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--captions by vitac--
Www.Vitac.Com
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Captions paid for by
Discovery communications
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Narrator: in the digital world,
Like the real one,
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It helps to have
Extra storage space.
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An external hard drive stores
Data separate from a computer
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To expand storage capacity.
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00:01:02,620 --> 00:01:04,137
It also preserves memory.
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00:01:04,137 --> 00:01:06,965
So in the event
That the computer drive crashes,
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All is not lost.
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50 years ago,
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External hard drives
Were the size of refrigerators.
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00:01:16,793 --> 00:01:19,172
Today,
They squeeze a lot more memory
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00:01:19,172 --> 00:01:23,206
Into drives
The size of chocolate bars.
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00:01:23,206 --> 00:01:27,275
On the hard-drive assembly line,
There's not a speck of dust.
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00:01:27,275 --> 00:01:30,172
An air-filtering system
Sucks particles out of the air
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To keep them
From contaminating the drive
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And compromising its function.
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Production starts
With the motor base.
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An employee installs
A voice-coil magnet.
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It's one of two
That will move the drive heads
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To write information
On rotating disks.
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They're called voice coils
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Because they operate on the
Same principle as loudspeakers.
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Next, a robot places
One of the hard-drive disks
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In the motor base.
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00:01:58,586 --> 00:02:03,241
A camera snaps a photo to send
Information to guide the robot
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00:02:03,241 --> 00:02:06,827
So it positions
The disk exactly.
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00:02:06,827 --> 00:02:09,241
Another robot places
A round, metal spacer
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00:02:09,241 --> 00:02:10,827
At the center of the disk --
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Again, relying on
The camera's eye for guidance.
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00:02:16,103 --> 00:02:19,103
It sets a second disk
On top of the spacer.
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This is a two-disk hard drive,
But a drive can have several,
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Depending on the amount
Of storage needed.
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A robot
Locks the disks into place
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With a stainless-steel clamp.
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This next part
Is a plastic ramp.
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The ramp is a place
To park the disk-drive heads
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When they're not engaged
In reading and writing data.
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Those tiny heads
Have been preassembled
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To one end of the head arm.
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00:03:00,172 --> 00:03:02,034
They attach the other end
Of the arm
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00:03:02,034 --> 00:03:03,758
To the lower voice coil
In the base
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00:03:03,758 --> 00:03:06,965
And then situate
The second voice coil above it.
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00:03:11,896 --> 00:03:15,827
To maintain
Its squeaky-clean interior,
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00:03:15,827 --> 00:03:19,620
A robot inserts
A thin cotton filter.
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00:03:19,620 --> 00:03:23,551
This filter
Will capture dust particles
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In the event that some
Infiltrate the hard drive.
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A robot now places a metal cover
On the other side of the drive.
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00:03:39,413 --> 00:03:43,724
Another robot then screws
The cover to the motor base.
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00:03:48,655 --> 00:03:50,517
With the inner workings
Now encased,
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The hard drive can be moved
Out of the air-filtered section
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Of the factory.
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A worker collects
The hard-drive assemblies
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And slots them into a tote box.
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Once a circuit board
Has been added,
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They transfer the hard drives
To a test chamber.
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00:04:10,206 --> 00:04:12,310
Behind the closed door
Of the chamber,
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A robot swings into action.
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It plucks a hard drive
From the tote box
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And plugs it into a test cell
To confirm that it's functional.
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00:04:25,551 --> 00:04:28,862
Outside, employees
Go about their daily business,
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As the robot methodically tests
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00:04:31,068 --> 00:04:34,275
Each hard drive
In the tote boxes.
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Once a tote of drives
Is confirmed to be operational,
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The chamber ejects them
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And a worker then does
A visual inspection of each one.
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She looks for scratches
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Or other damage
That could hinder its function.
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There's another slightly
Different system for testing.
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In this one, the employee
Places each drive on a conveyor
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That delivers it
To a robot tester.
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Having two tester systems
Ensures that if one goes down,
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They still have another one
To carry on.
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After all, like humans,
Robots are not infallible.
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At the packing station now,
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There's one last
Visual inspection.
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The employee scans
The drive's serial number
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So its production can be traced
In the event of a problem later.
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She then seals it in plastic.
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This hard drive
Is now ready to accept data
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And ensure that someone
Doesn't totally lose it
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If their computer drive crashes.
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Narrator: people have been
Noshing on shrimp
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Since the beginning of time,
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But it hasn't always been
An easy catch.
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Wild stocks
Declined in the 20th century.
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Shrimp farms emerged
To supply what nature couldn't.
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Factories process the harvest,
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Ensuring an abundance
Of ready-to-eat shrimp
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For the freezer.
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00:06:21,034 --> 00:06:24,793
Jumbo shrimp have long been big
On the cocktail circuit.
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Today, it comes prepped
And frozen,
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Complete with cocktail sauce.
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Just unwrap and thaw.
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Shrimp cocktail is one
Of the many ready-to-eat dishes
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Prepared at this factory
In thailand.
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Fresh from the farm,
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The shrimp undergoes
A quick cold-water rinse.
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It then rides
A perforated conveyor.
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Rinse water drains through
The holes in the conveyor
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To keep the shrimp
From becoming soggy.
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Still cool from the icy bath,
The curly crustaceans
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Spill off the conveyor
Into plastic baskets.
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They weigh each basket
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And then transfer the shrimp
To a larger tub.
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To keep the chill on,
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They add crushed ice
Between loads.
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A temperature of
50 degrees fahrenheit or less
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Must be maintained
Throughout processing,
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Or quality will suffer.
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It's now time for the
Inevitable -- the deheading.
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Using a metal tool
That's like an open thimble,
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Workers pull the heads off the
Shrimp with a few quick tugs.
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The deheading line
Is a long and busy one.
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The headless shrimp
Now travel to sizing rollers.
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The space between the rollers
Is narrow at first
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And wider further down.
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As the rollers spin, smaller
Shrimp fall through first,
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And the larger ones continue on
To fall through further down.
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They accumulate in different
Piles on conveyors below.
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This separates the shrimp
Into five size categories.
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Out of the sorter,
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An employee samples
The shrimp's temperature
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00:08:11,137 --> 00:08:14,517
To confirm that it remains
Adequately chilled.
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Deheaded and sorted by size,
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These shrimp are now ready
To come out of their shells.
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On the shelling line,
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Some workers cut the tails off
And others leave them on,
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Because there's a market
For both.
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After they peel away the shell,
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They cut out the digestive tract
That runs along the back.
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It's often referred to as the
Vein because it looks like one.
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Workers on this line peel
And devein 800 shrimp an hour.
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The shrimp then goes
To different prep zones.
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At this one,
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An employee dips tail-on shrimp
Into an egg mixture
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And then dredges them
In rice flour.
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He sends them down the line
To the next worker.
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00:09:02,931 --> 00:09:05,827
He rolls the floured shrimp
In rice paper.
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As you can see,
There's a bit of trick to this.
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He moistens the edges of
The rice paper to seal the wrap.
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The result is a spring-roll
Appetizer that can be frozen
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00:09:22,724 --> 00:09:25,896
Until it's ready
To be cooked and served.
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In another area, a worker
Prepares a breaded recipe --
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Again, using shrimp
With the tail still on.
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This is finger food
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00:09:36,758 --> 00:09:40,689
And, with the tails on the
Shrimp, will be easier to grip.
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He soaks it in seasonings
And coats it in breadcrumbs.
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Then he dips it in egg batter
And breads it again.
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00:09:49,379 --> 00:09:51,068
The second coating of crumbs
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Will give the shrimp
Extra crunch when fried.
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The tray is now full, and
So it's over to the fry belt.
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After a quick trip
Through hot oil,
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The breaded shrimp
Is perfectly fried.
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00:10:10,000 --> 00:10:12,172
All the shrimp,
Including this raw product,
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Take a blustery ride
Through a freezer.
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Spread evenly
Across the conveyor,
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They freeze individually
Rather than in big, icy clumps.
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00:10:21,689 --> 00:10:24,793
So you don't have to thaw a
Whole bunch to get a few shrimp.
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The frozen shrimp
Falls into weigh stations.
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At the correct amount,
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The bottom opens
To release them.
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An ice glaze will protect them
From freezer burn.
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These frozen-shrimp products
Are ready to leave the factory.
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From the freezer to the oven
To your taste buds.
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With all the prep work
Done at the factory,
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These frozen-shrimp products
Are quite a treat.
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00:11:06,724 --> 00:11:09,793
Narrator: rice is an
Integral part of the asian diet,
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So it's not surprising to find
Special storage vessels for it.
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In thailand, the traditional
Container is a rice box --
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A covered jar
Handwoven from bamboo
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And often beautifully decorated.
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00:11:21,275 --> 00:11:24,793
They're also produced
As decorative items for export.
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00:11:27,620 --> 00:11:31,482
Thai rice boxes started out as
An ordinary household container
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For cooked, sticky rice.
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00:11:33,310 --> 00:11:35,862
Today, they're
Sought-after handicrafts,
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Produced in a range of sizes
For storage of all kinds
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Or simply for decoration.
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Each box is handcrafted
From start to finish.
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The artisan begins
With thin strips of bamboo.
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00:11:47,965 --> 00:11:50,827
He splits the strips
With his fingernail
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To make them the width required
For the box size he's weaving.
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00:11:55,793 --> 00:11:58,275
He lines up the first few strips
On the floor
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00:11:58,275 --> 00:12:00,344
And holds them steady
With his foot
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00:12:00,344 --> 00:12:03,068
As he weaves strips crosswise
Through them
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00:12:03,068 --> 00:12:05,344
In an under-one,
Over-two sequence.
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He continues weaving
This pattern
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Until he produces
A square that's large enough
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00:12:15,103 --> 00:12:17,517
To form the base of the box.
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00:12:19,724 --> 00:12:22,931
He sprays the base with water
To soften up the bamboo.
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00:12:22,931 --> 00:12:25,275
This prevents the strips
From breaking
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00:12:25,275 --> 00:12:27,000
When he now bends them upward
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00:12:27,000 --> 00:12:29,413
To begin weaving
The sides of the box.
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00:12:34,655 --> 00:12:36,586
Once he's completed the sides,
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00:12:36,586 --> 00:12:38,896
He begins weaving
The box's neck,
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00:12:38,896 --> 00:12:42,310
Pulling the strips laterally
In a circular direction.
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00:12:42,310 --> 00:12:46,000
He alternates, folding one strip
Upward, one strip downward.
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00:12:47,724 --> 00:12:50,758
He trims the downward strips,
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00:12:50,758 --> 00:12:55,103
Then inserts the ends
Through the woven sides.
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00:12:58,413 --> 00:13:00,965
Next, pulling the strips
Through the middle,
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00:13:00,965 --> 00:13:04,103
He fits a bamboo ring
Over the outside of the neck,
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00:13:04,103 --> 00:13:06,724
Then another along
The inside of the neck,
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00:13:06,724 --> 00:13:11,379
Locking the remaining
Upward strips in between.
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00:13:11,379 --> 00:13:13,448
This immobilizes the strips,
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00:13:13,448 --> 00:13:16,586
Eliminating any need
For nails or glue.
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00:13:16,586 --> 00:13:18,310
It also adds rigidity,
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00:13:18,310 --> 00:13:21,137
Reinforcing
The neck's round shape.
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00:13:26,448 --> 00:13:28,931
A quick trim
Of the remaining strips,
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00:13:28,931 --> 00:13:31,103
And the box
Is fully constructed.
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00:13:33,206 --> 00:13:35,689
He then makes a lid
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00:13:35,689 --> 00:13:39,068
Using the same materials
And technique.
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00:13:40,724 --> 00:13:43,896
Next, artisans coat
The outside of the box and lid
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00:13:43,896 --> 00:13:47,931
With a mixture
Of chalk, glue, and sawdust.
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00:13:47,931 --> 00:13:50,724
They let the coating dry
In the sun for a day or two,
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00:13:50,724 --> 00:13:53,793
Until the surface becomes
Hard and smooth like clay.
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00:13:56,620 --> 00:14:00,034
Now an artist gets to work,
217
00:14:00,034 --> 00:14:03,965
First applying two base coats
Of acrylic paint.
218
00:14:09,068 --> 00:14:11,068
Once the base coats are dry,
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00:14:11,068 --> 00:14:13,689
She places the box
On a turntable
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00:14:13,689 --> 00:14:17,137
And applies a coat
Of the background color.
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00:14:27,586 --> 00:14:30,551
Once that dries,
She begins outlining the design.
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00:14:37,241 --> 00:14:39,965
Then she fills in the design.
223
00:14:46,551 --> 00:14:49,310
Once that's dry,
The fine details.
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00:14:49,310 --> 00:14:52,620
It's here that you see
The artistry emerge.
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00:15:02,793 --> 00:15:04,655
Once the artwork has dried,
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00:15:04,655 --> 00:15:07,689
They encircle the neck
With a band of rattan,
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00:15:07,689 --> 00:15:11,413
Then with strips of rattan,
Tie the box to a wooden stand.
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00:15:19,724 --> 00:15:21,482
At the base of each corner,
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00:15:21,482 --> 00:15:25,000
They weave the rattan strips
Into a decorative pattern.
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00:15:34,482 --> 00:15:39,068
Not only is this rice box
Entirely handmade...
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00:15:39,068 --> 00:15:41,241
The artisans
Never use templates,
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00:15:41,241 --> 00:15:42,724
Never take measurements.
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00:15:42,724 --> 00:15:44,620
They do it all by eye.
234
00:15:48,862 --> 00:15:51,275
The inside of the box
Remains bare.
235
00:15:51,275 --> 00:15:56,275
The idea is to see the bamboo
And how skillfully it's woven.
236
00:15:56,275 --> 00:15:58,206
It's a natural,
Nontoxic surface,
237
00:15:58,206 --> 00:16:02,000
Against which it's safe
To store rice.
238
00:16:14,344 --> 00:16:16,517
Narrator: paper towels
Were invented in the u.S.
239
00:16:16,517 --> 00:16:17,965
In the 1920s.
240
00:16:17,965 --> 00:16:20,896
The idea of a one-use,
Disposable paper cloth
241
00:16:20,896 --> 00:16:23,551
For cleaning and drying
Proved popular.
242
00:16:23,551 --> 00:16:26,896
And by 1931, paper towels
Were being mass-marketed.
243
00:16:26,896 --> 00:16:30,551
Today, a paper towel roll
Is such a staple in the kitchen
244
00:16:30,551 --> 00:16:33,551
That an attractive holder for it
Is a must.
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A paper towel
Always comes in handy
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To soak up a spill,
Clean a surface,
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Or simply dry wet hands.
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00:16:41,275 --> 00:16:44,275
The embossed pattern
Is not just decoration --
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00:16:44,275 --> 00:16:47,413
It actually makes
The paper towel more absorbent
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00:16:47,413 --> 00:16:50,206
By creating liquid-suctioning
Empty spaces
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00:16:50,206 --> 00:16:53,344
In between the towel's
Two layers, called plies.
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00:16:53,344 --> 00:16:56,931
This brand is made from
100% recycled fibers,
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00:16:56,931 --> 00:17:01,931
Primarily white paper
Obtained from office waste.
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00:17:01,931 --> 00:17:04,448
The paper goes into a large
Machine called the pulper,
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00:17:04,448 --> 00:17:06,620
Which breaks it up into fibers,
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00:17:06,620 --> 00:17:09,206
Then blends those fibers
With water
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00:17:09,206 --> 00:17:12,172
To produce
A mushy substance called pulp.
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00:17:15,482 --> 00:17:18,724
A built-in filter removes
All the non-paper materials,
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00:17:18,724 --> 00:17:22,620
Such as plastic windows
From envelopes and staples.
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00:17:24,655 --> 00:17:28,827
The next machine removes the ink
By injecting the pulp with air.
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00:17:28,827 --> 00:17:30,827
The ink detaches
From the pulp fibers
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00:17:30,827 --> 00:17:32,413
And clings to the air bubbles,
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00:17:32,413 --> 00:17:35,241
Which rise to the top
And drain off.
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00:17:38,448 --> 00:17:41,931
The pulp goes through a press,
Which, with a series of rollers,
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00:17:41,931 --> 00:17:44,448
Squeezes out the water.
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00:17:53,241 --> 00:17:55,758
A screw conveyor
Then breaks up the pulp
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00:17:55,758 --> 00:17:57,896
And moves it
To the next station,
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00:17:57,896 --> 00:17:59,000
Which whitens it
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00:17:59,000 --> 00:18:01,586
With a peroxide-based
Bleaching agent,
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00:18:01,586 --> 00:18:04,206
Then rinses it thoroughly
With clean water.
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00:18:07,379 --> 00:18:10,241
Next, and this is off limits
To the camera
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00:18:10,241 --> 00:18:11,793
For competitive reasons,
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00:18:11,793 --> 00:18:14,413
They apply
A chemical wet-strength agent,
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00:18:14,413 --> 00:18:18,413
Then form it into a sheet
Of paper nearly eight feet wide.
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00:18:18,413 --> 00:18:21,620
The wet-strength agent,
As the term suggests,
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00:18:21,620 --> 00:18:24,965
Keeps the paper towel
Intact when wet.
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00:18:24,965 --> 00:18:26,965
Without
This fortifying treatment,
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00:18:26,965 --> 00:18:30,862
Paper towels would be
As fragile as toilet paper.
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00:18:30,862 --> 00:18:33,034
After forming the paper,
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00:18:33,034 --> 00:18:37,413
The machine winds it up
Into giant rolls.
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00:18:37,413 --> 00:18:39,689
These rolls will feed
The converting line,
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00:18:39,689 --> 00:18:42,206
The automated stations
Which transform the paper
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00:18:42,206 --> 00:18:43,551
Into paper towels.
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00:18:47,172 --> 00:18:50,034
Two rolls feed the line
Simultaneously,
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00:18:50,034 --> 00:18:53,137
Each providing one ply
Of the two-ply paper towel.
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00:19:03,482 --> 00:19:05,862
But before the plies
Hit the converting line,
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00:19:05,862 --> 00:19:09,206
The factory's quality-control
Lab analyzes samples
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00:19:09,206 --> 00:19:11,862
In both the wet and dry state.
289
00:19:11,862 --> 00:19:15,000
The testing machine
Pulls both ends of the sample
290
00:19:15,000 --> 00:19:16,517
Until it tears,
291
00:19:16,517 --> 00:19:19,448
Measuring whether the paper
Meets strength specifications.
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00:19:23,413 --> 00:19:24,827
On the converting line,
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00:19:24,827 --> 00:19:27,344
One ply travels under
An embossing roller,
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00:19:27,344 --> 00:19:31,241
Which presses a textured design
Onto the paper.
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00:19:31,241 --> 00:19:34,034
Another roller then applies
A thin coat of glue
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00:19:34,034 --> 00:19:36,448
Onto the raised portions
Of the pattern.
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00:19:37,758 --> 00:19:40,862
The next station lays
The embossed and glued ply
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00:19:40,862 --> 00:19:43,793
On top of the second
Still-flat ply.
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00:19:43,793 --> 00:19:47,310
Then a fine-tooth knife
Cuts the perforated lines,
300
00:19:47,310 --> 00:19:49,965
Which will separate
The individual sheets
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00:19:49,965 --> 00:19:52,482
On the paper towel roll.
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00:19:52,482 --> 00:19:57,103
The next machine winds 100
Sheets around a cardboard tube.
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00:19:57,103 --> 00:19:59,931
That's the length
Of one paper towel roll.
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00:20:11,103 --> 00:20:13,586
A machine
Called the accumulator
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00:20:13,586 --> 00:20:15,965
Transports these logs,
As they're called,
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00:20:15,965 --> 00:20:19,655
To the cutting station...
307
00:20:19,655 --> 00:20:22,689
Where every 10 inches,
A rotating circular saw
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00:20:22,689 --> 00:20:25,344
Slices through four logs
Simultaneously.
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00:20:28,137 --> 00:20:29,620
This divides each log
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00:20:29,620 --> 00:20:32,379
Into a dozen
Finished paper towel rolls.
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00:20:36,655 --> 00:20:38,758
The next station groups
The rolls for packaging
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00:20:38,758 --> 00:20:41,724
Either by 6 or by 12.
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00:20:44,206 --> 00:20:47,172
The packaging machine
Encases the group rolls
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00:20:47,172 --> 00:20:48,931
In printed plastic...
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00:20:52,344 --> 00:20:55,000
...Then heat-seals the wrapping
Closed.
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00:20:59,931 --> 00:21:04,241
Paper towel consumption
Is highest in north america,
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00:21:04,241 --> 00:21:08,344
Where factories produce
50 trillion rolls per year.
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00:21:17,758 --> 00:21:20,034
If you have any comments
About the show,
319
00:21:20,034 --> 00:21:22,827
Or if you'd like to suggest
Topics for future shows,
320
00:21:22,827 --> 00:21:25,000
Drop us a line at...
26056
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