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The conveyor belt is driven by three
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phase AC motors. How is it possible that
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this line can start and stop so smoothly?
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Let's have a look at the control - it's
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all because of the frequency converter.
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Other common terms for this electronic
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device used in drive technology are VFD,
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known as variable frequency drive,
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adjustable frequency drive or AC drive
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converter. With this device you can
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control speed torque and direction of an
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AC motor at the same time. So let's know
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this device better. This block diagram
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illustrates a typical three-phase AC
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variable speed drive system with its
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main components: First the incoming AC
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voltage enters a bridge rectifier which
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consists here of 6 diodes. In this stage
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the DC voltage has ripples. Therefore a
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capacitor and a filter helps to smooth
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out the ripple. Now the DC bus system can
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take its place. The filter DC bus voltage
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passes through to a DC three-phase AC
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converter: The DC/AC converter consists
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of an array of fast-acting switches,
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which convert the DC voltage into
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voltage pulses of square shape and constant
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magnitude with varying width. The inverter
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output is not a truth sine wave but an
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approximation based on pwm or pulse
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width modulation. This pulse width
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modulation scheme works because the
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motor coils are large inductors, which
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does not allow current to pulse like the
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voltage.
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To ensure the efficient operation of the
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motor, the sine waves produced by each
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pair of inverted switches are 120
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degrees out of phase. The longer the
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switches are on the higher the output
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voltage. This way you can control the
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torque of this motor regarding the speed
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of the motor by increasing the frequency
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of the output signal. You get a higher
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number of revolutions but now you have a
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problem: The inductive reactance of the
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motor coils rises by the signal
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frequency. That means you would get less
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torque. So what is the solution to
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overcome this obstacle? You would adapt
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the voltage to the frequency when
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acceleration and deceleration. The
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parameter called ramp describes the
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voltage frequency ratio. The other
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parameter boost also known as the torque
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compensation is to compensate the torque
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decrease in low speed because of the
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stator winding resistance of the
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electric motor and the starting torque
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caused by friction. The base edge
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frequency is achieved when the voltage
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supplied to the motor reaches the main
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supply voltage. Raising the frequency
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above the edge frequency leads to
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magnetic saturation which cannot be
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compensated anymore. As a result the
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torque of the motor decreases. Concerning
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the technical implementation of the
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inverter: As electronic switches
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transistors are used. In this case IGBTs.
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In order to avoid a short-circuit their
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control connections are interlocked. The
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diodes serve as a freewheeling diode
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since the motor coil is an inductance.
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