All language subtitles for S20E03 - Nail Nippers; Jade Putters; Ice Cider; Water Skis (1080p AMZN WEB-DL x265 Garshasp)_track3_[eng]

af Afrikaans
ak Akan
sq Albanian
am Amharic
ar Arabic
hy Armenian
az Azerbaijani
eu Basque
be Belarusian
bem Bemba
bn Bengali
bh Bihari
bs Bosnian
br Breton
bg Bulgarian
km Cambodian
ca Catalan
ceb Cebuano
chr Cherokee
ny Chichewa
zh-CN Chinese (Simplified)
zh-TW Chinese (Traditional)
co Corsican
hr Croatian
cs Czech
da Danish
nl Dutch
en English
eo Esperanto
et Estonian
ee Ewe
fo Faroese
tl Filipino
fi Finnish
fr French
fy Frisian
gaa Ga
gl Galician
ka Georgian
de German
gn Guarani
gu Gujarati
ht Haitian Creole
ha Hausa
haw Hawaiian
iw Hebrew
hi Hindi
hmn Hmong
hu Hungarian
is Icelandic
ig Igbo
id Indonesian
ia Interlingua
ga Irish
it Italian
ja Japanese
jw Javanese
kn Kannada
kk Kazakh
rw Kinyarwanda
rn Kirundi
kg Kongo
ko Korean
kri Krio (Sierra Leone)
ku Kurdish
ckb Kurdish (Soranî)
ky Kyrgyz
lo Laothian
la Latin
lv Latvian
ln Lingala
lt Lithuanian
loz Lozi
lg Luganda
ach Luo
lb Luxembourgish
mk Macedonian
mg Malagasy
ms Malay
ml Malayalam
mt Maltese
mi Maori
mr Marathi
mfe Mauritian Creole
mo Moldavian
mn Mongolian
my Myanmar (Burmese)
sr-ME Montenegrin
ne Nepali
pcm Nigerian Pidgin
nso Northern Sotho
no Norwegian
nn Norwegian (Nynorsk)
oc Occitan
or Oriya
om Oromo
ps Pashto
fa Persian
pl Polish
pt-BR Portuguese (Brazil)
pt Portuguese (Portugal)
pa Punjabi
qu Quechua
ro Romanian
rm Romansh
nyn Runyakitara
ru Russian
sm Samoan
gd Scots Gaelic
sr Serbian
sh Serbo-Croatian
st Sesotho
tn Setswana
crs Seychellois Creole
sn Shona
sd Sindhi
si Sinhalese
sk Slovak
sl Slovenian
so Somali
es Spanish
es-419 Spanish (Latin American)
su Sundanese
sw Swahili
sv Swedish
tg Tajik
ta Tamil
tt Tatar
te Telugu
th Thai
ti Tigrinya
to Tonga
lua Tshiluba
tum Tumbuka
tr Turkish
tk Turkmen
tw Twi
ug Uighur
uk Ukrainian
ur Urdu
uz Uzbek
vi Vietnamese
cy Welsh
wo Wolof
xh Xhosa
yi Yiddish
yo Yoruba
zu Zulu
Would you like to inspect the original subtitles? These are the user uploaded subtitles that are being translated: 1 00:00:03,241 --> 00:00:06,241 --captions by vitac-- Www.Vitac.Com 2 00:00:06,241 --> 00:00:09,206 Captions paid for by Discovery communications 3 00:00:44,103 --> 00:00:45,793 Narrator: ...And water skis. 4 00:00:53,724 --> 00:00:56,103 Whether it's a hangnail That needs fixing 5 00:00:56,103 --> 00:00:58,310 Or it's simply time for a trim, 6 00:00:58,310 --> 00:01:01,448 A nail nipper is a good thing To have at your fingertips. 7 00:01:01,448 --> 00:01:03,551 A nipper is a precision tool, 8 00:01:03,551 --> 00:01:05,620 One that offers A bit more control 9 00:01:05,620 --> 00:01:07,103 Than lever-style clippers. 10 00:01:07,103 --> 00:01:10,551 The result is usually A more manicured look. 11 00:01:15,655 --> 00:01:18,103 Heavy duty And made of stainless steel, 12 00:01:18,103 --> 00:01:21,448 The nipper nail cutter looks as If it belongs in a tool chest 13 00:01:21,448 --> 00:01:24,620 And it actually works like Cutter pliers. 14 00:01:27,896 --> 00:01:29,068 Squeezing the handles 15 00:01:29,068 --> 00:01:31,275 Brings the curved blades At the end together 16 00:01:31,275 --> 00:01:34,620 For a well-rounded trim job. 17 00:01:34,620 --> 00:01:37,482 The handles offer A bit moore maneuverability 18 00:01:37,482 --> 00:01:42,137 Than the lever mechanism On a standard nail clipper. 19 00:01:42,137 --> 00:01:45,896 Production begins with These forged-steel blanks. 20 00:01:45,896 --> 00:01:49,413 They'll make two pairs Of nail nippers from each one. 21 00:01:49,413 --> 00:01:51,344 They load the blanks Onto a carriage 22 00:01:51,344 --> 00:01:54,206 That transports them Into a furnace. 23 00:01:55,724 --> 00:01:57,620 Subjected to intense heat, 24 00:01:57,620 --> 00:01:58,896 The steel blanks become 25 00:01:58,896 --> 00:02:01,827 White-hot and malleable In minutes. 26 00:02:05,551 --> 00:02:08,758 The foundry worker Transfers a blank to a die. 27 00:02:08,758 --> 00:02:11,172 He moves it across the die And flips it over 28 00:02:11,172 --> 00:02:12,793 As a hammer slams it into 29 00:02:12,793 --> 00:02:15,137 The shape of two Nail-nipper shanks, 30 00:02:15,137 --> 00:02:16,758 Each with a cutting head. 31 00:02:18,655 --> 00:02:20,137 It takes several strikes 32 00:02:20,137 --> 00:02:24,172 To create the right impression On both sides of the blank. 33 00:02:27,620 --> 00:02:31,344 The process transforms the Narrow blank into a wider piece 34 00:02:31,344 --> 00:02:34,000 With two nail-nipper formations. 35 00:02:34,000 --> 00:02:37,896 This is the blank before forging And now. 36 00:02:39,655 --> 00:02:42,827 Once the two shanks have been Separated and trimmed, 37 00:02:42,827 --> 00:02:45,034 A drill cuts a hole Under the blade end. 38 00:02:45,034 --> 00:02:46,206 This is the area where 39 00:02:46,206 --> 00:02:48,896 The nipper shanks Are to be joined. 40 00:02:48,896 --> 00:02:51,517 A milling tool Shaves down the area 41 00:02:51,517 --> 00:02:54,413 For a neat and level joint. 42 00:02:54,413 --> 00:03:01,137 This is the nail-nipper shank Before the joint work and after. 43 00:03:01,137 --> 00:03:05,068 They transfer the nipper shanks To a finishing machine. 44 00:03:05,068 --> 00:03:07,965 They bounce around in a stream Of abrasive ceramic pebbles 45 00:03:07,965 --> 00:03:09,137 For a few hours. 46 00:03:09,137 --> 00:03:12,448 This rubs off the rough bits. 47 00:03:12,448 --> 00:03:15,862 A magnetized conveyor Pulls out the steel shanks, 48 00:03:15,862 --> 00:03:19,034 Leaving the ceramics behind And carries the shanks forward. 49 00:03:23,482 --> 00:03:26,896 An employee sands The entire surface of each shank 50 00:03:26,896 --> 00:03:29,379 Until it looks Completely smooth. 51 00:03:34,275 --> 00:03:36,379 He brushes oil Onto a shank joint 52 00:03:36,379 --> 00:03:39,620 To prevent rust and abrasion. 53 00:03:39,620 --> 00:03:43,310 It's time to rivet the two Nail-nipper shanks together. 54 00:03:43,310 --> 00:03:44,827 The rivets funnel into tooling 55 00:03:44,827 --> 00:03:47,413 Above and below The nail-nipper shanks. 56 00:03:47,413 --> 00:03:50,965 The machinery drives the rivets Into the holes in the shanks. 57 00:03:54,827 --> 00:03:57,310 Once joined, They cannot be pulled apart 58 00:03:57,310 --> 00:04:00,896 Without completely destroying The nail nippers. 59 00:04:03,586 --> 00:04:06,586 At this point, The rivets protrude slightly 60 00:04:06,586 --> 00:04:09,724 And could snag on clothing Or other things. 61 00:04:10,758 --> 00:04:12,724 An employee sands each rivet 62 00:04:12,724 --> 00:04:17,655 Until it's on the same plane As the rest of the nipper joint. 63 00:04:17,655 --> 00:04:18,827 The vigorous sanding 64 00:04:18,827 --> 00:04:22,379 Makes the rivet seem To almost disappear. 65 00:04:24,758 --> 00:04:26,965 He polishes The inside of the nipper blades 66 00:04:26,965 --> 00:04:29,551 To completely smooth The surfaces. 67 00:04:29,551 --> 00:04:31,137 An even surface 68 00:04:31,137 --> 00:04:33,000 Can be more thoroughly cleaned And disinfected 69 00:04:33,000 --> 00:04:35,068 Between manicures. 70 00:04:40,655 --> 00:04:43,758 The blades Are still blunt at this point. 71 00:04:43,758 --> 00:04:46,620 The next member of the team Files them on an angle 72 00:04:46,620 --> 00:04:49,068 To give them a cutting edge. 73 00:04:50,862 --> 00:04:52,172 Filing too little could hamper 74 00:04:52,172 --> 00:04:54,517 The clearance Between the blades. 75 00:04:54,517 --> 00:04:57,689 Filing too much Would ruin the nippers entirely. 76 00:04:59,965 --> 00:05:01,827 He tests them on paper. 77 00:05:01,827 --> 00:05:05,413 If the cutting edge slips, The blades may need more work. 78 00:05:05,413 --> 00:05:08,551 If they slice right through, They're just right. 79 00:05:10,482 --> 00:05:14,758 Next, he clamps the nail nippers Onto a circular bench. 80 00:05:14,758 --> 00:05:16,758 It revolves To meet up with a laser 81 00:05:16,758 --> 00:05:19,413 That etches the company logo And other information 82 00:05:19,413 --> 00:05:21,379 Onto the shanks. 83 00:05:22,862 --> 00:05:25,586 After that, they drill holes And attach a spring 84 00:05:25,586 --> 00:05:29,862 To make the nippers Easier to open and close. 85 00:05:29,862 --> 00:05:33,310 For the professional Who will be opening and closing 86 00:05:33,310 --> 00:05:35,965 These nail nippers A few hundred times a day, 87 00:05:35,965 --> 00:05:38,689 This is a nifty feature. 88 00:05:39,758 --> 00:05:41,551 They manufacture These nail nippers 89 00:05:41,551 --> 00:05:46,862 In batches of 300 or 400 over A period of about two weeks, 90 00:05:46,862 --> 00:05:50,068 So they're should always Be plenty on hand. 91 00:06:01,724 --> 00:06:04,000 Narrator: This putter is made of jade, 92 00:06:04,000 --> 00:06:07,551 A precious stone traditionally Used in jewelry and sculpture. 93 00:06:07,551 --> 00:06:09,655 Long coveted for its beauty, 94 00:06:09,655 --> 00:06:12,206 Jade is in demand On the putting green. 95 00:06:12,206 --> 00:06:15,689 As tough as steel with a feel That's distinctly different, 96 00:06:15,689 --> 00:06:19,379 A putter made of jade Is definitely up to par. 97 00:06:23,379 --> 00:06:24,896 The jade putter is among 98 00:06:24,896 --> 00:06:27,000 A number of new clubs On the green... 99 00:06:30,896 --> 00:06:34,896 Along with crystal quartz And fossilized vegetation, 100 00:06:34,896 --> 00:06:38,517 Known as petrified wood. 101 00:06:38,517 --> 00:06:41,413 To make a jade putter, They head for the hills -- 102 00:06:41,413 --> 00:06:46,034 Specifically, a nephrite Jade outcrop in wyoming. 103 00:06:48,275 --> 00:06:52,965 Here, the putter maker finds A 20-foot wide vein of nephrite. 104 00:06:55,379 --> 00:06:59,448 This stone has taken 2½ billion Years to form and develop 105 00:06:59,448 --> 00:07:03,586 A very hard and fibrous Crystalline structure. 106 00:07:05,344 --> 00:07:07,068 The carver selects slabs 107 00:07:07,068 --> 00:07:10,931 That are thick enough to shape Into four or five putter heads. 108 00:07:12,758 --> 00:07:15,034 This one has weathered To a rusty color, 109 00:07:15,034 --> 00:07:17,448 But it should clean up nicely. 110 00:07:17,448 --> 00:07:18,862 The color of wyoming jade 111 00:07:18,862 --> 00:07:21,827 Ranges from white to green To black. 112 00:07:23,482 --> 00:07:26,206 He strikes the slab with A sledgehammer a few times 113 00:07:26,206 --> 00:07:29,241 To break it down To a more manageable size. 114 00:07:29,241 --> 00:07:33,551 He slices through one of The cut pieces with a rock saw 115 00:07:33,551 --> 00:07:38,551 While flushing it with coolant To save the diamond blade. 116 00:07:38,551 --> 00:07:40,172 He makes 9 or 10 cuts 117 00:07:40,172 --> 00:07:43,862 To rough out the triangular Mallet shape of the putter head. 118 00:07:45,551 --> 00:07:49,068 He slices off the ends To complete the basic shape. 119 00:07:53,413 --> 00:07:56,137 Next, he anchors the jade In a wooden jig 120 00:07:56,137 --> 00:08:01,172 And cuts on an angle to profile The sides of the putter head. 121 00:08:02,620 --> 00:08:04,413 He slices off a back section 122 00:08:04,413 --> 00:08:07,586 To give the putter clearance From the ground when swung. 123 00:08:08,724 --> 00:08:12,620 This putter Has really taken shape. 124 00:08:12,620 --> 00:08:15,034 He removes material From the corners 125 00:08:15,034 --> 00:08:17,034 To center the mass Behind the golf ball 126 00:08:17,034 --> 00:08:18,379 For more striking energy. 127 00:08:21,793 --> 00:08:24,551 He sands the edges To round and soften them. 128 00:08:24,551 --> 00:08:27,034 He's careful not to remove Too much in one place 129 00:08:27,034 --> 00:08:30,034 Because that would affect The symmetry. 130 00:08:31,517 --> 00:08:33,827 He then polishes The entire piece of jade 131 00:08:33,827 --> 00:08:36,241 Against diamond-abrasive belts. 132 00:08:36,241 --> 00:08:40,206 It's an intensive process That takes about two hours. 133 00:08:43,862 --> 00:08:47,448 He aims a drill and cores into The putter head on a 20° angle 134 00:08:47,448 --> 00:08:51,965 To make a hole For inserting the putter shaft. 135 00:08:51,965 --> 00:08:55,965 A perpetual flow of water Keeps the diamond core bit cool 136 00:08:55,965 --> 00:08:59,620 And also flushes out The little bits of filings. 137 00:09:01,689 --> 00:09:04,517 He gently taps the drilled core To jar it 138 00:09:04,517 --> 00:09:06,586 So it falls out of The putter head. 139 00:09:10,689 --> 00:09:13,931 A laser emblazons The product name onto the jade, 140 00:09:13,931 --> 00:09:16,448 Swiftly etching it Into the surface. 141 00:09:16,448 --> 00:09:21,344 The putters can be customized With a customer's name and logo. 142 00:09:21,344 --> 00:09:24,034 He swabs gold-colored paint Into the laser etching 143 00:09:24,034 --> 00:09:26,310 To make the letters Really stand out. 144 00:09:28,241 --> 00:09:29,448 The swabbing leaves 145 00:09:29,448 --> 00:09:31,620 A lot of residual paint Around the letters, 146 00:09:31,620 --> 00:09:33,793 So he rubs it off. 147 00:09:36,724 --> 00:09:38,896 He sprays the putter with A wax-based gloss 148 00:09:38,896 --> 00:09:42,482 To seal the stone. 149 00:09:42,482 --> 00:09:44,758 He then buffs it Against a felt belt 150 00:09:44,758 --> 00:09:48,379 To give the jade a satiny sheen. 151 00:09:54,793 --> 00:09:56,517 He mixes epoxy ingredients 152 00:09:56,517 --> 00:10:00,862 To attach the shaft To the jade putter's head. 153 00:10:00,862 --> 00:10:05,965 He deposits epoxy In the hole in the shaft. 154 00:10:09,482 --> 00:10:13,896 He inserts the steel shaft Into the 20°-angle hole. 155 00:10:16,551 --> 00:10:19,000 The angle of the hole Positions the putter shaft 156 00:10:19,000 --> 00:10:21,551 To match the golfer's Upright stance. 157 00:10:24,586 --> 00:10:27,103 Once the pistol-style grip Has been slipped on, 158 00:10:27,103 --> 00:10:31,206 He applies a metallic-look decal Just below it. 159 00:10:31,206 --> 00:10:34,758 The decal displays Company contact information 160 00:10:34,758 --> 00:10:36,137 In the event of a problem 161 00:10:36,137 --> 00:10:39,310 That doesn't have to do with The golfer's technique. 162 00:10:40,517 --> 00:10:42,448 After cleaning and inspection, 163 00:10:42,448 --> 00:10:46,137 This jade putter Is ready for action. 164 00:10:46,137 --> 00:10:49,000 Putters carved from jade and Other materials 165 00:10:49,000 --> 00:10:51,931 Are crafty editions to The golf-club arsenal 166 00:10:51,931 --> 00:10:55,689 And could lead to some Artful moves on the green. 167 00:11:09,172 --> 00:11:11,517 Narrator: Ice cider is an alcoholic drink 168 00:11:11,517 --> 00:11:14,275 Made from fermented, Frozen apples or apple juice. 169 00:11:14,275 --> 00:11:17,034 It's also known as Apple ice wine 170 00:11:17,034 --> 00:11:19,724 And is produced The same way as ice wine 171 00:11:19,724 --> 00:11:21,827 But with apples Instead of grapes. 172 00:11:21,827 --> 00:11:25,000 It's typically served with food Such as foie gras, 173 00:11:25,000 --> 00:11:28,206 Cheese, fruit, And dark chocolate. 174 00:11:30,103 --> 00:11:31,655 There's a world of difference 175 00:11:31,655 --> 00:11:33,689 Between ice cider And regular cider. 176 00:11:33,689 --> 00:11:36,517 Regular cider Is made from fresh apples, 177 00:11:36,517 --> 00:11:39,068 Whereas ice cider Is made from frozen apples 178 00:11:39,068 --> 00:11:41,344 Or frozen apple juice. 179 00:11:41,344 --> 00:11:44,413 And while cider can be A non-alcoholic beverage, 180 00:11:44,413 --> 00:11:47,793 Ice cider is always alcoholic. 181 00:11:47,793 --> 00:11:50,344 There are two methods To making ice cider. 182 00:11:50,344 --> 00:11:52,172 One is to leave the apples On the tree 183 00:11:52,172 --> 00:11:56,379 To freeze over the winter, Then pick them and press them. 184 00:11:56,379 --> 00:11:59,172 The other method, Which we're about to see, 185 00:11:59,172 --> 00:12:02,517 Is to harvest the apples In the fall when they're ripe, 186 00:12:02,517 --> 00:12:05,103 Press them, Then freeze the juice. 187 00:12:08,206 --> 00:12:11,413 The apples are always Handpicked at perfect maturity 188 00:12:11,413 --> 00:12:14,275 And always right off the tree. 189 00:12:14,275 --> 00:12:17,482 An ice-cider producer Never uses fallen apples 190 00:12:17,482 --> 00:12:20,620 Because they often get damaged When they hit the ground 191 00:12:20,620 --> 00:12:24,000 And then pick up bacteria From lying there. 192 00:12:26,241 --> 00:12:28,965 This producer uses Different varieties of apples 193 00:12:28,965 --> 00:12:31,413 To make several types Of ice cider. 194 00:12:31,413 --> 00:12:35,000 The one we're about to see is Made from empire, spartan, 195 00:12:35,000 --> 00:12:38,275 Cortland, mcintosh, And golden russet. 196 00:12:41,241 --> 00:12:42,586 Straight from the orchard, 197 00:12:42,586 --> 00:12:44,344 The apples go onto A conveyor belt 198 00:12:44,344 --> 00:12:47,034 Which feeds them into A multistage press. 199 00:12:54,068 --> 00:12:56,379 The first part of the press Crushes the apples 200 00:12:56,379 --> 00:12:59,068 Into what's known as pumice. 201 00:13:07,068 --> 00:13:10,551 A screw conveyor moves the Pumice onto a mesh conveyor belt 202 00:13:10,551 --> 00:13:14,344 That transports it through Five stainless-steel rollers. 203 00:13:14,344 --> 00:13:18,551 Each roller applies 275 pounds of pressure, 204 00:13:18,551 --> 00:13:21,517 Progressively extracting The apple juice. 205 00:13:30,931 --> 00:13:33,551 The juice drains down through The mesh conveyor belt 206 00:13:33,551 --> 00:13:35,172 To a vat below. 207 00:13:42,275 --> 00:13:44,965 From the vat, the juice is Pumped into a large container 208 00:13:44,965 --> 00:13:48,137 Made of food-safe plastic. 209 00:13:51,206 --> 00:13:54,344 The container holds 264 gallons. 210 00:13:54,344 --> 00:13:58,034 However, they leave 13 to 26 gallons of air space 211 00:13:58,034 --> 00:14:02,137 To leave room for expansion When the juice freezes. 212 00:14:02,137 --> 00:14:03,413 At the end of december, 213 00:14:03,413 --> 00:14:06,275 They haul the containers Outdoors. 214 00:14:06,275 --> 00:14:09,655 The juice stays outside From 40 to 50 days, 215 00:14:09,655 --> 00:14:12,172 During which time The water in it freezes, 216 00:14:12,172 --> 00:14:14,344 Leaving Unfrozen, concentrated juice 217 00:14:14,344 --> 00:14:17,655 At the bottom of the container. 218 00:14:17,655 --> 00:14:20,965 Workers measure The sugar content daily, 219 00:14:20,965 --> 00:14:22,965 And once it reaches A certain level, 220 00:14:22,965 --> 00:14:24,413 They pump the juice indoors 221 00:14:24,413 --> 00:14:27,965 Into temperature-controlled, Stainless-steel tanks. 222 00:14:27,965 --> 00:14:30,448 Then they add yeast To kick-start fermentation -- 223 00:14:30,448 --> 00:14:34,103 The conversion of those Natural sugars to alcohol. 224 00:14:36,413 --> 00:14:38,241 Every day, They measure the sugar level 225 00:14:38,241 --> 00:14:40,758 To monitor The fermentation process. 226 00:14:40,758 --> 00:14:42,551 When they hit their target, 227 00:14:42,551 --> 00:14:45,551 Which typically takes Between 40 and 50 days, 228 00:14:45,551 --> 00:14:47,862 The juice has transformed Into ice cider 229 00:14:47,862 --> 00:14:52,586 With an alcohol content Of 10.5% to 11%. 230 00:14:54,965 --> 00:14:58,068 Ice cider is bottled Just like wine. 231 00:15:03,172 --> 00:15:05,896 The corking machine Automatically pops in a cork 232 00:15:05,896 --> 00:15:09,551 As soon as its sensor detects The presence of a bottle. 233 00:15:16,034 --> 00:15:18,310 The next machine Slips a plastic seal 234 00:15:18,310 --> 00:15:21,068 Over the mouth of the bottle, Then heats the plastic 235 00:15:21,068 --> 00:15:24,103 To shrink the seal Tightly around the cork. 236 00:15:33,068 --> 00:15:35,586 Finally, An automated labeling machine 237 00:15:35,586 --> 00:15:37,965 Simultaneously applies Self-sticking labels 238 00:15:37,965 --> 00:15:40,724 To the front and back. 239 00:15:40,724 --> 00:15:44,068 It isn't only the apple variety That determines the flavor. 240 00:15:44,068 --> 00:15:47,241 It's also the production method. 241 00:15:47,241 --> 00:15:51,000 The process we've just seen, Called cryoconcentration, 242 00:15:51,000 --> 00:15:55,379 Produces ice cider with A strong, fruity flavor. 243 00:15:55,379 --> 00:15:57,793 The other method, Called cryoextraction -- 244 00:15:57,793 --> 00:16:00,862 Letting apples freeze on The tree, then pressing them -- 245 00:16:00,862 --> 00:16:04,931 Produces ice cider which Tastes like baked apples. 246 00:16:16,724 --> 00:16:19,896 Narrator: water skiing Was invented in 1922 247 00:16:19,896 --> 00:16:22,965 By an american teenager Named ralph samuelson. 248 00:16:22,965 --> 00:16:25,310 With his brother Pulling him by motorboat, 249 00:16:25,310 --> 00:16:28,758 He experimented first with Skis made of barrel staves, 250 00:16:28,758 --> 00:16:30,586 Then with snow skis, 251 00:16:30,586 --> 00:16:35,310 Then with skis he had made Out of pine boards 94" long. 252 00:16:38,034 --> 00:16:40,620 This type of water skiing Is known as slalom, 253 00:16:40,620 --> 00:16:43,379 Winding through a course On a single water ski, 254 00:16:43,379 --> 00:16:47,586 One foot behind the other, In boots mounted to the ski. 255 00:16:47,586 --> 00:16:49,310 The core of these Top-of-the-line 256 00:16:49,310 --> 00:16:53,620 Competition slalom skis Is high-density pvc foam -- 257 00:16:53,620 --> 00:16:56,724 Exceptionally strong, Yet lightweight. 258 00:16:56,724 --> 00:16:59,655 A computer-guided machine Cuts the ski shape, 259 00:16:59,655 --> 00:17:03,931 Then pockets To receive various components. 260 00:17:03,931 --> 00:17:06,068 Workers Flip the core upside down, 261 00:17:06,068 --> 00:17:09,000 And the machine Shapes the bottom. 262 00:17:14,827 --> 00:17:17,586 Workers then turn the core Right-side up again 263 00:17:17,586 --> 00:17:20,448 And fill the pockets with glue. 264 00:17:21,724 --> 00:17:24,724 They insert an alignment tab In the tail pocket 265 00:17:24,724 --> 00:17:27,586 To help correctly position The core in the mold. 266 00:17:27,586 --> 00:17:30,620 They install fiberglassed, Reinforced nylon blocks 267 00:17:30,620 --> 00:17:32,206 In the others. 268 00:17:32,206 --> 00:17:34,000 These will anchor Threaded inserts 269 00:17:34,000 --> 00:17:37,310 For mounting The boots and the ski's fin. 270 00:17:37,310 --> 00:17:39,206 Now they begin Building up the water ski 271 00:17:39,206 --> 00:17:41,689 With multiple layers Of carbon fiber, 272 00:17:41,689 --> 00:17:43,931 An ultra-strong fabric. 273 00:17:43,931 --> 00:17:46,413 They apply the first layer To the bottom, 274 00:17:46,413 --> 00:17:48,344 Wrapping it around to the top. 275 00:17:48,344 --> 00:17:50,862 This will Prevent the ski from twisting. 276 00:17:50,862 --> 00:17:52,931 After stapling down The carbon fiber 277 00:17:52,931 --> 00:17:56,655 And trimming off the excess, They saturate it with resin 278 00:17:56,655 --> 00:17:59,413 And apply carbon fiber To the top of the ski. 279 00:17:59,413 --> 00:18:03,068 Depending on the model and Its performance specifications, 280 00:18:03,068 --> 00:18:05,000 They wrap the core In up to seven layers 281 00:18:05,000 --> 00:18:07,724 Of resin-saturated carbon fiber, 282 00:18:07,724 --> 00:18:10,620 Controlling the flex In select areas along the way 283 00:18:10,620 --> 00:18:13,482 With additional patches. 284 00:18:13,482 --> 00:18:15,000 Then they top the ski 285 00:18:15,000 --> 00:18:17,724 With a layer of woven, Synthetic fabric 286 00:18:17,724 --> 00:18:21,275 To prime the surface for The decorative graphics. 287 00:18:21,275 --> 00:18:23,482 On the bottom of the ski, 288 00:18:23,482 --> 00:18:26,793 They apply a sheet of Super-lightweight polymer. 289 00:18:26,793 --> 00:18:28,689 It creates a white background 290 00:18:28,689 --> 00:18:30,655 To highlight The printed polyester sheet 291 00:18:30,655 --> 00:18:32,931 Of decorative graphics. 292 00:18:32,931 --> 00:18:34,931 They coat it with A special resin 293 00:18:34,931 --> 00:18:38,137 That cures into A hard, hydrodynamic surface 294 00:18:38,137 --> 00:18:41,620 That increase the ski's speed. 295 00:18:41,620 --> 00:18:44,724 The graphic design that Decorates the top of the ski 296 00:18:44,724 --> 00:18:46,758 Is printed on nylon. 297 00:18:46,758 --> 00:18:49,689 They mount it to the top part of A ski-shaped mold, 298 00:18:49,689 --> 00:18:52,896 Then lay the wrapped core Into the bottom part. 299 00:18:54,103 --> 00:18:56,206 A heated press closes the mold, 300 00:18:56,206 --> 00:19:00,103 Compressing the contents under High pressure for nine minutes. 301 00:19:01,275 --> 00:19:05,034 This bonds the layers, Forms contours in the ski, 302 00:19:05,034 --> 00:19:09,068 And adheres the graphics. 303 00:19:09,068 --> 00:19:12,413 The pressure squeezes out Excess resin along the perimeter 304 00:19:12,413 --> 00:19:14,793 So once they remove The ski from the mold, 305 00:19:14,793 --> 00:19:17,965 They cut off the excess With a band saw. 306 00:19:23,724 --> 00:19:26,241 Then with A custom-made router bit, 307 00:19:26,241 --> 00:19:30,068 They precision-trim To exact specifications. 308 00:19:40,034 --> 00:19:43,517 Next, a three-phase filing Of the ski's edge -- 309 00:19:43,517 --> 00:19:47,310 First with a large file, Then a small file, 310 00:19:47,310 --> 00:19:52,103 Then with either a razor blade Or medium-grit sandpaper. 311 00:19:52,103 --> 00:19:53,724 Then with The help of a template, 312 00:19:53,724 --> 00:19:55,206 They drill 18 holes 313 00:19:55,206 --> 00:19:59,758 Into those fiberglass-reinforced Nylon blocks in the core. 314 00:20:01,896 --> 00:20:04,379 They screw a threaded insert Into each hole, 315 00:20:04,379 --> 00:20:06,827 And it locks into the block. 316 00:20:06,827 --> 00:20:09,620 There are more inserts That are actually required 317 00:20:09,620 --> 00:20:12,241 For mounting the fin And attaching the ski boots. 318 00:20:12,241 --> 00:20:16,862 This gives the skier Different positioning options. 319 00:20:16,862 --> 00:20:22,103 Now the last edge-sanding With fine-grit paper. 320 00:20:22,103 --> 00:20:26,206 After wiping down the entire ski With an alcohol-based cleaner, 321 00:20:26,206 --> 00:20:30,068 They install the final And most important component -- 322 00:20:30,068 --> 00:20:32,448 The fin. 323 00:20:32,448 --> 00:20:34,724 It's made of aluminum That's chemically treated 324 00:20:34,724 --> 00:20:38,137 To be corrosion-resistant And ultra-durable. 325 00:20:43,310 --> 00:20:44,655 The fin's position 326 00:20:44,655 --> 00:20:47,310 Critically affects the ski's Traction and stability, 327 00:20:47,310 --> 00:20:50,172 So they use a micrometer To measure to the millimeter, 328 00:20:50,172 --> 00:20:53,793 Securing the fin precisely where The design engineer specified 329 00:20:53,793 --> 00:20:56,931 In the performance-maximization Sweet spot. 330 00:21:01,482 --> 00:21:03,896 Nonetheless, Competitive water-skiers 331 00:21:03,896 --> 00:21:07,068 Typically readjust the fin To their own preferences 332 00:21:07,068 --> 00:21:10,551 In hopes of leaving competitors In their wake. 333 00:21:21,448 --> 00:21:24,000 If you have any comments About the show, 334 00:21:24,000 --> 00:21:26,724 Or if you'd like to suggest Topics for future shows, 335 00:21:26,724 --> 00:21:28,482 Drop us a line at... 27278

Can't find what you're looking for?
Get subtitles in any language from opensubtitles.com, and translate them here.