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These are the user uploaded subtitles that are being translated: 1 00:00:01,450 --> 00:00:03,590 Today on "Impossible engineering," 2 00:00:03,590 --> 00:00:06,320 the world's largest warship. 3 00:00:06,320 --> 00:00:08,360 The aircraft carrier is a moving city 4 00:00:08,360 --> 00:00:10,390 with all of the capabilities of any airfield, 5 00:00:10,390 --> 00:00:12,190 and it can be moved anywhere in the world. 6 00:00:12,200 --> 00:00:16,260 4-1/2 acres of cutting-edge military muscle... 7 00:00:16,270 --> 00:00:18,430 The Ford class has taken a 40-year leap 8 00:00:18,440 --> 00:00:21,800 in the development of aircraft carrier technologies. 9 00:00:21,810 --> 00:00:25,440 ...And the pioneering historic innovations... 10 00:00:25,440 --> 00:00:27,310 Man, I love the smell of jet fuel in the morning. 11 00:00:27,310 --> 00:00:28,440 You know what I mean? 12 00:00:28,450 --> 00:00:29,940 Let's go ahead and launch the second. 13 00:00:29,950 --> 00:00:32,280 And you can see that those two flight paths 14 00:00:32,280 --> 00:00:34,320 are naturally de-conflicted. 15 00:00:34,320 --> 00:00:36,220 ...That made the impossible 16 00:00:36,220 --> 00:00:38,390 possible. 17 00:00:38,390 --> 00:00:41,390 ... Captions by vitac... www.vitac.com 18 00:00:41,390 --> 00:00:44,390 captions paid for by discovery communications 19 00:00:47,460 --> 00:00:52,300 The United States is renowned for its naval might. 20 00:00:52,300 --> 00:00:53,900 It has some of the fastest 21 00:00:53,900 --> 00:00:57,240 and most heavily-armed ships on the planet. 22 00:00:57,240 --> 00:01:01,680 But patrolling the 139 million square-miles of oceans 23 00:01:01,680 --> 00:01:04,680 requires more. 24 00:01:04,680 --> 00:01:09,180 Its airborne units are vital to the Navy's success. 25 00:01:09,190 --> 00:01:12,050 And basing an air force at sea 26 00:01:12,060 --> 00:01:14,660 presents a unique engineering challenge 27 00:01:14,660 --> 00:01:15,690 for people like 28 00:01:15,690 --> 00:01:17,730 chief petty officer Jeremy Stoecklein 29 00:01:17,730 --> 00:01:19,290 and his colleagues. 30 00:01:19,300 --> 00:01:20,630 Those waters need to be patrolled, 31 00:01:20,630 --> 00:01:23,200 need to be protected for American interests. 32 00:01:23,200 --> 00:01:24,630 The forefront of military might 33 00:01:24,630 --> 00:01:27,140 has really become naval aviation, 34 00:01:27,140 --> 00:01:28,640 and it's very, very important 35 00:01:28,640 --> 00:01:31,470 to transfer that power anywhere in the world. 36 00:01:31,480 --> 00:01:34,740 The U.S. Navy requires a new breed of ship 37 00:01:34,740 --> 00:01:38,950 capable of transporting more planes than ever before. 38 00:01:38,950 --> 00:01:40,820 As we move into the 21st century, 39 00:01:40,820 --> 00:01:42,180 there becomes a new need... 40 00:01:42,190 --> 00:01:44,050 A new need for technology, 41 00:01:44,050 --> 00:01:46,290 a new way to combat the forces around the world, 42 00:01:46,290 --> 00:01:47,890 and to help out with humanitarian efforts 43 00:01:47,890 --> 00:01:49,920 around the world. 44 00:01:49,930 --> 00:01:51,690 The United States Navy needs something 45 00:01:51,700 --> 00:01:54,360 brand new in technology to help those aids. 46 00:01:56,430 --> 00:01:58,230 The solution... 47 00:02:01,340 --> 00:02:04,310 ...the Ford-class aircraft carrier. 48 00:02:09,310 --> 00:02:12,080 Ford-class carrier is the largest warship ever built. 49 00:02:12,080 --> 00:02:13,820 It's about 1,100 feet long, 50 00:02:13,820 --> 00:02:16,350 weights about 100,000 tons, 51 00:02:16,350 --> 00:02:19,520 it's about 24 stories tall. 52 00:02:19,520 --> 00:02:21,560 Its scale is unheard of. 53 00:02:21,560 --> 00:02:24,930 It's 35-knot top speed makes it pound-for-pound 54 00:02:24,930 --> 00:02:28,060 the fastest carrier ever built, 55 00:02:28,060 --> 00:02:31,200 and it's on the brink of making history. 56 00:02:31,200 --> 00:02:34,300 The first of the colossal class, the Gerald R. Ford, 57 00:02:34,300 --> 00:02:37,810 has just been delivered to the U.S. Navy 58 00:02:37,810 --> 00:02:39,770 and is undergoing vital sea trials 59 00:02:39,780 --> 00:02:42,710 to find out what it's capable of. 60 00:02:42,710 --> 00:02:45,610 This ship can carry aircraft and technologies 61 00:02:45,620 --> 00:02:46,850 that are out today, 62 00:02:46,850 --> 00:02:50,020 as well as that we haven't even dreamt of yet. 63 00:02:50,020 --> 00:02:54,090 This is the most impressive ship I've ever served aboard. 64 00:02:56,030 --> 00:02:58,560 In dry dock in Newport news, Virginia, 65 00:02:58,560 --> 00:03:00,700 Geoff Hummel and a team of engineers 66 00:03:00,700 --> 00:03:01,800 are building the second 67 00:03:01,800 --> 00:03:05,300 of this 10-strong fleet of carriers... 68 00:03:05,300 --> 00:03:08,740 The John F. Kennedy. 69 00:03:08,740 --> 00:03:10,670 We've been working on it for about three years, 70 00:03:10,670 --> 00:03:13,070 and we got about another year and a half in the dry dock, 71 00:03:13,080 --> 00:03:15,143 and then after that, we'll spend about two years of testing it 72 00:03:15,150 --> 00:03:17,550 before we deliver it. 73 00:03:17,550 --> 00:03:19,280 Mike Butler heads up construction 74 00:03:19,280 --> 00:03:22,820 of these trailblazing ships. 75 00:03:22,820 --> 00:03:25,720 Well, an aircraft carrier has to satisfy two major roles... 76 00:03:25,720 --> 00:03:27,420 One is a humanitarian role, 77 00:03:27,420 --> 00:03:30,260 and one is a defensive or offensive military role. 78 00:03:30,260 --> 00:03:32,760 This ship does both and does it very well. 79 00:03:36,900 --> 00:03:39,400 The largest warship ever built, 80 00:03:39,400 --> 00:03:41,900 the Ford-class carrier is almost as long 81 00:03:41,910 --> 00:03:44,410 as the empire state building is tall. 82 00:03:44,410 --> 00:03:47,840 35 aircraft are stored in a giant hangar. 83 00:03:47,840 --> 00:03:50,980 Three super-sized elevators deliver the planes 84 00:03:50,980 --> 00:03:55,450 to an 1,100-foot-long flight deck. 85 00:03:55,450 --> 00:03:58,920 Equipped with an electromagnetic catapult system 86 00:03:58,920 --> 00:04:02,660 capable of launching planes faster than ever before. 87 00:04:06,500 --> 00:04:10,060 The amount of technology that's been infused into this ship 88 00:04:10,070 --> 00:04:11,830 is gonna put the Navy in a position 89 00:04:11,840 --> 00:04:14,370 to fight the wars of the 21st century. 90 00:04:14,370 --> 00:04:17,610 It's gonna be the most capable ship out there in the fleet. 91 00:04:20,040 --> 00:04:22,880 But creating the world's largest mobile air base 92 00:04:22,880 --> 00:04:25,410 poses many challenges. 93 00:04:25,420 --> 00:04:28,620 How do you power a 110,000 ton vessel 94 00:04:28,620 --> 00:04:31,620 with 4,500 crew members? 95 00:04:31,620 --> 00:04:33,190 What we do is, live everyday lives. 96 00:04:33,190 --> 00:04:34,420 So, washing laundry, 97 00:04:34,420 --> 00:04:36,260 serving 20,000 meals a day. 98 00:04:36,260 --> 00:04:39,090 So, it's like powering, essentially, a small city. 99 00:04:39,100 --> 00:04:41,400 How is it possible to get jets airborne 100 00:04:41,400 --> 00:04:44,270 in just a fraction of a normal runway? 101 00:04:44,270 --> 00:04:47,470 The greatest challenge is to be able to get the aircraft 102 00:04:47,470 --> 00:04:50,910 to the speed that it needs in order to take off. 103 00:04:50,910 --> 00:04:54,380 And how can you bring them home safely? 104 00:04:54,380 --> 00:04:58,110 Landing on a carrier requires an external means 105 00:04:58,110 --> 00:05:01,580 of stopping the aircraft. 106 00:05:01,580 --> 00:05:05,520 But the engineers face an even bigger problem. 107 00:05:06,890 --> 00:05:09,060 The Ford class holds more planes 108 00:05:09,060 --> 00:05:11,530 than any carrier before it. 109 00:05:11,530 --> 00:05:13,290 They must be able to launch and recover 110 00:05:13,300 --> 00:05:16,260 an astonishing 200 missions a day. 111 00:05:16,270 --> 00:05:19,570 So, how do you achieve that on a ship? 112 00:05:19,570 --> 00:05:23,570 Engineer Marco Estrada is facing that challenge. 113 00:05:23,570 --> 00:05:25,810 Typically, an aircraft carrier 114 00:05:25,810 --> 00:05:30,910 of the Ford class will hold approximately 78, 79 aircraft. 115 00:05:30,910 --> 00:05:33,310 The job of managing the flight deck 116 00:05:33,320 --> 00:05:35,350 is an organized chaos. 117 00:05:35,350 --> 00:05:37,050 We have launches, you got recoveries, 118 00:05:37,050 --> 00:05:38,020 you got fueling, 119 00:05:38,020 --> 00:05:40,150 you got weapons at the same time. 120 00:05:40,160 --> 00:05:43,160 So, it's a very challenging operation. 121 00:05:43,160 --> 00:05:45,490 To achieve their unprecedented mission rate, 122 00:05:45,500 --> 00:05:47,700 some aircraft must be able to land 123 00:05:47,700 --> 00:05:51,170 at the same time that others are taking off. 124 00:05:51,170 --> 00:05:53,530 It's an impossible problem that was faced 125 00:05:53,540 --> 00:05:56,070 by the innovators of the past. 126 00:06:06,350 --> 00:06:09,050 U.S. Navy pilot lieutenant Leslie Garcia 127 00:06:09,050 --> 00:06:11,150 is a fast jet specialist, 128 00:06:11,150 --> 00:06:12,890 well aware of the huge problems 129 00:06:12,890 --> 00:06:16,490 of launching and landing on an aircraft carrier. 130 00:06:16,490 --> 00:06:20,160 It is not uncommon to have over 20 aircraft launch 131 00:06:20,160 --> 00:06:23,100 right before 20 aircraft are recovering 132 00:06:23,100 --> 00:06:25,470 during the same open-deck time. 133 00:06:28,840 --> 00:06:31,140 To simulate the straight deck's limitations, 134 00:06:31,140 --> 00:06:33,470 lieutenant Garcia is handing over the flying 135 00:06:33,480 --> 00:06:37,250 to a model plane club. 136 00:06:37,250 --> 00:06:39,250 So, right now, we're putting down the center line 137 00:06:39,250 --> 00:06:40,880 of the straight deck carrier. 138 00:06:40,880 --> 00:06:42,780 I didn't know I was gonna get a workout 139 00:06:42,790 --> 00:06:46,020 while I was out here, too. 140 00:06:46,020 --> 00:06:47,790 The historic straight-deck design 141 00:06:47,790 --> 00:06:49,360 is ready for takeoff, 142 00:06:49,360 --> 00:06:51,530 but how will it cope? 143 00:06:51,530 --> 00:06:54,200 They're gonna go airborne, execute their mission, 144 00:06:54,200 --> 00:06:56,530 and then look to come in and land. 145 00:06:59,970 --> 00:07:01,900 As the mission gathers pace, 146 00:07:01,910 --> 00:07:05,540 landing simultaneously is impossible. 147 00:07:05,540 --> 00:07:07,480 Now we've got the next cycle of pilots 148 00:07:07,480 --> 00:07:09,410 getting ready to take off while the first cycle 149 00:07:09,410 --> 00:07:10,950 that we launched are still airborne 150 00:07:10,950 --> 00:07:13,410 and waiting for the opportunity to come land. 151 00:07:13,420 --> 00:07:14,720 So, as you can see, 152 00:07:14,720 --> 00:07:18,520 they're, basically, fouling the whole flight deck. 153 00:07:18,520 --> 00:07:20,890 It's a very inefficient process. 154 00:07:24,460 --> 00:07:26,060 But in the 1950s, 155 00:07:26,060 --> 00:07:29,400 aircraft-carrier design was turned on its head. 156 00:07:33,000 --> 00:07:35,440 Now a floating museum in San Diego, 157 00:07:35,440 --> 00:07:36,570 the U.S.S. Midway 158 00:07:36,570 --> 00:07:38,940 was one of the first American carriers 159 00:07:38,940 --> 00:07:41,740 to be fitted with a game-changing solution... 160 00:07:41,740 --> 00:07:43,410 The angled deck. 161 00:07:47,420 --> 00:07:49,120 It was the brainchild of British 162 00:07:49,120 --> 00:07:51,190 royal Navy captain Dennis Cambell 163 00:07:51,190 --> 00:07:54,020 and engineer Lewis Boddington. 164 00:07:55,560 --> 00:07:58,090 They supplemented the traditional straight deck 165 00:07:58,090 --> 00:08:00,460 with a second runway. 166 00:08:00,460 --> 00:08:05,570 The plane's landing area was now separated at the ship's waist 167 00:08:05,570 --> 00:08:08,070 while launch catapults were safely positioned 168 00:08:08,070 --> 00:08:11,140 at the front of the ship. 169 00:08:11,140 --> 00:08:12,510 When this was a straight deck, 170 00:08:12,510 --> 00:08:15,080 you would, basically, just see one landing area 171 00:08:15,080 --> 00:08:16,680 straight up and down the ship, 172 00:08:16,680 --> 00:08:18,550 with taxiing and launching aircraft 173 00:08:18,550 --> 00:08:20,010 towards the bow of the ship, 174 00:08:20,020 --> 00:08:21,980 landing aircraft towards the back. 175 00:08:21,990 --> 00:08:23,380 Really, the game was changed 176 00:08:23,390 --> 00:08:25,450 when we went over to the angled flight deck. 177 00:08:25,460 --> 00:08:27,020 It became so much more efficient, 178 00:08:27,020 --> 00:08:30,020 and, more importantly, so much safer. 179 00:08:30,030 --> 00:08:31,990 The midway's remarkable refit 180 00:08:32,000 --> 00:08:36,830 allowed her planes to take off and land at the same time. 181 00:08:36,830 --> 00:08:38,970 The landing aircraft are gonna be offset 182 00:08:38,970 --> 00:08:40,970 so that if they need to take back off, 183 00:08:40,970 --> 00:08:42,470 if they missed a wire, 184 00:08:42,470 --> 00:08:44,970 they will have the angled deck 185 00:08:44,970 --> 00:08:46,610 that is going to keep them away 186 00:08:46,610 --> 00:08:49,940 from the launching aircraft that are launching straight ahead. 187 00:08:53,620 --> 00:08:55,450 So, will adding an angled deck 188 00:08:55,450 --> 00:08:57,990 bring some order to today's mission? 189 00:09:03,090 --> 00:09:05,960 As you can see, we've got one taking off. 190 00:09:08,530 --> 00:09:10,870 He's gonna come around and start executing touch-and-goes 191 00:09:10,870 --> 00:09:13,370 while we launch the other aircraft. 192 00:09:13,370 --> 00:09:14,570 As on the midway, 193 00:09:14,570 --> 00:09:16,140 Cambell and Boddington's addition 194 00:09:16,140 --> 00:09:20,010 transforms this airstrip into a well-oiled machine. 195 00:09:20,010 --> 00:09:22,580 He's approaching on his landing. 196 00:09:22,580 --> 00:09:24,950 Let's go ahead and launch the second. 197 00:09:24,950 --> 00:09:27,320 And you can see that those two flight paths 198 00:09:27,320 --> 00:09:30,250 are naturally deconflicted because of the angle 199 00:09:30,250 --> 00:09:32,790 that landing aircraft is coming in on. 200 00:09:32,790 --> 00:09:34,960 And we're basically getting two landing strips 201 00:09:34,960 --> 00:09:36,490 for the price of one. 202 00:09:49,270 --> 00:09:51,740 The U.S. Navy's ultra-modern Ford class 203 00:09:51,740 --> 00:09:54,180 is also equipped with an angled deck. 204 00:09:58,410 --> 00:10:02,620 But whereas midway launched just 89 sorties a day, 205 00:10:02,620 --> 00:10:05,890 the Ford class can complete over 200. 206 00:10:07,820 --> 00:10:09,260 When you look at the flight deck as a whole, 207 00:10:09,260 --> 00:10:10,730 4-1/2 acres seems large, 208 00:10:10,730 --> 00:10:13,190 but as you add 50 fighter aircraft 209 00:10:13,200 --> 00:10:15,600 and around 100 to 150 personnel at all times 210 00:10:15,600 --> 00:10:16,860 performing their various tasks, 211 00:10:16,870 --> 00:10:19,300 it gets very, very small very quickly. 212 00:10:19,300 --> 00:10:22,700 The ballet of us doing our job they call "controlled chaos," 213 00:10:22,710 --> 00:10:23,940 and that's really what it is. 214 00:10:23,940 --> 00:10:26,170 400 yards! 215 00:10:26,180 --> 00:10:28,040 The Cambell- and-Boddington-inspired 216 00:10:28,040 --> 00:10:30,480 angled flight deck enables the Ford class 217 00:10:30,480 --> 00:10:33,380 to complete 25% more sorties a day 218 00:10:33,380 --> 00:10:36,320 than the U.S. Navy's previous carrier class. 219 00:10:36,320 --> 00:10:38,290 The angled flight deck is a major feat 220 00:10:38,290 --> 00:10:39,990 in engineering in itself. 221 00:10:39,990 --> 00:10:42,320 With that angled flight deck, we have a living airport 222 00:10:42,330 --> 00:10:44,390 that is receiving aircraft at the same time 223 00:10:44,390 --> 00:10:48,460 it is launching aircraft, simultaneously. 224 00:10:48,460 --> 00:10:51,200 With the second in class, the John F. Kennedy, 225 00:10:51,200 --> 00:10:53,870 under construction, it's up to engineer Marco 226 00:10:53,870 --> 00:10:58,110 to deliver the Ford class's next awesome angled deck. 227 00:10:58,110 --> 00:11:00,440 Currently, we are at the 01 level of the ship. 228 00:11:00,440 --> 00:11:03,340 So, there is gonna be a couple more levels going up 229 00:11:03,350 --> 00:11:04,880 where the flight deck's going to be. 230 00:11:04,880 --> 00:11:07,420 So, currently, we're a little lower than the flight deck. 231 00:11:07,420 --> 00:11:09,150 But once the flight deck is installed, 232 00:11:09,150 --> 00:11:11,650 we should see the angled deck in this direction, 233 00:11:11,650 --> 00:11:14,490 the island structure should be in that direction. 234 00:11:14,490 --> 00:11:17,190 And that, in itself, is a major innovation. 235 00:11:17,190 --> 00:11:19,730 So, just how did moving the island in relation 236 00:11:19,730 --> 00:11:21,260 to the rest of the flight deck 237 00:11:21,260 --> 00:11:24,600 change aircraft-carrier design forever? 238 00:11:40,980 --> 00:11:44,250 The cutting edge Ford-class aircraft carrier, 239 00:11:44,250 --> 00:11:47,660 a study in naval innovation and a dramatic improvement 240 00:11:47,660 --> 00:11:50,460 on flight-deck efficiency and safety. 241 00:11:50,460 --> 00:11:52,190 It differs from its predecessors 242 00:11:52,200 --> 00:11:53,890 in a number of ways. 243 00:11:55,600 --> 00:11:57,930 For example, the position of the island 244 00:11:57,930 --> 00:12:00,800 is radically different from all previous designs 245 00:12:00,800 --> 00:12:03,370 of U.S. aircraft carriers. 246 00:12:03,370 --> 00:12:05,310 This is one of the keys to the class's 247 00:12:05,310 --> 00:12:07,510 extraordinary capacity to launch 248 00:12:07,510 --> 00:12:10,440 and recover aircraft at the same time. 249 00:12:12,450 --> 00:12:14,850 On Ford class, the island structure 250 00:12:14,850 --> 00:12:16,650 was moved from this area 251 00:12:16,650 --> 00:12:19,220 to an area closer to the stern of the ship. 252 00:12:19,220 --> 00:12:22,590 That allows more of the parking of the aircraft forward 253 00:12:22,590 --> 00:12:24,060 of the island structure, 254 00:12:24,060 --> 00:12:26,130 which allows the Navy operators 255 00:12:26,130 --> 00:12:28,060 to turn around the aircraft faster. 256 00:12:28,060 --> 00:12:31,170 Fuel, service, weapons loading, 257 00:12:31,170 --> 00:12:33,870 in turn, generates more sorties. 258 00:12:38,980 --> 00:12:42,580 At this point in time, this aircraft carrier design 259 00:12:42,580 --> 00:12:45,910 is the pinnacle of flight operations support 260 00:12:45,920 --> 00:12:49,150 for the U.S. Navy. 261 00:12:49,150 --> 00:12:52,090 The relocated island also has a smaller footprint 262 00:12:52,090 --> 00:12:53,390 than its predecessors, 263 00:12:53,390 --> 00:12:56,820 creating an extra usable deck space. 264 00:12:56,830 --> 00:12:58,130 Beneath the runways, 265 00:12:58,130 --> 00:13:00,530 aircraft are stored in a giant hangar, 266 00:13:00,530 --> 00:13:01,930 delivered to the flight deck 267 00:13:01,930 --> 00:13:05,770 by 82-foot-long electromechanical elevators. 268 00:13:10,670 --> 00:13:12,810 Positioned on the sides of the ship, 269 00:13:12,810 --> 00:13:14,310 any craft can be maneuvered 270 00:13:14,310 --> 00:13:17,340 without disrupting launch or recovery. 271 00:13:19,720 --> 00:13:22,050 What you're looking at is what we call ace 3, 272 00:13:22,050 --> 00:13:24,390 or aircraft elevator number 3, 273 00:13:24,390 --> 00:13:26,350 which is right here on the port side of the ship. 274 00:13:26,360 --> 00:13:28,690 And the elevator is up right now, as you can see, 275 00:13:28,690 --> 00:13:32,230 but as you look on these slots, this is what actually slides 276 00:13:32,230 --> 00:13:34,330 our aircraft elevators down to the hangar bay, 277 00:13:34,330 --> 00:13:36,930 and how we move our aircraft in and out 278 00:13:36,930 --> 00:13:38,700 for maintenance and operations 279 00:13:38,700 --> 00:13:40,070 and then move it back up to the flight deck 280 00:13:40,070 --> 00:13:41,840 and taxi them off. 281 00:13:41,840 --> 00:13:44,000 The Ford class is undoubtedly taking 282 00:13:44,010 --> 00:13:47,470 aircraft deployment to a whole new level. 283 00:13:47,480 --> 00:13:50,950 But the engineers face another almighty problem... 284 00:13:50,950 --> 00:13:53,110 Powering this giant carrier, 285 00:13:53,120 --> 00:13:55,120 and it is giant. 286 00:13:56,950 --> 00:13:58,920 The aircraft carrier is a moving base. 287 00:13:58,920 --> 00:14:00,120 It is a moving city. 288 00:14:00,120 --> 00:14:02,920 So, we have a mobile city, a mobile airstrip, 289 00:14:02,930 --> 00:14:05,090 with all of the capabilities of any airfield, 290 00:14:05,090 --> 00:14:07,430 and it can be moved anywhere in the world. 291 00:14:09,330 --> 00:14:11,700 As tall as a giant sequoia, 292 00:14:11,700 --> 00:14:14,170 longer than 60 New York cabs, 293 00:14:14,170 --> 00:14:17,370 and almost the width of an airbus A380, 294 00:14:17,370 --> 00:14:22,710 it can hold up to 75 aircraft and accommodate 4,500 crew. 295 00:14:27,180 --> 00:14:30,280 In the dry dock, the second of this brand-new class, 296 00:14:30,290 --> 00:14:34,220 the John F. Kennedy, is currently being assembled. 297 00:14:34,220 --> 00:14:36,190 Construction director Geoff Hummel 298 00:14:36,190 --> 00:14:39,230 is supervising part of the mammoth build. 299 00:14:40,700 --> 00:14:42,330 When we're done 300 00:14:42,330 --> 00:14:43,463 building her, we'll deliver a ship 301 00:14:43,470 --> 00:14:46,230 of a little over 80,000 tons of displacement. 302 00:14:46,240 --> 00:14:49,070 When the Navy actually loads it up with crew and planes 303 00:14:49,070 --> 00:14:52,940 and supplies, it'll be close to 100,000 tons going to sea. 304 00:14:52,940 --> 00:14:55,940 It will take more than 3.9 million pounds 305 00:14:55,950 --> 00:14:58,650 of welded metal to complete this ship. 306 00:14:58,650 --> 00:15:00,180 Construction on this scale 307 00:15:00,180 --> 00:15:03,450 creates huge logistical challenges. 308 00:15:03,450 --> 00:15:05,490 The solution is to build the Kennedy 309 00:15:05,490 --> 00:15:07,590 in a series of massive sections, 310 00:15:07,590 --> 00:15:10,220 known as super lifts. 311 00:15:10,230 --> 00:15:13,090 Right behind us is what we call the lower bow super lift. 312 00:15:13,100 --> 00:15:16,130 It's about 60 feet tall, a little over 100 feet long. 313 00:15:16,130 --> 00:15:17,930 It's made up of seven units that were built 314 00:15:17,930 --> 00:15:20,100 in our steels shops, brought over here, 315 00:15:20,100 --> 00:15:22,240 and joined into one giant super lift. 316 00:15:22,240 --> 00:15:25,010 And then if you look over, just aft of it, 317 00:15:25,010 --> 00:15:26,340 what you'll see is the beginnings 318 00:15:26,340 --> 00:15:27,940 of what we'll call the upper bow. 319 00:15:27,940 --> 00:15:29,780 You can actually see the leading edge of flight deck 320 00:15:29,780 --> 00:15:31,680 there with that rolled shape. 321 00:15:31,680 --> 00:15:34,380 That's actually gonna be the very bow of the ship. 322 00:15:34,380 --> 00:15:36,920 These mega-structures are only possible 323 00:15:36,920 --> 00:15:39,720 because of a staggering piece of engineering... 324 00:15:42,790 --> 00:15:46,660 One of the largest cranes in the world. 325 00:15:46,660 --> 00:15:50,100 Behind me here is what we call our 1,050-ton crane. 326 00:15:50,100 --> 00:15:53,300 Other people affectionately know it as "big blue." 327 00:15:53,300 --> 00:15:56,640 This crane is rated for 1,050 metric tons. 328 00:16:00,040 --> 00:16:03,310 It's a very capable crane. 329 00:16:03,310 --> 00:16:06,710 The crane has two rails running what we call east and west, 330 00:16:06,720 --> 00:16:08,520 towards and away from the river. 331 00:16:08,520 --> 00:16:11,690 It spans about 540 feet between the rails, 332 00:16:11,690 --> 00:16:13,850 and it's about 230 feet tall. 333 00:16:16,330 --> 00:16:19,590 When you're maneuvering 1,100-ton steel sections, 334 00:16:19,600 --> 00:16:21,700 there's no room for error. 335 00:16:21,700 --> 00:16:26,170 Big blue's three hoists allow pinpoint precision. 336 00:16:26,170 --> 00:16:28,500 With this crane, you're actually making one move 337 00:16:28,500 --> 00:16:30,700 with all three hoists being synchronized. 338 00:16:30,710 --> 00:16:32,640 It's got some pretty good precision, 339 00:16:32,640 --> 00:16:34,240 as far as how accurately 340 00:16:34,240 --> 00:16:36,080 we can place the unit, or move the unit, 341 00:16:36,080 --> 00:16:38,410 to get it within an inch or less. 342 00:16:38,410 --> 00:16:39,880 And then we can actually use some Jacks 343 00:16:39,880 --> 00:16:42,520 to position the unit exactly where we want it. 344 00:16:42,520 --> 00:16:44,820 It's just cool, man. 345 00:16:46,420 --> 00:16:49,290 But once at sea, the Ford class's sheer scale 346 00:16:49,290 --> 00:16:52,790 poses another enormous problem. 347 00:16:52,800 --> 00:16:55,760 As their missions will last for months at a time, 348 00:16:55,770 --> 00:16:57,330 propelling a ship of this size 349 00:16:57,330 --> 00:16:59,670 with traditional thirsty combustion engines 350 00:16:59,670 --> 00:17:01,440 is out of the question. 351 00:17:03,970 --> 00:17:06,670 Not only that, the power needs to satisfy 352 00:17:06,680 --> 00:17:09,810 the demands of over 4,500 crew. 353 00:17:11,910 --> 00:17:13,980 A new power source is needed. 354 00:17:13,980 --> 00:17:15,520 Can the innovators of the past 355 00:17:15,520 --> 00:17:17,680 shed any light on the problem? 356 00:17:28,360 --> 00:17:30,530 Cartagena in southeast Spain 357 00:17:30,530 --> 00:17:33,870 could harbor a solution for the Ford class. 358 00:17:36,040 --> 00:17:38,810 Former Spanish submariner Diego Quevedo 359 00:17:38,810 --> 00:17:40,870 is visiting the historic naval base 360 00:17:40,880 --> 00:17:43,840 of a nation that once ruled the waves. 361 00:17:54,120 --> 00:17:55,520 By the 1800s, 362 00:17:55,520 --> 00:17:58,930 the might of the Spanish Navy may have faded away, 363 00:17:58,930 --> 00:18:00,560 but in 1888, 364 00:18:00,560 --> 00:18:04,300 a new breed of maritime engineering surfaced. 365 00:18:14,980 --> 00:18:16,340 The world's first 366 00:18:16,350 --> 00:18:19,610 fully-functioning military submersible, 367 00:18:19,620 --> 00:18:23,980 the 72-foot long peral changed the face of warfare. 368 00:18:37,100 --> 00:18:39,430 But the Spanish engineers had the same problem 369 00:18:39,440 --> 00:18:41,840 as the one facing the Ford class... 370 00:18:41,840 --> 00:18:43,370 How to power the peral 371 00:18:43,370 --> 00:18:46,370 on long missions through the world's oceans. 372 00:18:55,720 --> 00:18:59,390 However, a combustion engine's toxic fumes 373 00:18:59,390 --> 00:19:02,820 would be deadly in this air-tight steel tube. 374 00:19:12,170 --> 00:19:15,740 So, how did the Spanish Navy power the peral, 375 00:19:15,740 --> 00:19:17,440 and how can the answer help 376 00:19:17,440 --> 00:19:20,910 to drive the greatest warship ever built? 377 00:19:37,190 --> 00:19:40,330 The peral submarine was the first submersible vessel 378 00:19:40,330 --> 00:19:42,130 of its kind in history, 379 00:19:42,130 --> 00:19:44,600 and the Spanish Navy needed a way to power it 380 00:19:44,600 --> 00:19:48,470 without the toxic fumes of a traditional combustion engine. 381 00:19:50,210 --> 00:19:52,770 The submarine's designer, 382 00:19:52,780 --> 00:19:57,340 naval engineer Isaac peral had an ingenious answer. 383 00:19:57,350 --> 00:20:00,150 To create sustainable power beneath the waves, 384 00:20:00,150 --> 00:20:02,520 he turned to electricity. 385 00:20:04,520 --> 00:20:06,550 And today, Diego Quevedo 386 00:20:06,560 --> 00:20:09,920 has special access to the heart of the solution. 387 00:20:22,870 --> 00:20:26,570 The peral was lined with 33 tons' worth 388 00:20:26,580 --> 00:20:29,710 of rechargeable lead-acid batteries. 389 00:20:29,710 --> 00:20:31,080 Their first job... 390 00:20:31,080 --> 00:20:34,150 To propel its sleek structure through the depths. 391 00:20:53,500 --> 00:20:57,440 Virtually every system on board was also battery-powered, 392 00:20:57,440 --> 00:21:01,280 making this the world's first truly self-sufficient sub, 393 00:21:01,280 --> 00:21:05,310 cementing peral's contribution to marine power. 394 00:21:25,470 --> 00:21:27,170 The peral's batteries allowed it 395 00:21:27,170 --> 00:21:29,540 to cruise underwater for a few hours 396 00:21:29,540 --> 00:21:33,040 with a range of 132 nautical miles, 397 00:21:33,040 --> 00:21:35,880 but the Ford class' power source can keep it at sea 398 00:21:35,880 --> 00:21:39,680 for months at a time without refueling. 399 00:21:39,680 --> 00:21:42,320 Building on modern submarine technology, 400 00:21:42,320 --> 00:21:43,680 the solution is a pair 401 00:21:43,690 --> 00:21:47,520 of state-of-the-art nuclear reactors. 402 00:21:47,520 --> 00:21:49,090 One of the major advantages 403 00:21:49,090 --> 00:21:50,990 to having nuclear power is an engineering feat 404 00:21:50,990 --> 00:21:54,930 of actually getting 100,000 tons of displacement 405 00:21:54,930 --> 00:21:56,630 with the aircraft carrier through the water 406 00:21:56,630 --> 00:21:58,170 at about 35-plus knots. 407 00:21:58,170 --> 00:22:02,400 We are able to have 4.5 acres of sovereign American soil 408 00:22:02,400 --> 00:22:04,170 anywhere in the world for up to 25 years 409 00:22:04,170 --> 00:22:06,010 at a time under nuclear power. 410 00:22:08,710 --> 00:22:12,180 The nuclear reactor split uranium, producing heat, 411 00:22:12,180 --> 00:22:16,750 which converts water to steam, powering four turbines. 412 00:22:16,750 --> 00:22:19,520 These rotate four propeller shafts to drive 413 00:22:19,520 --> 00:22:21,960 the 1,100-foot-long carrier. 414 00:22:24,430 --> 00:22:26,690 But the reactor's output is so immense 415 00:22:26,700 --> 00:22:30,400 they can also produce huge amounts of electricity. 416 00:22:30,400 --> 00:22:32,500 Unlike any carrier before it, 417 00:22:32,500 --> 00:22:35,340 virtually everything on the trailblazing Ford class 418 00:22:35,340 --> 00:22:37,870 is powered by electricity. 419 00:22:37,870 --> 00:22:39,710 USS Gerald R. Ford carries a load 420 00:22:39,710 --> 00:22:43,010 of 13.8 thousand kilovolts of amperage. 421 00:22:43,010 --> 00:22:45,810 So you're looking at three times the amount of electrical load 422 00:22:45,810 --> 00:22:48,250 that the aircraft carriers before us have ever had, 423 00:22:48,250 --> 00:22:50,320 and that allows us for some of the new technology 424 00:22:50,320 --> 00:22:52,050 that we have on board. 425 00:22:54,090 --> 00:22:57,520 And over 9.8 million feet of electrical cabling 426 00:22:57,530 --> 00:23:01,630 also provide energy for the 4,500 crew on board. 427 00:23:01,630 --> 00:23:03,800 The USS Gerald R. Ford is a floating city, 428 00:23:03,800 --> 00:23:06,300 so we have every service that a civilian counterpart 429 00:23:06,300 --> 00:23:08,770 or an actual township that you might live in might have. 430 00:23:08,770 --> 00:23:10,740 We have a post office, we have gyms, 431 00:23:10,740 --> 00:23:14,010 we have a coffee shop, we have laundry service. 432 00:23:14,010 --> 00:23:16,880 We have that on board so that we can sustain ourselves out 433 00:23:16,880 --> 00:23:19,980 for long periods of time and really be effective. 434 00:23:22,990 --> 00:23:26,720 But the civilian services are not the ship's main attraction. 435 00:23:26,720 --> 00:23:29,890 It is, after all, a warship. 436 00:23:29,890 --> 00:23:34,430 This brand-new carrier class has 17 decks. 437 00:23:34,430 --> 00:23:39,400 Its colossal flight deck stretches to five acres. 438 00:23:39,400 --> 00:23:41,640 It boasts supersized engineering 439 00:23:41,640 --> 00:23:44,070 designed to deploy more aircraft missions 440 00:23:44,070 --> 00:23:47,170 than ever before in any part of the world. 441 00:23:47,180 --> 00:23:49,310 The first of this game-changing fleet 442 00:23:49,310 --> 00:23:53,010 has only recently been commissioned into the us Navy. 443 00:23:53,020 --> 00:23:55,580 USS Gerald R. Ford is setting the standard and setting the baR 444 00:23:55,580 --> 00:23:57,450 on the way that aircraft carriers around the world 445 00:23:57,450 --> 00:23:58,950 and the way that naval operations are gonna be 446 00:23:58,950 --> 00:24:01,660 dealt with and sustained. 447 00:24:01,660 --> 00:24:03,460 10 record-breaking carriers 448 00:24:03,460 --> 00:24:07,160 will eventually make up the Ford class. 449 00:24:07,160 --> 00:24:09,230 The second of which, the John F. Kennedy, 450 00:24:09,230 --> 00:24:11,630 is currently being assembled. 451 00:24:11,630 --> 00:24:16,440 When completed, it will be well over 950 feet long, 452 00:24:16,440 --> 00:24:18,100 but its runway will only be 453 00:24:18,110 --> 00:24:22,980 around 1/7 of a normal runway's length. 454 00:24:22,980 --> 00:24:25,010 Launching aircraft in this distance 455 00:24:25,010 --> 00:24:29,280 poses a huge problem for engineer Gabe Sava. 456 00:24:29,280 --> 00:24:34,720 The runway on this carrier is gonna be just under 350 feet. 457 00:24:34,720 --> 00:24:36,090 So the greatest challenge 458 00:24:36,090 --> 00:24:39,460 involved in launching an aircraft from a carrier 459 00:24:39,460 --> 00:24:42,900 is that you only have a fraction of the runway 460 00:24:42,900 --> 00:24:47,470 that an aircraft typically would need in order to take off. 461 00:24:47,470 --> 00:24:50,840 To get the aircraft to the adequate speed, 462 00:24:50,840 --> 00:24:53,870 we have to use a system of launching, 463 00:24:53,880 --> 00:24:56,810 which is a catapult system that propels 464 00:24:56,810 --> 00:25:02,250 and accelerates the aircraft so that it can take off. 465 00:25:02,250 --> 00:25:05,590 To date, launch catapults have been steam-driven, 466 00:25:05,590 --> 00:25:08,090 but these systems lack acceleration control 467 00:25:08,090 --> 00:25:11,090 and would rip apart the Ford class' lighter aircraft 468 00:25:11,090 --> 00:25:14,460 such as unmanned drones. 469 00:25:14,460 --> 00:25:18,230 Steam-powered catapults, by their very nature, 470 00:25:18,230 --> 00:25:22,440 can put a lot of loads or stress on the aircraft. 471 00:25:22,440 --> 00:25:26,370 In addition, steam catapults require a lot of maintenance. 472 00:25:26,380 --> 00:25:29,280 There's a lot of corrosion within the troughs 473 00:25:29,280 --> 00:25:32,350 because there's a lot of moisture. 474 00:25:32,350 --> 00:25:35,650 Engineers needed a way to get aircraft up to speed 475 00:25:35,650 --> 00:25:38,750 while also protecting their structural integrity 476 00:25:38,750 --> 00:25:42,990 and that of the launching apparatus. 477 00:25:42,990 --> 00:25:44,990 To do so, they would have to turn 478 00:25:44,990 --> 00:25:47,090 to the innovators of the past. 479 00:26:04,480 --> 00:26:07,780 On the U.S. Navy's most advanced warship ever, 480 00:26:07,780 --> 00:26:09,150 traditional ship-to-air 481 00:26:09,150 --> 00:26:11,550 launch techniques weren't going to cut it. 482 00:26:14,090 --> 00:26:16,420 The team behind this monster vessel 483 00:26:16,430 --> 00:26:19,160 needed a way to get aircraft up to launch speed 484 00:26:19,160 --> 00:26:22,330 with about 1/7 of the traditional runway. 485 00:26:26,170 --> 00:26:27,630 The Ford class' engineers 486 00:26:27,640 --> 00:26:30,070 proposed a groundbreaking solution... 487 00:26:30,070 --> 00:26:33,540 Catapult power generated by electromagnetics. 488 00:26:36,180 --> 00:26:39,380 Petty officer Daniel Rivera is part of the launch team 489 00:26:39,380 --> 00:26:42,980 involved in the initial testing. 490 00:26:42,990 --> 00:26:45,120 We have to perform what's called dead-load testing. 491 00:26:45,120 --> 00:26:48,420 A dead load is, essentially, a big piece of metal on wheels 492 00:26:48,420 --> 00:26:51,020 that represents different aircraft weights. 493 00:26:51,030 --> 00:26:53,260 And pretty much, we were on the flight deck, 494 00:26:53,260 --> 00:26:54,960 and we launch each dead load. 495 00:26:54,960 --> 00:26:57,360 The dead loads will go actually off the boat. 496 00:26:57,370 --> 00:27:00,300 They will take off and fly over into the James river. 497 00:27:08,240 --> 00:27:11,010 Concealed below the catapult's shuttle and rails, 498 00:27:11,010 --> 00:27:13,450 the electromagnetic aircraft-launch system, 499 00:27:13,450 --> 00:27:15,020 known as Emals, 500 00:27:15,020 --> 00:27:18,920 uses the ship's power to create an enormous electrical charge. 501 00:27:24,030 --> 00:27:27,260 The system uses 13,800 kilovolts 502 00:27:27,260 --> 00:27:28,700 that's being generated from the ship 503 00:27:28,700 --> 00:27:30,500 in order to power the equipment, 504 00:27:30,500 --> 00:27:34,000 and with that energy, we're able to launch an aircraft zero 505 00:27:34,000 --> 00:27:38,040 to about 150 miles per hour in just under 3 seconds. 506 00:27:42,910 --> 00:27:47,250 With the plane on 100% throttle, this huge shot of electricity 507 00:27:47,250 --> 00:27:49,950 is released into a series of electromagnets 508 00:27:49,950 --> 00:27:52,490 positioned down two launch rails. 509 00:27:52,490 --> 00:27:54,620 A powerful magnetic wave propels 510 00:27:54,620 --> 00:27:56,920 the attached plane off the runway. 511 00:27:59,660 --> 00:28:02,600 With Emals, the power that we produce during each aircraft 512 00:28:02,600 --> 00:28:04,500 launch is a lot more controlled. 513 00:28:04,500 --> 00:28:05,930 So, for that reason, 514 00:28:05,930 --> 00:28:08,170 we can be able to launch a wider range of aircraft. 515 00:28:08,170 --> 00:28:09,770 Using computer software 516 00:28:09,770 --> 00:28:11,840 while the catapult is going down the track, 517 00:28:11,840 --> 00:28:13,710 it knows how much power is needed 518 00:28:13,710 --> 00:28:15,880 in order to get that aircraft off the deck. 519 00:28:18,180 --> 00:28:21,010 But sometimes even the mighty Emals catapult 520 00:28:21,020 --> 00:28:25,250 isn't enough to get the jets off the deck. 521 00:28:25,250 --> 00:28:28,420 Chief petty officer Jeremy Stoecklein has experienced 522 00:28:28,420 --> 00:28:32,760 this potentially dangerous situation firsthand. 523 00:28:32,760 --> 00:28:34,330 There are times that we're out in the middle of the ocean, 524 00:28:34,330 --> 00:28:36,160 depending on weather, depending on what the aircraft 525 00:28:36,160 --> 00:28:37,660 needs to be loaded down with, 526 00:28:37,670 --> 00:28:40,430 sometimes that aircraft doesn't have enough power 527 00:28:40,440 --> 00:28:43,170 on 100% throttle to reach that minimum air speed, 528 00:28:43,170 --> 00:28:45,710 and sometimes we need just a little bit extra. 529 00:28:45,710 --> 00:28:47,070 For the engineers, 530 00:28:47,080 --> 00:28:50,640 this is a problem that could end in disaster. 531 00:28:50,650 --> 00:28:52,310 If the aircraft didn't have enough power, 532 00:28:52,310 --> 00:28:53,750 it could be very catastrophic, 533 00:28:53,750 --> 00:28:55,420 because the aircraft could end up going into the water 534 00:28:55,420 --> 00:28:57,450 and not taking off at all. 535 00:28:57,450 --> 00:29:01,420 So how can these phenomenal gets produce more power? 536 00:29:01,420 --> 00:29:04,290 It's a challenge that's been faced in the past. 537 00:29:15,640 --> 00:29:18,300 Engineer Dan Dickrell is at the Patuxent river 538 00:29:18,310 --> 00:29:20,070 naval air base in Maryland, 539 00:29:20,080 --> 00:29:22,380 the site of an extraordinary innovation 540 00:29:22,380 --> 00:29:25,580 that could provide a solution for the Ford class. 541 00:29:28,620 --> 00:29:30,220 This is a t-38 Talon. 542 00:29:30,220 --> 00:29:32,150 It's a two-seat trainer. 543 00:29:32,150 --> 00:29:35,760 It's powered by two general electric J85 engines. 544 00:29:35,760 --> 00:29:38,220 Top speed's over 1,200 miles per hour, 545 00:29:38,230 --> 00:29:41,660 which is supersonic, faster than the speed of sound. 546 00:29:41,660 --> 00:29:44,860 Today, the t-38 is entering the hush house, 547 00:29:44,870 --> 00:29:47,870 a secretive test facility where engineers can see 548 00:29:47,870 --> 00:29:51,870 how jet engines perform up close. 549 00:29:51,870 --> 00:29:54,640 All right, so the T-38's tied down. 550 00:29:54,640 --> 00:29:56,440 The test is about to begin. 551 00:29:56,440 --> 00:29:58,180 Let's do it. 552 00:30:00,320 --> 00:30:03,480 With special clearance just feet from the engine, 553 00:30:03,490 --> 00:30:06,490 Dan is witnessing a test that will reveal one of the keys 554 00:30:06,490 --> 00:30:10,220 to a successful aircraft-carrier launch. 555 00:30:10,230 --> 00:30:12,790 Here we go. Test is beginning. 556 00:30:12,790 --> 00:30:15,090 Pretty excited. 557 00:30:15,100 --> 00:30:16,500 You can hear it fueling up. 558 00:30:40,260 --> 00:30:42,160 This incredible sight is created 559 00:30:42,160 --> 00:30:44,690 by what's known as an afterburner. 560 00:30:48,730 --> 00:30:51,300 It's the secret to producing the thrust required 561 00:30:51,300 --> 00:30:53,270 by the Ford class' jets. 562 00:30:59,210 --> 00:31:03,180 It was invented over 85 years ago by sir frank whittle, 563 00:31:03,180 --> 00:31:05,910 one of the forefathers of the aircraft engine. 564 00:31:08,620 --> 00:31:11,150 A meteor jet plane is ready for an unofficial approach 565 00:31:11,150 --> 00:31:13,050 to the sound barrier. 566 00:31:13,050 --> 00:31:15,460 During the 1940s, the race was on, 567 00:31:15,460 --> 00:31:17,620 not only to break the sound barrier, 568 00:31:17,630 --> 00:31:20,930 but also to reach 1,000 miles per hour. 569 00:31:20,930 --> 00:31:22,900 Jet engines needed more power, 570 00:31:22,900 --> 00:31:25,430 but making them bigger was out of the question. 571 00:31:25,430 --> 00:31:29,440 So whittle devised his radical solution, the afterburner. 572 00:31:29,440 --> 00:31:31,770 See, it's right here on the back of the engine. 573 00:31:31,770 --> 00:31:33,740 It vastly increases the amount of thrust 574 00:31:33,740 --> 00:31:35,240 that's available to the engine 575 00:31:35,240 --> 00:31:39,350 without adding much weight or complexity to the engine itself. 576 00:31:39,350 --> 00:31:42,480 With minimal adjustments, whittle figured out how to 577 00:31:42,480 --> 00:31:45,890 dramatically outperform the standard jet engine, 578 00:31:45,890 --> 00:31:49,190 and his ingenious modification holds the key 579 00:31:49,190 --> 00:31:51,020 to getting aircraft from the deck 580 00:31:51,030 --> 00:31:54,390 of a Ford-class aircraft carrier to the skies. 581 00:32:11,950 --> 00:32:15,210 When engineers behind the Ford-class aircraft carrier 582 00:32:15,220 --> 00:32:17,650 needed to get aircraft from deck to air 583 00:32:17,650 --> 00:32:20,390 using about 1/7 of the runway space, 584 00:32:20,390 --> 00:32:23,690 the answer was thrust, and they turned to sir frank 585 00:32:23,690 --> 00:32:29,430 whittle's historic innovation to provide it. 586 00:32:29,430 --> 00:32:32,700 A standard jet engine takes air in, adds fuel, 587 00:32:32,700 --> 00:32:36,570 and ignites the mixture, propelling the aircraft forward. 588 00:32:36,570 --> 00:32:39,510 Whittle realized much of the oxygen was unused, 589 00:32:39,510 --> 00:32:42,210 so he added more fuel at the rear of the engine 590 00:32:42,210 --> 00:32:45,450 to utilize it. 591 00:32:45,450 --> 00:32:49,620 This creates a massive amount of extra thrust. 592 00:32:49,620 --> 00:32:51,020 When you're designing something, 593 00:32:51,020 --> 00:32:52,850 the simpler is usually the better, 594 00:32:52,850 --> 00:32:55,590 and whittle's solution is amazingly simple 595 00:32:55,590 --> 00:32:58,360 yet its performance increase is brilliant. 596 00:33:02,300 --> 00:33:05,060 To fully appreciate the afterburn experience, 597 00:33:05,070 --> 00:33:07,170 and air-force veteran, bud green, 598 00:33:07,170 --> 00:33:11,170 is reacquainting himself with the f-100, 599 00:33:11,170 --> 00:33:15,710 the first us jet to fly supersonic. 600 00:33:15,710 --> 00:33:19,350 Zero to 62 miles per hour takes just seconds. 601 00:33:21,650 --> 00:33:25,220 Oh. 602 00:33:25,220 --> 00:33:28,860 At top speed, it smashes through the sound barrier. 603 00:33:33,190 --> 00:33:36,100 Courtesy of a staggering piece of engineering. 604 00:33:49,180 --> 00:33:51,243 We were going about 320 or something like that when he lit it, 605 00:33:51,250 --> 00:33:53,910 and you can really feel the kick. 606 00:33:53,920 --> 00:33:56,020 Just, all of a sudden, you've got a whole bunch 607 00:33:56,020 --> 00:33:57,750 of additional thrust, 608 00:33:57,750 --> 00:33:59,620 and it just knocks you on the rear end. 609 00:33:59,620 --> 00:34:00,720 It was fun. 610 00:34:00,720 --> 00:34:02,020 Does really kick. 611 00:34:02,020 --> 00:34:03,760 Unbelievable. 612 00:34:11,630 --> 00:34:14,400 Whittle's afterburner concept changed the game 613 00:34:14,400 --> 00:34:18,240 for Ford class' jets. 614 00:34:18,240 --> 00:34:20,610 The ability of the aircraft to have this afterburner option 615 00:34:20,610 --> 00:34:22,140 increases our flexibility 616 00:34:22,140 --> 00:34:25,210 and allows us to go up in weight with that extra boost of energy 617 00:34:25,210 --> 00:34:27,013 that will allow us to reach that minimum air speed 618 00:34:27,020 --> 00:34:29,520 so we can carry more ordinance, more fuel, 619 00:34:29,520 --> 00:34:31,820 anything that we need to complete our mission. 620 00:34:37,330 --> 00:34:39,460 Launching over 200 jets a day 621 00:34:39,460 --> 00:34:41,790 is an incredible feat of engineering, 622 00:34:41,800 --> 00:34:44,900 but it's only half the story. 623 00:34:44,900 --> 00:34:47,430 Bringing them home is even harder. 624 00:34:49,470 --> 00:34:51,170 Landing an aircraft is definitely 625 00:34:51,170 --> 00:34:53,370 one of the most dangerous activities 626 00:34:53,370 --> 00:34:56,280 that you do on the flight deck. 627 00:34:56,280 --> 00:34:58,040 Somehow, the jets have to stop 628 00:34:58,050 --> 00:35:00,880 in just 1/7 of a normal runway's length 629 00:35:00,880 --> 00:35:04,050 or they'll end up in the water. 630 00:35:04,050 --> 00:35:07,290 Can a bold pioneer from the past provide a solution 631 00:35:07,290 --> 00:35:10,160 to this seemingly impossible challenge? 632 00:35:21,370 --> 00:35:22,840 It may be hard to believe, 633 00:35:22,840 --> 00:35:25,640 but this beautiful biplane could hold the key 634 00:35:25,640 --> 00:35:27,940 to landing on the Ford-class carriers. 635 00:35:31,380 --> 00:35:35,080 Engineer Dan Dickrell is in Virginia, discovering how. 636 00:35:38,520 --> 00:35:41,420 So, that motorless airplane that just took off 637 00:35:41,420 --> 00:35:43,290 is the Ely Curtiss pusher. 638 00:35:43,290 --> 00:35:46,460 Even though that's a replica, it was built in 1910, 639 00:35:46,460 --> 00:35:50,400 and it first flew in 1911. 640 00:35:50,400 --> 00:35:52,300 The Curtiss pusher is unique 641 00:35:52,300 --> 00:35:55,970 because it was the first plane to take off from a warship, 642 00:35:55,970 --> 00:35:59,570 but American Eugene Ely wasn't satisfied. 643 00:35:59,570 --> 00:36:02,610 He also wanted to land his plane on a ship. 644 00:36:04,710 --> 00:36:10,320 However, he only had 120 feet to work with, 645 00:36:10,320 --> 00:36:15,250 a problem demonstrated as today's flight draws to a close. 646 00:36:15,260 --> 00:36:16,620 When the biplane landed, 647 00:36:16,620 --> 00:36:18,620 it first touched down right about here, 648 00:36:18,630 --> 00:36:20,130 and it coasted to a stop. 649 00:36:20,130 --> 00:36:22,130 I'm gonna pace it off and see how far it took 650 00:36:22,130 --> 00:36:24,160 to come to a complete stop. 651 00:36:25,330 --> 00:36:27,900 If this plane was landing on Ely's ship, 652 00:36:27,900 --> 00:36:33,870 anything over 120 feet would've ended in disaster. 653 00:36:33,880 --> 00:36:35,640 All right, here. Hey, boom, how's it going? 654 00:36:35,640 --> 00:36:37,380 - How you doing? - Terrific. How much was it? 655 00:36:37,380 --> 00:36:39,610 It was 275 feet. 656 00:36:39,610 --> 00:36:41,080 Ugh. It would've smacked probably 657 00:36:41,080 --> 00:36:43,580 right into the superstructure of the ship in that case, 658 00:36:43,590 --> 00:36:46,120 or over the side if there wasn't a superstructure. 659 00:36:48,760 --> 00:36:51,960 But Ely had the help of engineer Hugh Robinson, 660 00:36:51,960 --> 00:36:54,530 who came up with an idea to bring his aircraft 661 00:36:54,530 --> 00:36:56,130 safely to a halt. 662 00:36:56,130 --> 00:37:00,500 It's a solution that could help the Ford class. 663 00:37:00,500 --> 00:37:02,600 Robinson came up with arresting gear. 664 00:37:02,600 --> 00:37:04,070 This was a system that was designed 665 00:37:04,070 --> 00:37:05,770 to bring the plane to a stop. 666 00:37:05,770 --> 00:37:09,510 It was a little more than rope and sandbags. 667 00:37:09,510 --> 00:37:12,180 Robinson tied the rope between the sandbags 668 00:37:12,180 --> 00:37:14,080 across the ship's deck. 669 00:37:14,080 --> 00:37:17,020 The plan was to transfer the landing plane's momentum 670 00:37:17,020 --> 00:37:19,950 into the heavy bags by adding a tailhook 671 00:37:19,950 --> 00:37:23,060 that would snag the rope as the plane passed over it. 672 00:37:26,690 --> 00:37:29,930 And in 1911, this simple solution brought 673 00:37:29,930 --> 00:37:33,770 Ely's plane safely to a standstill in just 30 feet 674 00:37:33,770 --> 00:37:35,900 on board the converted warship. 675 00:37:38,340 --> 00:37:40,710 That particular innovation was the example 676 00:37:40,710 --> 00:37:44,210 that landing aircraft on ships was possible. 677 00:37:44,210 --> 00:37:46,550 It really paved the way for what we see today. 678 00:37:58,690 --> 00:38:00,690 Now the Ford class' engineers 679 00:38:00,700 --> 00:38:04,000 are adapting Robinson's ingenious concept. 680 00:38:06,030 --> 00:38:10,900 But at 65 times heavier and 4 times faster, 681 00:38:10,910 --> 00:38:14,470 their jets will require more than rope and sandbags. 682 00:38:19,580 --> 00:38:22,780 The team behind the Ford class will have to supersize 683 00:38:22,780 --> 00:38:25,550 the innovative concept of arresting gear 684 00:38:25,550 --> 00:38:27,650 to bring the carrier's Navy aircraft 685 00:38:27,660 --> 00:38:33,690 safely back down to earth. 686 00:38:47,410 --> 00:38:49,610 With little deck space to land on, 687 00:38:49,610 --> 00:38:53,250 the engineers designing the Ford-class aircraft carrier 688 00:38:53,250 --> 00:38:57,180 needed a way to stop descending aircraft in their tracks. 689 00:38:59,950 --> 00:39:02,390 The solution is a cutting-edge system 690 00:39:02,390 --> 00:39:06,530 known as advanced arresting gear. 691 00:39:06,530 --> 00:39:09,200 The current advanced-arresting-gear system 692 00:39:09,200 --> 00:39:13,730 on the Ford can arrest aircraft up to 50,000 pounds. 693 00:39:13,740 --> 00:39:17,440 In order to do this, it has to have precise controls 694 00:39:17,440 --> 00:39:20,340 so that you don't overstress the aircraft. 695 00:39:20,340 --> 00:39:22,110 As the aircraft approaches, 696 00:39:22,110 --> 00:39:26,350 it picks up the pendant off the deck. 697 00:39:26,350 --> 00:39:31,720 The cable tension then goes through a cable shock absorber. 698 00:39:31,720 --> 00:39:36,360 The shock absorber takes out the wave in the cable. 699 00:39:36,360 --> 00:39:39,130 It's kind of like car shocks. 700 00:39:39,130 --> 00:39:44,200 Then the braking power is provided by a water twister. 701 00:39:48,040 --> 00:39:49,940 Situated below deck, 702 00:39:49,940 --> 00:39:53,840 the water twister is a paddle wheel submerged in fluid. 703 00:39:53,840 --> 00:39:56,540 Its rotation provides frictional resistance, 704 00:39:56,540 --> 00:40:01,710 absorbing around 2/3 of the landing's energy. 705 00:40:01,720 --> 00:40:07,220 The remainder of the arrestment is controlled precisely 706 00:40:07,220 --> 00:40:11,520 by a motor generator that takes that kinetic energy 707 00:40:11,530 --> 00:40:14,330 and turns it into electrical energy 708 00:40:14,330 --> 00:40:21,500 that is then stored for later uses on AAG. 709 00:40:21,500 --> 00:40:25,440 The advanced arresting gear is also incredibly adaptable. 710 00:40:25,440 --> 00:40:29,280 During a two-second landing, computer controls continually 711 00:40:29,280 --> 00:40:32,650 adjust the gear according to the aircraft's weight. 712 00:40:32,650 --> 00:40:35,750 In other words, I can arrest lighter aircraft 713 00:40:35,750 --> 00:40:38,650 than I would've been able to with my old system 714 00:40:38,650 --> 00:40:40,350 or heavier aircraft 715 00:40:40,350 --> 00:40:45,020 because I have the ability to actively control the arrestment. 716 00:40:45,030 --> 00:40:50,460 This system also actively compensates for the aircraft 717 00:40:50,470 --> 00:40:54,570 being potentially off-center or off-target, 718 00:40:54,570 --> 00:40:59,310 and it is able to control the payout of cable 719 00:40:59,310 --> 00:41:03,210 in order to reduce the amount of stress on the aircraft 720 00:41:03,210 --> 00:41:05,780 and land it safely. 721 00:41:05,780 --> 00:41:08,810 Brilliant engineering is taking another of history's 722 00:41:08,820 --> 00:41:12,420 inspired innovations into the 21st century. 723 00:41:20,500 --> 00:41:24,330 For those who serve on board, the Ford class is undoubtedly 724 00:41:24,330 --> 00:41:27,930 taking aircraft-carrier design to new heights. 725 00:41:32,770 --> 00:41:35,810 The fact that a 17-deck, 4.5-acre, 726 00:41:35,810 --> 00:41:37,940 100,000-ton in-weight ship 727 00:41:37,950 --> 00:41:42,210 can be in service for 50 years is just an incredible thought. 728 00:41:42,220 --> 00:41:43,950 Through the extraordinary efforts 729 00:41:43,950 --> 00:41:46,190 of its designers and crew, 730 00:41:46,190 --> 00:41:50,920 this ambitious class is changing the face of marine engineering. 731 00:41:50,930 --> 00:41:53,490 For me, it's a tremendous honor to be part of the team 732 00:41:53,490 --> 00:41:58,030 coming together to put together this great Navy ship. 733 00:41:58,030 --> 00:42:01,700 By building on the work of the pioneers of the past, 734 00:42:01,700 --> 00:42:06,770 upscaling, and making their own discoveries, 735 00:42:06,770 --> 00:42:08,810 the engineers are succeeding 736 00:42:08,810 --> 00:42:12,710 in making the impossible possible. 737 00:42:12,710 --> 00:42:14,513 Where we go from here... Really, the sky's the limit, 738 00:42:14,520 --> 00:42:16,450 And I think USS Gerald R. Ford shows 739 00:42:16,450 --> 00:42:19,520 that impossible engineering is not so impossible. 740 00:42:19,570 --> 00:42:24,120 Repair and Synchronization by Easy Subtitles Synchronizer 1.0.0.0 59255

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