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These are the user uploaded subtitles that are being translated: 1 00:00:02,000 --> 00:00:05,000 --captions by vitac-- Www.Vitac.Com 2 00:00:05,000 --> 00:00:08,000 Captions paid for by Discovery communications 3 00:00:51,724 --> 00:00:53,827 Narrator: A traffic intersection, 4 00:00:53,827 --> 00:00:56,896 A hollywood movie set, The outside of an airplane -- 5 00:00:56,896 --> 00:00:59,965 It's hard to imagine Any common ground among them 6 00:00:59,965 --> 00:01:02,344 Until you flip a switch, A light switch. 7 00:01:02,344 --> 00:01:05,655 Traffic lights, movie lights, And aircraft lights 8 00:01:05,655 --> 00:01:08,827 Are all made of the same type Of special glass. 9 00:01:08,827 --> 00:01:10,724 It's called technical glass. 10 00:01:15,206 --> 00:01:18,517 Borosilicate glass Has a low thermal expansion 11 00:01:18,517 --> 00:01:19,896 And is very durable. 12 00:01:19,896 --> 00:01:22,448 It's used In high-temperature applications 13 00:01:22,448 --> 00:01:24,931 And when abrasion resistance Is important. 14 00:01:27,344 --> 00:01:32,103 It begins with a mix of silica Sand and chemicals called batch. 15 00:01:32,103 --> 00:01:33,344 Workers shovel the batch 16 00:01:33,344 --> 00:01:35,344 And recycled glass, Called cullet, 17 00:01:35,344 --> 00:01:38,068 Into a pot furnace, Where they melt for two days. 18 00:01:38,068 --> 00:01:40,448 A variety of colorants are added 19 00:01:40,448 --> 00:01:43,379 To make hundreds Of different colors. 20 00:01:46,275 --> 00:01:48,965 Next, it's on To the molding process. 21 00:01:48,965 --> 00:01:50,379 Workers heat a ring 22 00:01:50,379 --> 00:01:53,103 And transfer it To the top of a mold. 23 00:01:53,103 --> 00:01:56,172 Then they twist and turn A stick called a punty 24 00:01:56,172 --> 00:01:57,965 To gather some melted glass 25 00:01:57,965 --> 00:02:00,482 And carefully string it In the mold. 26 00:02:02,689 --> 00:02:06,793 A plunger squeezes The molten gob into shape. 27 00:02:06,793 --> 00:02:11,862 The glass solidifies in seconds. 28 00:02:11,862 --> 00:02:13,655 This glass lens is used 29 00:02:13,655 --> 00:02:16,724 As a landing-light cover On an aircraft. 30 00:02:19,379 --> 00:02:23,000 They extract it from the mold For a quick inspection. 31 00:02:23,000 --> 00:02:25,827 Any imperfections, And it gets recycled. 32 00:02:25,827 --> 00:02:27,655 If the lens is acceptable, 33 00:02:27,655 --> 00:02:31,206 It's held in a forming device To finalize the shape. 34 00:02:47,172 --> 00:02:50,724 The burner maintains the proper Temperature of the ring. 35 00:02:53,241 --> 00:02:56,931 Once formed, the lenses Are cooled in an annealing oven, 36 00:02:56,931 --> 00:03:00,206 Which relieves unwanted stress In the glass. 37 00:03:00,206 --> 00:03:01,482 This circular mold 38 00:03:01,482 --> 00:03:04,103 Makes theatrical And landscape lighting. 39 00:03:04,103 --> 00:03:07,172 Again, a gob of molten glass Is dropped in the mold, 40 00:03:07,172 --> 00:03:10,448 And the plunger is depressed, Forming the lens. 41 00:03:10,448 --> 00:03:11,931 Heat-resistant tongs 42 00:03:11,931 --> 00:03:14,655 Enable workers To handle the hot lenses. 43 00:03:14,655 --> 00:03:17,689 Red and yellow lenses need A high-temperature anneal 44 00:03:17,689 --> 00:03:19,137 For the color to appear. 45 00:03:19,137 --> 00:03:20,931 This is called striking. 46 00:03:20,931 --> 00:03:22,793 Back on the molding line, 47 00:03:22,793 --> 00:03:24,517 Special tools are used 48 00:03:24,517 --> 00:03:27,758 To ensure this aircraft lens Maintains its shape. 49 00:03:27,758 --> 00:03:30,827 A quick spin on the light wheel Illuminates any defects. 50 00:03:34,275 --> 00:03:36,931 After a trip Through the annealing lair, 51 00:03:36,931 --> 00:03:39,793 The lenses are ready For further processing. 52 00:03:44,586 --> 00:03:48,310 The molding process for larger Lenses can be more complicated. 53 00:03:48,310 --> 00:03:52,724 This large convex lens requires Several gobs of molten glass 54 00:03:52,724 --> 00:03:55,793 Placed carefully On top of one another. 55 00:04:03,862 --> 00:04:06,862 The plunger enters Into the molten glass, 56 00:04:06,862 --> 00:04:08,241 Forming the lens. 57 00:04:08,241 --> 00:04:11,413 Deep ridges located In the plunger of the mold 58 00:04:11,413 --> 00:04:14,689 Create the circular prisms On the glass lens. 59 00:04:14,689 --> 00:04:16,000 Within seconds, 60 00:04:16,000 --> 00:04:19,413 The lens is ready for extraction And inspection. 61 00:04:19,413 --> 00:04:21,275 Using heat-resistant mitts, 62 00:04:21,275 --> 00:04:24,517 Workers scrutinize the glass From every angle, 63 00:04:24,517 --> 00:04:28,310 Checking for small fractures Or imperfections in the glass. 64 00:04:34,344 --> 00:04:36,413 Next, they inspect for flatness 65 00:04:36,413 --> 00:04:38,862 Using a paper-thin Plastic feeler. 66 00:04:38,862 --> 00:04:40,551 If it slides underneath, 67 00:04:40,551 --> 00:04:42,793 The lens is warped And unacceptable. 68 00:04:42,793 --> 00:04:45,379 They check the glass thickness In many locations, 69 00:04:45,379 --> 00:04:48,655 Using a calibrated Thickness gauge. 70 00:04:50,862 --> 00:04:56,000 Any major defects, And they discard the lens. 71 00:04:56,000 --> 00:04:58,551 In the factory's finishing shop, 72 00:04:58,551 --> 00:05:01,689 They use a diamond saw To slice away excess glass 73 00:05:01,689 --> 00:05:03,103 Around the periphery. 74 00:05:03,103 --> 00:05:05,000 A special sanding belt is used 75 00:05:05,000 --> 00:05:07,379 To smooth the surface To perfection. 76 00:05:13,724 --> 00:05:16,068 Then, With a cloth buffing wheel, 77 00:05:16,068 --> 00:05:18,482 They polish the glass To a shine. 78 00:05:18,482 --> 00:05:20,655 At last, the final inspection. 79 00:05:20,655 --> 00:05:24,482 Using calipers, they measure The lens's ridged edges, 80 00:05:24,482 --> 00:05:25,931 Called the flange, 81 00:05:25,931 --> 00:05:28,965 To make sure the dimensions Are correct. 82 00:05:31,586 --> 00:05:34,931 Producing such a colorful Assortment of technical glass 83 00:05:34,931 --> 00:05:36,310 Takes a lot of work, 84 00:05:36,310 --> 00:05:39,482 But at least there's light At the end of the tunnel. 85 00:05:53,000 --> 00:05:54,655 Narrator: In the days before electricity, 86 00:05:54,655 --> 00:05:56,241 Doing laundry Was just plain hard work. 87 00:05:56,241 --> 00:05:57,724 The first electric Washing machines 88 00:05:57,724 --> 00:06:00,379 Were little more than a bucket With a motor attached. 89 00:06:00,379 --> 00:06:02,931 Fully automatic machines Came about in the 1960s. 90 00:06:02,931 --> 00:06:05,000 But with rising concern For the environment, 91 00:06:05,000 --> 00:06:08,137 There are new designs that need Less water and electricity 92 00:06:08,137 --> 00:06:10,482 To get the dirty job done. 93 00:06:13,862 --> 00:06:16,655 Most washing machines Contain a circular tub 94 00:06:16,655 --> 00:06:18,034 To hold the laundry. 95 00:06:18,034 --> 00:06:20,551 But this model Has a unique feature -- 96 00:06:20,551 --> 00:06:22,689 A hexagon-shaped tub Made from panels 97 00:06:22,689 --> 00:06:25,379 Of laser-cut, Perforated stainless steel. 98 00:06:33,689 --> 00:06:36,413 The operator Separates the cut panels 99 00:06:36,413 --> 00:06:40,206 And places one on a bending Machine called a press brake. 100 00:06:40,206 --> 00:06:42,689 It forces the panel Against a die, 101 00:06:42,689 --> 00:06:44,034 Bending the edge. 102 00:06:44,034 --> 00:06:47,344 The operator repositions The panel for the next bend, 103 00:06:47,344 --> 00:06:50,689 Repeating this until The six-sided shape is complete. 104 00:06:58,862 --> 00:07:01,758 Then an assembler attaches A hinged door 105 00:07:01,758 --> 00:07:03,379 To the tub's opening. 106 00:07:03,379 --> 00:07:05,413 That's where the laundry Goes in. 107 00:07:07,655 --> 00:07:10,965 This inner tub is contained By another outer tub. 108 00:07:10,965 --> 00:07:12,068 To assemble it, 109 00:07:12,068 --> 00:07:14,310 A welder sets A stainless steel plate 110 00:07:14,310 --> 00:07:17,827 Onto a welding fixture. 111 00:07:17,827 --> 00:07:19,896 Then he places The tub's main frame 112 00:07:19,896 --> 00:07:24,586 And slides in another Steel plate to close it up. 113 00:07:24,586 --> 00:07:27,448 He clamps the tub Firmly in place 114 00:07:27,448 --> 00:07:32,137 Then spot-welds it on each side So the pieces hold together. 115 00:07:38,896 --> 00:07:43,137 Next, he takes the tub over to A machine called a seam welder. 116 00:07:43,137 --> 00:07:45,586 There, An electrode wheel travels 117 00:07:45,586 --> 00:07:46,724 All along the tub's edge, 118 00:07:46,724 --> 00:07:48,482 Welding together The front and back panels 119 00:07:48,482 --> 00:07:49,620 To the main frame. 120 00:07:58,103 --> 00:07:59,793 There's still more welding to do 121 00:07:59,793 --> 00:08:01,689 With the use Of a robotic welding arm 122 00:08:01,689 --> 00:08:05,896 To build the machine's 24x27-inch steel base. 123 00:08:09,793 --> 00:08:13,137 A concrete counterweight Mounted on the outer tub's side 124 00:08:13,137 --> 00:08:15,758 Prevents the machine From shaking too much 125 00:08:15,758 --> 00:08:17,275 When it's in operation. 126 00:08:17,275 --> 00:08:21,655 Next, an assembler attaches A pressure tube and a sump hose 127 00:08:21,655 --> 00:08:24,103 To draw the used water Out of the machine. 128 00:08:24,103 --> 00:08:26,793 He seals both tubes With a watertight adhesive. 129 00:08:30,379 --> 00:08:33,000 Now he can install The suspension struts 130 00:08:33,000 --> 00:08:36,206 That support the outer tub, One at each corner of the base. 131 00:08:41,413 --> 00:08:44,862 A single electric motor Powers the whole machine. 132 00:08:44,862 --> 00:08:47,275 It's set On the machine's underside 133 00:08:47,275 --> 00:08:49,103 On an adjustable pivot shaft. 134 00:08:52,482 --> 00:08:54,448 With the motor in place, 135 00:08:54,448 --> 00:08:58,068 Assemblers now turn over The completed outer tub 136 00:08:58,068 --> 00:09:00,034 And lower it into position On its base. 137 00:09:00,034 --> 00:09:02,448 They connect the support struts On all four sides 138 00:09:02,448 --> 00:09:03,758 And then push the tub 139 00:09:03,758 --> 00:09:06,068 To make sure the struts Align properly 140 00:09:06,068 --> 00:09:07,586 And keep the machine balanced. 141 00:09:12,862 --> 00:09:17,206 Next, the inner tub Is set into the outer tub. 142 00:09:17,206 --> 00:09:19,931 Workers insert A stainless steel shaft 143 00:09:19,931 --> 00:09:21,517 Right through both tubs. 144 00:09:24,413 --> 00:09:26,172 A strip of watertight foam Is set 145 00:09:26,172 --> 00:09:28,344 Along the outer tub's perimeter To seal it 146 00:09:28,344 --> 00:09:31,000 Before workers Install a plastic bezel 147 00:09:31,000 --> 00:09:34,344 That keeps water from splashing Out of the machine. 148 00:09:39,896 --> 00:09:42,586 Next, assemblers Install the drive pulley 149 00:09:42,586 --> 00:09:45,655 Onto the shaft that supports The inner tub. 150 00:09:47,620 --> 00:09:50,448 A drive belt connects the motor To the pulley, 151 00:09:50,448 --> 00:09:51,896 Which rotates the shaft 152 00:09:51,896 --> 00:09:54,137 And the inner tub That it supports. 153 00:09:54,137 --> 00:09:56,931 Now they slide A stainless steel outer cabinet 154 00:09:56,931 --> 00:09:59,034 Onto the base That covers the tubs. 155 00:09:59,034 --> 00:10:00,517 It contains a control board, 156 00:10:00,517 --> 00:10:02,724 The brain Of the washing machine. 157 00:10:02,724 --> 00:10:06,034 The assembler Sets the lid into place, 158 00:10:06,034 --> 00:10:08,241 And the machine is complete. 159 00:10:08,241 --> 00:10:09,586 The control-board wiring 160 00:10:09,586 --> 00:10:11,793 Is located on the underside Of the lid. 161 00:10:11,793 --> 00:10:13,310 That's also where the valves 162 00:10:13,310 --> 00:10:16,034 That dispense detergent, bleach, And softener are. 163 00:10:16,034 --> 00:10:17,689 Before it leaves the plant, 164 00:10:17,689 --> 00:10:20,655 A member of the quality-control Team tests it out 165 00:10:20,655 --> 00:10:22,413 With a load of soiled laundry. 166 00:10:22,413 --> 00:10:24,344 According to the manufacturers, 167 00:10:24,344 --> 00:10:27,034 The unique shape Of the inner tub is the key 168 00:10:27,034 --> 00:10:29,724 To making this a lean, green Washing machine 169 00:10:29,724 --> 00:10:32,206 That requires less water, Less detergent, 170 00:10:32,206 --> 00:10:34,551 And less energy To get the job done. 171 00:10:34,551 --> 00:10:37,275 There's been a lot of water Under the bridge 172 00:10:37,275 --> 00:10:39,758 Since the days Of those first machines. 173 00:10:39,758 --> 00:10:42,448 They've sure come a long way. 174 00:10:53,172 --> 00:10:55,413 Narrator: the playing card Traces its roots 175 00:10:55,413 --> 00:10:58,586 Back more than 1,100 years To 9th century china. 176 00:10:58,586 --> 00:11:01,241 Since then, Generations young and old 177 00:11:01,241 --> 00:11:03,862 Lay down their true colors In a variety of games, 178 00:11:03,862 --> 00:11:07,034 Each as unique As the traditional 52-card deck 179 00:11:07,034 --> 00:11:09,896 And as timeless As the four famous suits. 180 00:11:15,034 --> 00:11:16,344 Whatever the hand, 181 00:11:16,344 --> 00:11:19,310 A winning combination Of technical features 182 00:11:19,310 --> 00:11:22,758 Makes these playing cards Durable and cheater-proof. 183 00:11:22,758 --> 00:11:25,551 Industrial humidifiers Control the moisture level 184 00:11:25,551 --> 00:11:27,137 Of the card stock. 185 00:11:27,137 --> 00:11:31,379 This prevents the cardboard From drying out and warping. 186 00:11:31,379 --> 00:11:33,068 Technicians regularly monitor 187 00:11:33,068 --> 00:11:35,448 The cardboard's temperature And humidity 188 00:11:35,448 --> 00:11:36,758 By inserting a flat probe 189 00:11:36,758 --> 00:11:39,896 4 inches from the top Of the 3,000-sheet stack. 190 00:11:42,758 --> 00:11:45,275 Card stock arrives from The paper mill ready-made -- 191 00:11:45,275 --> 00:11:49,172 Two layers of cardboard Bonded with colored glue. 192 00:11:49,172 --> 00:11:51,448 This construction Makes the playing cards 193 00:11:51,448 --> 00:11:53,241 Impossible to see through. 194 00:11:53,241 --> 00:11:55,275 Before making printing plates, 195 00:11:55,275 --> 00:11:58,379 A technician checks the artwork For the deck, 196 00:11:58,379 --> 00:12:01,034 Then prints out A low-resolution sample 197 00:12:01,034 --> 00:12:04,448 To confirm the sequence And layout are correct. 198 00:12:04,448 --> 00:12:06,896 There's absolutely no room For error, 199 00:12:06,896 --> 00:12:09,206 So she carefully double-checks Every card 200 00:12:09,206 --> 00:12:14,620 For suit, sequence, color, And layout. 201 00:12:14,620 --> 00:12:16,896 A signature on this sticker 202 00:12:16,896 --> 00:12:20,000 Confirms these cards Are good for print. 203 00:12:20,000 --> 00:12:23,206 The next step is to make A digital proof. 204 00:12:23,206 --> 00:12:25,655 This printer's internal laser 205 00:12:25,655 --> 00:12:29,275 Heat-transfers dots of colored Foils onto a clear film. 206 00:12:29,275 --> 00:12:31,965 These dots perfectly reproduce The content and color 207 00:12:31,965 --> 00:12:34,172 Of each card. 208 00:12:34,172 --> 00:12:38,275 Next, a laminating machine Bonds the exposed films 209 00:12:38,275 --> 00:12:40,620 Onto a sheet Of the same cardboard 210 00:12:40,620 --> 00:12:42,586 Used to make the cards. 211 00:12:42,586 --> 00:12:44,379 This produces a printed proof 212 00:12:44,379 --> 00:12:46,586 Showing exactly what The finished playing cards 213 00:12:46,586 --> 00:12:48,413 Will look like. 214 00:12:51,379 --> 00:12:55,034 Here, graphic artists adapt Hand drawings of the face cards, 215 00:12:55,034 --> 00:12:58,068 Adding color and a touch Of regal class wherever needed. 216 00:13:01,034 --> 00:13:03,827 The next step is To make the printing plates. 217 00:13:03,827 --> 00:13:05,310 A computer-guided laser 218 00:13:05,310 --> 00:13:07,724 Etches the design Into the polymer surface 219 00:13:07,724 --> 00:13:08,965 Of the printing plate. 220 00:13:08,965 --> 00:13:11,137 Entirely automated, 221 00:13:11,137 --> 00:13:14,931 This machine produces 30 plates an hour. 222 00:13:23,793 --> 00:13:25,586 To set up for a print run, 223 00:13:25,586 --> 00:13:28,172 Workers pour several cans Of thick cyan ink 224 00:13:28,172 --> 00:13:31,103 Into the ink duct. 225 00:13:31,103 --> 00:13:34,034 The three other colors -- Same setup. 226 00:13:34,034 --> 00:13:36,000 When the printing press Gets rolling, 227 00:13:36,000 --> 00:13:37,862 Each fountain Will disperse ink evenly 228 00:13:37,862 --> 00:13:41,172 Via 16 rollers. 229 00:13:41,172 --> 00:13:44,206 Feeders transport The cardboard sheets one by one 230 00:13:44,206 --> 00:13:46,413 Into the press. 231 00:13:49,241 --> 00:13:52,551 Each printing plate Is mounted on a rotating drum. 232 00:13:52,551 --> 00:13:55,275 Rollers transfer the ink Onto the plate, 233 00:13:55,275 --> 00:13:58,172 Which then transfer Onto a rubber blanket, 234 00:13:58,172 --> 00:14:00,965 Which presses Against the passing cardboard 235 00:14:00,965 --> 00:14:02,827 As it moves through the press. 236 00:14:02,827 --> 00:14:05,034 At the end of the machine, 237 00:14:05,034 --> 00:14:08,310 The printed sheet Is flattened and stacked. 238 00:14:08,310 --> 00:14:11,241 They feed the same sheets Back through the press, 239 00:14:11,241 --> 00:14:14,172 This time upside-down. 240 00:14:16,517 --> 00:14:17,724 The sheets now move 241 00:14:17,724 --> 00:14:20,379 Through a cutting machine Called the combi, 242 00:14:20,379 --> 00:14:22,758 Where rotating blades divide The sheet into columns, 243 00:14:22,758 --> 00:14:26,000 Then into individual cards. 244 00:14:33,206 --> 00:14:35,448 The cards get grouped Into decks. 245 00:14:35,448 --> 00:14:38,862 Then the deck heads into what They call the cornering station. 246 00:14:42,586 --> 00:14:45,344 A die descends And, in one fell swoop, 247 00:14:45,344 --> 00:14:47,137 Cuts off all four corners. 248 00:14:47,137 --> 00:14:49,586 Next, a robotic arm Nudges each deck 249 00:14:49,586 --> 00:14:52,275 Onto a conveyor destined For the cello wrapper. 250 00:14:55,344 --> 00:14:57,724 Grippers pull A cellophane reel downwards 251 00:14:57,724 --> 00:14:59,551 While a knife Then cuts the film. 252 00:14:59,551 --> 00:15:03,034 A heated bar descends And seals the film, 253 00:15:03,034 --> 00:15:04,896 Which forms an envelope. 254 00:15:04,896 --> 00:15:06,862 With a simple pull, 255 00:15:06,862 --> 00:15:10,724 The red tear strip Removes the wrapper. 256 00:15:13,586 --> 00:15:15,379 The traditional english deck 257 00:15:15,379 --> 00:15:18,689 Is the international standard For games such as poker. 258 00:15:18,689 --> 00:15:21,620 But there are many more types Of playing cards. 259 00:15:21,620 --> 00:15:23,862 This set of spanish cards, For example, 260 00:15:23,862 --> 00:15:26,965 Has no numbers, just symbols. 261 00:15:30,206 --> 00:15:33,586 Whether at the casino Blackjack table 262 00:15:33,586 --> 00:15:36,310 Or the kitchen table, Playing cards are the real deal. 263 00:15:53,758 --> 00:15:55,896 Narrator: a crossbow Is a modern bow and arrow 264 00:15:55,896 --> 00:15:57,482 That you shoot like a rifle. 265 00:15:57,482 --> 00:16:00,551 It's popular for both Target shooting and hunting. 266 00:16:00,551 --> 00:16:03,586 With a rifle, you can shoot From 200 yards away. 267 00:16:03,586 --> 00:16:06,551 But using a crossbow Is more of a challenge. 268 00:16:06,551 --> 00:16:10,241 You have to be at least four Times closer to your target. 269 00:16:14,758 --> 00:16:18,379 A crossbow consists Of the bow and the stock. 270 00:16:18,379 --> 00:16:20,931 The bow shoots the arrow, While the stock 271 00:16:20,931 --> 00:16:23,896 Houses the trigger And the aiming scope. 272 00:16:25,724 --> 00:16:28,448 A plate of fiberglass Is the starting point 273 00:16:28,448 --> 00:16:29,758 For the bow's limbs, 274 00:16:29,758 --> 00:16:31,965 The two curved arms That pull back 275 00:16:31,965 --> 00:16:33,862 And release to shoot the arrow. 276 00:16:33,862 --> 00:16:36,034 A vacuum holds the plate steady 277 00:16:36,034 --> 00:16:39,827 As a computer-guided grinder Does some initial shaping. 278 00:16:41,241 --> 00:16:44,689 Workers measure the plate With micrometers 279 00:16:44,689 --> 00:16:47,379 To ensure it meets Strict specifications. 280 00:16:47,379 --> 00:16:50,000 This is a special type Of fiberglass. 281 00:16:50,000 --> 00:16:52,379 The fibers all run In the same direction, 282 00:16:52,379 --> 00:16:55,965 Meaning they can bend repeatedly Without weakening over time. 283 00:16:57,551 --> 00:17:00,862 Workers mount the plate On a computer-guided cutter. 284 00:17:00,862 --> 00:17:04,482 It carves out the limbs with A high-pressure water jet -- 285 00:17:04,482 --> 00:17:07,172 The most precise way To slice fiberglass. 286 00:17:13,344 --> 00:17:17,310 Each plate yields four limbs -- Two bows' worth. 287 00:17:17,310 --> 00:17:19,862 The severed fibers Make their surface rough, 288 00:17:19,862 --> 00:17:21,931 So a little polishing Is in order. 289 00:17:21,931 --> 00:17:23,965 The limbs go Into a vibrating tub 290 00:17:23,965 --> 00:17:27,689 Filled with ceramic stones That rub against the limbs, 291 00:17:27,689 --> 00:17:29,655 Wearing down the coarse fibers. 292 00:17:29,655 --> 00:17:32,206 Now the limbs are ready For decoration. 293 00:17:32,206 --> 00:17:34,724 The design is printed On plastic film. 294 00:17:34,724 --> 00:17:37,034 This machine uses heat And pressure 295 00:17:37,034 --> 00:17:40,137 To transfer the design. 296 00:17:40,137 --> 00:17:42,931 The next bow component Is called the riser. 297 00:17:42,931 --> 00:17:44,965 They machine it out of aluminum, 298 00:17:44,965 --> 00:17:47,448 Then jazz it up With an ink transfer. 299 00:17:49,517 --> 00:17:50,827 To assemble the bow, 300 00:17:50,827 --> 00:17:53,379 They bolt a limb To each side of the riser. 301 00:17:53,379 --> 00:17:54,862 It acts as a spacer, 302 00:17:54,862 --> 00:17:57,724 Separating the limbs so that The arrow can pass between them 303 00:17:57,724 --> 00:17:59,172 When you shoot. 304 00:18:03,413 --> 00:18:06,793 The riser and limbs Go into a press, 305 00:18:06,793 --> 00:18:09,827 Which applies more than 660 pounds of pressure, 306 00:18:09,827 --> 00:18:13,137 Bending the limbs into an arc. 307 00:18:13,137 --> 00:18:15,827 Next, workers mount a set Of aluminum pulleys 308 00:18:15,827 --> 00:18:16,931 On each limb tip. 309 00:18:16,931 --> 00:18:20,758 These are called compound cams. 310 00:18:20,758 --> 00:18:22,862 Next, the yoke. 311 00:18:22,862 --> 00:18:25,655 A yoke is a string With a loop on each end. 312 00:18:25,655 --> 00:18:28,758 They anchor one loop To one side of the limb tip, 313 00:18:28,758 --> 00:18:31,862 Pass the other end Through a loop on a steel cable, 314 00:18:31,862 --> 00:18:34,551 Then anchor it To the other side. 315 00:18:34,551 --> 00:18:36,137 This forms "Y" shape 316 00:18:36,137 --> 00:18:39,586 That distributes pressure On the limb evenly. 317 00:18:39,586 --> 00:18:41,724 They repeat the same process 318 00:18:41,724 --> 00:18:44,241 With a second yoke On the other limb. 319 00:18:44,241 --> 00:18:46,206 Now for the bowstring. 320 00:18:46,206 --> 00:18:47,586 On each limb, 321 00:18:47,586 --> 00:18:51,310 They attach the bowstring end To one side of the cam. 322 00:18:51,310 --> 00:18:54,206 Then they anchor the cable Coming from the yoke 323 00:18:54,206 --> 00:18:56,241 To the other side. 324 00:19:01,034 --> 00:19:04,586 Next, two rubber silencers Go onto the bowstring. 325 00:19:04,586 --> 00:19:05,862 When you shoot, 326 00:19:05,862 --> 00:19:09,172 These silencers absorb The string's vibration, 327 00:19:09,172 --> 00:19:10,655 Reducing the sound. 328 00:19:10,655 --> 00:19:14,000 These components make up What's known as a compound bow. 329 00:19:14,000 --> 00:19:16,206 This design enables The bowstring 330 00:19:16,206 --> 00:19:17,965 To propel the arrow farther. 331 00:19:17,965 --> 00:19:21,206 Now the bow is finished And ready for testing. 332 00:19:21,206 --> 00:19:23,965 This scale measures How much strength it takes 333 00:19:23,965 --> 00:19:26,103 To draw the bow. 334 00:19:28,689 --> 00:19:31,965 Elsewhere, The stock is coming together. 335 00:19:31,965 --> 00:19:33,931 First, the trigger mechanism. 336 00:19:33,931 --> 00:19:37,896 It undergoes extensive testing In a specially designed device 337 00:19:37,896 --> 00:19:41,827 That applies air pressure to Simulate the bowstring tension. 338 00:19:41,827 --> 00:19:46,137 They pull the trigger six times To ensure it fires properly. 339 00:19:46,137 --> 00:19:48,448 Then they apply The safety catch. 340 00:19:48,448 --> 00:19:51,172 And with a strap To get maximum strength, 341 00:19:51,172 --> 00:19:52,551 They pull some more. 342 00:19:52,551 --> 00:19:54,241 This makes absolutely sure 343 00:19:54,241 --> 00:19:56,310 The trigger Won't fire accidentally 344 00:19:56,310 --> 00:19:57,965 In the safety position. 345 00:19:59,655 --> 00:20:03,344 After attaching a connecting rod That fits in the bow's riser, 346 00:20:03,344 --> 00:20:06,137 They install the trigger In the barrel. 347 00:20:06,137 --> 00:20:10,551 Then they bolt these components Into the stock housing. 348 00:20:10,551 --> 00:20:14,793 They attach a bridge and rail On which the scope will mount. 349 00:20:14,793 --> 00:20:18,965 Now they test the trigger again To check the installation. 350 00:20:24,000 --> 00:20:27,103 Connecting the crossbow's Two sections is simple. 351 00:20:27,103 --> 00:20:30,413 You insert the stock's rod Into a slot in the riser 352 00:20:30,413 --> 00:20:32,206 And tighten the mounting bolt. 353 00:20:32,206 --> 00:20:34,103 Then you attach a foot stirrup. 354 00:20:34,103 --> 00:20:37,310 To cock the bow, you stand The crossbow on the ground, 355 00:20:37,310 --> 00:20:39,068 Put your foot in the stirrup, 356 00:20:39,068 --> 00:20:40,827 And pull the bowstring upward 357 00:20:40,827 --> 00:20:43,448 Until it locks Into the trigger mechanism. 358 00:20:43,448 --> 00:20:47,310 Then you pick up the crossbow, Aim, and fire. 359 00:20:53,068 --> 00:20:55,448 If you have any comments About the show, 360 00:20:55,448 --> 00:20:58,379 Or if you'd like to suggest Topics for future shows, 361 00:20:58,379 --> 00:21:00,551 Drop us a line at... 28432

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