin panels,
which arc also referred to as blind panels
Cooling of equipment requires the temperature and humidity
to be within the values recommended by ASHRAE
In addition to this, you need to make sure that enough air volume is available
to flow through the ICT equipmerit within the rack
Air volume displacement is often expressed in multiple units,
such as CFM, which is short for "Cubic Feet per Minute",
or CMH, which is short for "Cubic Meter per hour"
Each ICT system will suck a certain amount of air volume through,
in order to achieve the cooling capacity required
the air volume corning out of he raised floor should at least match
the total required by all equipment within the rack
The shortage of air volume will result in cooling issues,
which is one of the most common issues for cooling in computer rooms
Therefore, be aware that when you have cooling issues,
it is most likely not because of the temperature
and humidity settings on the air conditioner,
but a shortage of air volume instead so this is what ou need to verify first
Air flow can be measured with devices like a flow hood,
can be seen on this slide
When performing measurements using a flow hood,
make sure that there are no tiles taken out ot the floor,
since that will influence the measured values
Also, if you make use of an air conditioner rotation system,
you may wish to measure over multiple days,
to record all the values tor each rotation schedule that you are using
Do not place too many perforated tiles,
since it will limit the air volume needed to cool the IT equipment
Too many openings in the raised floor will ultimately lead
to a too low static pressure of air
Understand that cold air needs to be delivered
only at the intake of the equipment
Heat load coming out of the equipment is at the back of the rack
and this heat load needs to be extracted from the computer room
this is the exact reason why computer room set-ups
are based on the cold/hot aisle principle
So, place perforated tiles only in the front of the rack,
and where equipment is installed
If possible use return air ducts,
for the hot air to be moved out of the room as fast as possible,
because this will avoid heat load problems,
and will at the same time improve he efficiency of our cooling cycle
High powered equipment requires more cold air than low powered equipment,
and because of this it is preferred to install the high powered equipment
in the lower part of the rack
finally, looking at the physical position of the air conditioners,
which can only throw air at a certain distance
The distance capability normally depends
on the capacity of the air conditioner itself
For the capacity ratings commonly found in a data center,
you can expect approximately 12-18 meters
which is equivalent to 40-60 feet
Where long rack rows are deployed,
it may be required to have air conditioners at both sides of the aisle
n^
For a non-raised floor set up to work very well,
all equipment should be based on the front to rear type air flow principle
In a non raised floor set up,
racks are placed directly on the concrete floor or slab,
which has been treated with a proper paint coating,
to avoid contamination from the building slab
Placing racks directly onto the building floor
will remove investment costs for the raised floor structure,
and it commonly creates an easier way of handling the fairly heavy equipment loads
Furthermore, since there is no raised floor,
you no longer need to worry about cleaning underneath
Also, it will force you to run all cabling overhead,
although some data centres till refer a ve low raised floor,
for the purpose of cabling only
In that case, the raised floor is no longer used for the purpose of cooling
Without the raised floor, you need to provide cold air
directly to the racks from the side or the top
In-row cooling is based on the principle
of having the air conditioner in between the racks
Having air conditioner equipment close to the ICT equipment
will assist in cooling efficiency improvements
Placing cooling equipment inside computer rack rows
will however, result in less equipment racks to be installed
Also, not every data center is keen on installing
cooling equipment close to the ICT systems,
knowing that the maintenance for the cooling systems
is commonly performed by third party vendors
Some in row units are based on water and although water is a very good coolant,
any water leakage may cause damage to the data center,
and if water gets in contact with the electrical infrastructure,
there is a higher risk of equipment unavailability
Obviously, water is not the only option
In row units are also based on refrigerant
Non raised floor environments can also be cooled
using cold and hot air ducts placed in the computer room
I ho cold air ducts are positioned in the front of the racks,
and cold air will fall down and will gel sucked into the intake of the equipment
At the back of the rack the hot air will exhaust,
through the hot air ducts
It is important that the power and network cabling are over the rack rows,
so that the do not hinder the air flow
It is common for the ducts to have vents installed,
so to be able to regulate the air volume,
based on the Cubic Feet per Minute requirements of the rack
The ducts need to be properly designed,
so that it can carry the volume capacity requirement
In addition, you need to review the redundancy requirements,
so that it an air conditioner tails or requires maintenance,
the ICT equipment will not be impacted
Do not paint the ducts, as overtime the paint will dry out and splinter oil
leading to particles floating around ending up inside the ICT equipment
Proper maintenance of the ducts must be performed,
this includes regular inspections and cleaning
Doing so, reaise that involves overhead works,
and therefore, safety practices must apply at all times
A relative new concept is the wall flow, also referred to as a fan wall system
I his concept is more or less similar to the set up
having CRAH systems in the service corridor,
with the difference that this concept does not require a raised floor,
since the air is now coming from a large
service area in the wall of the computer room
To avoid mixing of cold and hot air using the duct based system,
you need to make sure that the hot air
is properly channelled back to the service corridor
This can be a hot aisle containment system,
with a direct air duct back to the service corridor,
or by means of the suspended ceiling
a suspended ceiling is available
nR
ACADEMY
In some cases, air cooling need to be forced because the normal
In some cases air cooling need to be forced because the normal
cooling system is not able to deliver enough volume ot air
One of the systems that can be used is the cool air ducting system
There are some limitations to this system
it is a single point of failure, the device creates noise,
and it emits a low level of EMF,
so some distance between the unit and IC I equipment
needs to be taken into consideration
Cool air ducting systems tit under a perforated tile or a high flow rate tile
and can be placed in front of a mesh door rack
The air flow should not be too fast,
as then it would potentially limit the amount ot air the server is able to draw in
Also, make sure that the tans are not sucking air volume away from other racks
Scavenging the hot xhaust air is an approach
to handle increased ower density
I he principle is simple,
if you are able to collect all the hot exhaust air and make it go away,
it will not create any hotspots,
and the equipment is always getting cool air horn the air conditioner
I his system goes up to Z kilowatt per rack,
and is available for snap on retrofit
Depending on the system, variable speed may be available
Do realise the system is focusing on
extracting heat load from the back ot the rack
In other words, it will not create more cold air volume at the front of the rack
You still need to supply a sufficient volume of air
for the equipment to be properly cooled
Another option to consider is the use of in row cooling systems,
which can be placed in between the equipment racks
The benefit of in row units is the relative short delivery path
for cold air to be delivered and the hot air to be returned,
and this will increase the efficiency on the air flow management
In row units can be combined with under the tloor cooling,
for areas where high or higher cooling capacity requirement exists
for which the under the floor cooling
can no longer deliver sufficient cooling capacity
Depending on the in row unit,
the flow can be thrown forward or sideways
I ho units which throw sideways can also be deployed in non contained areas
whore the ones that throw the air forward
are more suitable to be deployed in contained aisle concepts
I he downside is that these units can be quite noisy,
and some of the models are based on chilled water supply,
which means that water will be in the computer room,
and it poses a certain risk factor
Rear door heat exchangers are cooling modules
which are placed at the hack of the rack
work in a simiar way as radiators in cars
I he hot air at the back ot the rack will go through the door,
which therefore pre cools the hot air before it enters the computer room area
I his is a solution which allows high density racks
to bo placed into a low density computer room
Very often this solution is based on chilled water supply
With this, again, there is a certain risk involved,
and therefore, it is recommended to install a water leak detection system
In some cases, heat loads are so high
that the racks demands a built in cooling system
A self contained air conditioner system is a full enclosure,
and this may result in potential problems
since there is not a lot ot redundancy present
Vendors claim redundancy,
but this is sometimes at the expense? of reduced cooling capacity
at the time of a failure occurring
If the cooling system in the rack fails, it will heat up very fast
and equipment failure will appear within a few minutes only
these units can be placed in any location, as it is a self cooling rack
and it is therefore not reliant on other cooling systems in the computer room
these racks are able to cool high heat loads
up to 35 kilowatt in the rack
Self contained racks are available in a number of options,
looking at the coolant being used
Each option has benefits and drawbacks
Focusing only on the safety for humans and the equipment involved
this slide provides the information for each option
R
ACADEMY
Liquid immersion cooling is a cooling practice
by which IT component and other electronics,
including complete service and storage devices,
are submerged in a thermally conductive dielectric liquid or coolant
In doing so, it cools as effectively as 1200 cubic feet of air,
and requires significantly less energy input
Immersion cooling can handle compute densities exceeding 10kW per bath or unit,
which is 10 to 20 times higher than the per rack footprint
By eliminating the need for cooling fans within each server,
and air conditioning equipment for the computer room,
savings up to 40% can be achieved,
significantly reduce
Now that we have the technical complex details out ot the way,
let's look at the practical side of this solution
As with every solution,
some drawbacks can be identified using liquid immersion cooling
It requires modified IT equipment that can operate in a submerged environment,
which means no fans or hard disk drives
Also, when servicing or maintenance is needed,
this system requires work spaces that are capable ot containing drips and spills
In terms of investment, liquid immersion cooling has a higher initial cost,
compared to traditional cooling
How doos it work?
With single phase immersion cooling,
the coolant remains in a liquid form and is pumped to a heat exchanger,
where the heat is transferred to a cool water circuit
I he cooling baths have an open top
as there is little risk of the coolant evaporating
the good news is,
a single phase coolant does not boil or undergo a phase change
at anytime during the cooling process
This eliminates pressure, fumes, vapours and corrosion due to microcavitation.
created by a coolant’s state transition from liquid to gas
Apart from reducing the risk of IT and cooling systems breakdown
as a result of micro cavitation,
it is also important from a health and safety perspective,
since it means it is not possible to inhale coolants,
they cannot re condense and remain in the lungs,
or form a "toxic dew" throughout the workplace
two phase immersion cooling
This system takes advantage of a concept known as latent heat,
which is the heat or thermal energy that required to change the phase ot a fluid
this occurs whon the two phase coolant comes
in contact with the floated electronics in the bath
that are above the coolant’s boiling point
Two phase immersion cooling has a greater heat rejection capacity
due to the energy transferred from the IT systems into the two phase coolant
that will cause a portion of it to boil off into a gas
Purpose designed cooling liquid is required with a low boiling point
At 56 degrees Celsius or 133 degrees Fahrenheit,
versus 100 degrees Celsius or 212 Fahrenheit in water,
the fluid boils on the surface of heat generating components,
and rising vapour passively takes care of the heat transter
The not so good news is, boiling action of the coolant creates micro cavitation,
which actually erodes the heated metals in the IT systems,
destroying it and contaminating the coolant with metallic particles,
making the coolant conductive
Cavitation consists of the formation,
growth and rapid collapse of cavities in a liquid.
These vapour cavities, or in simple term bubbles,
are formed whenever fluid pressure falls below the vapour pressure of the liquid
These bubbles collapse if the pressure again rises above the vapour pressure
wR
A C A 0 E H V
Another option is aisle containment
Containment solutions are getting more and more popular
since they could lead to efficiency improvements
the principle of air containment is to have total
separation between the hot and the cold air airflows
This can be done by containing the hot air,
the cold air, or in some cases both areas are contained
Containment can be implemented with or without the raised floor,
let's have a look at some details
On the previous slides, a raised floor could be identified,
and on this slide an example of hot aisle and cold aisle containment
without a raised floor
Again, the principle is to have a total separation
between the hot and the cold air airflows
In this example, in row cooling units are being deployed,
to provide the cooling tor the ICT equipment
Apart from exploring which solution is the best fit for your data center
there is another important onsideration to look into,
which is the potential impact on fire detection and suppression systems
A potential downside of containment is that you
are effectively building a room within a room,
which forces you to rethink your existing fire detection and suppression systems
Also, before you make any decisions approving investment plans,
you often need to verify with the local authorities
on what is allowed and/or required
There are various scenarios to work around the fire suppression challenges,
let's have a look on the details n the following slides
Who says you must do a full enclosure?
partial containment,
which means that you create an overhang on the top of the rack row,
as can be seen on this particular slide
This will allow for most hot and cold air to be separated,
and having an opening at the top of the rack,
there are no changes required for the existing tire suppression system
Another option is to use a retractable roof system
Under normal operating conditions this system will provide a full enclosure
The roof is put over the rack row and fixed with a magnetic lock
that is connected to the tire panel
Once the suppression system is activated and the gas will discharge soon,
the fire panel will release the lock and the roof automatically retracts
This is done mechanically, so no power is required
Another option is to bring the fire su ression nozzles
and sprinklers within the contained area
This is technically possible,
but it would require a substantial amount of modification to an existing data center,
which could be intrusive and very expensive
I ven for new computer rooms,
it would be quite an expensive option and hence this is hardly used
* hi t*t r 11 d All P qI
So which typo of containment option is the best?
I here are various views as to what is potentially the best solution
As usual, there is no best for every situation.
and you need to look at the requirements and set up of the computer room
before you make a decision
Ultimately, both solutions have the same goal and principle,
separate the hot and the cold air
Cold aisle containment has the advantage that
the cold air only goes where it needs to be,
which is in front of the equipment, where the intake is present
You can calculate the volume required for the cold aisle
by reviewing the Cubic Feet per Minute requirements
for all the equipment inside the contained area
In addition, you can also calculate the number ot perforated tiles required
to bring that volume of air into the contained area
Cold aisle containment is commonly a good idea
if you want to contain every aisle in the computer room
Since the volume of cold air is matching the requirement of the equipment in the aisle,
you need to make sure that a failure on an air conditioner
is not creating a shortage of air flow
It would be best, therefore, to create a slight overpressure,
so to cater for air flow variances
This since in toda s ICT equipment
the fan speed is relative to the heat inside the equipment,
and hence the CFM requirement is not always constant
Ideally, you measure the pressure in the aisle,
and when the overpressure drops too low
a sensor connected to the air conditioners
will result in an increase of the fan its speed,
providing more cold air
When hot aisle containment is applied, the hot air separates from the cold air,
this allows for the hot air to be guided back directly to the air conditioners
or is exhausted out of the building,
depending on the cooling principles that you have
In this set up, cold air will be present throughout the entire computer room
Hot aisle containment is commonly deployed when in a large computer room
you have a few racks with a high heat load
By containing the hot air for this section,
the hi h heat load will not add to the overall computer room
Now cold air is flowing through the entire room,
which at first goes against the principles of cooling,
since you don't wish to cool the room, you want to cool the equipment
The good part, however, is that the entire room acts as a cold air butter /one
So if your air conditioner equipment fails and you do not have proper redundancy,
you would still be able to potentially handle a temporary failure
In-row cooling units is often a very good
option to be used in hot aisle contained areas
Something that you need to consider is that
hot aisles can potentially be very noisy and hot,
and this may force you to review local regulations,
to ensure that you are not violating any rules,
for staff to be allowed working in this type of environment
wR
ACADEMY
The concept of thermal storage is the one whereby
energy is supplied to a storage system for removal,
• :• • : *. : • : i a later point in time
Thermal energy in the form of heat or cold can be effectively stored
and used to offset the required cooling and/or heating demand in buildings,
and of course data centers, using seasonal thermal energy storage,
or Sell S as it is shortly known
As the name suggests, seasonal storage technologies are primarily intended
for storing thermal energy during one seasonal condition
Which, for example, could be the summer or the winter,
and discharging the stored energy in the other seasonal condition,
depending on the load demand
SeH S makes use of large basins or earth subsurface as the key source
for enabling the energy storage,
to serve multiple buildings through a district cooling and/or heating network
So, how does it work?
produces chilled water within a centralised energy plant,
and distributes it through underground pipes to buildings connected to the system
and provides them with air conditioning
Therefore individual buildings do not need split systems,
chillers and/or cooling towers
The chillers of the district cooling system can be coupled to cold storage
a large tank that holds chilled water and functions as a thermal battery
I his technology allows the district cooling system to chill water at night,
using off peak electr icily,
and then store the water for distribution to customers during the day
Obviously, the initial expense of a district cooling plant will bo high,
but there is the economies of scale due to the set up of centralised plants
instead of individual cooling plants in each building
An example of self S is aquifer thermal energy storage, shortly known as AI I S
ATES systems work by using two separate wells of cold well and a warm well
In the summer, cold groundwater From the cold well is pumped out,
and used to cool the building using a heat exchanger
The heat extracted from the building is injected into the warm well
and stored until winter
And in the winter the process is reversed
Water from the warm well is used to heat the building,
the cool air extracted from the system is then stored in the cold well
In this module, you have learned that it ASI IRAt who sets the recommended
and allowable temperature and humidity levels tor computer room equipment
In cooling, various units of measure are being used,
but it is recommended to stick to one unit, preferably being watt or kilowatts
Cooling systems are classified as comfort cooling units and precision cooling units
Within the precision cooling units, various cooling systems are available
Selecting a cooling system for your data center depends on various criteria
Cooling can be based on the concept of a raised floor and a non raised floor,
each has its own benefits and drawbacks
There are two important factors in cooling temperature and air flow volume,
which is expressed in Cubic Feet Minute (CFM) or Cubic Metre per Hour (CMH)
When lacing air conditioner units on the floor,
these units must be facing the hot aisle
or as it is commonly called "positioned perpendicular to the hot aisle"
Sometimes additional cooling is required, and when it applies,
various supplemental cooling options are available
Hot and cold aisle containment,
if done correctly, will improve the cooling efficiency and effectiveness
but take into consideration the possible impact on tire suppression systems
Seasonal thermal energy storage is a concept
whereby energy is supplied to a storage system for removal,
to be used at a later point in time
R
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e air-conditioners perpendicular to the aisle. Wha
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