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--captions by vitac--
Www.Vitac.Com
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Captions paid for by
Discovery communications
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Narrator: you doesn't need to
Have antlers over the fireplace
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00:00:56,172 --> 00:00:58,724
To bring a touch of wildlife
To your decor.
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00:00:58,724 --> 00:01:00,034
A more subtle approach
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Can be a lamp
With a shade made of rawhide.
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00:01:02,724 --> 00:01:05,103
Rawhide is untanned animal skin.
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The hide typically
Comes from livestock,
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00:01:07,482 --> 00:01:10,620
So you get the decorative "Bang"
Without firing a shot.
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00:01:14,586 --> 00:01:18,103
You typically see rawhide
Lampshades in rustic settings,
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But they've also been known
To add an eclectic twist
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00:01:21,172 --> 00:01:22,448
To a modern decor.
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This company has been
Using the same techniques
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To hand-craft rawhide lampshades
Since 1929.
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The first step is to construct
The shade's frame
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00:01:31,551 --> 00:01:33,586
Out of 3-millimeter-thick
Steel wire.
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00:01:35,793 --> 00:01:38,586
They begin by cutting
The various lengths of wire
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To make the component's first
Shade of a particular size.
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Every frame has one top ring,
One bottom ring,
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And several vertical ribs
Connecting the two.
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After clamping the wires
Alongside a measuring gauge,
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They position the blade
Where required and cut.
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00:02:05,896 --> 00:02:07,620
They curve the pieces
For the rings
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00:02:07,620 --> 00:02:09,689
With crank-operated rollers,
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00:02:09,689 --> 00:02:13,413
Which apply pressure
To bend the wire.
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00:02:13,413 --> 00:02:15,965
It takes a few passes
To work the steel wire
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Into a full circle.
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00:02:21,793 --> 00:02:25,000
Then they spot-weld the ends
Together to complete each ring.
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They cool the hot weld
In cold water.
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00:02:36,068 --> 00:02:38,551
Now it's time
To assemble the frame.
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They use a jig to correctly
Position all the parts.
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This one is for a slanted shade
With an 18-inch bottom diameter.
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00:02:47,517 --> 00:02:49,482
After laying in the bottom ring,
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00:02:49,482 --> 00:02:55,034
They position one rib at a time
And spot-weld it to the ring.
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00:03:09,724 --> 00:03:11,482
They assemble the spider --
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The inner structure
Of the top ring.
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They take a brass washer
With four holes in it
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And insert a steel wire arm
Into each one.
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00:03:24,965 --> 00:03:28,827
A single strike of a 1-ton press
Locks each arm in the washer.
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They spot-weld the spider
To the top ring...
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...Then the ring
To each rib of the frame.
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The frame is now
Fully constructed
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And ready to be coated
With baked-on paint.
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This not only makes
The frame more attractive,
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00:03:55,965 --> 00:03:57,310
It prevents the steel
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From rusting as it comes
In contact with the wet rawhide.
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00:04:01,931 --> 00:04:03,758
The freshly-washed sheepskin
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Is the highest grade of hide
Available,
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So the color
Is an even butterscotch --
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Rarely any color variations
Or spots.
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They center the frame
Upside-down on the skin,
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Then work their way around,
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Folding the skin
Upward and over,
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Clamping it in place
With clothespins.
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Then, they flip
The shade right side up
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And slit the skin at the top
With a razor blade
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To release some tension.
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Now they sew the skin to the top
And bottom of the frame
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With rawhide lace.
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However, this rawhide
Is cow skin.
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Once the sewing is complete,
They cut off the excess skin.
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The rawhide is still quite wet,
So they dry the lampshade
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In a heated closet
For about five hours.
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When it comes out,
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They bathe the rawhide
In a moisturizing agent
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00:05:10,275 --> 00:05:12,241
Then a finishing solution,
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The specifics of which are a
Closely-guarded company secret.
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These treatments bring out
The butterscotch color
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And seal the hide to prevent it
From drying out and cracking.
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The lampshade then goes back
Into the heated closet
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For 24 hours.
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Lampshades are often
Hands-painted before this,
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In which case the finishing
Solution seals the oil paint
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As well as the hide.
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Each design is original
And signed by the artist --
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A unique work of art
Designed to light up a room.
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Narrator: legend has it
That chocolate-chip cookies
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Were invented in 1930
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By an american innkeeper who
Ran out of baker's chocolate.
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She improved by breaking
A semi-sweet chocolate bar
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Into small pieces.
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Instead of melting,
The chocolate merely softened,
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Dotting the cookie
With chocolate chips.
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They look homemade,
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And they taste homemade,
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But this home is a factory.
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Each ingredient goes
Into an industrial-size mixer,
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Starting with white sugar.
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Then brown sugar.
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Then butter.
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The mixer thoroughly blends
These first ingredients
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Until the butter
Becomes soft and creamy
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And the sugars
Are evenly dispersed.
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Then it's time
For the headliner --
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Chocolate chips.
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They're semi-sweet,
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Which is a mixture
Of bitter and sweet chocolate.
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Next, flour,
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00:07:06,275 --> 00:07:09,931
Followed by baking soda
To make the dough rise
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And salt to add flavor.
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The final ingredients
Are whole eggs, beaten,
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Combined with vanilla,
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Made from beans harvested
In madagascar, africa.
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Mixing resume
Until everything's well-blended,
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Which usually
Takes about five minutes.
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The company
Closely guards recipe specifics,
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00:07:31,137 --> 00:07:32,551
But if you're curious,
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You could probably
Figure them out
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By multiplying the ingredients
Of a home recipe
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To the yield
Of a production batch.
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Workers transfer
The cookie dough
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To a machine called the former.
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It pushes the dough
Through round dies,
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Producing row upon row
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Of round pieces weighing
1.4 ounces each,
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One of several sizes
The factory produces.
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The factory then flash-freezes
The dough rounds
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For sale to food-service
Customers
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Such as restaurants and hotels,
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Which bake the cookies
In their own kitchens.
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The freeze tunnel
Uses liquid nitrogen
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To create
The frigid temperature.
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00:08:09,896 --> 00:08:11,103
The passing dough rounds
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00:08:11,103 --> 00:08:15,310
Solidify in approximately
Five minutes.
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Exiting the freeze tunnel,
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The dough rounds
Pass under a metal detector
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00:08:19,793 --> 00:08:23,000
To ensure they don't contain
Any metal particles.
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This safety measure is standard
Practice in the food industry.
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00:08:27,206 --> 00:08:30,586
The packaging system
Is entirely automated.
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The first station
Erects the box.
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The second station lines
It with plastic.
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A conveyer belt, meanwhile,
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Feeds the frozen, unbaked
Cookies onto automated scales.
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00:08:48,517 --> 00:08:51,206
Once a scale
Hits the per-box weight,
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Feeding pauses.
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The bottom swings open,
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And the cookies
Drop into the box
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Awaiting directly underneath.
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00:09:01,586 --> 00:09:04,413
The next stations seal
And label the boxes,
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00:09:04,413 --> 00:09:07,172
Which workers then load
Onto pallets.
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00:09:07,172 --> 00:09:09,413
The pallets go
Into a storage freezer,
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00:09:09,413 --> 00:09:10,827
Where they stay until it's time
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00:09:10,827 --> 00:09:15,206
To ship them out, by freezer
Truck, to the customer.
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00:09:15,206 --> 00:09:18,551
This company also sells gift
Tins of cookies online
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And by catalog.
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00:09:20,551 --> 00:09:23,103
For that market,
They bake the cookies in-house.
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Workers lay out the dough rounds
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00:09:26,862 --> 00:09:31,034
2 inches apart on trays
Lined with parchment paper.
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00:09:31,034 --> 00:09:33,172
This prevents sticking,
Making it easy
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To remove the baked cookies
Without breaking them.
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00:09:37,448 --> 00:09:42,931
The dough rounds are nearly 1½
Inches wide by 1 inch high.
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00:09:42,931 --> 00:09:46,206
As they bake, they flatten out
And double in diameter.
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The trays remain in the oven
For seven minutes
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At 300 degrees fahrenheit.
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A turntable inside rotates them
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00:09:58,620 --> 00:10:01,793
So that the cookies bake
Evenly throughout the tray.
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A few cookies per batch go
To the quality control tester,
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00:10:05,241 --> 00:10:06,724
Who, unfortunately,
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00:10:06,724 --> 00:10:08,379
Doesn't get to conduct
The assessment
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00:10:08,379 --> 00:10:10,448
By eating the samples.
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00:10:10,448 --> 00:10:13,413
Rather, the tester
Measures the diameter and height
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To ensure consistency
In size and chip content.
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In the online and catalogue
Order assembly area,
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Workers line the bottom part
Of the gift tin
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With a decorative
Cellophane bag.
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Then, they carefully layer
The correct number
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Of fresh cookies inside
In a staggered configuration.
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This not only creates
A nice presentation,
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00:10:36,793 --> 00:10:40,310
It also prevents damage
In transit.
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They close the bag
With a gold twist tie
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To seal in the freshness...
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00:10:46,137 --> 00:10:47,931
...Close up the tin,
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00:10:47,931 --> 00:10:50,413
Then pack it for shipping.
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00:10:50,413 --> 00:10:53,965
This is how to give a gift of
Homemade chocolate chip cookies
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Without ever setting foot
In the kitchen.
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Narrator: the mri scanner
Was invented in 1977,
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And it has revolutionized
Medical diagnostics.
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00:11:15,379 --> 00:11:17,758
Short
For magnetic resonance imaging,
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00:11:17,758 --> 00:11:20,620
An mri offers an inside look
At the human body
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00:11:20,620 --> 00:11:22,896
Without surgery or x-rays.
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00:11:22,896 --> 00:11:24,862
When investigation health
Problems,
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It's a great way
To get the picture.
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00:11:30,965 --> 00:11:33,827
Using magnetic fields
And radio-wave pulses,
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00:11:33,827 --> 00:11:36,103
An mri can look
Right through you
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00:11:36,103 --> 00:11:41,000
To determine what's going on
Under the skin.
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00:11:41,000 --> 00:11:43,586
The magnet
Is incredibly powerful.
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00:11:43,586 --> 00:11:47,172
It's up to 30,000 times stronger
Than the earth's magnetic field.
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To make an mri scanner,
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00:11:52,758 --> 00:11:55,689
They weld aluminum casing
Around the magnet,
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00:11:55,689 --> 00:11:57,862
Creating a tunnel
In the center for the patient.
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00:11:59,931 --> 00:12:02,137
The seams must be
Extremely tight
192
00:12:02,137 --> 00:12:04,310
Because the tube
Will also contain
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00:12:04,310 --> 00:12:06,206
The super-cold
Liquid helium
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00:12:06,206 --> 00:12:08,724
Which will make the magnet
So incredibly powerful.
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00:12:10,931 --> 00:12:12,724
Once the welds are complete,
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00:12:12,724 --> 00:12:15,827
They cap the magnet and transfer
It to a test chamber.
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00:12:18,896 --> 00:12:21,241
They pump helium gas
Into the tube
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00:12:21,241 --> 00:12:23,793
And activate a vacuum system
That sucks out the air
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00:12:23,793 --> 00:12:25,689
In the chamber.
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00:12:25,689 --> 00:12:28,241
A sensor confirms
There are no leaks
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00:12:28,241 --> 00:12:29,931
And the welds are tight.
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00:12:33,931 --> 00:12:37,931
They now construct a second
Aluminum tube around the magnet.
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00:12:37,931 --> 00:12:39,862
This will act
As an insulating shield.
204
00:12:45,896 --> 00:12:48,103
They wrap
And aluminized mylar blanket
205
00:12:48,103 --> 00:12:50,551
Tightly around the magnet.
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00:12:50,551 --> 00:12:51,827
Aluminized mylar
207
00:12:51,827 --> 00:12:53,965
Was first developed
As an insulating material
208
00:12:53,965 --> 00:12:55,827
For space suits.
209
00:12:55,827 --> 00:12:58,620
In this case, it will be used
To deflect heat
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00:12:58,620 --> 00:12:59,965
To keep the magnet cold.
211
00:13:03,965 --> 00:13:07,206
They now insert the magnet
Into a steel shell.
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00:13:07,206 --> 00:13:09,620
This is know
As the vacuum vessel.
213
00:13:09,620 --> 00:13:11,172
The air will be
Pulled from the space
214
00:13:11,172 --> 00:13:13,034
Between it and the magnet,
215
00:13:13,034 --> 00:13:15,896
Creating a vacuum which will
Serve as another insulator.
216
00:13:23,413 --> 00:13:26,206
They mask the mri tunnel
With plastic
217
00:13:26,206 --> 00:13:30,068
And spray paint
The exterior white.
218
00:13:30,068 --> 00:13:32,034
The paint will protect the steel
From rust.
219
00:13:35,517 --> 00:13:37,586
Next, they install
A refrigeration unit
220
00:13:37,586 --> 00:13:38,862
Knows as the cold head.
221
00:13:41,862 --> 00:13:43,724
The cold head
Will maintain the helium
222
00:13:43,724 --> 00:13:45,965
Around the mri's primary magnet
223
00:13:45,965 --> 00:13:49,034
At the incredibly chilly
Temperature
224
00:13:49,034 --> 00:13:51,241
Of -452 degrees fahrenheit.
225
00:13:51,241 --> 00:13:54,344
This will keep the helium
In a liquid state.
226
00:13:54,344 --> 00:13:55,689
Without the cold head,
227
00:13:55,689 --> 00:13:58,586
Significant amounts
Would vaporize and be lost.
228
00:14:01,413 --> 00:14:05,344
They now pump the liquid helium
Into the magnet.
229
00:14:05,344 --> 00:14:07,862
It's one of the coldest things
On the planet,
230
00:14:07,862 --> 00:14:09,655
And the fill nozzles
Turn frosty.
231
00:14:11,896 --> 00:14:14,379
Exposed to this extreme cold,
232
00:14:14,379 --> 00:14:17,206
The magnet
Loses all electrical resistance
233
00:14:17,206 --> 00:14:19,241
And becomes a super conductor,
234
00:14:19,241 --> 00:14:21,827
Generating intense
Magnetic fields.
235
00:14:23,896 --> 00:14:26,034
With the mri magnet complete,
236
00:14:26,034 --> 00:14:28,206
They move on
To the gradient coil,
237
00:14:28,206 --> 00:14:30,551
Which will control
The orientation of the image
238
00:14:30,551 --> 00:14:32,862
With electrical pulses.
239
00:14:32,862 --> 00:14:35,172
It starts with a fiberglass
Epoxy tube
240
00:14:35,172 --> 00:14:36,724
Cut to the correct length.
241
00:14:38,793 --> 00:14:41,034
A worker carves grooves
In the tube
242
00:14:41,034 --> 00:14:42,896
And fills those grooves
With epoxy.
243
00:14:48,068 --> 00:14:51,724
He then winds copper wire
Into the epoxy-filled grooves,
244
00:14:51,724 --> 00:14:54,413
And it adheres,
Forming the gradient coil.
245
00:15:00,965 --> 00:15:04,827
The team slathers
Epoxy onto the entire tube.
246
00:15:04,827 --> 00:15:06,862
The epoxy seals the wire,
247
00:15:06,862 --> 00:15:09,586
Preventing vibrations of
The coil when it's in operation.
248
00:15:13,965 --> 00:15:16,689
They layer etched copper plates
Onto the epoxy,
249
00:15:16,689 --> 00:15:18,000
And they adhere.
250
00:15:24,965 --> 00:15:27,931
They wrap the coil
Tightly with teflon cloth.
251
00:15:32,793 --> 00:15:35,482
A worker pours epoxy resin
Onto the fabric.
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00:15:37,896 --> 00:15:40,517
He then winds tubing
Around the gradient coil,
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00:15:40,517 --> 00:15:43,758
Which adheres
To the epoxy-coated cloth.
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00:15:43,758 --> 00:15:45,448
These are cooling lines.
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00:15:45,448 --> 00:15:48,172
They'll disperse heat generated
By the gradient coil.
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00:15:50,827 --> 00:15:54,137
Another worker now preps
The next fiberglass tube.
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00:15:54,137 --> 00:15:58,793
This one is for the mri's
Radio-frequency coil.
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There's much more to come
Before this mri scanner
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00:16:01,896 --> 00:16:05,413
Is ready to provide an inside
Look at the human body,
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So stay tuned.
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Narrator:
An mri scanner
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Produces detailed images
Of bones, organs,
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And other structures
Inside the human body.
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00:16:23,379 --> 00:16:26,551
It does this by generating
A strong magnetic field
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That causes the body's hydrogen
Atoms to align
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And send a signal.
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00:16:30,965 --> 00:16:33,517
The result is a picture
That could lead to a diagnosis.
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00:16:37,517 --> 00:16:39,931
Work on the mri's
Radio-frequency coil
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00:16:39,931 --> 00:16:41,413
Is under way.
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00:16:41,413 --> 00:16:43,620
A technician attaches
Plastic risers
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00:16:43,620 --> 00:16:47,551
And pads to the fiberglass core.
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00:16:47,551 --> 00:16:48,931
The risers and pads
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00:16:48,931 --> 00:16:52,413
Will hold the circuitry parts
At a uniform level.
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00:16:52,413 --> 00:16:55,172
She applies
Adhesive-backed strips of copper
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00:16:55,172 --> 00:16:58,310
From one band of risers
To the other.
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00:16:58,310 --> 00:17:00,862
These copper strips
Are the antenna.
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00:17:00,862 --> 00:17:03,413
They'll send and receive signals
From the body
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And relay them to a computer
To produce the mri image.
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She presses the copper
With round-tipped tool
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For better adhesion to the core.
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00:17:18,655 --> 00:17:22,068
She then dabs epoxy glue
Into the riser compartments.
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00:17:27,482 --> 00:17:31,206
She inserts capacitors into
The glue-filled compartments.
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00:17:31,206 --> 00:17:34,137
These little capacitors
Will store energy
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00:17:34,137 --> 00:17:37,241
And change the frequency of
The coil to match the magnets.
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00:17:40,482 --> 00:17:43,000
The technician solders the ends
Of the capacitors
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00:17:43,000 --> 00:17:45,931
To the copper antenna
As she builds the circuitry.
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00:17:50,482 --> 00:17:53,379
She transfers numerous
High-voltage inductor boards
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00:17:53,379 --> 00:17:56,137
To the pads
And screws them in place.
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00:18:03,586 --> 00:18:06,413
Next up are cable-splitter
Units.
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00:18:06,413 --> 00:18:09,517
Another technician installs one
Near an inductor board.
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00:18:12,586 --> 00:18:14,620
She routes some of the cables
From the splitter
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00:18:14,620 --> 00:18:16,310
To the several of the inductors.
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00:18:22,551 --> 00:18:24,931
And she solders the cables
To the inductors.
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00:18:32,448 --> 00:18:34,413
She places a plastic cable track
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00:18:34,413 --> 00:18:36,896
On the side
Of the radio-frequency coil
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00:18:36,896 --> 00:18:39,034
And snakes the main power cable
Through it.
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00:18:43,482 --> 00:18:45,448
She solders the cable
To the antenna.
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00:18:51,655 --> 00:18:54,275
The technician
Stiffens the copper antenna
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00:18:54,275 --> 00:18:55,655
With composite boards
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00:18:55,655 --> 00:18:58,689
To dampen vibrations
When the mri is in operation.
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00:19:01,517 --> 00:19:05,689
She applies epoxy
Around all the cables.
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00:19:05,689 --> 00:19:07,758
The epoxy secures the cables
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00:19:07,758 --> 00:19:10,310
To keep them from moving
Around and making noise.
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00:19:12,551 --> 00:19:14,689
The mri's radio-frequency coil
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00:19:14,689 --> 00:19:18,655
Is complete and ready
To be put to the test.
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00:19:18,655 --> 00:19:21,689
The next worker caps the ends
With metal domes
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00:19:21,689 --> 00:19:23,310
And bolts them tightly together.
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00:19:26,482 --> 00:19:28,344
She pumps highly pressurized air
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00:19:28,344 --> 00:19:30,413
Into the capped radio-frequency
Coil.
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00:19:34,551 --> 00:19:38,034
She spray soapy water
Over the exterior of the coil
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00:19:38,034 --> 00:19:40,862
And looks for air bubbles.
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00:19:40,862 --> 00:19:43,931
Bubbles in the soapy residue
Would indicate a leak,
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00:19:43,931 --> 00:19:47,482
Which would disrupt airflow
In the mri.
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00:19:47,482 --> 00:19:50,275
With the radio-frequency
Coil leak-free,
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00:19:50,275 --> 00:19:52,724
They now slide it
Into the gradient coil,
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00:19:52,724 --> 00:19:55,551
Which has gained
An outer fiberglass shell
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00:19:55,551 --> 00:19:57,000
Since we last saw it.
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00:20:02,517 --> 00:20:04,689
The worker
Connects exterior tubing
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00:20:04,689 --> 00:20:07,793
To the network of cooling lines
Inside the gradient coil.
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00:20:10,551 --> 00:20:12,241
With those connections made,
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00:20:12,241 --> 00:20:15,344
They're ready to assemble
The coils to the magnet.
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00:20:15,344 --> 00:20:16,965
The worker slides the assembly
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00:20:16,965 --> 00:20:20,931
Off the cart
And into the mri magnet.
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00:20:20,931 --> 00:20:23,896
He installs a bracket
That centers the coils,
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00:20:23,896 --> 00:20:28,551
Maintaining a small gap
Between them and the magnet.
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00:20:28,551 --> 00:20:31,724
He equips the mri
With microphones and speakers,
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00:20:31,724 --> 00:20:34,448
To communicate with the patient.
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00:20:34,448 --> 00:20:36,965
There's also a signaling system
Here for the patient to activate
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00:20:36,965 --> 00:20:39,517
In the event
Of an emergency.
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00:20:44,482 --> 00:20:47,034
Now for the ultimate test.
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00:20:47,034 --> 00:20:48,379
They energize the magnet
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00:20:48,379 --> 00:20:51,241
And send standard test objects
Into the mri.
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00:20:53,655 --> 00:20:54,793
They scan the objects
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00:20:54,793 --> 00:20:56,275
And confirm
The picture is clear.
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00:20:59,413 --> 00:21:02,724
They add a metal
And plastic outer casing.
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00:21:02,724 --> 00:21:06,344
This mri scanner is now ready
To focus on diagnosis.
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00:21:08,517 --> 00:21:11,586
The next picture it takes
Could be a life saver.
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00:21:21,586 --> 00:21:23,793
If you have any comments
About the show
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00:21:23,793 --> 00:21:26,586
Or if you'd like to suggest
Topics for future shows,
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00:21:26,586 --> 00:21:28,551
Drop us a line at...
27011
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