All language subtitles for S23E08 - Mobile Concert Stages; Mascara; Continuous Miners; Wood Gift Boxes (1080p AMZN WEB-DL x265 Garshasp)_track4_[eng]1

af Afrikaans
ak Akan
sq Albanian
am Amharic
ar Arabic
hy Armenian
az Azerbaijani
eu Basque
be Belarusian
bem Bemba
bn Bengali
bh Bihari
bs Bosnian
br Breton
bg Bulgarian
km Cambodian
ca Catalan
ceb Cebuano
chr Cherokee
ny Chichewa
zh-CN Chinese (Simplified)
zh-TW Chinese (Traditional)
co Corsican
hr Croatian
cs Czech
da Danish
nl Dutch
en English
eo Esperanto
et Estonian
ee Ewe
fo Faroese
tl Filipino
fi Finnish
fr French
fy Frisian
gaa Ga
gl Galician
ka Georgian
de German
gn Guarani
gu Gujarati
ht Haitian Creole
ha Hausa
haw Hawaiian
iw Hebrew
hi Hindi
hmn Hmong
hu Hungarian
is Icelandic
ig Igbo
id Indonesian
ia Interlingua
ga Irish
it Italian
ja Japanese
jw Javanese
kn Kannada
kk Kazakh
rw Kinyarwanda
rn Kirundi
kg Kongo
ko Korean
kri Krio (Sierra Leone)
ku Kurdish
ckb Kurdish (Soranî)
ky Kyrgyz
lo Laothian
la Latin
lv Latvian
ln Lingala
lt Lithuanian
loz Lozi
lg Luganda
ach Luo
lb Luxembourgish
mk Macedonian
mg Malagasy
ms Malay
ml Malayalam
mt Maltese
mi Maori
mr Marathi
mfe Mauritian Creole
mo Moldavian
mn Mongolian
my Myanmar (Burmese)
sr-ME Montenegrin
ne Nepali
pcm Nigerian Pidgin
nso Northern Sotho
no Norwegian
nn Norwegian (Nynorsk)
oc Occitan
or Oriya
om Oromo
ps Pashto
fa Persian
pl Polish
pt-BR Portuguese (Brazil)
pt Portuguese (Portugal)
pa Punjabi
qu Quechua
ro Romanian
rm Romansh
nyn Runyakitara
ru Russian
sm Samoan
gd Scots Gaelic
sr Serbian
sh Serbo-Croatian
st Sesotho
tn Setswana
crs Seychellois Creole
sn Shona
sd Sindhi
si Sinhalese
sk Slovak
sl Slovenian
so Somali
es Spanish
es-419 Spanish (Latin American)
su Sundanese
sw Swahili
sv Swedish
tg Tajik
ta Tamil
tt Tatar
te Telugu
th Thai
ti Tigrinya
to Tonga
lua Tshiluba
tum Tumbuka
tr Turkish
tk Turkmen
tw Twi
ug Uighur
uk Ukrainian
ur Urdu
uz Uzbek
vi Vietnamese
cy Welsh
wo Wolof
xh Xhosa
yi Yiddish
yo Yoruba
zu Zulu
Would you like to inspect the original subtitles? These are the user uploaded subtitles that are being translated: 1 00:00:02,344 --> 00:00:05,241 --captions by vitac-- Www.Vitac.Com 2 00:00:05,344 --> 00:00:08,344 Captions paid for by Discovery communications 3 00:00:53,068 --> 00:00:54,655 Narrator: The mobile concert stage 4 00:00:54,758 --> 00:00:58,103 Was invented in canada In the 1980s. 5 00:00:58,206 --> 00:01:01,793 It uses hydraulics to fold into A trailer for transport 6 00:01:01,896 --> 00:01:05,551 And then unfolds upon arrival At the event venue. 7 00:01:05,655 --> 00:01:09,551 It takes 45 minutes for a crew To set up a mobile stage, 8 00:01:09,655 --> 00:01:11,620 And then it's show time. 9 00:01:15,482 --> 00:01:17,931 No stage? No problem. 10 00:01:18,034 --> 00:01:20,793 Just order A mobile hydraulic stage, 11 00:01:20,896 --> 00:01:24,310 And in less than an hour, You're ready to rock 'n' roll. 12 00:01:24,413 --> 00:01:26,068 The convenience means 13 00:01:26,172 --> 00:01:29,931 It has plenty of fans in The event-production industry. 14 00:01:32,413 --> 00:01:35,448 A mobile stage starts With the trailer framework. 15 00:01:35,551 --> 00:01:39,896 A worker saws aluminum beams To length. 16 00:01:40,000 --> 00:01:42,379 At the same time, Another member of the team 17 00:01:42,482 --> 00:01:45,620 Pieces together aluminum tubing For the roof. 18 00:01:45,724 --> 00:01:49,965 He welds the joints to complete The roof's skeleton. 19 00:01:52,586 --> 00:01:56,551 He then welds the trailer Support structure together. 20 00:01:56,655 --> 00:01:59,206 With the girders assembled, 21 00:01:59,310 --> 00:02:03,689 The trailer's substructure is Ready for the axles and wheels. 22 00:02:03,793 --> 00:02:07,344 Each axle can support 10,000 pounds of weight. 23 00:02:11,241 --> 00:02:15,275 They install hydraulic cylinders On each corner of the trailer. 24 00:02:15,379 --> 00:02:18,689 These cylinders are The extendable legs 25 00:02:18,793 --> 00:02:21,896 That will stabilize The stage trailer on the ground. 26 00:02:29,724 --> 00:02:32,655 Next up is a panel with valves To control 27 00:02:32,758 --> 00:02:34,724 The flow of hydraulic fluid. 28 00:02:39,586 --> 00:02:42,241 They bolt the panel to the back Of the trailer 29 00:02:42,344 --> 00:02:44,896 And connect hoses to the valves. 30 00:02:45,000 --> 00:02:46,896 This network of hoses 31 00:02:47,000 --> 00:02:49,724 Will circulate fluid For the hydraulics. 32 00:02:52,379 --> 00:02:57,310 They cover the valves and hoses With a metal plate. 33 00:02:57,413 --> 00:03:01,310 The plate has slots For control levers. 34 00:03:03,793 --> 00:03:06,068 They screw the levers To the valves. 35 00:03:12,000 --> 00:03:17,000 He then installs A hydraulic pressure gauge. 36 00:03:17,103 --> 00:03:20,000 The team now lowers the tank For the hydraulic fluid 37 00:03:20,103 --> 00:03:27,206 Into the base frame And secures it. 38 00:03:27,310 --> 00:03:29,758 They run the hoses For the hydraulic fluid 39 00:03:29,862 --> 00:03:32,758 Through a filter at the entrance To the tank. 40 00:03:39,137 --> 00:03:43,413 They're ready for the extendable Supports for the stage mast. 41 00:03:43,517 --> 00:03:46,551 Using a forklift, they maneuver The parts into place 42 00:03:46,655 --> 00:03:48,896 At the ends of the trailer. 43 00:03:49,000 --> 00:03:50,862 They return to the floor 44 00:03:50,965 --> 00:03:54,862 And bolt six hydraulic cylinders Into the framework. 45 00:03:54,965 --> 00:03:58,275 They'll be used to lift And lower the floors. 46 00:04:05,896 --> 00:04:09,586 The roof structure is next. 47 00:04:09,689 --> 00:04:11,931 A crane does the lifting, 48 00:04:12,034 --> 00:04:15,448 And a worker guides the panels Onto the beams. 49 00:04:15,551 --> 00:04:20,482 They secure the panels with Hinges, torquing them tightly. 50 00:04:23,724 --> 00:04:25,931 The team transfers The floor panels 51 00:04:26,034 --> 00:04:28,655 To both sides Of the main chassis. 52 00:04:28,758 --> 00:04:32,103 The install leg jacks To support them. 53 00:04:32,206 --> 00:04:35,827 There are eight jacks For each floor panel. 54 00:04:44,034 --> 00:04:46,103 They install More hydraulic cylinders 55 00:04:46,206 --> 00:04:48,206 For raising and lowering The floor. 56 00:04:51,793 --> 00:04:55,206 This mobile concert stage Is ready for the outer skin. 57 00:04:57,482 --> 00:05:01,620 An employee glues fiberglass Sheeting to the sides. 58 00:05:01,724 --> 00:05:05,896 A team then lays the plywood Floors sheet by sheet. 59 00:05:12,551 --> 00:05:14,827 The plywood is marine-grade. 60 00:05:14,931 --> 00:05:18,379 It has A laminate composite surface. 61 00:05:18,482 --> 00:05:21,620 The laminate is textured For skid resistance. 62 00:05:24,655 --> 00:05:28,137 It's also waterproof For outdoor events. 63 00:05:32,862 --> 00:05:35,241 Once all the paneling Is in place, 64 00:05:35,344 --> 00:05:39,896 This mobile stage is Ready to go on tour. 65 00:05:40,000 --> 00:05:42,586 Eight weeks in the making, 66 00:05:42,689 --> 00:05:45,551 It will be a time-saver On the road. 67 00:06:02,103 --> 00:06:03,448 Narrator: One way to enhance eyelashes 68 00:06:03,551 --> 00:06:05,413 Is to coat them with mascara. 69 00:06:05,517 --> 00:06:09,862 Early mascaras were made Of petroleum jelly and coal 70 00:06:09,965 --> 00:06:13,448 Or soap cake Tinted with black dye. 71 00:06:13,551 --> 00:06:16,000 Today's liquid mascara Comes in a tube 72 00:06:16,103 --> 00:06:18,965 With an applicator brush Built right into the cap. 73 00:06:22,827 --> 00:06:26,689 Mascara formulations vary. 74 00:06:26,793 --> 00:06:31,896 The basic ingredients are wax, Water, pigment, and binders. 75 00:06:32,000 --> 00:06:34,000 Additional ingredients 76 00:06:34,103 --> 00:06:36,965 Produce features Such as water resistance. 77 00:06:41,241 --> 00:06:43,172 Every formulation is Comprised of 78 00:06:43,275 --> 00:06:46,689 An oil-soluble phase And a water-soluble phase. 79 00:06:46,793 --> 00:06:49,344 To prepare This mascara's oil phase, 80 00:06:49,448 --> 00:06:52,344 A technician combines Four types of wax -- 81 00:06:52,448 --> 00:06:55,448 Carnauba, From a brazilian palm tree; 82 00:06:55,551 --> 00:06:57,517 Candelilla, From a plant that grows 83 00:06:57,620 --> 00:06:59,655 In parts of mexico and texas; 84 00:06:59,758 --> 00:07:02,586 Beeswax; and glyceryl stearate, 85 00:07:02,689 --> 00:07:06,310 An emulsifier which helps Ingredients blend well. 86 00:07:06,413 --> 00:07:10,482 Next comes vitamin "E," Which conditions lashes 87 00:07:10,586 --> 00:07:12,896 And gives the mascara A smooth texture. 88 00:07:13,000 --> 00:07:18,034 After that is a chemical Compound called pelemol d-2000, 89 00:07:18,137 --> 00:07:20,379 Which makes the mascara Water-resistant. 90 00:07:20,482 --> 00:07:24,379 The technician heats this Oil phase of the formulation. 91 00:07:24,482 --> 00:07:29,103 Once the waxes begin melting, Blends the ingredients. 92 00:07:33,448 --> 00:07:35,586 Wax is a thickener. 93 00:07:35,689 --> 00:07:40,551 This calculated combination Of four different waxes produces 94 00:07:40,655 --> 00:07:44,448 A semiliquid gel that Coats lashes with a shiny film. 95 00:07:47,931 --> 00:07:49,551 The technician now prepares 96 00:07:49,655 --> 00:07:52,896 The water-soluble phase Of the formulation separately, 97 00:07:53,000 --> 00:07:58,103 First, heating up cold water, Then adding an emulsifier. 98 00:07:58,206 --> 00:08:00,862 This will bind The water and oil phases 99 00:08:00,965 --> 00:08:02,896 When they're combined later on. 100 00:08:03,000 --> 00:08:04,620 Without an emulsifier, 101 00:08:04,724 --> 00:08:07,620 Oil and water solubles Would naturally separate. 102 00:08:07,724 --> 00:08:09,448 The next ingredient is 103 00:08:09,551 --> 00:08:12,310 A cosmetic-grade Iron oxide pigment. 104 00:08:12,413 --> 00:08:17,448 The color is black because She's making black mascara. 105 00:08:17,551 --> 00:08:22,206 She blends the mixture Until the color is uniform. 106 00:08:25,379 --> 00:08:27,655 Then she adds t.E.A. 107 00:08:27,758 --> 00:08:31,068 This organic compound balances The mascara's ph level 108 00:08:31,172 --> 00:08:34,965 So that it isn't too acidic Or alkaline. 109 00:08:35,068 --> 00:08:40,000 Next, she adds a cosmetic powder To make the mascara silky 110 00:08:40,103 --> 00:08:43,379 And a chemical to provide Additional water resistance. 111 00:08:43,482 --> 00:08:46,724 Finally, she completes The formulation 112 00:08:46,827 --> 00:08:49,344 By adding the oil phase To this water phase. 113 00:08:49,448 --> 00:08:51,758 Heating the mixture While blending 114 00:08:51,862 --> 00:08:54,793 Prevents the waxes From solidifying. 115 00:08:57,068 --> 00:08:58,482 Before packaging, 116 00:08:58,586 --> 00:09:02,413 The factory's chemist runs Quality-control tests. 117 00:09:06,172 --> 00:09:08,896 Using a viscometer to measure Thickness, 118 00:09:09,000 --> 00:09:12,586 He makes sure the mascara Isn't runny or gooey. 119 00:09:12,689 --> 00:09:15,793 He also tests the ph level. 120 00:09:17,862 --> 00:09:20,310 If the sample meets Specifications, 121 00:09:20,413 --> 00:09:23,620 The lab gives the go-ahead To package the mascara, 122 00:09:23,724 --> 00:09:28,689 And a worker pours the batch Into a filling machine. 123 00:09:28,793 --> 00:09:32,517 The machine continuously mixes The mascara 124 00:09:32,620 --> 00:09:36,137 And keeps it hot So that it remains liquid. 125 00:09:36,241 --> 00:09:39,758 Otherwise, the mascara would Begin to cool and jellify 126 00:09:39,862 --> 00:09:42,896 And clog the filling nozzle. 127 00:09:46,379 --> 00:09:48,448 A mascara bottle Typically contains 128 00:09:48,551 --> 00:09:51,000 About 2 ounces of mascara. 129 00:09:51,103 --> 00:09:52,413 As it cools in the bottle, 130 00:09:52,517 --> 00:09:56,000 It transforms Into a semiliquid gel. 131 00:09:58,172 --> 00:09:59,689 She seals the bottle 132 00:09:59,793 --> 00:10:03,068 By pressing in A plunger-style plastic stopper. 133 00:10:06,862 --> 00:10:09,379 The stopper has a hole In the middle for inserting 134 00:10:09,482 --> 00:10:13,655 The brush applicator that's Built into the bottle's cap. 135 00:10:17,068 --> 00:10:20,275 The lip of the stopper hole Is designed to wipe off 136 00:10:20,379 --> 00:10:24,482 Excess mascara as you pull The brush out of the bottle. 137 00:10:24,586 --> 00:10:29,517 This helps prevent the mascara From clumping. 138 00:10:32,344 --> 00:10:35,689 This manufacturer fills Small orders manually, 139 00:10:35,793 --> 00:10:38,000 Like this one For a private-label brand. 140 00:10:38,103 --> 00:10:42,413 Its automated production line Is reserved for large orders. 141 00:10:42,517 --> 00:10:44,724 Regardless of quantity, 142 00:10:44,827 --> 00:10:47,172 Clients specify The characteristics they want 143 00:10:47,275 --> 00:10:48,862 In their brand of mascara, 144 00:10:48,965 --> 00:10:51,931 Such as lengthening Or water resistance, 145 00:10:52,034 --> 00:10:56,000 And the manufacturer tailors The formulation accordingly. 146 00:11:10,655 --> 00:11:14,310 Narrator: the continuous miner Is always on the job. 147 00:11:14,413 --> 00:11:17,689 This machine constantly Bores into deposits of coal, 148 00:11:17,793 --> 00:11:21,551 Salt, or pot ash to break them Into little pieces. 149 00:11:21,655 --> 00:11:24,379 Its invention in america In the 1940s 150 00:11:24,482 --> 00:11:26,655 Was an earth-shattering Development. 151 00:11:31,172 --> 00:11:35,206 The continuous miner is a force To be reckoned with underground. 152 00:11:37,551 --> 00:11:40,551 A spinning drum is spiked With tungsten carbide teeth. 153 00:11:40,655 --> 00:11:42,689 It tears into the rock face 154 00:11:42,793 --> 00:11:45,931 And spits the pieces out Onto a conveyor. 155 00:11:49,586 --> 00:11:54,103 The continuous miner can remove 24 tons of minerals per minute. 156 00:11:54,206 --> 00:11:59,379 That's more than a human miner Can dig in an entire day. 157 00:12:02,344 --> 00:12:04,482 The work is hard On the equipment, 158 00:12:04,586 --> 00:12:06,689 And, so, eventually, The continuous miner 159 00:12:06,793 --> 00:12:08,965 Undergoes a complete rebuild. 160 00:12:09,068 --> 00:12:12,448 It starts with An extensive cleaning. 161 00:12:12,551 --> 00:12:14,206 After a steam wash, 162 00:12:14,310 --> 00:12:17,482 A worker aims a torch At the bolts of the drum. 163 00:12:17,586 --> 00:12:20,241 The heat causes the bolts To expand 164 00:12:20,344 --> 00:12:22,034 And move away from the hole. 165 00:12:22,137 --> 00:12:24,172 This makes it easier To pull them out, 166 00:12:24,275 --> 00:12:26,517 Using a pneumatic impact wrench. 167 00:12:29,689 --> 00:12:31,724 Once all the bolts Have been removed, 168 00:12:31,827 --> 00:12:35,448 The drum can be pried From the shaft. 169 00:12:37,689 --> 00:12:40,862 Once free, A crane lifts the heavy drum, 170 00:12:40,965 --> 00:12:44,034 And workers guide it To the next station. 171 00:12:44,137 --> 00:12:46,689 Here, a worker In protective gear 172 00:12:46,793 --> 00:12:50,206 Blasts the drum With tiny steel shot. 173 00:12:50,310 --> 00:12:52,827 This removes Any remaining dirt and grime. 174 00:12:57,793 --> 00:13:00,172 Some parts, like these Centrifugal loading arms, 175 00:13:00,275 --> 00:13:04,689 Are beyond repair, So they build new ones. 176 00:13:04,793 --> 00:13:06,379 Connected to a hub, 177 00:13:06,482 --> 00:13:08,586 These arms will move Mined material 178 00:13:08,689 --> 00:13:10,793 Onto the machine's conveyor. 179 00:13:10,896 --> 00:13:14,551 A worker reinforces each one With a wear plate. 180 00:13:16,827 --> 00:13:19,241 He then heats the wear plate And loading arm 181 00:13:19,344 --> 00:13:21,724 Before welding them together. 182 00:13:21,827 --> 00:13:23,137 Preheating reduces 183 00:13:23,241 --> 00:13:26,068 The possibility Of the weld cracking. 184 00:13:29,344 --> 00:13:31,068 They lower The loading-arm assembly 185 00:13:31,172 --> 00:13:32,965 Into the machine framework. 186 00:13:38,206 --> 00:13:41,931 Then a computerized cutter Carves a sheet of steel 187 00:13:42,034 --> 00:13:45,620 To make new access panels For the continuous miner. 188 00:13:50,000 --> 00:13:52,689 The slicing force Comes from a pressurized mixture 189 00:13:52,793 --> 00:13:55,241 Of water and garnet granules. 190 00:13:55,344 --> 00:13:57,551 No blade is necessary. 191 00:14:01,241 --> 00:14:04,310 The operator of the machine Hoses off the filings. 192 00:14:07,034 --> 00:14:09,724 He retrieves the cut part With a magnet. 193 00:14:09,827 --> 00:14:14,034 Over to the conveyor part Of the continuous miner now. 194 00:14:14,137 --> 00:14:17,241 They had built up the hole For the pivot pin 195 00:14:17,344 --> 00:14:19,620 Because it had stretched From wear. 196 00:14:19,724 --> 00:14:22,379 A tool mills the built-up hole 197 00:14:22,482 --> 00:14:25,103 To return it To the correct diameter. 198 00:14:30,551 --> 00:14:32,482 The team then focuses on 199 00:14:32,586 --> 00:14:35,413 The main frames Of the continuous miner. 200 00:14:35,517 --> 00:14:38,034 They weld the cracks And grind them smooth. 201 00:14:41,793 --> 00:14:43,931 Now beginning With the conveyor tail, 202 00:14:44,034 --> 00:14:46,655 A worker spray paints The continuous miner 203 00:14:46,758 --> 00:14:48,758 One piece at a time. 204 00:14:52,482 --> 00:14:54,551 Another member of the team 205 00:14:54,655 --> 00:14:58,310 Inserts new plugs Into an electrical control box. 206 00:15:02,206 --> 00:15:04,000 He bolts the panel, 207 00:15:04,103 --> 00:15:07,275 Holding electrical controls To the machine casing. 208 00:15:12,103 --> 00:15:14,551 He then installs heavy doors That swing open 209 00:15:14,655 --> 00:15:17,931 So the electrical can be Easily accessed. 210 00:15:21,068 --> 00:15:24,034 There are a total Of 25 covers and doors 211 00:15:24,137 --> 00:15:26,413 On the continuous miner. 212 00:15:26,517 --> 00:15:30,379 Some protect hydraulic hoses. 213 00:15:30,482 --> 00:15:34,068 Others encase the wiring Or gear boxes. 214 00:15:34,172 --> 00:15:35,586 They can all be removed 215 00:15:35,689 --> 00:15:38,172 If maintenance Needs to be performed. 216 00:15:42,000 --> 00:15:45,034 It's taken several months For this massive overhaul, 217 00:15:45,137 --> 00:15:47,724 And they're ready to put This rebuilt continuous miner 218 00:15:47,827 --> 00:15:50,448 To the test. 219 00:15:50,551 --> 00:15:53,103 Using the machine's Remote control, 220 00:15:53,206 --> 00:15:56,931 A technician checks the function Of every component. 221 00:15:57,034 --> 00:15:59,448 With his approval, 222 00:15:59,551 --> 00:16:01,758 The continuous miner Goes back underground 223 00:16:01,862 --> 00:16:04,793 To pick up where it left off. 224 00:16:17,517 --> 00:16:18,793 Narrator: a product presented In a beautiful, 225 00:16:18,896 --> 00:16:22,137 High-quality, wooden box Is sure to stand out. 226 00:16:22,241 --> 00:16:25,931 Companies use them As special-event displays 227 00:16:26,034 --> 00:16:28,068 Or as corporate gift boxes. 228 00:16:28,172 --> 00:16:30,172 Because they're handmade, 229 00:16:30,275 --> 00:16:33,724 The boxes can be customized To showcase each product. 230 00:16:36,655 --> 00:16:40,310 Wood gift boxes make wonderful Cases for spirit bottles, 231 00:16:40,413 --> 00:16:44,103 Collectible coins, watches, Or christmas ornaments. 232 00:16:44,206 --> 00:16:47,000 Not only do they display The product beautifully, 233 00:16:47,103 --> 00:16:49,724 They also protect The contents inside. 234 00:16:49,827 --> 00:16:53,103 Today, they're making a box With maple boards, 235 00:16:53,206 --> 00:16:57,241 Which are cut On an automated saw. 236 00:16:57,344 --> 00:16:59,241 A mortiser's parallel blades 237 00:16:59,344 --> 00:17:02,793 Cut square-shaped notches At the end of each plank. 238 00:17:02,896 --> 00:17:06,689 These will serve to finger joint The sides of the box later on. 239 00:17:06,793 --> 00:17:09,655 The pieces of wood are Pressed against the corner 240 00:17:09,758 --> 00:17:12,931 So that the resulting fingers Are perfectly aligned. 241 00:17:13,034 --> 00:17:14,758 The factory Usually makes fingers 242 00:17:14,862 --> 00:17:16,655 That are 6 millimeters wide. 243 00:17:16,758 --> 00:17:18,517 Wider fingers Would be unsightly, 244 00:17:18,620 --> 00:17:21,620 And thinner ones would be Too fragile. 245 00:17:23,655 --> 00:17:26,103 They now prepare The top of the wood box. 246 00:17:26,206 --> 00:17:28,275 A press uses heat and pressure 247 00:17:28,379 --> 00:17:31,931 To stamp the company's logo On the surface of the wood. 248 00:17:32,034 --> 00:17:34,758 They brand the wood With a magnesium plate, 249 00:17:34,862 --> 00:17:37,241 Heating to 840 degrees Fahrenheit. 250 00:17:37,344 --> 00:17:41,068 The process takes Just two seconds. 251 00:17:41,172 --> 00:17:44,379 Next, they assemble the sides, 252 00:17:44,482 --> 00:17:46,586 Interlocking the pieces Manually. 253 00:17:46,689 --> 00:17:48,379 They use a rubber mallet 254 00:17:48,482 --> 00:17:51,379 To avoid damaging or denting The wood. 255 00:17:51,482 --> 00:17:55,000 When the four sides are End to end, 256 00:17:55,103 --> 00:17:57,103 They apply a small amount Of wood glue 257 00:17:57,206 --> 00:18:00,103 On the inside of each joint. 258 00:18:00,206 --> 00:18:04,896 They form the corners At a 90-degree angle. 259 00:18:05,000 --> 00:18:07,482 Once the box is assembled, 260 00:18:07,586 --> 00:18:10,827 A press will finish pushing in The fingers on each joint. 261 00:18:13,379 --> 00:18:15,413 When the box comes out Of the press, 262 00:18:15,517 --> 00:18:17,448 They check the square. 263 00:18:17,551 --> 00:18:22,620 They apply wood glue For the bottom of the box. 264 00:18:22,724 --> 00:18:25,275 Since the bottom is Less visible, 265 00:18:25,379 --> 00:18:28,206 Clients sometimes choose plywood Instead of solid wood 266 00:18:28,310 --> 00:18:30,206 To save on costs. 267 00:18:34,482 --> 00:18:36,896 They glue a solid maple top, 268 00:18:37,000 --> 00:18:39,586 And the boxes go into press For 35 minutes 269 00:18:39,689 --> 00:18:41,758 Until the glue dries. 270 00:18:41,862 --> 00:18:48,137 After sanding, a router shapes The edge of the box's top. 271 00:18:48,241 --> 00:18:50,344 By changing the router-bit, 272 00:18:50,448 --> 00:18:54,551 They can create all kinds Of decorative profiles. 273 00:18:54,655 --> 00:18:58,241 This one is simply rounded. 274 00:18:58,344 --> 00:19:04,034 They sand the whole box again With 120-grit sandpaper, 275 00:19:04,137 --> 00:19:07,034 And finish With 180-grit sandpaper. 276 00:19:09,758 --> 00:19:13,103 Now they can cut the box open, Starting at the back. 277 00:19:13,206 --> 00:19:14,896 They create a wide angle 278 00:19:15,000 --> 00:19:18,655 So the lid can open freely On its hinges. 279 00:19:18,758 --> 00:19:20,344 Next, they make a straight cut 280 00:19:20,448 --> 00:19:22,724 Through each Of the three remaining sides, 281 00:19:22,827 --> 00:19:24,689 Sawing the box in half. 282 00:19:24,793 --> 00:19:27,448 They separate the body From the lid, 283 00:19:27,551 --> 00:19:29,517 And the two match up perfectly. 284 00:19:29,620 --> 00:19:32,000 Each half of the box 285 00:19:32,103 --> 00:19:35,620 Goes on an automated milling Machine called a slotter. 286 00:19:35,724 --> 00:19:38,965 It cuts the slots in the wood On the back of the box. 287 00:19:41,206 --> 00:19:44,103 These slots will receive The hinges. 288 00:19:44,206 --> 00:19:48,000 The bottom of each slot Is rounded 289 00:19:48,103 --> 00:19:50,965 To cradle the rounded ends Of the hinges. 290 00:19:51,068 --> 00:19:53,655 These hinges are made Of nickel-plated metal. 291 00:19:53,758 --> 00:19:55,586 They're designed To be pressure fitted, 292 00:19:55,689 --> 00:19:58,413 So they won't need any screws To stay in place. 293 00:19:58,517 --> 00:20:00,689 The worker uses a rubber mallet 294 00:20:00,793 --> 00:20:03,896 To insert the hinges in the body Of the box. 295 00:20:08,137 --> 00:20:10,517 Once the hinges are aligned With the lid, 296 00:20:10,620 --> 00:20:12,172 He squeezes them tight, 297 00:20:12,275 --> 00:20:15,827 Using the hammer again If necessary. 298 00:20:15,931 --> 00:20:19,413 The angled cut creates Enough space for the hinges 299 00:20:19,517 --> 00:20:22,034 And helps to open the lid. 300 00:20:24,379 --> 00:20:27,827 They apply a coat of sealer, Lightly sand the wood, 301 00:20:27,931 --> 00:20:31,655 And finish With a coat of lacquer. 302 00:20:31,758 --> 00:20:34,000 When the lacquer is dry, 303 00:20:34,103 --> 00:20:37,448 They install the magnetic Closure in a pre-drilled hole. 304 00:20:37,551 --> 00:20:39,862 Another magnet Goes into the lid, 305 00:20:39,965 --> 00:20:42,517 And that makes For a nice-closing box. 306 00:20:43,862 --> 00:20:46,620 They stick a piece Of self-adhesive felt 307 00:20:46,724 --> 00:20:49,931 To the bottom of the box And trim the excess. 308 00:20:50,034 --> 00:20:52,862 Next, they line the box With foam 309 00:20:52,965 --> 00:20:56,034 In order to protect Its contents. 310 00:20:56,137 --> 00:20:59,206 Some clients prefer Thermoformed plastic trays 311 00:20:59,310 --> 00:21:04,000 Molded to their product's Specific shape. 312 00:21:04,103 --> 00:21:06,068 You can choose the size, shape, 313 00:21:06,172 --> 00:21:10,068 Type of wood, color, And hardware of the box. 314 00:21:10,172 --> 00:21:13,862 The only limit is your budget And your imagination. 25136

Can't find what you're looking for?
Get subtitles in any language from opensubtitles.com, and translate them here.