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--Captions by VITAC--
www.vitac.com
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00:00:05,551 --> 00:00:08,551
CAPTIONS PAID FOR BY
DISCOVERY COMMUNICATIONS
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Narrator: TINY MOTION SENSORS
KNOWN AS ACCELEROMETERS
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ARE AT THE HEART
OF MUCH OF TODAY'S TECHNOLOGY.
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00:00:59,000 --> 00:01:00,206
BUILT INTO A SMARTPHONE,
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00:01:00,310 --> 00:01:02,827
FOR EXAMPLE, THE SENSOR
DETECTS BOTH MOVEMENT
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00:01:02,931 --> 00:01:05,310
AND THE ANGLE AT WHICH THE PHONE
IS BEING HELD
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00:01:05,413 --> 00:01:07,517
TO TRIGGER THE ROTATION
OF THE SCREEN.
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00:01:07,620 --> 00:01:08,689
THIS LITTLE CHIP IS
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00:01:08,793 --> 00:01:11,034
WHY A SMARTPHONE
KNOWS WHEN IT HAS MOVED.
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00:01:15,724 --> 00:01:17,448
THESE MOTION SENSORS ARE TINY,
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00:01:17,551 --> 00:01:20,275
BUT SMART, BECAUSE THEY
CAN DETECT EVERY MOVE.
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00:01:22,655 --> 00:01:26,586
THEY START WITH SILICON DISKS
CALLED WAFERS.
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00:01:26,689 --> 00:01:30,000
EACH WAFER WILL BE USED TO MAKE
THOUSANDS OF MOTION SENSORS.
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00:01:33,655 --> 00:01:36,379
A TECHNICIAN ALIGNS THE DISKS
IN A CASSETTE,
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00:01:36,482 --> 00:01:39,172
USING THE FLAT PART OF EACH ONE
AS A REFERENCE POINT.
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00:01:42,413 --> 00:01:44,034
ONCE PROPERLY ALIGNED,
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00:01:44,137 --> 00:01:46,724
A MECHANISM LOWERS THE SILICON
WAFERS ONTO A CARRIER
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00:01:46,827 --> 00:01:50,000
MADE OF QUARTZ, WHICH CAN
WITHSTAND INTENSE HEAT.
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00:01:52,448 --> 00:01:55,275
THE TECHNICIAN LOADS THE WAFERS
INTO THE FURNACE.
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00:01:58,620 --> 00:02:02,379
INSIDE, THE 2,000-DEGREE HEAT
AND STEAM CAUSE AN OXIDE
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00:02:02,482 --> 00:02:05,793
TO FORM ON THE SURFACE
OF EACH WAFER.
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00:02:05,896 --> 00:02:08,000
IT'LL ACT
AS AN ELECTRICAL INSULATOR.
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00:02:12,793 --> 00:02:16,413
THEN IT GOES INTO WHAT'S KNOWN
AS A SPUTTER SYSTEM.
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00:02:16,517 --> 00:02:19,517
HERE, INERT GAS IONS
BOMBARD ALUMINUM,
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00:02:19,620 --> 00:02:21,551
CAUSING IT TO SPUTTER
ONTO THE WAFER
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00:02:21,655 --> 00:02:24,896
UNTIL AN EVEN LAYER ACCUMULATES.
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00:02:25,000 --> 00:02:29,379
THIS ALUMINUM LAYER WILL SERVE
AS A CONDUCTOR OF ELECTRICITY.
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00:02:29,482 --> 00:02:32,000
THE NEXT MACHINE DEPOSITS
A LIGHT-SENSITIVE CHEMICAL
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00:02:32,103 --> 00:02:33,793
ONTO THE WAFER.
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00:02:33,896 --> 00:02:35,275
THE WAFER SPINS,
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00:02:35,379 --> 00:02:38,206
ALLOWING THE CHEMICAL TO FLOW
EVENLY ACROSS THE SURFACE.
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00:02:40,689 --> 00:02:43,758
THIS ALL HAPPENS UNDER THE GLOW
OF YELLOW LIGHT
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00:02:43,862 --> 00:02:46,586
TO PREVENT THE UNTIMELY
ACTIVATION OF THE CHEMICAL,
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00:02:46,689 --> 00:02:48,137
WHICH REACTS TO BRIGHT LIGHT
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00:02:48,241 --> 00:02:50,793
JUST LIKE AN UNEXPOSED
PHOTOGRAPHIC NEGATIVE WOULD.
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00:02:56,689 --> 00:03:00,034
THEY'RE NOW READY
FOR THAT BRIGHT LIGHT.
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00:03:00,137 --> 00:03:03,689
U.V. LIGHT BEAMS THROUGH TINY
PATTERNS ON A GLASS PLATE
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00:03:03,793 --> 00:03:06,517
TO ACTIVATE
THE LIGHT-SENSITIVE CHEMICAL.
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00:03:06,620 --> 00:03:09,310
THE PATTERNS TRANSFER
TO THE WAFER'S SURFACE,
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00:03:09,413 --> 00:03:12,241
FORMING AN OUTLINE
FOR THOUSANDS OF MOTION SENSORS.
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00:03:14,620 --> 00:03:17,517
ANOTHER CHEMICAL THEN
FLOWS ONTO THE SILICON WAFER
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00:03:17,620 --> 00:03:20,034
TO FURTHER DEVELOP
THESE MINISCULE IMAGES.
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00:03:26,620 --> 00:03:29,310
NEXT, LASERS
LOCATE THE WAFER'S FLAT EDGE,
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00:03:29,413 --> 00:03:31,034
SIGNALING A CHUCK
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00:03:31,137 --> 00:03:35,206
TO SPIN INTO ITS PROPER POSITION
FOR PLASMA ETCHING.
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00:03:35,310 --> 00:03:39,000
THE ETCHING CREATES THOUSANDS
OF FREE-MOVING 3-D STRUCTURES.
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00:03:39,103 --> 00:03:41,000
EACH ONE IS A MOTION SENSOR.
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00:03:43,620 --> 00:03:44,896
AFTER ETCHING,
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00:03:45,000 --> 00:03:48,241
A SPRAYER BLASTS THE SURFACE
WITH CARBON DIOXIDE.
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00:03:48,344 --> 00:03:50,655
IT'S THE ONLY WAY
TO CLEAN IT WITHOUT DAMAGING
52
00:03:50,758 --> 00:03:52,275
THE NOW-MOVABLE SENSORS.
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00:03:54,517 --> 00:03:55,689
AT THE NEXT STATION,
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00:03:55,793 --> 00:03:59,448
A ROBOTIC ARM
FLIPS THE WAFER INTO POSITION.
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00:03:59,551 --> 00:04:02,931
A TRAY MOVES UNDER THE ROBOT
AND PLACES THE WAFER ON IT.
56
00:04:06,689 --> 00:04:08,689
THE TRAY RETRACTS
AND LOADS THE WAFER
57
00:04:08,793 --> 00:04:10,000
INTO A CLAMPING SYSTEM.
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00:04:15,586 --> 00:04:18,034
IT THEN COLLECTS
A SECOND SILICON WAFER
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00:04:18,137 --> 00:04:21,551
AND PLACES IT
ON THE FIRST ONE IN THE CLAMP.
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00:04:21,655 --> 00:04:24,137
THE SECOND WAFER ACTS
AS A LID
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00:04:24,241 --> 00:04:27,068
TO PROTECT
THE INDIVIDUAL SENSORS.
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00:04:27,172 --> 00:04:30,586
HELD IN THE CLAMP, A MACHINE
HEAT-SEALS THE TWO WAFERS,
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00:04:30,689 --> 00:04:32,034
AND THE BOND IS COMPLETE.
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00:04:36,689 --> 00:04:41,206
NEXT, A COMPUTERIZED SAW CUTS
GROOVES INTO THE TOP WAFER ONLY,
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00:04:41,310 --> 00:04:45,344
WHILE A STEADY STREAM OF WATER
KEEPS THE DUST DOWN.
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00:04:45,448 --> 00:04:48,758
THE SAW EXPOSES THE ALUMINUM
LAYER ON THE BOTTOM WAFER,
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00:04:48,862 --> 00:04:50,758
SOMETHING THAT WILL ALLOW
EACH SENSOR
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00:04:50,862 --> 00:04:52,758
TO MAKE AN ELECTRICAL
CONNECTION.
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00:04:56,620 --> 00:05:00,068
A PLATFORM NOW MOVES THE WAFER
A MILLIMETER AT A TIME
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00:05:00,172 --> 00:05:02,448
SO THAT A PROBE
CAN TEST EACH SENSOR
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00:05:02,551 --> 00:05:05,379
AND CONFIRM
IT PERFORMS CORRECTLY.
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00:05:05,482 --> 00:05:07,827
THIS CONTINUES
UNTIL EVERY SENSOR ON THE WAFER
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00:05:07,931 --> 00:05:09,206
HAS BEEN TESTED.
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00:05:11,620 --> 00:05:13,206
FROM A PLAIN SILICON WAFER
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00:05:13,310 --> 00:05:16,655
TO A UNIT THAT CONTAINS
THOUSANDS OF MOTION SENSORS --
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00:05:16,758 --> 00:05:18,689
THIS PROCESS TAKES THREE WEEKS.
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00:05:21,689 --> 00:05:23,310
AFTER THE INDIVIDUAL SENSORS
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00:05:23,413 --> 00:05:25,655
HAVE BEEN CUT
AND ENCASED IN PLASTIC,
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00:05:25,758 --> 00:05:28,137
THEY'RE READY FOR A FINAL TEST.
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00:05:28,241 --> 00:05:32,413
A ROBOT LOADS EACH SENSOR
INTO A TEST SOCKET.
81
00:05:32,517 --> 00:05:35,275
THE SOCKET BOTH TESTS
THE SENSOR'S PERFORMANCE
82
00:05:35,379 --> 00:05:39,517
AND PROGRAMS IT
TO CUSTOMER SPECIFICATIONS.
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00:05:39,620 --> 00:05:43,586
A ROBOT PACKAGES THE SENSORS
FOR SHIPPING.
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00:05:43,689 --> 00:05:45,689
AND ONCE INSTALLED
IN PHONES, TABLETS,
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00:05:45,793 --> 00:05:47,068
AND COMPUTERS,
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00:05:47,172 --> 00:05:49,827
THESE MOTION SENSORS
WILL BE READY FOR ACTION.
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00:06:02,896 --> 00:06:04,068
Narrator:
IF YOU'VE BEEN TO AN AIRPORT,
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YOU'VE SEEN MOBILE BELT LOADERS
ON THE TARMAC.
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00:06:06,551 --> 00:06:09,068
THEY DRIVE FROM THE TERMINAL
TO THE AIRCRAFT,
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00:06:09,172 --> 00:06:10,724
ALIGN
THEIR BUILT-IN CONVEYOR BELT
91
00:06:10,827 --> 00:06:12,551
WITH THE ENTRANCE
TO THE CARGO HOLD,
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00:06:12,655 --> 00:06:15,137
THEN LOAD BAGGAGE OR CARGO
ON BOARD.
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00:06:15,241 --> 00:06:16,827
WHEN AN AIRCRAFT ARRIVES,
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00:06:16,931 --> 00:06:20,344
THEY DO ALL THAT IN REVERSE
TO UNLOAD BAGGAGE OR CARGO.
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00:06:23,172 --> 00:06:24,448
A TURN OF THE CONTROL HANDLE
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00:06:24,551 --> 00:06:27,379
ADJUSTS THE HEIGHT
OF THE FRONT OF THE BELT LOADER,
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ENABLING IT TO REACH
THE CARGO HOLD
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OF EVEN
THE TALLEST AIRCRAFT.
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00:06:32,172 --> 00:06:34,448
THE REAR HEIGHT
IS ALSO ADJUSTABLE
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00:06:34,551 --> 00:06:36,344
SO THE AIRPORT BAGGAGE HANDLERS
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00:06:36,448 --> 00:06:39,206
CAN SET IT AT A LEVEL
COMFORTABLE FOR LOADING.
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00:06:39,310 --> 00:06:42,586
THE VEHICLE AND THE CONVEYOR
BELT ARE SEPARATE UNITS.
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00:06:42,689 --> 00:06:44,206
IN THIS PART OF THE FACTORY,
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00:06:44,310 --> 00:06:48,310
WORKERS CONSTRUCT
THE CONVEYOR'S STEEL FRAME.
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00:06:48,413 --> 00:06:51,827
THEY WELD TOGETHER
ALL THE STEEL PARTS
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00:06:51,931 --> 00:06:54,172
THEN GRIND
ALL THE WELD SEAMS FLAT
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00:06:54,275 --> 00:06:56,586
SO THAT THE BELT WILL MOVE
OVER THE FRAME SMOOTHLY.
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00:06:59,103 --> 00:07:00,896
WORKERS INSTALL A CROSSMEMBER
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00:07:01,000 --> 00:07:03,344
JUST PAST THE MIDPOINT
OF THE FRAME.
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00:07:03,448 --> 00:07:05,482
IT WILL CONNECT WITH TWO SETS
OF LIFT ARMS
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00:07:05,586 --> 00:07:07,413
INSTALLED IN THE VEHICLE --
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00:07:07,517 --> 00:07:10,482
ONE WHICH RAISES AND LOWERS
THE FRONT OF THE CONVEYOR,
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00:07:10,586 --> 00:07:13,172
THE OTHER WHICH RAISES
AND LOWERS THE REAR.
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00:07:13,275 --> 00:07:14,931
WORKERS INSERT ALIGNMENT PINS
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00:07:15,034 --> 00:07:18,413
TO POSITION THE CROSSMEMBER
ON THE FRAME CORRECTLY,
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00:07:18,517 --> 00:07:20,586
THEN WELD IT INTO PLACE.
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00:07:20,689 --> 00:07:24,034
THE VEHICLE'S CHASSIS
IS ALSO MADE OF WELDED STEEL.
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00:07:24,137 --> 00:07:25,551
WORKERS BLAST THE CHASSIS
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00:07:25,655 --> 00:07:28,586
AND CONVEYOR FRAME
WITH A METAL ABRASIVE.
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00:07:28,689 --> 00:07:31,137
THIS REMOVES RUST
AND OTHER DEBRIS,
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00:07:31,241 --> 00:07:35,068
PREPPING THE SURFACE FOR PAINT
TO ADHERE PROPERLY.
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00:07:35,172 --> 00:07:39,172
THE CAULK ALL THE UNWELDED SEAMS
TO PREVENT CORROSION,
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00:07:39,275 --> 00:07:41,103
THEN SPRAY A COAT OF PRIMER
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00:07:41,206 --> 00:07:43,413
FOLLOWED BY A COAT
OF INDUSTRIAL-GRADE PAINT
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00:07:43,517 --> 00:07:47,000
IN THE COLOR THE CUSTOMER
REQUESTED.
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00:07:47,103 --> 00:07:50,379
ONCE THE PAINT DRIES,
ASSEMBLY CAN RESUME.
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00:07:50,482 --> 00:07:51,689
ON THE CONVEYOR FRAME,
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00:07:51,793 --> 00:07:54,655
THEY INSTALL THE MOTOR,
WHICH DRIVES THE BELT.
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00:07:54,758 --> 00:07:56,724
THERE ARE TWO OPTIONS
AVAILABLE --
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00:07:56,827 --> 00:07:59,724
THIS HYDRAULIC MOTOR
POWERED BY THE VEHICLE'S ENGINE
131
00:07:59,827 --> 00:08:01,068
OR AN ELECTRIC MOTOR
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00:08:01,172 --> 00:08:02,206
POWERED BY BATTERY.
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00:08:04,758 --> 00:08:07,620
THE MOTOR ROTATES TWO
LARGE METAL ROLLERS --
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00:08:07,724 --> 00:08:09,034
ONE AT THE FRONT OF THE FRAME,
135
00:08:09,137 --> 00:08:11,517
THE OTHER AT THE REAR.
136
00:08:11,620 --> 00:08:13,620
THE BELT WRAPS
AROUND THESE ROLLERS SO THAT,
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00:08:13,724 --> 00:08:15,655
WHEN THEY TURN, THE BELT MOVES.
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00:08:19,310 --> 00:08:20,655
BETWEEN THE END ROLLERS,
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00:08:20,758 --> 00:08:23,137
RUNNING THE ENTIRE LENGTH
OF THE CONVEYOR,
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00:08:23,241 --> 00:08:26,931
WORKERS INSTALL 58 SMALLER METAL
ROLLERS.
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00:08:27,034 --> 00:08:28,931
THESE FORM THE FLOOR
OF THE CONVEYOR
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00:08:29,034 --> 00:08:32,275
AND CAN SUPPORT
UP TO A TON OF CARGO.
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00:08:32,379 --> 00:08:35,586
THE MOTOR RUNS THESE ROLLERS
FORWARD OR IN REVERSE,
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00:08:35,689 --> 00:08:37,482
DEPENDING ON WHETHER THE BELT
IS LOADING
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00:08:37,586 --> 00:08:39,034
OR UNLOADING THE AIRCRAFT.
146
00:08:41,448 --> 00:08:44,862
THE BELT ITSELF IS MADE OF
HIGH-STRENGTH TIRE-GRADE RUBBER
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00:08:44,965 --> 00:08:48,413
WITH AN ANTISKID TEXTURE
ON THE SURFACE.
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00:08:48,517 --> 00:08:51,896
TO BE LONG ENOUGH TO LOOP
AROUND THE 25-FOOT-LONG CONVEYOR
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00:08:52,000 --> 00:08:53,689
PLUS THE END ROLLERS,
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00:08:53,793 --> 00:08:57,206
THE BELT IS 50 FEET IN LENGTH.
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00:08:57,310 --> 00:09:00,655
THE ENDS HAVE TEETH WHICH FIT
INTO EACH OTHER LIKE A ZIPPER
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00:09:00,758 --> 00:09:02,206
AND FASTEN WITH A METAL PIN.
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00:09:08,137 --> 00:09:09,482
ELSEWHERE IN THE FACTORY,
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00:09:09,586 --> 00:09:12,551
TECHNICIANS INSTALL COMPONENTS
ON THE VEHICLE CHASSIS.
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00:09:17,379 --> 00:09:19,379
FIRST, THE FRONT
AND REAR AXLES...
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00:09:25,620 --> 00:09:29,896
...THEN ON EACH AXLE, TWO WHEELS
WITH TIRES SPECIFICALLY DESIGNED
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00:09:30,000 --> 00:09:32,034
FOR LONG LIFE
ON THE AIRPORT TARMAC.
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00:09:34,241 --> 00:09:37,758
AT THE REAR OF THE CHASSIS, THEY
INSTALL THE HYDRAULIC CYLINDER,
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00:09:37,862 --> 00:09:42,034
WHICH RAISES AND LOWERS THE REAR
LIFT ARMS,
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00:09:42,137 --> 00:09:44,137
THEN THE VEHICLE'S ENGINE,
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00:09:44,241 --> 00:09:46,758
WHICH CAN BE EITHER GAS,
DIESEL, PROPANE,
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00:09:46,862 --> 00:09:48,655
OR ELECTRIC POWERED.
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00:09:48,758 --> 00:09:50,758
THE VEHICLE DRIVES
AT A MAXIMUM SPEED
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00:09:50,862 --> 00:09:53,379
OF JUST 25 MILES PER HOUR,
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00:09:53,482 --> 00:09:55,482
BUT THAT'S MORE THAN SUFFICIENT
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00:09:55,586 --> 00:09:59,000
FOR TRAVELING BETWEEN
THE TERMINAL AND THE AIRCRAFT.
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00:09:59,103 --> 00:10:01,620
AFTER INSTALLING
THE POWER-STEERING SYSTEM,
168
00:10:01,724 --> 00:10:02,931
TECHNICIANS RUN WIRING
169
00:10:03,034 --> 00:10:05,586
FOR THE LIGHTS
AND OTHER ELECTRICAL COMPONENTS,
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00:10:05,689 --> 00:10:08,827
RUN HYDRAULIC HOSES FOR
THE BRAKES AND LIFT CYLINDERS,
171
00:10:08,931 --> 00:10:12,241
AND INSTALL THE CONTROLS
FOR THE CONVEYOR.
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00:10:12,344 --> 00:10:13,965
THEY INSTALL
THE HYDRAULIC CYLINDER,
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00:10:14,068 --> 00:10:16,827
WHICH RAISES
THE FRONT LIFT ARMS,
174
00:10:16,931 --> 00:10:21,413
THEN CONNECT THE FLUID HOSES
TO THE HYDRAULIC PUMP.
175
00:10:21,517 --> 00:10:24,172
NEXT, THEY INSTALL
THE FRONT AND REAR LIFT ARMS
176
00:10:24,275 --> 00:10:26,413
ALONG WITH A SAFETY BRACE
UNDERNEATH
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00:10:26,517 --> 00:10:30,206
TO USE WHEN MECHANICS ARE
WORKING BENEATH THE CONVEYOR.
178
00:10:30,310 --> 00:10:33,655
THEY ATTACH THE LIFT ARMS
TO THE FRONT AND REAR CYLINDERS,
179
00:10:33,758 --> 00:10:38,137
WHICH EXPAND TO RAISE THE ARMS
AND RETRACT TO LOWER THEM.
180
00:10:38,241 --> 00:10:41,344
NOW WORKERS HOIST THE CONVEYOR
OVER THE VEHICLE
181
00:10:41,448 --> 00:10:44,275
AND BOLT THE FRONT AND REAR LIFT
ARMS TO THE CROSSMEMBER
182
00:10:44,379 --> 00:10:45,793
ON THE CONVEYOR'S
UNDERSIDE.
183
00:10:48,551 --> 00:10:52,379
THE TWO UNITS
ARE NOW ONE MOBILE BELT LOADER,
184
00:10:52,482 --> 00:10:55,413
READY TO ROLL OFF THE LINE
AND HIT THE TARMAC.
185
00:11:12,344 --> 00:11:14,482
Narrator: THE PHEASANT IS ONE OF
THE MOST SOUGHT-AFTER GAME BIRDS
186
00:11:14,586 --> 00:11:15,965
IN NORTH AMERICA,
187
00:11:16,068 --> 00:11:18,862
BUT POPULATIONS
IN THE WILD HAVE DWINDLED.
188
00:11:18,965 --> 00:11:20,034
TO REPLENISH THEM
189
00:11:20,137 --> 00:11:22,482
AND ALSO SUPPLY A MARKET
FOR PHEASANT MEAT,
190
00:11:22,586 --> 00:11:25,517
FARMERS RAISE BREEDING STOCK
AND INCUBATE THEIR EGGS
191
00:11:25,620 --> 00:11:28,137
TO MAKE IT MORE LIKELY
THEY'LL YIELD CHICKS.
192
00:11:33,586 --> 00:11:37,344
WITH STUNNING PLUMAGE AND
AN ABILITY TO BOTH RUN AND FLY,
193
00:11:37,448 --> 00:11:39,379
NO WONDER
THE PHEASANT STRUTS AROUND.
194
00:11:42,551 --> 00:11:45,482
EACH PHEASANT LAYS
APPROXIMATELY FOUR EGGS WEEKLY,
195
00:11:45,586 --> 00:11:48,517
APRIL THROUGH TO JULY.
196
00:11:48,620 --> 00:11:50,000
FARM WORKERS
COLLECT THE EGGS DAILY
197
00:11:50,103 --> 00:11:54,137
BEFORE THE PHEASANTS
HAVE AN OPPORTUNITY TO NEST.
198
00:11:54,241 --> 00:11:55,448
WITH THEIR INTERVENTION,
199
00:11:55,551 --> 00:11:57,965
THE HATCH RATE
WILL GET A BIG BOOST.
200
00:11:58,068 --> 00:12:01,758
IT WILL GO FROM 40%
TO AT LEAST 75%.
201
00:12:04,827 --> 00:12:07,896
THE FARMER WASHES THE EGGS
IN WATER AND SPECIAL SOAP
202
00:12:08,000 --> 00:12:09,620
TO REMOVE DIRT AND BACTERIA
203
00:12:09,724 --> 00:12:11,275
THAT COULD INFILTRATE THE SHELLS
204
00:12:11,379 --> 00:12:13,068
AND HARM
THE GROWING CHICKS.
205
00:12:17,620 --> 00:12:18,793
SHE INSPECTS THE EGGS
206
00:12:18,896 --> 00:12:21,827
AND REJECTS ANY CRACKED
OR VERY LARGE ONES
207
00:12:21,931 --> 00:12:24,517
THAT WOULD CONTAIN
A DOUBLE YOLK.
208
00:12:24,620 --> 00:12:27,000
EGGS WITH CRACKS
OR DOUBLE YOLKS WON'T HATCH.
209
00:12:31,689 --> 00:12:32,827
ONE LAST DIP,
210
00:12:32,931 --> 00:12:35,241
AND SHE SETS THE EGGS
ASIDE TO DRIP DRY.
211
00:12:37,689 --> 00:12:42,586
ONCE DRY, SHE TAPS EGGS TOGETHER
SYSTEMATICALLY AND LISTENS.
212
00:12:42,689 --> 00:12:45,655
IF THE TAP SOUNDS LIKE
FINE CHINA CLINKING TOGETHER,
213
00:12:45,758 --> 00:12:47,793
THEY'RE SUITABLE FOR HATCHING.
214
00:12:47,896 --> 00:12:51,724
BUT IF THE TAP SOUNDS DULL,
THERE'S LIKELY A CRACK.
215
00:12:51,827 --> 00:12:54,413
BY LISTENING, SHE
FINDS ONE OR TWO CRACKED EGGS
216
00:12:54,517 --> 00:12:58,655
SHE MISSED
WITH THE VISUAL INSPECTION.
217
00:12:58,758 --> 00:13:01,310
SHE PLACES THE EGGS
IN AN INCUBATOR RACK
218
00:13:01,413 --> 00:13:03,862
AND TRANSFERS IT
TO A COOLING ROOM.
219
00:13:03,965 --> 00:13:07,379
THE PHEASANT EGGS CHILL
HERE FOR A FEW DAYS.
220
00:13:07,482 --> 00:13:09,689
THE COOLING
SLOWS DOWN CELL DIVISION
221
00:13:09,793 --> 00:13:13,862
UNTIL THE FARMER IS READY TO PUT
THE EGGS IN THE INCUBATOR.
222
00:13:13,965 --> 00:13:16,620
CHICK PRODUCTION IS TIMED
FOR TWO HATCHES WEEKLY.
223
00:13:20,620 --> 00:13:21,689
WHEN THE TIME IS RIGHT,
224
00:13:21,793 --> 00:13:24,000
SHE TRANSFERS THE EGGS
TO THE INCUBATOR.
225
00:13:26,206 --> 00:13:29,758
THE INCUBATOR IS
A TOASTY 100 DEGREES FAHRENHEIT
226
00:13:29,862 --> 00:13:31,827
TO MIMIC THE WARMTH
OF A HEN'S BODY.
227
00:13:37,655 --> 00:13:40,586
SHE LATCHES THE RACKS
ONTO AN AUTOMATED SYSTEM
228
00:13:40,689 --> 00:13:43,482
THAT GENTLY ROCKS
THE LONG CRADLES BACK AND FORTH
229
00:13:43,586 --> 00:13:45,034
TO TURN THE PHEASANT EGGS.
230
00:13:47,103 --> 00:13:49,206
TURNING THE EGGS
ROUTINELY IS SOMETHING
231
00:13:49,310 --> 00:13:51,413
THAT NESTING HENS DO NATURALLY,
232
00:13:51,517 --> 00:13:53,137
AND IT'S IMPORTANT.
233
00:13:53,241 --> 00:13:56,517
WITHOUT IT, THE DEVELOPING
EMBRYO COULD STICK TO THE SHELL,
234
00:13:56,620 --> 00:13:59,482
CAUSING ABNORMAL GROWTH.
235
00:13:59,586 --> 00:14:02,000
THE FARMER MONITORS
THE INCUBATOR TEMPERATURE
236
00:14:02,103 --> 00:14:05,517
AND HUMIDITY
SEVERAL TIMES DAILY.
237
00:14:05,620 --> 00:14:06,586
THREE WEEKS LATER,
238
00:14:06,689 --> 00:14:08,000
SHE REMOVES THE RACK
239
00:14:08,103 --> 00:14:12,000
AND PLACES IT ON A TRAY
LINED WITH CHEESECLOTH.
240
00:14:12,103 --> 00:14:13,758
SHE OPENS EACH CRADLE,
241
00:14:13,862 --> 00:14:16,034
AND THE EGGS
SPILL SOFTLY ONTO THE TRAY.
242
00:14:18,620 --> 00:14:19,655
AT THIS POINT,
243
00:14:19,758 --> 00:14:22,000
THERE ARE TINY PITS
ON THE SHELLS
244
00:14:22,103 --> 00:14:26,586
CAUSED BY THE CHICKS' BEAKS AS
THEY ATTEMPT TO BREAK THROUGH.
245
00:14:26,689 --> 00:14:28,103
ONCE ON THE TRAY,
246
00:14:28,206 --> 00:14:32,068
SHE ARRANGES THEM CLOSE TOGETHER
IN A FIGURE-EIGHT CONFIGURATION.
247
00:14:32,172 --> 00:14:34,827
THIS WAY, THE CHICKS
CAN FEEL EACH OTHER MOVING,
248
00:14:34,931 --> 00:14:37,000
CUING THEM TO BREAK
OUT OF THEIR SHELLS.
249
00:14:40,586 --> 00:14:43,758
SHE PUMPS WATER ONTO THE TIERS
OF THE HATCHER NOW.
250
00:14:43,862 --> 00:14:46,379
THE HATCHER IS WARMER
THAN THE INCUBATOR.
251
00:14:55,517 --> 00:14:58,206
SHE COVERS THE TRAYS
WITH SCREENS TO KEEP THE CHICKS
252
00:14:58,310 --> 00:15:01,068
FROM JUMPING ONTO OTHER TRAYS.
253
00:15:01,172 --> 00:15:04,137
AS THE WATER HEATS UP,
THE HUMIDITY INCREASES.
254
00:15:06,620 --> 00:15:08,827
THIS CAUSES THE SHELLS
TO WEAKEN,
255
00:15:08,931 --> 00:15:10,655
MAKING IT EASIER
FOR THE PHEASANT CHICKS
256
00:15:10,758 --> 00:15:12,275
TO BREAK OUT OF THEIR SHELLS.
257
00:15:14,620 --> 00:15:16,206
AFTER A COUPLE OF DAYS,
258
00:15:16,310 --> 00:15:18,517
THE EGGS HAVE HATCHED.
259
00:15:18,620 --> 00:15:21,965
AFTER DRYING OFF, THE CHICKS
ARE FLUFFY AND LIVELY.
260
00:15:25,689 --> 00:15:29,344
THE FARMER PACKS THEM
IN VENTILATED CARDBOARD BOXES.
261
00:15:29,448 --> 00:15:30,689
FRESHLY HATCHED,
262
00:15:30,793 --> 00:15:34,034
THEY'LL SURVIVE 60 HOURS
WITHOUT FOOD, GIVING THE BREEDER
263
00:15:34,137 --> 00:15:38,586
ENOUGH TIME TO SHIP THEM
ANYWHERE IN THE WORLD.
264
00:15:38,689 --> 00:15:40,620
THAT'S WHY PHEASANTS
ARE EASIER TO SHIP
265
00:15:40,724 --> 00:15:43,517
WHEN THEY'RE CHICKS.
266
00:15:43,620 --> 00:15:46,344
SOME CUSTOMERS
PREFER MORE MATURE BIRDS,
267
00:15:46,448 --> 00:15:49,793
SO THE FARMER RAISES SOME CHICKS
IN WIRE FRAMES FOR A WEEK,
268
00:15:49,896 --> 00:15:52,931
UNTIL THEIR
LEGS BECOME STRONGER.
269
00:15:53,034 --> 00:15:55,724
THEN THEY MOVE THOSE CHICKS
TO OTHER HEATED BUILDINGS
270
00:15:55,827 --> 00:15:59,034
UNTIL THEY'RE READY TO THRIVE
OUTDOORS.
271
00:15:59,137 --> 00:16:01,517
SOME WILL BE KEPT
AS BREEDING STOCK.
272
00:16:01,620 --> 00:16:04,103
OTHERS WILL BE SOLD AS FOOD.
273
00:16:04,206 --> 00:16:07,724
THE REST WILL BE INTRODUCED
INTO THE WILD AND JUST FLY AWAY.
274
00:16:16,413 --> 00:16:17,689
TODAY'S DIVING HELMETS
275
00:16:17,793 --> 00:16:19,655
ARE PRODUCED PRIMARILY
FOR HISTORY BUFFS
276
00:16:19,758 --> 00:16:22,137
AND DIVERS PERFORMING
UNDERWATER WORK,
277
00:16:22,241 --> 00:16:25,103
SUCH AS WELDING
THE SUBMERGED PARTS OF BRIDGES.
278
00:16:25,206 --> 00:16:26,517
UNLIKE A SCUBA TANK,
279
00:16:26,620 --> 00:16:28,896
WHICH CARRIES A LIMITED AMOUNT
OF OXYGEN,
280
00:16:29,000 --> 00:16:31,620
A HELMET CONNECTS TO AN AIR PUMP
AT THE SURFACE,
281
00:16:31,724 --> 00:16:33,655
PROVIDING AN UNLIMITED
AIR SUPPLY.
282
00:16:36,206 --> 00:16:38,965
A DIVING HELMET
IS COMPLETELY WATERTIGHT
283
00:16:39,068 --> 00:16:41,827
SO THE DIVER DOESN'T
NEED A MOUTHPIECE TO BREATHE
284
00:16:41,931 --> 00:16:44,620
AND CAN SPEAK TO PEOPLE
AT THE SURFACE
285
00:16:44,724 --> 00:16:46,586
VIA A BUILT-IN TRANSCEIVER.
286
00:16:46,689 --> 00:16:49,137
THIS HELMET IS THE DESIGN
THE U.S. NAVY USED
287
00:16:49,241 --> 00:16:52,896
FROM 1916 UNTIL 1984.
288
00:16:53,000 --> 00:16:55,724
AT THE FACTORY, THEY
MAKE THE HELMET'S HEAD PORTION,
289
00:16:55,827 --> 00:16:57,965
CALLED THE BONNET,
FROM A COPPER SHEET
290
00:16:58,068 --> 00:16:59,931
ABOUT A MILLIMETER AND A HALF
THICK
291
00:17:00,034 --> 00:17:03,551
THAT'S BEEN
SPUN ON A LATHE INTO A DOME.
292
00:17:03,655 --> 00:17:06,620
THEY BUFF IT SMOOTH,
THEN, USING A TEMPLATE,
293
00:17:06,724 --> 00:17:09,517
MARK WHERE TO CUT OPENINGS
FOR THE VARIOUS COMPONENTS.
294
00:17:14,344 --> 00:17:16,000
IT TAKES A GOOD MONTH AND A HALF
295
00:17:16,103 --> 00:17:19,000
FOR THE FACTORY
TO MACHINE ALL THOSE COMPONENTS
296
00:17:19,103 --> 00:17:22,724
AND ASSEMBLE THE HELMET.
297
00:17:22,827 --> 00:17:24,241
WITH A HAMMER AND PUNCH,
298
00:17:24,344 --> 00:17:26,758
THEY DIMPLE THE COPPER
AT THE MARKED SPOTS.
299
00:17:26,862 --> 00:17:28,000
THIS WILL GIVE THE SAW
300
00:17:28,103 --> 00:17:30,655
A FOOTHOLD ON THE OTHERWISE
SLIPPERY SURFACE.
301
00:17:34,172 --> 00:17:36,689
THEN THEY APPLY CUTTING OIL
TO PREVENT THE SAW
302
00:17:36,793 --> 00:17:39,379
FROM OVERHEATING
AS IT BORES THROUGH THE METAL.
303
00:17:42,206 --> 00:17:44,931
THE FIRST CUT IS A 6-INCH-WIDE
HOLE AT THE FRONT
304
00:17:45,034 --> 00:17:48,827
FOR THE BONNET'S
HINGED FACEPLATE.
305
00:17:48,931 --> 00:17:51,689
THEY SAW EIGHT OPENINGS FOR
THE BONNET'S OTHER COMPONENTS,
306
00:17:51,793 --> 00:17:55,068
INCLUDING THREE WINDOWS.
307
00:17:55,172 --> 00:17:57,275
NEXT, WITH TIN-AND-LEAD SOLDER,
308
00:17:57,379 --> 00:18:00,620
THEY FUSE A THREADED NECK RING
TO THE BOTTOM EDGE.
309
00:18:00,724 --> 00:18:04,379
THIS RING ATTACHES THE BONNET
TO THE HELMET'S BREASTPLATE,
310
00:18:04,482 --> 00:18:08,206
WHICH BOLTS TO THE COLLAR
OF THE DIVER'S DRY SUIT.
311
00:18:08,310 --> 00:18:11,448
THEN THEY SOLDER A BASE
TO THE FACEPLATE OPENING.
312
00:18:11,551 --> 00:18:13,344
LIKE ALL THE HELMET'S
COMPONENTS,
313
00:18:13,448 --> 00:18:15,344
IT'S MADE OF RED BRASS,
314
00:18:15,448 --> 00:18:16,758
WHICH IS MORE DURABLE
315
00:18:16,862 --> 00:18:20,413
THAN STANDARD BRASS DUE TO ITS
HIGHER COPPER CONTENT.
316
00:18:20,517 --> 00:18:23,448
NEXT, THROUGH A TEMPLATE,
THEY DRILL HOLES
317
00:18:23,551 --> 00:18:26,344
INTO A BANANA-SHAPED
BRASS EXHAUST TUBE.
318
00:18:26,448 --> 00:18:30,586
IT ENABLES THE DIVER'S
EXHALED AIR TO EXIT THE HELMET.
319
00:18:30,689 --> 00:18:32,827
THEY SOLDER THE EXHAUST
TO THE BONNET,
320
00:18:32,931 --> 00:18:34,758
POSITIONING
THE NON-PERFORATED END
321
00:18:34,862 --> 00:18:37,137
OVER A HOLE
NEAR THE DIVER'S MOUTH
322
00:18:37,241 --> 00:18:39,551
AND THE PERFORATED END
AT THE REAR.
323
00:18:39,655 --> 00:18:42,448
THIS DIRECTS AIR BUBBLES
BEHIND THE DIVER
324
00:18:42,551 --> 00:18:44,896
SO AS NOT TO OBSTRUCT THE VIEW.
325
00:18:45,000 --> 00:18:47,448
THEN THEY SOLDER
ON THE REMAINING COMPONENTS,
326
00:18:47,551 --> 00:18:51,103
INCLUDING THREE WINDOW BASES.
327
00:18:51,206 --> 00:18:54,517
JUST AS ONE DOES WHEN INSTALLING
A WINDOW IN A BUILDING,
328
00:18:54,620 --> 00:18:57,724
THEY APPLY GLAZING TO
THE FACEPLATE AND WINDOW BASES
329
00:18:57,827 --> 00:19:03,137
TO SEAL THE THREE-INCH THICK
ACRYLIC PANE AGAINST LEAKS.
330
00:19:03,241 --> 00:19:04,724
FOR UNDERWATER SAFETY,
331
00:19:04,827 --> 00:19:07,620
THEY SCREW A BRASS GUARD
TO THE BASE.
332
00:19:07,724 --> 00:19:09,655
THIS PREVENTS THE PANE
FROM POPPING OUT
333
00:19:09,758 --> 00:19:12,482
SHOULD TOO MUCH AIR PRESSURE
BUILD UP INSIDE THE HELMET.
334
00:19:15,241 --> 00:19:17,103
NOW THEY INSTALL THE TRANSCEIVER
335
00:19:17,206 --> 00:19:19,586
AND FEED ITS WIRES
THROUGH A BRASS ELBOW,
336
00:19:19,689 --> 00:19:22,448
WHICH WILL ULTIMATELY
ATTACH TO A COMMUNICATIONS CABLE
337
00:19:22,551 --> 00:19:23,724
RUNNING TO THE SURFACE.
338
00:19:27,241 --> 00:19:28,724
WITH THE BONNET COMPLETE,
339
00:19:28,827 --> 00:19:31,379
IT'S TIME TO SHAPE
THE HELMET'S BREASTPLATE.
340
00:19:31,482 --> 00:19:32,620
THEY LAY A COPPER SHEET
341
00:19:32,724 --> 00:19:34,724
ONTO A BREASTPLATE-SHAPED
MANDREL,
342
00:19:34,827 --> 00:19:37,551
CLAMP ON
A BREASTPLATE-SHAPED FORM,
343
00:19:37,655 --> 00:19:40,965
HEAT THE COPPER WITH
A TORCH TO MAKE IT MALLEABLE,
344
00:19:41,068 --> 00:19:43,344
THEN, WITH A WOODEN MALLET
SOAKED IN BRINE
345
00:19:43,448 --> 00:19:44,793
TO KEEP IT FROM SPLITTING,
346
00:19:44,896 --> 00:19:47,724
POUND THE COPPER FOR
ABOUT 45 MINUTES,
347
00:19:47,827 --> 00:19:51,068
UNTIL IT ASSUMES THE SHAPE.
348
00:19:51,172 --> 00:19:52,965
THEN THEY CHISEL OUT
THE NECK OPENING.
349
00:20:01,172 --> 00:20:03,068
ONCE THE COPPER HAS COOLED,
350
00:20:03,172 --> 00:20:05,655
THEY TRANSFER THE BREASTPLATE
TO A FORM
351
00:20:05,758 --> 00:20:08,482
AND BEGIN REINFORCING THE BOTTOM
WITH A BRASS STRAP.
352
00:20:10,620 --> 00:20:12,896
AFTER CLAMPING THE STRAP
IN POSITION,
353
00:20:13,000 --> 00:20:16,000
THEY HAMMER THE COPPER
AROUND AND OVER ITS OUTER EDGE.
354
00:20:19,241 --> 00:20:21,482
THEN THEY REMOVE THE CLAMPS
355
00:20:21,586 --> 00:20:25,000
AND SOLDER THE COPPER
TO THE STRAP.
356
00:20:25,103 --> 00:20:28,724
ONCE THE SOLDERING'S DONE,
THEY GRIND THE SURFACE SMOOTH
357
00:20:28,827 --> 00:20:31,206
AND DRILL 12 HOLES
INTO THE STRAP
358
00:20:31,310 --> 00:20:32,965
FOR THE CUSTOM-MADE BOLTS
359
00:20:33,068 --> 00:20:37,103
THAT CONNECT THE HELMET TO THE
COLLAR OF THE DIVER'S DRY SUIT.
360
00:20:37,206 --> 00:20:40,275
THEN, AFTER FLIPPING
THE BREASTPLATE UPSIDE DOWN,
361
00:20:40,379 --> 00:20:42,172
THEY WRAP SOLDER
AROUND THE BOLTS,
362
00:20:42,275 --> 00:20:46,448
DROP THEM IN THE HOLES, AND MELT
THE SOLDER TO LOCK THEM IN.
363
00:20:53,172 --> 00:20:54,517
THEY POLISH THE METAL
364
00:20:54,620 --> 00:20:57,310
AND SOLDER ON THE LAST
BREASTPLATE COMPONENTS --
365
00:20:57,413 --> 00:21:00,000
A THREADED NECK RING
FOR CONNECTING THE BONNET
366
00:21:00,103 --> 00:21:03,206
AND, AT THE FRONT,
A PAIR OF BRASS EYES
367
00:21:03,310 --> 00:21:05,379
FOR LASHING THE AIR-
AND COMMUNICATION HOSES
368
00:21:05,482 --> 00:21:06,758
OFF TO THE SIDE
369
00:21:06,862 --> 00:21:09,620
SO THEY WON'T GET IN
THE DIVER'S WAY UNDERWATER.
29460
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