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I love playing this game of Mancala with
my kids but somebody left the board out
overnight it wasn't me and there was a
rain storm and it completely warped so
instead of going and buying anyone I
thought maybe I could try to make one by
myself so I found this piece of poplar
in the hobby section of Home Depot and
I'm going to try to make it out of this
let's see if I can recreate the game I
started off by marking up the poplar
board using the old warped game as a
reference for all the sizes the board I
was working with was 3/4 inches thick
about 24 inches long and 7 inches and
change wide I hate doing math so in
order to get the center of the seven and
change board I took my ruler put it at
the corner and set it at an angle and
put it at an even number which was 10 in
this case and then I marked off five
which is half of 10 and there I have the
middle of the board without having to do
any math this is a great way to find the
center of any odd sized board after it
was all marked up I got to working on it
the holes so I made a few failed jigs
and templates but what ended up working
was this scrap piece of MDF that I found
with a 5 inch hole saw cut into it and a
half inch core box bit in my router so
all I had to do was mark off the center
of where I wanted the hole to be on the
game and line it up with a center lines
that I made on the template so it was a
little bit difficult because after you
start cutting you're cutting away at
your lines so I just have to be really
careful about lining them up and see if
you could see a little bit clearer where
the lines are this was really just so
satisfying to watch as I was doing this
and I just kept lowering my bit until I
got to the depth that I wanted I
originally planned on using a Bowl
carving bit or a dish carving bit in my
router when I first thought of this idea
but I didn't like how big the hole was
when I use this five inch hole saw and I
didn't like how small it was when I used
the four inch hole saw
so these core box bit was the perfect
size it was about two and a quarter
inches wide but it leaves a very rough
bottom but I figured out a solution if
you keep watching towards the end of how
to sand the bottoms of this holes pretty
easily so if you could spot the
unintended irony here in this little
clip here comment below so just moving
right along the me and twelve holes are
basically very repetitive
and I just kept on measuring to see that
they were all the same depth now the
home are the goals or whatever you want
to call them be big ovals that are on
opposite sides of the board they were a
little bit different where I had to
connect the two holes from either side
so first I just used the router to make
the two opposite holes and then I moved
the template to the center and used in
my router to route out that middle part
in the center and I was like oh this is
like seems like pretty easy enough I'm
gonna just like without my chisel and
I'm gonna chisel away and make a perfect
little oval here but it didn't really
work out quite like as I thought it
would it was not as easy as I thought it
would be and I then decided to take my
router with an edge guide and just
smooth up those sides and make it
completely smooth and even this was
actually my first time using the edge
guide on the router and it's really
handy I'm definitely gonna use it more
often
all right so since I use this core box
bit and not the bull carving bit the
bottoms of the holes are not completely
wet if I would have used this bull
carving bit the bottoms would be super
smooth and I would have to do a minimal
amount of sanding but because I used the
core box bit there's the bumps and
ripples and I have to do a lot of
sanding to get it to be super smooth and
I do not want to do that by hand so I'm
trying to figure out an easy way to do
with one of my power tools so I have
this breast rod and this remnant from a
hole saw I'm gonna epoxy them together
put some sandpaper on the bottom stick
this up into my drill press and
hopefully that will stand out the holes
let's see if it works
so this is where my cording is actually
a really good thing I'd never throw
anything away and now I have these
remnants of hole saws and all these
brass rods and everything and I can make
these cool little jigs so I just cut the
sandpaper to size and I took off that
like felt backing that's on it so that
the double-sided tape would stick to it
a little bit better and then just cut
off the excess tape I actually have to
take it over to my belt sander and taper
it a little bit so if it did bottoms of
the holes and it worked perfectly I was
so happy with how it worked out I would
have sanded for days if I didn't put
this up in my drill press it didn't
eliminate all the hand sanding I had to
do I still had to like ease the edges
and all that but not a big deal then I
cut the board in half
trimmed it all to size the final
dimensions of the game is about 23
inches long and six and change wide and
the final step was to rat out the space
for the piano hinge
I used the edge guide again see I told
you I was gonna use it again um on the
router to create the space for the hinge
it worked perfectly and it's basically
done at this point I use two coats of
wipe on poly standing between each coat
and I just love how this poplar grain
pops you know poplar is such a regular
wood people just paint over it and every
once in a while you'll find these pieces
with these purples and these greens and
I just loved to stock up on those pieces
and do something special with it and the
last step was to put on the hinge so I
like to use double sided tape on the
hinge so it stays in place when I
pre-drill the holes and I also clamp the
two boards together so they stay
perfectly even with each other then I
just pre-drilled and put these screws in
I was using the existing hardware from
the old Warped game board but I'm sure
you can find this easily and then I put
the latch on and it is done this was
such a fun project I'm so happy with how
it came out I love that I could fold it
away hopefully the beads won't get lost
that way and I love the grain in the
poplar I love that such an inexpensive
wood could just look so cool like those
purples and that grain within those
holes there it's just really great and I
hope my kids will enjoy this for me just
to come let's see it in action
yes that was an awesome move buddy
whoa thanks for watching if you like
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