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hey guys welcome back to bear mountain
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builds i'm zach and today i'm going to
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show you how i finished off this
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assembly slash outfeed table with these
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great birch drawers
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[Music]
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i built this assembly outfeed table a
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couple months back and i gotta say i've
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loved having it in the shop and it's
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been super useful but part of my
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original design was to put some drawers
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in down here for a little extra storage
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however the price of wood got ridiculous
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for a while so i decided to just kind of
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push this back
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now the price of wood is down life's
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good and it's time to build some drawers
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all of my drawers are going to be going
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into this cavity here so i'll have eight
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on this side then eight on the far side
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now i'm what i'm gonna do to start off
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is build kind of a carcass inside of
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here and i'm going to use three quarter
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inch mdf to make these walls so one will
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be here one will be all the way over
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here and one will be right in the middle
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now let's keep going
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when i cut down large sheets of plywood
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or mdf i like using my dewalt circular
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saw which is a lot less awkward than
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using a table saw and it cuts like
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butter
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i'm cutting these to sit back a half
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inch from the outside edge so that the
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drawer fronts will be flush with the
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frame
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[Music]
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okay so i still need to put my center
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mdf piece in but you can tell there's
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not a whole heck of a lot of structure
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in here so what i'm gonna be doing is
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i'm gonna drill some pocket holes in
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that mdf so that they can mount into
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these two by fours up here and then also
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go down into the plywood down here i
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stripped down a bunch of these two by
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four lengths into half inch thick i'm
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going to use this ribs that i'll mount
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up here
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on these two by fours and then down here
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on the plywood and these are basically
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going to pinch that mdf in place now
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let's keep going
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[Music]
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[Applause]
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[Music]
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it's starting to get a little tight for
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a bigger guy
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okay so i got the side walls in place
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they are rock solid and perfectly
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parallel so now it's time to move on to
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the drawers i'm going to be making 16
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total drawers of four different heights
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let's keep going
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[Music]
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i'm cutting down half inch mdf to make
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the sides of the drawers i'm using mdf
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instead of plywood because it's cheaper
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and this is for my shop not a kitchen so
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i don't really need to worry about
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moisture getting into the wood
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[Music]
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all right after extensive measuring
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labeling and cutting all of my drawer
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sides are ready to go so now i'm going
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to be gluing and brad nailing together
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using these 90 degree positioning clamps
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let's keep going all right so for this
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part i thought i would take advantage of
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this really nice assembly table i have
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here and make a fixture for doing all
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these 90 degrees
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so first
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you take your wood glue on both sides
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load in your long piece here
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fit in the short piece in between
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load in your last long piece on this
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side then brad nailer brad nailer boom
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half the drawer done moving on to the
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other side now let's put this thing to
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work
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[Music]
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i gotta say this fixture really did make
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this part go fast and if you ever find
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yourself making 16 drawers at once you
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should get yourself a set of these
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clamps
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[Music]
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i got plenty of drawers all 16 are done
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now we're moving on to the bottom i'm
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cutting that out of quarter inch sanded
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plywood let's keep going
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i'm not going to be listing any of my
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dimensions in this video because i'll
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have my free plans for these drawers on
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my website linked down in the
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description
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[Music]
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[Applause]
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[Music]
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[Applause]
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[Music]
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so
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[Music]
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[Applause]
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[Music]
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[Applause]
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[Music]
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all right
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all 16 of my drawers are done and i
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gotta say they're perfectly square and
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look really good
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however i am drawed out for a while
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but now we're moving on to the drawer
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slides so i have these kreg drawer slide
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jigs it'll make the installation go
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super fast and easy so let's keep going
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[Music]
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do
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[Music]
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i set my drill bit to a half an inch so
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i don't drill through my three
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three-quarter inch walls
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these kreg slider jigs made installing
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the drawer slide super easy
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just make sure to flush up the front of
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the slide with the edge of the sidewall
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[Music]
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short screws have the tendency to strip
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easily so i'm snugging these with my
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impact driver and then taking them to
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final torque by hand
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[Music]
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so when you're putting drawer slides in
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it can get real awkward and crazy when
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you have a tape measure in here that
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you're trying to hold and read and draw
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inside and it just gets a little hectic
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but there is a faster and easier way you
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can do it once you have your first set
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of drawer slides in so you need to take
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a piece of really straight board like
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this piece of mdf i have
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and you can just put it up against the
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ends here and take another piece of
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board and put it underneath
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the slide and then
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all you need to do
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is draw a line on that board
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and boom you have exactly where that
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slides gonna go
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on the next piece over here
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now let's keep going
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[Music]
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all right so i have all of my slides in
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now they're looking really good
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however this did reveal a slight issue
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with the slides now these slides say
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that they're supposed to be a half inch
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thick
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they're actually about a half inch plus
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a 32nd of an inch
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so
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these drawers over here that i built to
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fit perfectly at 18 inches across are
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actually just a hair too tight that can
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cause these slides to bind so what i did
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to fix this
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was
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i took my router and routing table and
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just routed out a channel that is a 32nd
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of an inch deep on both sides of the
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drawer here
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that way they can slide in nice and
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smooth
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so with that out of the way i'm going to
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be starting to put the drawers in so
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putting these drawers in is actually
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going to be super easy because i have
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all of these sliders spaced exactly per
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my plan so i know exactly what the gap
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is supposed to be between each
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individual drawer which means i can just
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build this from the bottom all the way
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up so starting off i have some spacers
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down in here
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that'll make it so my bottom drawer is
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going to have a quarter inch of a gap
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between this bottom piece right here and
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the actual bottom of the drawer and then
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once i have that first drawer in i'll
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just move on to the next one put some
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more spacers on top of the bottom drawer
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put the next drawer in and just so on
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and so forth now let's get going
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[Music]
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i'm using a long piece of mdf to flush
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the slider up with the front of the
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drawer and incrementally pulling out the
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drawer as i add screws
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[Music]
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[Applause]
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[Music]
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so
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[Music]
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see it's super easy using two
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three-quarter inch spacers you set the
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drawer in and you screw it in place
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[Music]
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all the drawers are in they work great
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and they look really good so now we're
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moving on to the drawer fronts
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now i'm going to be using this half inch
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birch plywood for my drawer fronts it's
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going to match really well with the top
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of my table here so it's going to look
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super good once it's done
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and i'm going to be cutting it out so
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that way i have continuous grain
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throughout all my drawer panels so let's
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keep going
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pro tip when you're cutting a veneer
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plywood do yourself a favor and do a
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test cut first so you know which side
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should be up so you don't blow out your
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veneer and leave a jagged edge
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[Applause]
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[Music]
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[Applause]
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all right i just wanted to take a second
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to show you how i'm determining the
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height of my drawer faces here so for
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this part the dimensions i know are the
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three quarter inch space in between each
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drawer and that there's going to be a
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quarter inch space between the bottom
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drawer face and the frame down here
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so what that means is that i can measure
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from the bottom down here to the top of
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that drawer and then once i shift that
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up a quarter of inch that will be my
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drawer face
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so
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i cut out this piece
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like this
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right here and it sits flush with this
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bottom drawer the top of that bottom
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drawer
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now
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i can put my quarter inch shims in
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like that
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and that's exactly where my drawer face
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is going to be
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[Music]
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so with this in place i know i have a
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half inch gap between the top of this
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and the bottom of this drawer
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so i can do the same process where i
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measure from the top of this drawer face
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to the top of this second drawer right
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here and that's going to be the height
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of my next drawer
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which
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is shown
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by this one
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which
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is perfectly flush with the next one the
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next drawers
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so
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put it in those shims
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and it fits right where it's supposed to
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be
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and then you just repeat the same
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process for this next drawer
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[Music]
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now for this final top drawer i have to
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put in my quarter inch space here along
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with my quarter inch space between the
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drawer face and the top of the frame
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so
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i can take this dimension from the top
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of this drawer base and the dimension to
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the bottom of this frame
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and then just subtract half an inch and
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that will program in my quarter inch
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spaces
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so it will just fit in
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like this
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[Music]
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now with all my horizontal cuts done
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it's time to start cutting vertical to
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get my individual drawer faces so i'm
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going to be cutting it so i have a
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quarter inch space on this edge a
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quarter inch space in the middle and a
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quarter inch space on the sides let's
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keep going
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[Music]
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when you're attaching drawer fronts make
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sure your screws are short enough so
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they don't poke through i added a washer
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to my one inch screws since my drawer
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fronts are also one inch thick
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[Music]
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[Applause]
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[Music]
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all right the drawer fronts are on and
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it's looking
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really great we're so close we're almost
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there now i'm going to be putting on my
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drawer handles here they're just gonna
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be going on an inch and a half below the
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top of the drawer face here
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and these all came with one inch long
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screws and one and a half inch long
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screws
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now sadly i need one and a quarter so i
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went and bought some and now we're gonna
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put these on
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i made this jig that i can just clamp
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onto the front of these drawer faces
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that way i have
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holes pre-drilled here and it'll be
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super easy now let's keep going
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[Music]
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so
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[Music]
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boom the drawers are done they're
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looking super sharp and they work really
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great
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i'm really excited with how this is
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turning out but
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i have one more thing to really make
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this entire table pop
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and then
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it'll be beauty shots so let's finish it
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up
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[Music]
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all right with this the assembly outfeed
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table is finished and i gotta say i am
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so stoked with how it turned out the
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black frame with the poly birch drawers
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and top
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oh it just works out so well i'm super
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pleased with this
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and if you enjoyed the video hit the
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like button for me also leave a comment
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let me know what you think i'm still
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kind of new to youtube so i'd appreciate
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all your comments it helps out the
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00:19:25,039 --> 00:19:26,480
channel a lot too
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and hit the subscribe button it doesn't
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cost you anything and you'll be able to
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stay up to date on all of my videos
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thanks for watching and i'll see you
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next time
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i was fully unprepared23476
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