All language subtitles for S19E05 - Turf Grass; Beef Jerky; Wood Chippers; Bowling Pins (1080p AMZN WEB-DL x265 Garshasp)_track3_[eng]

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These are the user uploaded subtitles that are being translated: 1 00:00:53,167 --> 00:00:54,633 >> narrator: with commercially 2 00:00:54,633 --> 00:00:56,167 Cultivated grass, you could have 3 00:00:56,167 --> 00:00:58,100 The perfect lawn in minutes. 4 00:00:58,100 --> 00:01:00,133 It comes in pre-grown sheets, 5 00:01:00,133 --> 00:01:02,233 Fresh from the turf farm, ready 6 00:01:02,233 --> 00:01:03,167 To transplant. 7 00:01:03,167 --> 00:01:04,933 First produced in the middle of 8 00:01:04,933 --> 00:01:06,633 The last century, commercially 9 00:01:06,633 --> 00:01:08,400 Grown grass continues to change 10 00:01:08,400 --> 00:01:09,900 The landscape and make the 11 00:01:09,900 --> 00:01:15,867 Neighbors green with envy. 12 00:01:15,867 --> 00:01:17,700 Don't feel like sitting around, 13 00:01:17,700 --> 00:01:19,167 Watching the grass grow? 14 00:01:19,167 --> 00:01:21,067 With commercially cultivated 15 00:01:21,067 --> 00:01:22,500 Turf, there's no need. 16 00:01:22,500 --> 00:01:24,567 Upon delivery, workers simply 17 00:01:24,567 --> 00:01:26,200 Unroll it and trim it. 18 00:01:26,200 --> 00:01:28,067 It's like installing carpeting, 19 00:01:28,067 --> 00:01:29,833 And this is, in fact, a living 20 00:01:29,833 --> 00:01:32,900 Carpet. 21 00:01:32,900 --> 00:01:34,700 With regular watering, it will 22 00:01:34,700 --> 00:01:36,167 Start to put down roots. 23 00:01:36,167 --> 00:01:38,067 It should take about three weeks 24 00:01:38,067 --> 00:01:39,767 To become established, and then 25 00:01:39,767 --> 00:01:41,067 It's time to rev up the 26 00:01:41,067 --> 00:01:45,067 Lawn mower. 27 00:01:45,067 --> 00:01:46,967 It starts with a seed variety 28 00:01:46,967 --> 00:01:48,833 Appropriate to the climate. 29 00:01:48,833 --> 00:01:50,200 This farm is in the 30 00:01:50,200 --> 00:01:52,333 American midwest, and that calls 31 00:01:52,333 --> 00:01:54,100 For a cool-season species, 32 00:01:54,100 --> 00:01:56,267 Kentucky bluegrass. 33 00:01:56,267 --> 00:01:58,500 They compost grass clippings and 34 00:01:58,500 --> 00:02:00,733 Leftover turf in a big pile and 35 00:02:00,733 --> 00:02:02,533 Use it to enrich the farm's 36 00:02:02,533 --> 00:02:03,100 Soil. 37 00:02:03,100 --> 00:02:05,333 Next, using an aerator, they 38 00:02:05,333 --> 00:02:07,300 Punch holes in the soil. 39 00:02:07,300 --> 00:02:09,333 This loosens it, allowing 40 00:02:09,333 --> 00:02:10,767 Nutrients and oxygen to 41 00:02:10,767 --> 00:02:11,600 Infiltrate. 42 00:02:11,600 --> 00:02:13,267 Aerating also breaks up the 43 00:02:13,267 --> 00:02:15,167 Rootstock left from the previous 44 00:02:15,167 --> 00:02:15,700 Crop. 45 00:02:15,700 --> 00:02:17,467 Since grass is a perennial, a 46 00:02:17,467 --> 00:02:19,233 New crop will grow from these 47 00:02:19,233 --> 00:02:21,167 Leftovers, and they'll only need 48 00:02:21,167 --> 00:02:22,900 To plant seed every three or 49 00:02:22,900 --> 00:02:26,300 Four crops. 50 00:02:26,300 --> 00:02:28,967 After about five weeks, the 51 00:02:28,967 --> 00:02:31,533 Grass has begun to sprout. 52 00:02:31,533 --> 00:02:33,333 A sprinkler system helps spur 53 00:02:33,333 --> 00:02:34,233 The growth. 54 00:02:34,233 --> 00:02:36,267 It's a central-pivot irrigation 55 00:02:36,267 --> 00:02:38,533 System, a wheeled tower that is 56 00:02:38,533 --> 00:02:40,767 1,200 feet long, with numerous 57 00:02:40,767 --> 00:02:41,600 Sprayers. 58 00:02:41,600 --> 00:02:43,767 It slowly circles the turfgrass 59 00:02:43,767 --> 00:02:45,667 Field to give it a thorough 60 00:02:45,667 --> 00:02:51,500 Soaking. 61 00:02:51,500 --> 00:02:53,700 Next up is the fertilizer. 62 00:02:53,700 --> 00:02:55,433 It will give the grass the 63 00:02:55,433 --> 00:02:57,300 Energy it needs to flourish. 64 00:02:57,300 --> 00:02:59,067 The big three ingredients are 65 00:02:59,067 --> 00:03:00,633 Nitrogen, phosphorus, and 66 00:03:00,633 --> 00:03:01,700 Potassium. 67 00:03:01,700 --> 00:03:03,867 But the mix also contains 68 00:03:03,867 --> 00:03:06,167 Micronutrients, like iron, zinc, 69 00:03:06,167 --> 00:03:08,133 And magnesium, for an extra 70 00:03:08,133 --> 00:03:10,433 Boost. 71 00:03:10,433 --> 00:03:12,467 They fertilize the field four to 72 00:03:12,467 --> 00:03:14,167 Five times a year, using a 73 00:03:14,167 --> 00:03:15,967 Supersized version of a home 74 00:03:15,967 --> 00:03:17,400 Rotary spreader. 75 00:03:17,400 --> 00:03:19,300 Pulled by a tractor, it flings 76 00:03:19,300 --> 00:03:21,333 Fertilizer out the back to cover 77 00:03:21,333 --> 00:03:26,300 A lot of terrain very fast. 78 00:03:26,300 --> 00:03:28,067 An application of herbicide 79 00:03:28,067 --> 00:03:29,833 Keeps the weeds at bay as the 80 00:03:29,833 --> 00:03:31,500 Grass grows and the blades 81 00:03:31,500 --> 00:03:32,800 Become denser. 82 00:03:32,800 --> 00:03:34,900 Once it's thick enough, it 83 00:03:34,900 --> 00:03:37,133 Should resist weed invasion. 84 00:03:37,133 --> 00:03:38,900 They mow it three to four times 85 00:03:38,900 --> 00:03:40,667 A week, never cutting more than 86 00:03:40,667 --> 00:03:42,633 A third of the total leaf. 87 00:03:42,633 --> 00:03:44,333 Anything more would cause the 88 00:03:44,333 --> 00:03:45,933 Grass to focus on repairing 89 00:03:45,933 --> 00:03:47,600 Top growth at the expense of 90 00:03:47,600 --> 00:03:49,400 Establishing a substantial root 91 00:03:49,400 --> 00:03:50,100 System. 92 00:03:50,100 --> 00:03:52,100 When an ordinary lawn tractor 93 00:03:52,100 --> 00:03:54,200 Can't keep up, they bring out a 94 00:03:54,200 --> 00:03:55,267 Mega version. 95 00:03:55,267 --> 00:03:57,300 It has three mower decks, each 96 00:03:57,300 --> 00:03:58,500 With three blades. 97 00:03:58,500 --> 00:04:00,400 It can mow an area the size of 98 00:04:00,400 --> 00:04:02,233 10 american football fields in 99 00:04:02,233 --> 00:04:03,733 One hour. 100 00:04:03,733 --> 00:04:05,333 They leave the clippings behind 101 00:04:05,333 --> 00:04:08,500 For added fertilizer. 102 00:04:08,500 --> 00:04:10,600 It takes about 18 months for the 103 00:04:10,600 --> 00:04:12,633 Roots to fully develop and form 104 00:04:12,633 --> 00:04:13,667 A thick mass. 105 00:04:13,667 --> 00:04:15,767 That means the turfgrass can now 106 00:04:15,767 --> 00:04:17,667 Be harvested without falling 107 00:04:17,667 --> 00:04:22,300 Apart. 108 00:04:22,300 --> 00:04:24,367 As the harvester moves forward, 109 00:04:24,367 --> 00:04:26,333 Rollers at the front compress 110 00:04:26,333 --> 00:04:27,233 The grass. 111 00:04:27,233 --> 00:04:29,467 Behind the rollers, a wide blade 112 00:04:29,467 --> 00:04:31,400 Cuts the turf at the roots, 113 00:04:31,400 --> 00:04:33,267 Removing just 2/10 inch of 114 00:04:33,267 --> 00:04:36,400 Topsoil. 115 00:04:36,400 --> 00:04:38,333 At the sides, spatula-like 116 00:04:38,333 --> 00:04:40,567 Mechanisms lift the turf onto a 117 00:04:40,567 --> 00:04:41,433 Conveyor. 118 00:04:41,433 --> 00:04:43,567 Once there, another blade cuts 119 00:04:43,567 --> 00:04:46,600 It into strips. 120 00:04:46,600 --> 00:04:48,300 The strips head up to a device 121 00:04:48,300 --> 00:04:49,833 That rolls them up like one 122 00:04:49,833 --> 00:04:57,067 Would roll a sleeping bag. 123 00:04:57,067 --> 00:04:58,933 The conveyor transfers the rolls 124 00:04:58,933 --> 00:05:00,767 To a platform where a robotic 125 00:05:00,767 --> 00:05:02,600 Arm with spears retrieves them 126 00:05:02,600 --> 00:05:04,300 And stacks them on a pallet, 127 00:05:04,300 --> 00:05:09,667 Five at a time. 128 00:05:09,667 --> 00:05:11,233 When the stack is big enough, 129 00:05:11,233 --> 00:05:12,900 The harvester lowers the pallet 130 00:05:12,900 --> 00:05:16,533 Of grass rolls onto the field. 131 00:05:16,533 --> 00:05:18,067 It moves on to continue 132 00:05:18,067 --> 00:05:20,500 Harvesting. 133 00:05:20,500 --> 00:05:22,233 A forklift collects the rolled 134 00:05:22,233 --> 00:05:24,433 Turf for shipment. 135 00:05:24,433 --> 00:05:26,400 This turf has been cut to order 136 00:05:26,400 --> 00:05:27,800 For same-day delivery. 137 00:05:27,800 --> 00:05:29,567 They'll install it fresh from 138 00:05:29,567 --> 00:05:31,467 The farm so it doesn't have time 139 00:05:31,467 --> 00:05:37,800 To dry out and turn yellow. 140 00:05:37,800 --> 00:05:39,633 This grass has been a year and a 141 00:05:39,633 --> 00:05:40,800 Half in the making. 142 00:05:40,800 --> 00:05:42,467 It's now ready to transform a 143 00:05:42,467 --> 00:05:44,633 Dusty yard into a lush, green 144 00:05:44,633 --> 00:05:47,233 One for instant curb appeal. 145 00:06:01,100 --> 00:06:02,767 >> narrator: if you're craving a 146 00:06:02,767 --> 00:06:04,367 Snack that's portable and packs 147 00:06:04,367 --> 00:06:05,867 A good dose of protein, then 148 00:06:05,867 --> 00:06:07,433 Some beef jerky might just hit 149 00:06:07,433 --> 00:06:08,200 The spot. 150 00:06:08,200 --> 00:06:10,067 Eating dried, cured strips of 151 00:06:10,067 --> 00:06:11,900 Meat dates back to the ancient 152 00:06:11,900 --> 00:06:13,900 Cultures of south america. 153 00:06:13,900 --> 00:06:15,533 Jerky may be an english 154 00:06:15,533 --> 00:06:17,433 Mispronunciation of a native 155 00:06:17,433 --> 00:06:22,200 Word for burnt meat. 156 00:06:22,200 --> 00:06:24,200 Beef jerky is no longer a means 157 00:06:24,200 --> 00:06:25,933 Of sustenance but rather a 158 00:06:25,933 --> 00:06:28,067 Popular snack food that comes in 159 00:06:28,067 --> 00:06:30,067 A variety of flavors. 160 00:06:30,067 --> 00:06:31,833 This premium brand is 161 00:06:31,833 --> 00:06:34,200 Hand-crafted in small batches. 162 00:06:34,200 --> 00:06:36,067 The process starts with bee 163 00:06:36,067 --> 00:06:37,900 Rounds -- a lean cut from the 164 00:06:37,900 --> 00:06:40,333 Muscular hindquarter of the cow. 165 00:06:40,333 --> 00:06:41,833 There's just a bit of fat -- 166 00:06:41,833 --> 00:06:43,367 Enough to give the meat good 167 00:06:43,367 --> 00:06:45,100 Flavor. 168 00:06:45,100 --> 00:06:46,767 Workers put the beef rounds 169 00:06:46,767 --> 00:06:48,500 Through a slicer, which cuts 170 00:06:48,500 --> 00:06:50,067 Them into thin strips of 171 00:06:50,067 --> 00:06:51,500 Identical width so that the 172 00:06:51,500 --> 00:06:53,267 Jerky pieces come out as uniform 173 00:06:53,267 --> 00:06:54,900 As possible. 174 00:06:54,900 --> 00:06:56,400 The direction in which the 175 00:06:56,400 --> 00:06:57,967 Slicer cuts, as well as the 176 00:06:57,967 --> 00:06:59,467 Thickness of the slices -- 177 00:06:59,467 --> 00:07:01,967 2/10 inch -- are calculated to 178 00:07:01,967 --> 00:07:05,300 Maximize flavor and tenderness. 179 00:07:05,300 --> 00:07:07,100 The next step, marinating, will 180 00:07:07,100 --> 00:07:09,567 Further tenderize the meat. 181 00:07:09,567 --> 00:07:11,700 Many large producers inject the 182 00:07:11,700 --> 00:07:13,567 Marinade prior to slicing. 183 00:07:13,567 --> 00:07:15,533 This company marinates after 184 00:07:15,533 --> 00:07:17,667 Slicing so that the marinade is 185 00:07:17,667 --> 00:07:19,633 Sure to tenderize and flavor 186 00:07:19,633 --> 00:07:23,300 Every single slice of beef. 187 00:07:23,300 --> 00:07:25,133 After loading a small batch of 188 00:07:25,133 --> 00:07:26,733 Meat into a rotating drum, 189 00:07:26,733 --> 00:07:28,367 Workers add the marinade 190 00:07:28,367 --> 00:07:30,333 Ingredients -- a secret recipe 191 00:07:30,333 --> 00:07:32,100 Consisting of both dry and 192 00:07:32,100 --> 00:07:40,733 Liquid seasonings. 193 00:07:40,733 --> 00:07:42,233 The meat and marinade spin 194 00:07:42,233 --> 00:07:44,067 Together for more than an hour. 195 00:07:44,067 --> 00:07:45,567 By the time the strips come out 196 00:07:45,567 --> 00:07:47,200 Of the drum, they're drenched in 197 00:07:47,200 --> 00:07:48,667 Marinade. 198 00:07:48,667 --> 00:07:50,533 After marinating for another 199 00:07:50,533 --> 00:07:52,433 24 hours, they're ready to go 200 00:07:52,433 --> 00:07:56,300 Into the smokehouse. 201 00:07:56,300 --> 00:07:58,367 Workers lay the marinated beef 202 00:07:58,367 --> 00:08:00,533 Strips on stainless-steel rods. 203 00:08:00,533 --> 00:08:02,400 They space them well apart to 204 00:08:02,400 --> 00:08:04,367 Enable the hot air to penetrate 205 00:08:04,367 --> 00:08:06,133 Each and every one from all 206 00:08:06,133 --> 00:08:10,333 Angles. 207 00:08:10,333 --> 00:08:12,800 Once they fill a rod, they hang 208 00:08:12,800 --> 00:08:14,567 It on a rolling rack. 209 00:08:14,567 --> 00:08:17,100 A rack holds 100 rods -- roughly 210 00:08:17,100 --> 00:08:20,200 240 pounds of beef strips. 211 00:08:20,200 --> 00:08:22,100 Each rack goes into its own 212 00:08:22,100 --> 00:08:24,267 Individual smokehouse, inside 213 00:08:24,267 --> 00:08:26,600 Which two simultaneous processes 214 00:08:26,600 --> 00:08:27,300 Occur. 215 00:08:27,300 --> 00:08:29,333 Water-soaked hardwood chips 216 00:08:29,333 --> 00:08:32,067 Burn, slow-smoking the meat. 217 00:08:32,067 --> 00:08:34,067 The jerky also cooks slowly at 218 00:08:34,067 --> 00:08:35,733 Low heat, no higher than 219 00:08:35,733 --> 00:08:37,533 180 degrees fahrenheit, to 220 00:08:37,533 --> 00:08:40,067 Maximize the flavor. 221 00:08:40,067 --> 00:08:41,567 The variety of beef jerky 222 00:08:41,567 --> 00:08:43,367 Dictates the type of hardwood 223 00:08:43,367 --> 00:08:44,167 They use. 224 00:08:44,167 --> 00:08:46,067 For sweeter flavors, such as 225 00:08:46,067 --> 00:08:48,167 Honey barbecue or teriyaki, they 226 00:08:48,167 --> 00:08:50,300 Smoke with hickory or applewood, 227 00:08:50,300 --> 00:08:52,700 Whereas for more savory or spicy 228 00:08:52,700 --> 00:08:55,133 Flavors, they use mesquite wood. 229 00:08:55,133 --> 00:08:57,300 Over the course of 5 to 7 hours 230 00:08:57,300 --> 00:08:58,833 In the smokehouse, the 231 00:08:58,833 --> 00:09:00,867 Circulated warm air gradually 232 00:09:00,867 --> 00:09:02,800 Dries out and cures the meat, 233 00:09:02,800 --> 00:09:04,067 And the smoke from the wood 234 00:09:04,067 --> 00:09:06,400 Infuses it. 235 00:09:06,400 --> 00:09:08,200 Quality-control technicians take 236 00:09:08,200 --> 00:09:09,933 Samples from each fully-smoked 237 00:09:09,933 --> 00:09:11,633 Batch and measure to make sure 238 00:09:11,633 --> 00:09:13,367 It's the required thickness of 239 00:09:13,367 --> 00:09:16,067 Just over 1/10 inch. 240 00:09:16,067 --> 00:09:17,933 After workers cut the strips to 241 00:09:17,933 --> 00:09:19,867 Between 2 and 3 inches long, the 242 00:09:19,867 --> 00:09:21,833 Jerky enters an automated scale, 243 00:09:21,833 --> 00:09:23,233 Which weighs out the quantity 244 00:09:23,233 --> 00:09:26,533 Per package. 245 00:09:26,533 --> 00:09:28,167 Meanwhile, an automated 246 00:09:28,167 --> 00:09:30,367 Packaging machine heat-seals the 247 00:09:30,367 --> 00:09:32,233 Bottom and sides of printed 248 00:09:32,233 --> 00:09:34,300 Plastic film, forming a pouch, 249 00:09:34,300 --> 00:09:36,167 Then inserts a resealable zipper 250 00:09:36,167 --> 00:09:38,067 And prints on the lot number and 251 00:09:38,067 --> 00:09:40,467 Best-by date. 252 00:09:40,467 --> 00:09:42,500 The machine then cuts apart each 253 00:09:42,500 --> 00:09:44,533 Individual pouch and flushes the 254 00:09:44,533 --> 00:09:46,067 Inside with nitrogen. 255 00:09:46,067 --> 00:09:48,067 This forces out fresh food's 256 00:09:48,067 --> 00:09:53,133 Worst enemy, oxygen. 257 00:09:53,133 --> 00:09:54,900 Then, the machine drops in 258 00:09:54,900 --> 00:09:56,933 Additional ammunition -- a tiny 259 00:09:56,933 --> 00:10:02,233 Oxygen-absorbing packet. 260 00:10:02,233 --> 00:10:03,700 Now the pouch is ready to 261 00:10:03,700 --> 00:10:05,100 Receive its allotment of 262 00:10:05,100 --> 00:10:10,400 Beef jerky. 263 00:10:10,400 --> 00:10:12,300 In the smokehouse, the raw beef 264 00:10:12,300 --> 00:10:14,100 Loses about three-quarters of 265 00:10:14,100 --> 00:10:15,767 Its weight as the moisture 266 00:10:15,767 --> 00:10:17,567 Inside evaporates and the fat 267 00:10:17,567 --> 00:10:18,800 Cooks off. 268 00:10:18,800 --> 00:10:20,867 So one pound of raw beef yields 269 00:10:20,867 --> 00:10:22,633 Only about 3 1/2 ounces of 270 00:10:22,633 --> 00:10:25,233 Beef jerky. 271 00:10:25,233 --> 00:10:27,100 A conveyor belt transports the 272 00:10:27,100 --> 00:10:29,100 Now-sealed pouches to the boxing 273 00:10:29,100 --> 00:10:32,533 And shipping area. 274 00:10:32,533 --> 00:10:34,533 Every 5 minutes, quality-control 275 00:10:34,533 --> 00:10:36,500 Technicians take a sealed pouch 276 00:10:36,500 --> 00:10:38,233 Off the line to measure the 277 00:10:38,233 --> 00:10:39,900 Nitrogen and oxygen levels 278 00:10:39,900 --> 00:10:41,033 Inside. 279 00:10:41,033 --> 00:10:42,867 Earlier on, they tested samples 280 00:10:42,867 --> 00:10:44,633 From every single batch coming 281 00:10:44,633 --> 00:10:46,333 Out of the smokehouse to make 282 00:10:46,333 --> 00:10:48,100 Sure the slow-cooking process 283 00:10:48,100 --> 00:10:49,900 Killed off all the bacteria in 284 00:10:49,900 --> 00:10:51,300 The beef and dried it 285 00:10:51,300 --> 00:10:53,033 Sufficiently to ensure this 286 00:10:53,033 --> 00:10:54,633 Meaty treat has a minimum 287 00:10:54,633 --> 00:10:56,767 Shelf life of 14 months. 288 00:11:08,733 --> 00:11:10,533 >> narrator: the wood chipper 289 00:11:10,533 --> 00:11:12,500 Was invented in germany in 1884. 290 00:11:12,500 --> 00:11:14,533 Today's commercial-size chippers 291 00:11:14,533 --> 00:11:16,267 Devour wood debris and even 292 00:11:16,267 --> 00:11:18,133 Entire trees in mere seconds, 293 00:11:18,133 --> 00:11:20,067 Spitting out chips that can be 294 00:11:20,067 --> 00:11:21,467 Used as garden mulch. 295 00:11:21,467 --> 00:11:23,233 That's why the wood chipper is 296 00:11:23,233 --> 00:11:30,067 One fierce recycler. 297 00:11:30,067 --> 00:11:31,800 Whether it's a fallen tree or 298 00:11:31,800 --> 00:11:33,367 Just a few broken limbs, a 299 00:11:33,367 --> 00:11:35,233 Wood chipper will sink its teeth 300 00:11:35,233 --> 00:11:37,067 Into the problem and transform 301 00:11:37,067 --> 00:11:39,933 It into something useful. 302 00:11:39,933 --> 00:11:41,367 There are different kinds of 303 00:11:41,367 --> 00:11:41,967 Chippers. 304 00:11:41,967 --> 00:11:44,800 This one is drum-style. 305 00:11:44,800 --> 00:11:46,367 It has a feed wheel with 306 00:11:46,367 --> 00:11:48,333 Serrated edges that pushes wood 307 00:11:48,333 --> 00:11:51,167 Into the revolving drum. 308 00:11:51,167 --> 00:11:53,067 Inside, knives tear into the 309 00:11:53,067 --> 00:11:54,867 Wood to chop it into little 310 00:11:54,867 --> 00:11:55,933 Pieces. 311 00:11:55,933 --> 00:11:57,967 It's the forestry equivalent of 312 00:11:57,967 --> 00:12:01,867 A paper shredder. 313 00:12:01,867 --> 00:12:03,567 To make the chipping drum, 314 00:12:03,567 --> 00:12:05,567 Rollers curl a rectangular sheet 315 00:12:05,567 --> 00:12:07,533 Of steel to transform it into a 316 00:12:07,533 --> 00:12:08,533 Cylinder. 317 00:12:08,533 --> 00:12:09,800 The gap between the rollers 318 00:12:09,800 --> 00:12:10,967 Determine the cylinder's 319 00:12:10,967 --> 00:12:13,700 Diameter. 320 00:12:13,700 --> 00:12:15,433 It takes a few passes through 321 00:12:15,433 --> 00:12:17,200 The rollers before one end of 322 00:12:17,200 --> 00:12:18,933 The rectangle meets the other 323 00:12:18,933 --> 00:12:23,733 And it becomes round. 324 00:12:23,733 --> 00:12:25,667 At the next station, a worker 325 00:12:25,667 --> 00:12:27,500 Cuts four large rectangular 326 00:12:27,500 --> 00:12:29,633 Holes into the cylinder, using a 327 00:12:29,633 --> 00:12:31,133 Plasma torch. 328 00:12:31,133 --> 00:12:33,067 He staggers the location of the 329 00:12:33,067 --> 00:12:36,733 Holes. 330 00:12:36,733 --> 00:12:38,600 Each hole will be equipped with 331 00:12:38,600 --> 00:12:40,367 A blade and a deep pocket for 332 00:12:40,367 --> 00:12:42,867 Catching the wood chips. 333 00:12:42,867 --> 00:12:44,633 He now inserts those pockets 334 00:12:44,633 --> 00:12:46,633 Into the slots and welds them to 335 00:12:46,633 --> 00:12:48,700 The drum. 336 00:12:48,700 --> 00:12:50,300 The staggered location of the 337 00:12:50,300 --> 00:12:51,700 Blade pockets means that 338 00:12:51,700 --> 00:12:53,400 No matter where the tree branch 339 00:12:53,400 --> 00:12:54,967 Ends up in the drum, it will 340 00:12:54,967 --> 00:12:56,433 Come into contact with the 341 00:12:56,433 --> 00:12:57,800 Chipper blades. 342 00:12:57,800 --> 00:12:59,633 Those blades will be installed 343 00:12:59,633 --> 00:13:01,300 Later. 344 00:13:01,300 --> 00:13:03,600 Next, he welds the ends to the 345 00:13:03,600 --> 00:13:04,600 Chipper drum. 346 00:13:04,600 --> 00:13:06,567 The ends have holes for a shaft 347 00:13:06,567 --> 00:13:08,567 And for accessing the inside of 348 00:13:08,567 --> 00:13:11,900 The drum. 349 00:13:11,900 --> 00:13:13,500 Then, the drum spins, and 350 00:13:13,500 --> 00:13:15,200 Sensors pick up vibrations, 351 00:13:15,200 --> 00:13:16,700 Which would indicate an 352 00:13:16,700 --> 00:13:18,500 Imbalance. 353 00:13:18,500 --> 00:13:20,367 A computer analyzes the data and 354 00:13:20,367 --> 00:13:22,233 Determines how much weight needs 355 00:13:22,233 --> 00:13:23,867 To be added to the drum and 356 00:13:23,867 --> 00:13:25,100 Where. 357 00:13:25,100 --> 00:13:26,733 The technician locates the spot 358 00:13:26,733 --> 00:13:29,867 On the drum, using this gauge. 359 00:13:29,867 --> 00:13:31,600 Once he finds it, he marks it 360 00:13:31,600 --> 00:13:34,767 With a piece of soapstone. 361 00:13:34,767 --> 00:13:36,467 He then places a metal weight on 362 00:13:36,467 --> 00:13:39,300 The mark and welds it there. 363 00:13:39,300 --> 00:13:41,100 Like the tires on a vehicle, a 364 00:13:41,100 --> 00:13:42,867 Wood-chipper drum needs to be 365 00:13:42,867 --> 00:13:44,367 Balanced in order to run 366 00:13:44,367 --> 00:13:46,967 Smoothly. 367 00:13:46,967 --> 00:13:48,533 Four super-sharp blades are 368 00:13:48,533 --> 00:13:50,367 Installed horizontally above the 369 00:13:50,367 --> 00:13:52,167 Blade pockets. 370 00:13:52,167 --> 00:13:53,900 He bolts them down tightly to 371 00:13:53,900 --> 00:13:55,633 Withstand a spinning speed of 372 00:13:55,633 --> 00:13:58,067 1,200 rotations per minute. 373 00:13:58,067 --> 00:13:59,800 Once the drum has been equipped 374 00:13:59,800 --> 00:14:01,400 With a shaft and a fan for 375 00:14:01,400 --> 00:14:03,200 Moving the wood chips out, they 376 00:14:03,200 --> 00:14:05,300 Lower the drum onto the base. 377 00:14:05,300 --> 00:14:07,067 A crane does the heavy lifting 378 00:14:07,067 --> 00:14:08,733 As a worker guides the shaft 379 00:14:08,733 --> 00:14:11,067 Bearings into the mounts. 380 00:14:11,067 --> 00:14:12,600 He adds some upper housing to 381 00:14:12,600 --> 00:14:14,067 Protect the bearings from 382 00:14:14,067 --> 00:14:15,167 Debris. 383 00:14:15,167 --> 00:14:16,867 These bearings will need to be 384 00:14:16,867 --> 00:14:19,867 Replaced after extensive use. 385 00:14:19,867 --> 00:14:21,167 The hood is next. 386 00:14:21,167 --> 00:14:23,200 It's equipped with a chute for 387 00:14:23,200 --> 00:14:25,767 Ejecting the wood chips. 388 00:14:25,767 --> 00:14:27,400 They attach the hood to the 389 00:14:27,400 --> 00:14:29,200 Base, and this encapsulates the 390 00:14:29,200 --> 00:14:30,933 Wood-chipper drum to keep the 391 00:14:30,933 --> 00:14:33,667 Chipping action under wraps. 392 00:14:33,667 --> 00:14:35,500 Moving to the other side now, 393 00:14:35,500 --> 00:14:37,333 They install the feed rollers 394 00:14:37,333 --> 00:14:39,167 And another chute. 395 00:14:39,167 --> 00:14:40,800 They activate the feed rollers 396 00:14:40,800 --> 00:14:42,500 Manually and check the distance 397 00:14:42,500 --> 00:14:44,067 Between them and the chipper 398 00:14:44,067 --> 00:14:45,600 Drum to confirm that there's 399 00:14:45,600 --> 00:14:47,867 Adequate clearance. 400 00:14:47,867 --> 00:14:49,867 With a crane again bearing the 401 00:14:49,867 --> 00:14:51,700 Load, workers now steer the 402 00:14:51,700 --> 00:14:53,433 Diesel engine towards the 403 00:14:53,433 --> 00:14:55,133 Chipper and lower it into 404 00:14:55,133 --> 00:14:57,700 Position. 405 00:14:57,700 --> 00:14:59,367 They thread a drive belt around 406 00:14:59,367 --> 00:15:01,167 The engine pulley and link it to 407 00:15:01,167 --> 00:15:02,833 One that's been attached to the 408 00:15:02,833 --> 00:15:04,700 Drum's side bearings. 409 00:15:04,700 --> 00:15:06,667 They complete that installation 410 00:15:06,667 --> 00:15:08,967 And install the tires. 411 00:15:08,967 --> 00:15:10,800 They mask the tires with plastic 412 00:15:10,800 --> 00:15:12,400 To protect them as they now 413 00:15:12,400 --> 00:15:13,933 Prime and paint the entire 414 00:15:13,933 --> 00:15:17,933 Wood chipper. 415 00:15:17,933 --> 00:15:19,667 They use a polyurethane paint 416 00:15:19,667 --> 00:15:21,533 Developed for american military 417 00:15:21,533 --> 00:15:22,667 Vehicles. 418 00:15:22,667 --> 00:15:24,367 This tough finish will resist 419 00:15:24,367 --> 00:15:26,067 Scratching as tree trunks and 420 00:15:26,067 --> 00:15:29,767 Branches are dragged through it. 421 00:15:29,767 --> 00:15:31,467 They paint the wood chipper a 422 00:15:31,467 --> 00:15:33,067 Brilliant orange so it will 423 00:15:33,067 --> 00:15:38,900 Stand out on the work site. 424 00:15:38,900 --> 00:15:40,700 Once the paint is cured, they 425 00:15:40,700 --> 00:15:42,467 Shield the drive belt with a 426 00:15:42,467 --> 00:15:44,267 Metal cover, painted to match 427 00:15:44,267 --> 00:15:47,700 The rest of the machine. 428 00:15:47,700 --> 00:15:49,467 They transfer a vinyl decal onto 429 00:15:49,467 --> 00:15:50,600 The side. 430 00:15:50,800 --> 00:15:52,833 It conveys the make and model of 431 00:15:52,833 --> 00:15:55,667 The wood chipper. 432 00:15:55,867 --> 00:15:57,600 After nine days of work, the 433 00:15:57,600 --> 00:15:59,167 Wood chipper is ready for 434 00:15:59,167 --> 00:16:00,100 Action. 435 00:16:00,100 --> 00:16:02,567 Ripping big trees to shreds 436 00:16:02,567 --> 00:16:05,067 Should be no trouble at all. 437 00:16:16,400 --> 00:16:18,300 >> narrator: here's a somewhat 438 00:16:18,300 --> 00:16:19,633 Striking statistic. 439 00:16:19,633 --> 00:16:21,533 An estimated 95 million people 440 00:16:21,533 --> 00:16:23,433 Worldwide partake in the sport 441 00:16:23,433 --> 00:16:24,867 Of bowling. 442 00:16:24,867 --> 00:16:26,300 One of the most popular 443 00:16:26,300 --> 00:16:28,233 Variations is 10-pin bowling, in 444 00:16:28,233 --> 00:16:30,133 Which you roll a big, heavy ball 445 00:16:30,133 --> 00:16:31,833 Down a lane, aiming to knock 446 00:16:31,833 --> 00:16:37,733 Down 10 large pins. 447 00:16:37,733 --> 00:16:39,433 The sport's international 448 00:16:39,433 --> 00:16:41,267 Governing body dictates very 449 00:16:41,267 --> 00:16:42,567 Strict and precise 450 00:16:42,567 --> 00:16:43,867 Specifications for pin 451 00:16:43,867 --> 00:16:45,467 Manufacturing to ensure pins 452 00:16:45,467 --> 00:16:47,267 Worldwide react uniformly to the 453 00:16:47,267 --> 00:16:48,433 Ball. 454 00:16:48,633 --> 00:16:51,767 As required, this bowling-pin 455 00:16:51,767 --> 00:16:54,333 Factory uses hard maplewood with 456 00:16:54,333 --> 00:16:55,500 A moisture level within 457 00:16:55,500 --> 00:16:57,367 Regulation range. 458 00:16:57,367 --> 00:16:59,067 Workers weigh the slabs and 459 00:16:59,067 --> 00:17:00,833 Calculate which ones they'll 460 00:17:00,833 --> 00:17:02,500 Group together to produce a 461 00:17:02,500 --> 00:17:04,333 Regulation-weight pin. 462 00:17:04,533 --> 00:17:06,233 They glue together three slabs 463 00:17:06,233 --> 00:17:07,900 To form a starting block for a 464 00:17:07,900 --> 00:17:09,967 Single pin. 465 00:17:09,967 --> 00:17:12,067 Then, they stack several blocks 466 00:17:12,067 --> 00:17:14,167 In a vise and clamp them tightly 467 00:17:14,167 --> 00:17:16,100 Until the glue dries -- about 468 00:17:16,100 --> 00:17:18,733 15 minutes. 469 00:17:18,733 --> 00:17:20,567 A few light taps with a rubber 470 00:17:20,567 --> 00:17:21,900 Mallet separates any 471 00:17:21,900 --> 00:17:25,067 Stuck-together blocks. 472 00:17:25,067 --> 00:17:26,933 Next, a custom-designed machine 473 00:17:26,933 --> 00:17:28,600 Drills three holes in each 474 00:17:28,600 --> 00:17:30,467 Block, hollowing out what will 475 00:17:30,467 --> 00:17:32,233 Be the center of the bowling 476 00:17:32,233 --> 00:17:33,500 Pin. 477 00:17:33,500 --> 00:17:35,067 This removes some weight and 478 00:17:35,067 --> 00:17:36,633 Leaves space for the wood to 479 00:17:36,633 --> 00:17:38,067 Expand and contract with 480 00:17:38,067 --> 00:17:40,133 Humidity levels. 481 00:17:40,133 --> 00:17:41,833 One hole is at the bottom of the 482 00:17:41,833 --> 00:17:43,500 Block for the base ring they'll 483 00:17:43,500 --> 00:17:47,700 Later attach underneath the pin. 484 00:17:47,700 --> 00:17:49,733 They lay the block in a carousel 485 00:17:49,733 --> 00:17:51,633 Vise and glue a small slab of 486 00:17:51,633 --> 00:17:54,567 Wood to each side. 487 00:17:54,567 --> 00:17:56,433 After 12 to 15 minutes under 488 00:17:56,433 --> 00:17:58,467 Pressure, the glue sets and the 489 00:17:58,467 --> 00:18:00,467 Now-wider block comes off the 490 00:18:00,467 --> 00:18:02,900 Vise. 491 00:18:12,667 --> 00:18:14,067 They transfer to another 492 00:18:14,067 --> 00:18:15,733 Carousel, which runs it through 493 00:18:15,733 --> 00:18:17,100 A planer. 494 00:18:17,100 --> 00:18:18,900 This removes gobs of dried, 495 00:18:18,900 --> 00:18:20,867 Excess glue and levels the top 496 00:18:20,867 --> 00:18:23,067 And bottom surfaces. 497 00:18:30,533 --> 00:18:32,667 Now on to another carousel, to 498 00:18:32,667 --> 00:18:34,733 Receive wood slabs on the two 499 00:18:34,733 --> 00:18:37,067 Remaining sides. 500 00:18:45,700 --> 00:18:48,067 After the glue fully cures for 501 00:18:48,067 --> 00:18:50,333 24 hours, those sides also go 502 00:18:50,333 --> 00:18:56,600 Through the planer. 503 00:18:56,600 --> 00:18:58,133 The block is now ready to 504 00:18:58,133 --> 00:19:00,733 Acquire the bowling-pin shape. 505 00:19:00,733 --> 00:19:02,433 Workers mount the block on a 506 00:19:02,433 --> 00:19:04,067 Lathe, via the hole on the 507 00:19:04,067 --> 00:19:08,933 Bottom for the base ring. 508 00:19:08,933 --> 00:19:11,067 As the lathe spins, cutters 509 00:19:11,067 --> 00:19:13,067 Gradually shave away wood, 510 00:19:13,067 --> 00:19:15,167 Forming the pin shape. 511 00:19:25,800 --> 00:19:27,633 This whole operation takes about 512 00:19:27,633 --> 00:19:29,700 45 seconds. 513 00:19:48,967 --> 00:19:51,100 The next machine saws off excess 514 00:19:51,100 --> 00:19:53,933 Wood from the top and bottom, 515 00:19:53,933 --> 00:19:55,533 Then drills and cuts those 516 00:19:55,533 --> 00:19:57,633 Surfaces smooth. 517 00:20:05,567 --> 00:20:07,733 The machine inserts a nylon ring 518 00:20:07,733 --> 00:20:15,967 Into the hole in the pin's base. 519 00:20:15,967 --> 00:20:17,867 Next stop, an injection-molding 520 00:20:17,867 --> 00:20:18,800 Machine. 521 00:20:18,800 --> 00:20:20,633 It coats the entire pin surface 522 00:20:20,633 --> 00:20:23,333 In liquefied nylon, then quickly 523 00:20:23,333 --> 00:20:25,133 Cools the nylon solid. 524 00:20:25,133 --> 00:20:26,700 This protects the wooden pin 525 00:20:26,700 --> 00:20:29,600 With a hard, durable covering. 526 00:20:29,800 --> 00:20:31,900 Now a weigh-in to make sure it 527 00:20:31,900 --> 00:20:34,100 Falls within regulation range -- 528 00:20:34,100 --> 00:20:38,667 Between 53 and 56 ounces. 529 00:20:38,667 --> 00:20:40,433 In the final operation, a 530 00:20:40,433 --> 00:20:42,500 Printing machine spins the pin 531 00:20:42,500 --> 00:20:44,200 Under an inkpad to apply 532 00:20:44,200 --> 00:20:51,867 Decorative stripes. 533 00:20:51,867 --> 00:20:53,400 Then, another pad prints the 534 00:20:53,400 --> 00:20:55,200 Manufacturer's logo. 535 00:20:55,200 --> 00:20:57,667 The ink dries to the touch in 536 00:20:57,667 --> 00:21:00,267 Just 5 minutes and fully cures 537 00:21:00,267 --> 00:21:03,800 In 24 hours. 538 00:21:03,800 --> 00:21:06,067 Crafted from wood slabs in about 539 00:21:06,067 --> 00:21:08,067 40 minutes, plus ink-curing 540 00:21:08,067 --> 00:21:10,067 Time, these bowling pins are 541 00:21:10,067 --> 00:21:14,367 Alley-ready. 542 00:21:15,567 --> 00:21:18,567 -- captions by vitac -- Www.Vitac.Com 543 00:21:21,700 --> 00:21:23,400 If you have any comments about 544 00:21:23,400 --> 00:21:25,067 The show, or if you'd like to 545 00:21:25,067 --> 00:21:26,867 Suggest topics 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