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--captions by vitac--
Www.Vitac.Com
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00:00:06,241 --> 00:00:09,206
Captions paid for by
Discovery communications
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Narrator:
...And water skis.
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00:00:53,724 --> 00:00:56,103
Whether it's a hangnail
That needs fixing
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00:00:56,103 --> 00:00:58,310
Or it's simply time for a trim,
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00:00:58,310 --> 00:01:01,448
A nail nipper is a good thing
To have at your fingertips.
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00:01:01,448 --> 00:01:03,551
A nipper is a precision tool,
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00:01:03,551 --> 00:01:05,620
One that offers
A bit more control
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00:01:05,620 --> 00:01:07,103
Than lever-style clippers.
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00:01:07,103 --> 00:01:10,551
The result is usually
A more manicured look.
11
00:01:15,655 --> 00:01:18,103
Heavy duty
And made of stainless steel,
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00:01:18,103 --> 00:01:21,448
The nipper nail cutter looks as
If it belongs in a tool chest
13
00:01:21,448 --> 00:01:24,620
And it actually works like
Cutter pliers.
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00:01:27,896 --> 00:01:29,068
Squeezing the handles
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00:01:29,068 --> 00:01:31,275
Brings the curved blades
At the end together
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00:01:31,275 --> 00:01:34,620
For a well-rounded trim job.
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00:01:34,620 --> 00:01:37,482
The handles offer
A bit moore maneuverability
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00:01:37,482 --> 00:01:42,137
Than the lever mechanism
On a standard nail clipper.
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00:01:42,137 --> 00:01:45,896
Production begins with
These forged-steel blanks.
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00:01:45,896 --> 00:01:49,413
They'll make two pairs
Of nail nippers from each one.
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00:01:49,413 --> 00:01:51,344
They load the blanks
Onto a carriage
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00:01:51,344 --> 00:01:54,206
That transports them
Into a furnace.
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00:01:55,724 --> 00:01:57,620
Subjected to intense heat,
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00:01:57,620 --> 00:01:58,896
The steel blanks become
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00:01:58,896 --> 00:02:01,827
White-hot and malleable
In minutes.
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00:02:05,551 --> 00:02:08,758
The foundry worker
Transfers a blank to a die.
27
00:02:08,758 --> 00:02:11,172
He moves it across the die
And flips it over
28
00:02:11,172 --> 00:02:12,793
As a hammer slams it into
29
00:02:12,793 --> 00:02:15,137
The shape of two
Nail-nipper shanks,
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00:02:15,137 --> 00:02:16,758
Each with a cutting head.
31
00:02:18,655 --> 00:02:20,137
It takes several strikes
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00:02:20,137 --> 00:02:24,172
To create the right impression
On both sides of the blank.
33
00:02:27,620 --> 00:02:31,344
The process transforms the
Narrow blank into a wider piece
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00:02:31,344 --> 00:02:34,000
With two nail-nipper formations.
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00:02:34,000 --> 00:02:37,896
This is the blank before forging
And now.
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00:02:39,655 --> 00:02:42,827
Once the two shanks have been
Separated and trimmed,
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00:02:42,827 --> 00:02:45,034
A drill cuts a hole
Under the blade end.
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00:02:45,034 --> 00:02:46,206
This is the area where
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00:02:46,206 --> 00:02:48,896
The nipper shanks
Are to be joined.
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00:02:48,896 --> 00:02:51,517
A milling tool
Shaves down the area
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00:02:51,517 --> 00:02:54,413
For a neat and level joint.
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00:02:54,413 --> 00:03:01,137
This is the nail-nipper shank
Before the joint work and after.
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00:03:01,137 --> 00:03:05,068
They transfer the nipper shanks
To a finishing machine.
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00:03:05,068 --> 00:03:07,965
They bounce around in a stream
Of abrasive ceramic pebbles
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00:03:07,965 --> 00:03:09,137
For a few hours.
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00:03:09,137 --> 00:03:12,448
This rubs off the rough bits.
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00:03:12,448 --> 00:03:15,862
A magnetized conveyor
Pulls out the steel shanks,
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00:03:15,862 --> 00:03:19,034
Leaving the ceramics behind
And carries the shanks forward.
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00:03:23,482 --> 00:03:26,896
An employee sands
The entire surface of each shank
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00:03:26,896 --> 00:03:29,379
Until it looks
Completely smooth.
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00:03:34,275 --> 00:03:36,379
He brushes oil
Onto a shank joint
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00:03:36,379 --> 00:03:39,620
To prevent rust and abrasion.
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00:03:39,620 --> 00:03:43,310
It's time to rivet the two
Nail-nipper shanks together.
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00:03:43,310 --> 00:03:44,827
The rivets funnel into tooling
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00:03:44,827 --> 00:03:47,413
Above and below
The nail-nipper shanks.
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00:03:47,413 --> 00:03:50,965
The machinery drives the rivets
Into the holes in the shanks.
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00:03:54,827 --> 00:03:57,310
Once joined,
They cannot be pulled apart
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00:03:57,310 --> 00:04:00,896
Without completely destroying
The nail nippers.
59
00:04:03,586 --> 00:04:06,586
At this point,
The rivets protrude slightly
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00:04:06,586 --> 00:04:09,724
And could snag on clothing
Or other things.
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00:04:10,758 --> 00:04:12,724
An employee sands each rivet
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00:04:12,724 --> 00:04:17,655
Until it's on the same plane
As the rest of the nipper joint.
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00:04:17,655 --> 00:04:18,827
The vigorous sanding
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00:04:18,827 --> 00:04:22,379
Makes the rivet seem
To almost disappear.
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00:04:24,758 --> 00:04:26,965
He polishes
The inside of the nipper blades
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00:04:26,965 --> 00:04:29,551
To completely smooth
The surfaces.
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00:04:29,551 --> 00:04:31,137
An even surface
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00:04:31,137 --> 00:04:33,000
Can be more thoroughly cleaned
And disinfected
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00:04:33,000 --> 00:04:35,068
Between manicures.
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00:04:40,655 --> 00:04:43,758
The blades
Are still blunt at this point.
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00:04:43,758 --> 00:04:46,620
The next member of the team
Files them on an angle
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00:04:46,620 --> 00:04:49,068
To give them a cutting edge.
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00:04:50,862 --> 00:04:52,172
Filing too little could hamper
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00:04:52,172 --> 00:04:54,517
The clearance
Between the blades.
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00:04:54,517 --> 00:04:57,689
Filing too much
Would ruin the nippers entirely.
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00:04:59,965 --> 00:05:01,827
He tests them on paper.
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00:05:01,827 --> 00:05:05,413
If the cutting edge slips,
The blades may need more work.
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00:05:05,413 --> 00:05:08,551
If they slice right through,
They're just right.
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00:05:10,482 --> 00:05:14,758
Next, he clamps the nail nippers
Onto a circular bench.
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00:05:14,758 --> 00:05:16,758
It revolves
To meet up with a laser
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00:05:16,758 --> 00:05:19,413
That etches the company logo
And other information
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00:05:19,413 --> 00:05:21,379
Onto the shanks.
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00:05:22,862 --> 00:05:25,586
After that, they drill holes
And attach a spring
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00:05:25,586 --> 00:05:29,862
To make the nippers
Easier to open and close.
85
00:05:29,862 --> 00:05:33,310
For the professional
Who will be opening and closing
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00:05:33,310 --> 00:05:35,965
These nail nippers
A few hundred times a day,
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00:05:35,965 --> 00:05:38,689
This is a nifty feature.
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00:05:39,758 --> 00:05:41,551
They manufacture
These nail nippers
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In batches of 300 or 400 over
A period of about two weeks,
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00:05:46,862 --> 00:05:50,068
So they're should always
Be plenty on hand.
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00:06:01,724 --> 00:06:04,000
Narrator:
This putter is made of jade,
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00:06:04,000 --> 00:06:07,551
A precious stone traditionally
Used in jewelry and sculpture.
93
00:06:07,551 --> 00:06:09,655
Long coveted for its beauty,
94
00:06:09,655 --> 00:06:12,206
Jade is in demand
On the putting green.
95
00:06:12,206 --> 00:06:15,689
As tough as steel with a feel
That's distinctly different,
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00:06:15,689 --> 00:06:19,379
A putter made of jade
Is definitely up to par.
97
00:06:23,379 --> 00:06:24,896
The jade putter is among
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00:06:24,896 --> 00:06:27,000
A number of new clubs
On the green...
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00:06:30,896 --> 00:06:34,896
Along with crystal quartz
And fossilized vegetation,
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00:06:34,896 --> 00:06:38,517
Known as petrified wood.
101
00:06:38,517 --> 00:06:41,413
To make a jade putter,
They head for the hills --
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00:06:41,413 --> 00:06:46,034
Specifically, a nephrite
Jade outcrop in wyoming.
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00:06:48,275 --> 00:06:52,965
Here, the putter maker finds
A 20-foot wide vein of nephrite.
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00:06:55,379 --> 00:06:59,448
This stone has taken 2½ billion
Years to form and develop
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00:06:59,448 --> 00:07:03,586
A very hard and fibrous
Crystalline structure.
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00:07:05,344 --> 00:07:07,068
The carver selects slabs
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00:07:07,068 --> 00:07:10,931
That are thick enough to shape
Into four or five putter heads.
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00:07:12,758 --> 00:07:15,034
This one has weathered
To a rusty color,
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00:07:15,034 --> 00:07:17,448
But it should clean up nicely.
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00:07:17,448 --> 00:07:18,862
The color of wyoming jade
111
00:07:18,862 --> 00:07:21,827
Ranges from white to green
To black.
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00:07:23,482 --> 00:07:26,206
He strikes the slab with
A sledgehammer a few times
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00:07:26,206 --> 00:07:29,241
To break it down
To a more manageable size.
114
00:07:29,241 --> 00:07:33,551
He slices through one of
The cut pieces with a rock saw
115
00:07:33,551 --> 00:07:38,551
While flushing it with coolant
To save the diamond blade.
116
00:07:38,551 --> 00:07:40,172
He makes 9 or 10 cuts
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00:07:40,172 --> 00:07:43,862
To rough out the triangular
Mallet shape of the putter head.
118
00:07:45,551 --> 00:07:49,068
He slices off the ends
To complete the basic shape.
119
00:07:53,413 --> 00:07:56,137
Next, he anchors the jade
In a wooden jig
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00:07:56,137 --> 00:08:01,172
And cuts on an angle to profile
The sides of the putter head.
121
00:08:02,620 --> 00:08:04,413
He slices off a back section
122
00:08:04,413 --> 00:08:07,586
To give the putter clearance
From the ground when swung.
123
00:08:08,724 --> 00:08:12,620
This putter
Has really taken shape.
124
00:08:12,620 --> 00:08:15,034
He removes material
From the corners
125
00:08:15,034 --> 00:08:17,034
To center the mass
Behind the golf ball
126
00:08:17,034 --> 00:08:18,379
For more striking energy.
127
00:08:21,793 --> 00:08:24,551
He sands the edges
To round and soften them.
128
00:08:24,551 --> 00:08:27,034
He's careful not to remove
Too much in one place
129
00:08:27,034 --> 00:08:30,034
Because that would affect
The symmetry.
130
00:08:31,517 --> 00:08:33,827
He then polishes
The entire piece of jade
131
00:08:33,827 --> 00:08:36,241
Against diamond-abrasive belts.
132
00:08:36,241 --> 00:08:40,206
It's an intensive process
That takes about two hours.
133
00:08:43,862 --> 00:08:47,448
He aims a drill and cores into
The putter head on a 20° angle
134
00:08:47,448 --> 00:08:51,965
To make a hole
For inserting the putter shaft.
135
00:08:51,965 --> 00:08:55,965
A perpetual flow of water
Keeps the diamond core bit cool
136
00:08:55,965 --> 00:08:59,620
And also flushes out
The little bits of filings.
137
00:09:01,689 --> 00:09:04,517
He gently taps the drilled core
To jar it
138
00:09:04,517 --> 00:09:06,586
So it falls out of
The putter head.
139
00:09:10,689 --> 00:09:13,931
A laser emblazons
The product name onto the jade,
140
00:09:13,931 --> 00:09:16,448
Swiftly etching it
Into the surface.
141
00:09:16,448 --> 00:09:21,344
The putters can be customized
With a customer's name and logo.
142
00:09:21,344 --> 00:09:24,034
He swabs gold-colored paint
Into the laser etching
143
00:09:24,034 --> 00:09:26,310
To make the letters
Really stand out.
144
00:09:28,241 --> 00:09:29,448
The swabbing leaves
145
00:09:29,448 --> 00:09:31,620
A lot of residual paint
Around the letters,
146
00:09:31,620 --> 00:09:33,793
So he rubs it off.
147
00:09:36,724 --> 00:09:38,896
He sprays the putter with
A wax-based gloss
148
00:09:38,896 --> 00:09:42,482
To seal the stone.
149
00:09:42,482 --> 00:09:44,758
He then buffs it
Against a felt belt
150
00:09:44,758 --> 00:09:48,379
To give the jade a satiny sheen.
151
00:09:54,793 --> 00:09:56,517
He mixes epoxy ingredients
152
00:09:56,517 --> 00:10:00,862
To attach the shaft
To the jade putter's head.
153
00:10:00,862 --> 00:10:05,965
He deposits epoxy
In the hole in the shaft.
154
00:10:09,482 --> 00:10:13,896
He inserts the steel shaft
Into the 20°-angle hole.
155
00:10:16,551 --> 00:10:19,000
The angle of the hole
Positions the putter shaft
156
00:10:19,000 --> 00:10:21,551
To match the golfer's
Upright stance.
157
00:10:24,586 --> 00:10:27,103
Once the pistol-style grip
Has been slipped on,
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00:10:27,103 --> 00:10:31,206
He applies a metallic-look decal
Just below it.
159
00:10:31,206 --> 00:10:34,758
The decal displays
Company contact information
160
00:10:34,758 --> 00:10:36,137
In the event of a problem
161
00:10:36,137 --> 00:10:39,310
That doesn't have to do with
The golfer's technique.
162
00:10:40,517 --> 00:10:42,448
After cleaning and inspection,
163
00:10:42,448 --> 00:10:46,137
This jade putter
Is ready for action.
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00:10:46,137 --> 00:10:49,000
Putters carved from jade and
Other materials
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00:10:49,000 --> 00:10:51,931
Are crafty editions to
The golf-club arsenal
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00:10:51,931 --> 00:10:55,689
And could lead to some
Artful moves on the green.
167
00:11:09,172 --> 00:11:11,517
Narrator:
Ice cider is an alcoholic drink
168
00:11:11,517 --> 00:11:14,275
Made from fermented,
Frozen apples or apple juice.
169
00:11:14,275 --> 00:11:17,034
It's also known as
Apple ice wine
170
00:11:17,034 --> 00:11:19,724
And is produced
The same way as ice wine
171
00:11:19,724 --> 00:11:21,827
But with apples
Instead of grapes.
172
00:11:21,827 --> 00:11:25,000
It's typically served with food
Such as foie gras,
173
00:11:25,000 --> 00:11:28,206
Cheese, fruit,
And dark chocolate.
174
00:11:30,103 --> 00:11:31,655
There's a world of difference
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00:11:31,655 --> 00:11:33,689
Between ice cider
And regular cider.
176
00:11:33,689 --> 00:11:36,517
Regular cider
Is made from fresh apples,
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00:11:36,517 --> 00:11:39,068
Whereas ice cider
Is made from frozen apples
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00:11:39,068 --> 00:11:41,344
Or frozen apple juice.
179
00:11:41,344 --> 00:11:44,413
And while cider can be
A non-alcoholic beverage,
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Ice cider is always alcoholic.
181
00:11:47,793 --> 00:11:50,344
There are two methods
To making ice cider.
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00:11:50,344 --> 00:11:52,172
One is to leave the apples
On the tree
183
00:11:52,172 --> 00:11:56,379
To freeze over the winter,
Then pick them and press them.
184
00:11:56,379 --> 00:11:59,172
The other method,
Which we're about to see,
185
00:11:59,172 --> 00:12:02,517
Is to harvest the apples
In the fall when they're ripe,
186
00:12:02,517 --> 00:12:05,103
Press them,
Then freeze the juice.
187
00:12:08,206 --> 00:12:11,413
The apples are always
Handpicked at perfect maturity
188
00:12:11,413 --> 00:12:14,275
And always right off the tree.
189
00:12:14,275 --> 00:12:17,482
An ice-cider producer
Never uses fallen apples
190
00:12:17,482 --> 00:12:20,620
Because they often get damaged
When they hit the ground
191
00:12:20,620 --> 00:12:24,000
And then pick up bacteria
From lying there.
192
00:12:26,241 --> 00:12:28,965
This producer uses
Different varieties of apples
193
00:12:28,965 --> 00:12:31,413
To make several types
Of ice cider.
194
00:12:31,413 --> 00:12:35,000
The one we're about to see is
Made from empire, spartan,
195
00:12:35,000 --> 00:12:38,275
Cortland, mcintosh,
And golden russet.
196
00:12:41,241 --> 00:12:42,586
Straight from the orchard,
197
00:12:42,586 --> 00:12:44,344
The apples go onto
A conveyor belt
198
00:12:44,344 --> 00:12:47,034
Which feeds them into
A multistage press.
199
00:12:54,068 --> 00:12:56,379
The first part of the press
Crushes the apples
200
00:12:56,379 --> 00:12:59,068
Into what's known as pumice.
201
00:13:07,068 --> 00:13:10,551
A screw conveyor moves the
Pumice onto a mesh conveyor belt
202
00:13:10,551 --> 00:13:14,344
That transports it through
Five stainless-steel rollers.
203
00:13:14,344 --> 00:13:18,551
Each roller applies
275 pounds of pressure,
204
00:13:18,551 --> 00:13:21,517
Progressively extracting
The apple juice.
205
00:13:30,931 --> 00:13:33,551
The juice drains down through
The mesh conveyor belt
206
00:13:33,551 --> 00:13:35,172
To a vat below.
207
00:13:42,275 --> 00:13:44,965
From the vat, the juice is
Pumped into a large container
208
00:13:44,965 --> 00:13:48,137
Made of food-safe plastic.
209
00:13:51,206 --> 00:13:54,344
The container holds 264 gallons.
210
00:13:54,344 --> 00:13:58,034
However, they leave
13 to 26 gallons of air space
211
00:13:58,034 --> 00:14:02,137
To leave room for expansion
When the juice freezes.
212
00:14:02,137 --> 00:14:03,413
At the end of december,
213
00:14:03,413 --> 00:14:06,275
They haul the containers
Outdoors.
214
00:14:06,275 --> 00:14:09,655
The juice stays outside
From 40 to 50 days,
215
00:14:09,655 --> 00:14:12,172
During which time
The water in it freezes,
216
00:14:12,172 --> 00:14:14,344
Leaving
Unfrozen, concentrated juice
217
00:14:14,344 --> 00:14:17,655
At the bottom of the container.
218
00:14:17,655 --> 00:14:20,965
Workers measure
The sugar content daily,
219
00:14:20,965 --> 00:14:22,965
And once it reaches
A certain level,
220
00:14:22,965 --> 00:14:24,413
They pump the juice indoors
221
00:14:24,413 --> 00:14:27,965
Into temperature-controlled,
Stainless-steel tanks.
222
00:14:27,965 --> 00:14:30,448
Then they add yeast
To kick-start fermentation --
223
00:14:30,448 --> 00:14:34,103
The conversion of those
Natural sugars to alcohol.
224
00:14:36,413 --> 00:14:38,241
Every day,
They measure the sugar level
225
00:14:38,241 --> 00:14:40,758
To monitor
The fermentation process.
226
00:14:40,758 --> 00:14:42,551
When they hit their target,
227
00:14:42,551 --> 00:14:45,551
Which typically takes
Between 40 and 50 days,
228
00:14:45,551 --> 00:14:47,862
The juice has transformed
Into ice cider
229
00:14:47,862 --> 00:14:52,586
With an alcohol content
Of 10.5% to 11%.
230
00:14:54,965 --> 00:14:58,068
Ice cider is bottled
Just like wine.
231
00:15:03,172 --> 00:15:05,896
The corking machine
Automatically pops in a cork
232
00:15:05,896 --> 00:15:09,551
As soon as its sensor detects
The presence of a bottle.
233
00:15:16,034 --> 00:15:18,310
The next machine
Slips a plastic seal
234
00:15:18,310 --> 00:15:21,068
Over the mouth of the bottle,
Then heats the plastic
235
00:15:21,068 --> 00:15:24,103
To shrink the seal
Tightly around the cork.
236
00:15:33,068 --> 00:15:35,586
Finally,
An automated labeling machine
237
00:15:35,586 --> 00:15:37,965
Simultaneously applies
Self-sticking labels
238
00:15:37,965 --> 00:15:40,724
To the front and back.
239
00:15:40,724 --> 00:15:44,068
It isn't only the apple variety
That determines the flavor.
240
00:15:44,068 --> 00:15:47,241
It's also the production method.
241
00:15:47,241 --> 00:15:51,000
The process we've just seen,
Called cryoconcentration,
242
00:15:51,000 --> 00:15:55,379
Produces ice cider with
A strong, fruity flavor.
243
00:15:55,379 --> 00:15:57,793
The other method,
Called cryoextraction --
244
00:15:57,793 --> 00:16:00,862
Letting apples freeze on
The tree, then pressing them --
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Produces ice cider which
Tastes like baked apples.
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Narrator: water skiing
Was invented in 1922
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By an american teenager
Named ralph samuelson.
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With his brother
Pulling him by motorboat,
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He experimented first with
Skis made of barrel staves,
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Then with snow skis,
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Then with skis he had made
Out of pine boards 94" long.
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This type of water skiing
Is known as slalom,
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Winding through a course
On a single water ski,
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One foot behind the other,
In boots mounted to the ski.
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00:16:47,586 --> 00:16:49,310
The core of these
Top-of-the-line
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00:16:49,310 --> 00:16:53,620
Competition slalom skis
Is high-density pvc foam --
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Exceptionally strong,
Yet lightweight.
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A computer-guided machine
Cuts the ski shape,
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Then pockets
To receive various components.
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Workers
Flip the core upside down,
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And the machine
Shapes the bottom.
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Workers then turn the core
Right-side up again
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And fill the pockets with glue.
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00:17:21,724 --> 00:17:24,724
They insert an alignment tab
In the tail pocket
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00:17:24,724 --> 00:17:27,586
To help correctly position
The core in the mold.
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00:17:27,586 --> 00:17:30,620
They install fiberglassed,
Reinforced nylon blocks
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In the others.
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These will anchor
Threaded inserts
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For mounting
The boots and the ski's fin.
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00:17:37,310 --> 00:17:39,206
Now they begin
Building up the water ski
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With multiple layers
Of carbon fiber,
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An ultra-strong fabric.
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They apply the first layer
To the bottom,
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Wrapping it around to the top.
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This will
Prevent the ski from twisting.
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00:17:50,862 --> 00:17:52,931
After stapling down
The carbon fiber
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00:17:52,931 --> 00:17:56,655
And trimming off the excess,
They saturate it with resin
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00:17:56,655 --> 00:17:59,413
And apply carbon fiber
To the top of the ski.
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00:17:59,413 --> 00:18:03,068
Depending on the model and
Its performance specifications,
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They wrap the core
In up to seven layers
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Of resin-saturated carbon fiber,
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00:18:07,724 --> 00:18:10,620
Controlling the flex
In select areas along the way
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With additional patches.
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Then they top the ski
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00:18:15,000 --> 00:18:17,724
With a layer of woven,
Synthetic fabric
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00:18:17,724 --> 00:18:21,275
To prime the surface for
The decorative graphics.
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00:18:21,275 --> 00:18:23,482
On the bottom of the ski,
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00:18:23,482 --> 00:18:26,793
They apply a sheet of
Super-lightweight polymer.
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00:18:26,793 --> 00:18:28,689
It creates a white background
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00:18:28,689 --> 00:18:30,655
To highlight
The printed polyester sheet
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00:18:30,655 --> 00:18:32,931
Of decorative graphics.
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00:18:32,931 --> 00:18:34,931
They coat it with
A special resin
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00:18:34,931 --> 00:18:38,137
That cures into
A hard, hydrodynamic surface
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00:18:38,137 --> 00:18:41,620
That increase the ski's speed.
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00:18:41,620 --> 00:18:44,724
The graphic design that
Decorates the top of the ski
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00:18:44,724 --> 00:18:46,758
Is printed on nylon.
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00:18:46,758 --> 00:18:49,689
They mount it to the top part of
A ski-shaped mold,
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00:18:49,689 --> 00:18:52,896
Then lay the wrapped core
Into the bottom part.
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00:18:54,103 --> 00:18:56,206
A heated press closes the mold,
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00:18:56,206 --> 00:19:00,103
Compressing the contents under
High pressure for nine minutes.
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00:19:01,275 --> 00:19:05,034
This bonds the layers,
Forms contours in the ski,
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00:19:05,034 --> 00:19:09,068
And adheres the graphics.
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00:19:09,068 --> 00:19:12,413
The pressure squeezes out
Excess resin along the perimeter
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00:19:12,413 --> 00:19:14,793
So once they remove
The ski from the mold,
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00:19:14,793 --> 00:19:17,965
They cut off the excess
With a band saw.
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00:19:23,724 --> 00:19:26,241
Then with
A custom-made router bit,
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00:19:26,241 --> 00:19:30,068
They precision-trim
To exact specifications.
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00:19:40,034 --> 00:19:43,517
Next, a three-phase filing
Of the ski's edge --
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00:19:43,517 --> 00:19:47,310
First with a large file,
Then a small file,
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00:19:47,310 --> 00:19:52,103
Then with either a razor blade
Or medium-grit sandpaper.
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00:19:52,103 --> 00:19:53,724
Then with
The help of a template,
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00:19:53,724 --> 00:19:55,206
They drill 18 holes
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00:19:55,206 --> 00:19:59,758
Into those fiberglass-reinforced
Nylon blocks in the core.
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00:20:01,896 --> 00:20:04,379
They screw a threaded insert
Into each hole,
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00:20:04,379 --> 00:20:06,827
And it locks into the block.
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00:20:06,827 --> 00:20:09,620
There are more inserts
That are actually required
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For mounting the fin
And attaching the ski boots.
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This gives the skier
Different positioning options.
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00:20:16,862 --> 00:20:22,103
Now the last edge-sanding
With fine-grit paper.
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00:20:22,103 --> 00:20:26,206
After wiping down the entire ski
With an alcohol-based cleaner,
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00:20:26,206 --> 00:20:30,068
They install the final
And most important component --
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The fin.
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00:20:32,448 --> 00:20:34,724
It's made of aluminum
That's chemically treated
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00:20:34,724 --> 00:20:38,137
To be corrosion-resistant
And ultra-durable.
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00:20:43,310 --> 00:20:44,655
The fin's position
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00:20:44,655 --> 00:20:47,310
Critically affects the ski's
Traction and stability,
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00:20:47,310 --> 00:20:50,172
So they use a micrometer
To measure to the millimeter,
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00:20:50,172 --> 00:20:53,793
Securing the fin precisely where
The design engineer specified
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00:20:53,793 --> 00:20:56,931
In the performance-maximization
Sweet spot.
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Nonetheless,
Competitive water-skiers
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Typically readjust the fin
To their own preferences
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In hopes of leaving competitors
In their wake.
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If you have any comments
About the show,
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00:21:24,000 --> 00:21:26,724
Or if you'd like to suggest
Topics for future shows,
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00:21:26,724 --> 00:21:28,482
Drop us a line at...
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