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These are the user uploaded subtitles that are being translated: 1 00:00:00,900 --> 00:00:02,730 Today on "Impossible engineering"... 2 00:00:02,740 --> 00:00:04,869 The Virginia class, 3 00:00:04,870 --> 00:00:09,900 one of the most advanced submarines ever built. 4 00:00:09,910 --> 00:00:12,649 To come down the waterfront, 5 00:00:12,650 --> 00:00:14,949 to see these submarines being built, 6 00:00:14,950 --> 00:00:17,689 it is truly a magical thing. 7 00:00:17,690 --> 00:00:21,119 Pushing marine engineering to its limits. 8 00:00:21,120 --> 00:00:23,550 The Virginia class is acoustically 9 00:00:23,560 --> 00:00:27,429 the stealthiest submarine that the U.S. Navy has ever produced. 10 00:00:27,430 --> 00:00:29,799 It took revolutionary engineering... 11 00:00:29,800 --> 00:00:31,869 What we have now on Colorado 12 00:00:31,870 --> 00:00:34,239 really incorporates the latest and greatest 13 00:00:34,240 --> 00:00:35,939 of what's out in industry. 14 00:00:35,940 --> 00:00:39,409 To make the impossible possible. 15 00:00:48,680 --> 00:00:52,810 Submarines are an invaluable asset to the U.S. military. 16 00:00:55,060 --> 00:00:57,119 After decades of service, 17 00:00:57,120 --> 00:01:01,290 their fleet is in need of an upgrade. 18 00:01:01,300 --> 00:01:02,870 The Navy was looking to a replacement 19 00:01:02,871 --> 00:01:05,090 for the 688 class ships. 20 00:01:05,100 --> 00:01:08,069 They were nearing the end of their useful life. 21 00:01:08,070 --> 00:01:11,339 Similar to a vehicle, it gets wear and tear over time, 22 00:01:11,340 --> 00:01:15,610 and it was time to come up with the newer model. 23 00:01:16,810 --> 00:01:19,009 What designers came up with 24 00:01:19,010 --> 00:01:22,340 is breaking the boundaries of maritime engineering. 25 00:01:26,690 --> 00:01:27,789 What we're looking at 26 00:01:27,790 --> 00:01:30,859 is the 15th Virginia class submarine, 27 00:01:30,860 --> 00:01:32,789 the U.S.S. Colorado. 28 00:01:32,790 --> 00:01:36,390 She's 377 feet long. 29 00:01:36,400 --> 00:01:39,869 She can dive to depths greater than 800 feet. 30 00:01:39,870 --> 00:01:43,010 She can operate at speeds greater than 25 knots. 31 00:01:46,110 --> 00:01:48,779 The Virginia class is one of the most advanced 32 00:01:48,780 --> 00:01:52,149 nuclear-powered fast-attack submarines ever produced 33 00:01:52,150 --> 00:01:54,879 for the U.S. Navy. 34 00:01:54,880 --> 00:01:58,640 At the electric boat shipyard in Groton, Connecticut, 35 00:01:58,650 --> 00:02:04,180 a 15th Virginia class vessel is under construction. 36 00:02:04,190 --> 00:02:07,020 Starting with the first ship of the class, 37 00:02:07,030 --> 00:02:11,199 it took 15-million hours to build that ship. 38 00:02:11,200 --> 00:02:13,569 And with the Colorado, 39 00:02:13,570 --> 00:02:16,210 we brought that cost down to 10-million hours. 40 00:02:16,211 --> 00:02:19,200 That's the kind of effort that's required 41 00:02:19,210 --> 00:02:22,779 to put one of these remarkable ships to sea. 42 00:02:22,780 --> 00:02:25,209 I've served on three classes of submarines, 43 00:02:25,210 --> 00:02:28,410 and by far, the Virginia class is the best-engineered 44 00:02:28,420 --> 00:02:30,719 that I have had the pleasure of serving on. 45 00:02:33,020 --> 00:02:37,559 These technological titans are as long as 26 cars. 46 00:02:37,560 --> 00:02:40,489 Each sub weighs 7,800 tons. 47 00:02:40,490 --> 00:02:43,020 That's 40 blue whales. 48 00:02:43,030 --> 00:02:45,740 They're equipped with an advanced nuclear reactor 49 00:02:45,741 --> 00:02:48,960 and can dive to depths of almost 800 feet 50 00:02:48,970 --> 00:02:52,439 or inch across shallow water with pinpoint accuracy, 51 00:02:52,440 --> 00:02:53,809 thanks to a control room 52 00:02:53,810 --> 00:02:56,750 that's equipped with an automated navigation system. 53 00:03:01,820 --> 00:03:04,279 The pilot can literally dial in 54 00:03:04,280 --> 00:03:06,180 any depth, any speed. 55 00:03:06,190 --> 00:03:07,589 It allows the ship to operate 56 00:03:07,590 --> 00:03:10,819 in much shallower water close to shore. 57 00:03:10,820 --> 00:03:15,190 The combination of stealth, endurance, versatility, 58 00:03:15,200 --> 00:03:20,799 the range is truly a benchmark for all ships. 59 00:03:20,800 --> 00:03:23,030 The engineers of the Virginia class sub 60 00:03:23,040 --> 00:03:25,369 have created a modern marvel, 61 00:03:25,370 --> 00:03:27,300 one that would have been impossible 62 00:03:27,310 --> 00:03:31,080 had it not been for the great innovators of the past. 63 00:03:39,920 --> 00:03:41,519 Humans have been diving to the depths 64 00:03:41,520 --> 00:03:43,320 of our oceans for centuries. 65 00:03:45,660 --> 00:03:46,360 Hmm? 66 00:03:46,361 --> 00:03:47,659 Hello! 67 00:03:47,660 --> 00:03:50,520 Ancient sponge divers used to plummet to the sea floor 68 00:03:50,530 --> 00:03:52,190 using heavy rocks. 69 00:03:54,000 --> 00:03:56,060 They held their breath for minutes on end 70 00:03:56,070 --> 00:03:58,040 to retrieve precious bounty. 71 00:04:00,670 --> 00:04:02,570 In the 5th century B.C., 72 00:04:02,580 --> 00:04:04,849 Greek diver Scyllis breathed underwater 73 00:04:04,850 --> 00:04:06,320 using a hollow reed... 74 00:04:06,321 --> 00:04:08,570 Hmm? 75 00:04:08,580 --> 00:04:11,880 Allowing him to sabotage the enemy Persian fleet. 76 00:04:18,060 --> 00:04:20,459 Legend has it Alexander the great 77 00:04:20,460 --> 00:04:22,490 used the first submersible craft. 78 00:04:24,830 --> 00:04:26,960 He dove into the Bosporus straits 79 00:04:26,970 --> 00:04:31,140 using a clear glass barrel to spy on enemy sea defenses. 80 00:04:34,110 --> 00:04:37,079 Controlling a vessel underwater was nearly impossible 81 00:04:37,080 --> 00:04:38,849 thousands of years ago. 82 00:04:38,850 --> 00:04:41,620 And today, it's still a huge challenge. 83 00:04:44,720 --> 00:04:48,619 At the David Taylor model basin facility in Maryland, 84 00:04:48,620 --> 00:04:51,420 nautical designers are testing their submersible designs 85 00:04:51,430 --> 00:04:54,300 at the annual international submarine races. 86 00:04:57,700 --> 00:04:59,999 Scores of young engineers from around the world 87 00:05:00,000 --> 00:05:02,805 have brought submarines that they've designed and built 88 00:05:02,806 --> 00:05:06,230 with the goal of becoming the fastest human-powered submarine. 89 00:05:09,540 --> 00:05:11,200 The challenge is go 100 yards 90 00:05:11,210 --> 00:05:13,170 without coming out of the water, touching the bottom, 91 00:05:13,180 --> 00:05:15,850 touching the sides, or any part of the submarine falling off. 92 00:05:19,520 --> 00:05:21,859 100 yards may not seem like much, 93 00:05:21,860 --> 00:05:26,029 but controlling a submersible's buoyancy is no easy feat. 94 00:05:26,030 --> 00:05:28,599 So up and down is a little bit difficult. 95 00:05:28,600 --> 00:05:30,629 Left and right so far has been really good. 96 00:05:30,630 --> 00:05:32,090 I can follow the line. 97 00:05:32,100 --> 00:05:34,300 It's just been a question of keeping the buoyancy right. 98 00:05:38,310 --> 00:05:39,975 Did we make it further than before? 99 00:05:39,976 --> 00:05:42,030 We've got about... Yeah, sort of halfway. 100 00:05:42,040 --> 00:05:44,600 The trim is slightly off. 101 00:05:44,610 --> 00:05:45,840 Like, the controls seem to be working. 102 00:05:45,850 --> 00:05:49,679 The propeller's definitely working. 103 00:05:49,680 --> 00:05:52,649 The key to the perfect submersible continues to elude 104 00:05:52,650 --> 00:05:55,050 even the finest young engineering minds. 105 00:06:00,230 --> 00:06:02,259 But they're getting close, 106 00:06:02,260 --> 00:06:06,129 thanks to an invention created almost 250 years ago 107 00:06:06,130 --> 00:06:08,230 by David Bushnell. 108 00:06:13,840 --> 00:06:17,039 Dr. Rhys Morgan is at the royal Navy submarine museum 109 00:06:17,040 --> 00:06:18,470 Ginosport, England, 110 00:06:18,480 --> 00:06:21,020 uncovering information about a secret weapon 111 00:06:21,021 --> 00:06:23,080 from the revolutionary war. 112 00:06:29,220 --> 00:06:31,520 And this is it... the Turtle... 113 00:06:31,530 --> 00:06:36,599 The first submersible used in recorded underwater combat. 114 00:06:39,230 --> 00:06:41,790 Bushnell's plan for the Turtle 115 00:06:41,800 --> 00:06:45,300 was to sneak up on the British enemy ships 116 00:06:45,310 --> 00:06:47,310 moored in New York harbor. 117 00:06:50,510 --> 00:06:52,715 The vessel had lots of weights in it 118 00:06:52,716 --> 00:06:54,340 to help it sink into the water, 119 00:06:54,350 --> 00:06:57,519 and underneath the base, there was a ballast tank, 120 00:06:57,520 --> 00:06:59,360 which would be filled with water. 121 00:06:59,361 --> 00:07:02,280 And the operator, a man called Ezra Lee, 122 00:07:02,290 --> 00:07:05,889 would pump the water in and out of the tank 123 00:07:05,890 --> 00:07:08,390 to help sink to the right depth. 124 00:07:12,770 --> 00:07:14,769 As the Turtle slips underwater, 125 00:07:14,770 --> 00:07:17,510 its two surface-mounted snorkels seal. 126 00:07:20,540 --> 00:07:22,079 The pilot powers the craft 127 00:07:22,080 --> 00:07:24,850 using a hand-cranked front-mounted propeller. 128 00:07:29,280 --> 00:07:33,780 As he approaches his target, he readies the Turtle's weapon. 129 00:07:33,790 --> 00:07:36,159 The Turtle's weapon, a keg of gunpowder, 130 00:07:36,160 --> 00:07:38,359 was attached to the back of the wooden hull. 131 00:07:38,360 --> 00:07:41,999 As the submarine silently crept up underwater 132 00:07:42,000 --> 00:07:43,565 to the base of the ships, 133 00:07:43,566 --> 00:07:45,690 it would be attached by this drill, 134 00:07:45,700 --> 00:07:47,699 which would be literally hand-drilled 135 00:07:47,700 --> 00:07:49,630 into the base of the ship. 136 00:07:49,640 --> 00:07:52,169 Unfortunately for the pilot, Ezra Lee, 137 00:07:52,170 --> 00:07:55,000 the British fleet had metal hulls. 138 00:07:55,010 --> 00:07:56,539 By sheer bad luck, 139 00:07:56,540 --> 00:07:59,740 Ezra Lee wasn't able to drill into the ship's hull, 140 00:07:59,750 --> 00:08:02,279 so the Turtle was a bit of a failure. 141 00:08:02,280 --> 00:08:03,879 But having said that, 142 00:08:03,880 --> 00:08:07,210 it did set the precedent for submersible combat, 143 00:08:07,220 --> 00:08:10,359 and the principles of ballast tanks and propulsion 144 00:08:10,360 --> 00:08:15,200 still to this day remain on all submarines. 145 00:08:26,740 --> 00:08:29,409 The Turtle can only hold one person. 146 00:08:29,410 --> 00:08:34,679 The U.S. Navy's Virginia class can hold 135 people. 147 00:08:34,680 --> 00:08:36,540 Ships manager Patty McDaniel 148 00:08:36,550 --> 00:08:40,819 is charged with fitting out the 15th Virginia class sub. 149 00:08:40,820 --> 00:08:42,380 One of the challenges with the design 150 00:08:42,390 --> 00:08:43,930 of the Virginia class ships 151 00:08:43,931 --> 00:08:46,820 is all of the services and equipment 152 00:08:46,830 --> 00:08:48,559 that we need to fit into a tight space. 153 00:08:48,560 --> 00:08:52,360 So all through construction, we tried to design having spaces 154 00:08:52,370 --> 00:08:55,139 to put all of the services up in. 155 00:08:55,140 --> 00:08:57,310 One of the other challenges with that is the crew, 156 00:08:57,311 --> 00:08:59,400 when they come out to sea, 157 00:08:59,410 --> 00:09:01,269 these racks are the extent 158 00:09:01,270 --> 00:09:02,939 of the space many of the crew members 159 00:09:02,940 --> 00:09:05,170 have to store all of their items. 160 00:09:05,180 --> 00:09:08,149 So just this thickness deep is what these sailors have 161 00:09:08,150 --> 00:09:11,549 to have all of their clothing and books 162 00:09:11,550 --> 00:09:14,280 and whatever they choose to take out to sea with them. 163 00:09:14,290 --> 00:09:16,830 Tight quarters are a recurring theme on board, 164 00:09:16,831 --> 00:09:19,320 regardless of rank. 165 00:09:19,330 --> 00:09:22,359 This is the wardroom of the Virginia class submarine. 166 00:09:22,360 --> 00:09:24,690 So the wardroom, as you might imagine, 167 00:09:24,700 --> 00:09:29,139 is where the officers gather to eat, among other things. 168 00:09:29,140 --> 00:09:32,269 It's also where a lot of the meetings happen 169 00:09:32,270 --> 00:09:35,870 to discuss all of the ongoings on board the ship. 170 00:09:35,880 --> 00:09:37,309 Interestingly, too, 171 00:09:37,310 --> 00:09:40,479 submarines are very limited on space. 172 00:09:40,480 --> 00:09:43,449 So the table is a large, clear surface. 173 00:09:43,450 --> 00:09:45,189 So this doubles, out at sea, 174 00:09:45,190 --> 00:09:47,590 as if you needed to have an operating table. 175 00:09:51,930 --> 00:09:53,559 Not only can the Virginia class 176 00:09:53,560 --> 00:09:57,629 accommodate more people than the 17th-century turtle submersible, 177 00:09:57,630 --> 00:10:00,230 it can also dive much deeper. 178 00:10:02,870 --> 00:10:05,909 They can reach depths of about 800 feet, 179 00:10:05,910 --> 00:10:11,609 thanks to a system of internal and external ballast tanks. 180 00:10:11,610 --> 00:10:13,740 We have five external ballast tanks 181 00:10:13,750 --> 00:10:15,119 that are normally filled with air 182 00:10:15,120 --> 00:10:17,779 when I'm riding on the surface. 183 00:10:17,780 --> 00:10:19,180 When it is time for us to dive, 184 00:10:19,190 --> 00:10:21,289 we'll open vents on those ballast tanks. 185 00:10:21,290 --> 00:10:22,830 There's grates on the bottom of the ship 186 00:10:22,831 --> 00:10:25,980 that allow water to come in, displace the air, 187 00:10:25,990 --> 00:10:27,389 making the ship 188 00:10:27,390 --> 00:10:29,459 just slightly negatively buoyant. 189 00:10:29,460 --> 00:10:31,059 We then proceed down to the depth 190 00:10:31,060 --> 00:10:32,760 that we want to go to, 191 00:10:32,770 --> 00:10:34,535 and we use internal ballast tanks 192 00:10:34,536 --> 00:10:36,260 to make the ship neutrally buoyant 193 00:10:36,270 --> 00:10:37,910 that then we can progress on our way 194 00:10:37,911 --> 00:10:40,130 whatever depth we choose. 195 00:10:48,480 --> 00:10:50,610 The crew on board the Virginia class 196 00:10:50,620 --> 00:10:52,860 have an abundance of cutting-edge controls 197 00:10:52,861 --> 00:10:55,410 at the firingertips, 198 00:10:55,420 --> 00:10:58,180 one of which is replacing the most iconic feature 199 00:10:58,190 --> 00:11:00,390 in submarine history. 200 00:11:13,540 --> 00:11:17,969 The $2.7-billion Virginia class submarine 201 00:11:17,970 --> 00:11:21,100 is the U.S. Navy's most advanced attack sub. 202 00:11:27,620 --> 00:11:31,689 The 15th vessel of the class is currently under construction 203 00:11:31,690 --> 00:11:33,219 at Groton, Connecticut. 204 00:11:33,220 --> 00:11:35,150 Ships manager Patty McDaniel 205 00:11:35,160 --> 00:11:38,789 is in no doubt about its engineering pedigree. 206 00:11:38,790 --> 00:11:42,290 What we have now on Colorado really incorporates the latest 207 00:11:42,300 --> 00:11:44,399 and greatest of what's out in industry. 208 00:11:44,400 --> 00:11:46,769 We're always improving, we're always getting better, 209 00:11:46,770 --> 00:11:49,139 and we'll continue to evolve. 210 00:11:49,140 --> 00:11:51,539 The crew on aboard the Virginia class 211 00:11:51,540 --> 00:11:53,779 have an abundance of cutting-edge controls 212 00:11:53,780 --> 00:11:55,139 at their fingertips, 213 00:11:55,140 --> 00:11:58,009 one of which is replacing the most iconic feature 214 00:11:58,010 --> 00:12:00,479 in submarine history. 215 00:12:00,480 --> 00:12:03,380 The periscope has been a key component on the submarine 216 00:12:03,390 --> 00:12:04,789 for over 100 years, 217 00:12:04,790 --> 00:12:06,859 but engineers on the Virginia class 218 00:12:06,860 --> 00:12:09,159 are taking a bold step toward the future 219 00:12:09,160 --> 00:12:10,700 by replacing the periscope 220 00:12:10,701 --> 00:12:14,459 with a state-of-the-art photonic mast. 221 00:12:14,460 --> 00:12:17,429 The photonic system is a mast 222 00:12:17,430 --> 00:12:19,590 with a sophisticated camera system 223 00:12:19,600 --> 00:12:23,100 that allows what would normally be displayed just in a periscope 224 00:12:23,110 --> 00:12:27,839 to displayed on wide-screen monitors throughout the ship. 225 00:12:27,840 --> 00:12:29,100 I used to have to have 226 00:12:29,110 --> 00:12:31,340 an optical periscope that came down, 227 00:12:31,350 --> 00:12:33,449 which drove the construction of the submarine 228 00:12:33,450 --> 00:12:38,619 and the orientation of all of the rooms on the submarine. 229 00:12:38,620 --> 00:12:41,619 Bulky periscopes force most submarine control rooms 230 00:12:41,620 --> 00:12:44,320 to be located on a cramped upper deck. 231 00:12:44,330 --> 00:12:45,529 On the Virginia class, 232 00:12:45,530 --> 00:12:47,170 the compact imaging equipment 233 00:12:47,171 --> 00:12:51,860 is housed in a part of the submarine known as the sail. 234 00:12:51,870 --> 00:12:53,769 This allows the sub's control room 235 00:12:53,770 --> 00:12:56,270 to be built on the wider second deck. 236 00:12:59,740 --> 00:13:02,039 My control room that I'm standing in right now 237 00:13:02,040 --> 00:13:04,440 houses all of the important decision makers. 238 00:13:04,450 --> 00:13:08,419 It really brings the crew together to operate as a team, 239 00:13:08,420 --> 00:13:10,120 as a unit. 240 00:13:16,760 --> 00:13:18,895 I really believe the Virginia class submarine 241 00:13:18,896 --> 00:13:21,690 has set a benchmark for marine engineering. 242 00:13:21,700 --> 00:13:23,629 The designing and building of the Virginia class 243 00:13:23,630 --> 00:13:26,830 was a continuation of all the great work we've done 244 00:13:26,840 --> 00:13:30,669 for over a century. 245 00:13:30,670 --> 00:13:32,500 It's not just the photonic system 246 00:13:32,510 --> 00:13:35,849 that makes the Virginia class revolutionary. 247 00:13:35,850 --> 00:13:39,219 A virtually silent propeller, known as a propulsor, 248 00:13:39,220 --> 00:13:42,649 drives the nearly 400-foot submarine 249 00:13:42,650 --> 00:13:45,280 and a sophisticated system of sonar arrays 250 00:13:45,290 --> 00:13:46,789 allows it to map its way 251 00:13:46,790 --> 00:13:50,889 across the ocean floor. 252 00:13:50,890 --> 00:13:53,790 The ability to put literally tens of thousands 253 00:13:53,800 --> 00:13:56,129 of horsepower into the main engines, 254 00:13:56,130 --> 00:13:59,660 into the propeller, and yet be so quiet... 255 00:13:59,670 --> 00:14:04,109 The level of technology required to do that is amazing. 256 00:14:04,110 --> 00:14:08,079 War shield here. 0-5-4 rate, almost 10 yards. 257 00:14:08,080 --> 00:14:10,779 The Virginia class is acoustically 258 00:14:10,780 --> 00:14:13,720 the stealthiest submarine that the U.S. Navy has ever produced. 259 00:14:21,220 --> 00:14:24,050 The Virginia class is virtually undetectable 260 00:14:24,060 --> 00:14:26,530 as it travels through the world's oceans. 261 00:14:29,930 --> 00:14:32,960 But how do you construct the perfect hull... 262 00:14:32,970 --> 00:14:35,539 One that's optimized for sub-surface speed 263 00:14:35,540 --> 00:14:37,980 and maneuverability? 264 00:14:39,440 --> 00:14:42,370 It's a task that would be impossible without help 265 00:14:42,380 --> 00:14:45,580 from some of history's greatest naval engineers. 266 00:14:54,720 --> 00:14:58,320 During world war ii, submarines were essentially surface ships 267 00:14:58,330 --> 00:15:01,600 that could submerge themselves for up to 48 hours. 268 00:15:07,240 --> 00:15:10,610 Underwater, the vessels were cumbersome and inefficient. 269 00:15:12,640 --> 00:15:15,670 Improving performance meant a total redesign. 270 00:15:18,350 --> 00:15:20,685 Naval engineering professor Matt Werner 271 00:15:20,686 --> 00:15:23,340 has come to the Webb institute of naval technology 272 00:15:23,350 --> 00:15:26,350 to see firsthand what post-world war ii engineers 273 00:15:26,360 --> 00:15:29,529 came up with. 274 00:15:29,530 --> 00:15:31,695 So here we have our world war ii submarine, 275 00:15:31,696 --> 00:15:34,259 and if we compare it to this model of a surface ship, 276 00:15:34,260 --> 00:15:36,120 we see a great number of similarities. 277 00:15:36,130 --> 00:15:40,390 This hull form is really about traveling on the surface. 278 00:15:42,400 --> 00:15:43,930 Its sleek design creates 279 00:15:43,940 --> 00:15:45,939 an extremely low bow wave, 280 00:15:45,940 --> 00:15:49,170 resulting in a small wake and low resistance. 281 00:15:49,180 --> 00:15:54,379 Perfect for minimizing drag on top of the water. 282 00:15:54,380 --> 00:15:57,349 When we take this same hull form and place it below the water, 283 00:15:57,350 --> 00:16:00,880 we pay a penalty for this type of hull shape. 284 00:16:03,190 --> 00:16:06,250 Surface-mounted equipment and an uneven hull shape 285 00:16:06,260 --> 00:16:08,290 create two types of drag... 286 00:16:08,300 --> 00:16:10,669 Frictional drag between hull and water 287 00:16:10,670 --> 00:16:13,669 and form drag as water separates from the hull. 288 00:16:13,670 --> 00:16:16,069 This leads to resistance-inducing Eddies, 289 00:16:16,070 --> 00:16:18,370 which dramatically reduce speed. 290 00:16:20,510 --> 00:16:23,479 Admiral Charles Momsen was determined to come up with 291 00:16:23,480 --> 00:16:25,709 a more efficient design. 292 00:16:25,710 --> 00:16:27,170 The U.S. naval officer 293 00:16:27,180 --> 00:16:31,780 commissioned over 25 large-scaled models. 294 00:16:31,790 --> 00:16:35,630 Those models ultimately resulted in the teardrop hull form 295 00:16:35,631 --> 00:16:40,559 that became the standard for all modern submarines. 296 00:16:40,560 --> 00:16:43,420 To appreciate this game-changing design in motion, 297 00:16:43,430 --> 00:16:46,190 Matt analyzes the hydrodynamic qualities 298 00:16:46,200 --> 00:16:50,130 by injecting dye into the tank. 299 00:16:50,140 --> 00:16:51,739 So, we've got the model in the water now. 300 00:16:51,740 --> 00:16:53,079 We're towing it below the surface. 301 00:16:53,080 --> 00:16:54,345 We put dye in front of it, 302 00:16:54,346 --> 00:16:56,700 and the model will pass through that dye field, 303 00:16:56,710 --> 00:16:58,170 and hopefully, what we'll be able to see 304 00:16:58,180 --> 00:17:00,519 is a nice, smooth flow across the stern of the moDel 305 00:17:00,520 --> 00:17:03,549 as it passes by, so let's see how it goes. 306 00:17:03,550 --> 00:17:07,819 It's coming into the window now and right into the dye field. 307 00:17:07,820 --> 00:17:11,150 And the bow goes through the dye. 308 00:17:11,160 --> 00:17:12,259 Wow, look at it! 309 00:17:12,260 --> 00:17:13,520 Look how smooth the flow is off the stern 310 00:17:13,530 --> 00:17:14,829 as it passes through that dye field. 311 00:17:14,830 --> 00:17:17,270 That's showing me we have very low resistance. 312 00:17:25,840 --> 00:17:27,270 The hull's teardrop shape 313 00:17:27,280 --> 00:17:30,909 dramatically reduces both frictional and form drag. 314 00:17:36,690 --> 00:17:39,819 So after countless hours, tests, and calculations, 315 00:17:39,820 --> 00:17:41,550 admiral Momsen and his team had done it, 316 00:17:41,560 --> 00:17:43,890 and this is three sult... The U.S.S. Albacore. 317 00:17:52,300 --> 00:17:55,900 The albacore changed the face of submarine design. 318 00:17:58,440 --> 00:18:00,679 By getting away from that ship-type hull form 319 00:18:00,680 --> 00:18:03,579 and going to a true submerged-type hull form, 320 00:18:03,580 --> 00:18:05,515 we have the fastest thing in the water, 321 00:18:05,516 --> 00:18:07,810 the most maneuverable sub ever to that point, 322 00:18:07,820 --> 00:18:09,890 and the baseline for all subs to come. 323 00:18:20,160 --> 00:18:21,790 It's been 60 years 324 00:18:21,800 --> 00:18:24,099 since the albacore first set sail, 325 00:18:24,100 --> 00:18:26,899 and the U.S. Navy's latest and greatest submarine, 326 00:18:26,900 --> 00:18:28,330 the Virginia class, 327 00:18:28,340 --> 00:18:32,240 is using admiral Momsen's game-changing teardrop hull. 328 00:18:36,980 --> 00:18:40,219 We have very strict circularity requirements 329 00:18:40,220 --> 00:18:43,119 to ensure the hull sections are very circular. 330 00:18:43,120 --> 00:18:46,089 And when we join them together to form the pressure hull, 331 00:18:46,090 --> 00:18:49,325 it must be extremely straight so that our travel 332 00:18:49,326 --> 00:18:52,289 through the water uses the minimum amount of energy. 333 00:18:55,660 --> 00:18:59,360 And this manufacturing center is where it all comes together. 334 00:19:01,770 --> 00:19:04,809 We have 3,600 dedicated men and women 335 00:19:04,810 --> 00:19:08,279 who take raw steel plate, pipe, and cable 336 00:19:08,280 --> 00:19:12,250 and create completed 2,000-ton modules. 337 00:19:25,920 --> 00:19:28,080 The U.S. Navy's Virginia class 338 00:19:28,090 --> 00:19:31,430 is pushing the boundaries of submarine design. 339 00:19:37,230 --> 00:19:39,560 Program vice president Ken Blomstedt 340 00:19:39,570 --> 00:19:43,470 has been at the heart of its engineering since 1996. 341 00:19:47,580 --> 00:19:49,649 When I saw the original requirements 342 00:19:49,650 --> 00:19:50,915 for the Virginia class, 343 00:19:50,916 --> 00:19:52,270 there were several requirements 344 00:19:52,280 --> 00:19:53,770 that I thought were pretty challenging. 345 00:19:53,780 --> 00:19:55,510 But as we started to build the ship, 346 00:19:55,520 --> 00:19:56,689 it really came together 347 00:19:56,690 --> 00:19:58,920 and turned into just a great platform. 348 00:20:06,300 --> 00:20:09,329 Each submarine is made up of four super-sized modules 349 00:20:09,330 --> 00:20:12,329 that, when combined, measure almost 400 feet. 350 00:20:12,330 --> 00:20:15,930 The vessel contains around one-million components 351 00:20:15,940 --> 00:20:18,980 and requires 10-million man-hours to build. 352 00:20:22,010 --> 00:20:25,079 We have 3,600 dedicated men and women, 353 00:20:25,080 --> 00:20:28,049 who take raw steel plate, pipe, ancad ble 354 00:20:28,050 --> 00:20:33,759 and create completed 2,000-ton modules. 355 00:20:33,760 --> 00:20:36,429 Raw steel plate is brought in. 356 00:20:36,430 --> 00:20:38,800 The cut machines automatically cut the plate 357 00:20:38,801 --> 00:20:40,590 to the right dimensions. 358 00:20:43,000 --> 00:20:44,669 In the case of pressure hull structure, 359 00:20:44,670 --> 00:20:48,470 it's rolled to get that circular shape for the pressure hull. 360 00:20:51,410 --> 00:20:54,509 It takes 5,000 tons of force to form the steel 361 00:20:54,510 --> 00:20:58,579 into the iconic submarine shape. 362 00:20:58,580 --> 00:21:01,890 Engineers take a sideways approach to assembly. 363 00:21:05,050 --> 00:21:08,050 Hull cylinders are turned axis vertical 364 00:21:08,060 --> 00:21:12,589 and outfitted with structural shapes like internal tanks 365 00:21:12,590 --> 00:21:14,520 and large piping assemblies. 366 00:21:14,530 --> 00:21:17,499 It allows us to use cranes and vertical picks 367 00:21:17,500 --> 00:21:19,769 to drop those assemblies in 368 00:21:19,770 --> 00:21:22,070 and more cost-efficiently install them. 369 00:21:24,370 --> 00:21:27,330 Next, each cylinder is placed horizontally 370 00:21:27,340 --> 00:21:30,600 so the decks can be slid in. 371 00:21:30,610 --> 00:21:35,479 The completed modules are then shipped off for final assembly. 372 00:21:35,480 --> 00:21:37,649 When you pair up the last hull section, 373 00:21:37,650 --> 00:21:40,080 and you actually have the ship look like 374 00:21:40,090 --> 00:21:42,389 a whole ship together in a bay, 375 00:21:42,390 --> 00:21:45,520 it's really exciting to see it all come together. 376 00:21:47,560 --> 00:21:49,760 Transporting this monumental structure 377 00:21:49,770 --> 00:21:53,840 to its natural habitat is an impressive sight to see. 378 00:21:57,070 --> 00:22:00,670 We actually have 78 of these transfer cars 379 00:22:00,680 --> 00:22:01,979 moving in unison. 380 00:22:01,980 --> 00:22:04,579 It's one individual flipping one switch, 381 00:22:04,580 --> 00:22:07,379 and all of the cars start moving together. 382 00:22:07,380 --> 00:22:10,510 And it drives the whole ship out along the tracks 383 00:22:10,520 --> 00:22:13,019 on the floor right onto the pontoon, 384 00:22:13,020 --> 00:22:14,780 and we float off. 385 00:22:16,790 --> 00:22:18,320 It's really been amazing 386 00:22:18,330 --> 00:22:21,499 seeing these systems that I did the calculations on 387 00:22:21,500 --> 00:22:23,569 be built and tested 388 00:22:23,570 --> 00:22:25,735 and then actually eventually go out on sea trials. 389 00:22:25,736 --> 00:22:27,060 It's really a privilege 390 00:22:27,070 --> 00:22:29,110 to be able to see it all come together. 391 00:22:30,940 --> 00:22:34,239 For the Virginia class to be successful in its wide variety 392 00:22:34,240 --> 00:22:36,640 of surveillance and reconnaissance missions, 393 00:22:36,650 --> 00:22:38,920 it must be able to stay underwater 394 00:22:38,921 --> 00:22:41,610 for long periods of time. 395 00:22:41,620 --> 00:22:43,889 This crew of 135 sailors 396 00:22:43,890 --> 00:22:45,889 have to be able to go anywhere in the world, 397 00:22:45,890 --> 00:22:48,059 deploy from their home port, 398 00:22:48,060 --> 00:22:49,989 and be operating in any ocean 399 00:22:49,990 --> 00:22:52,950 and not be concerned about the amount of fuel consumption 400 00:22:52,960 --> 00:22:54,820 that they are using. 401 00:22:54,830 --> 00:22:57,940 So how do you propel a submarine to the most remote parts 402 00:22:57,941 --> 00:23:00,430 of the globe without refueling? 403 00:23:00,440 --> 00:23:02,199 It would be impossible 404 00:23:02,200 --> 00:23:05,170 without help from the innovators of the past. 405 00:23:16,530 --> 00:23:19,029 The Virginia class is the U.S. Navy's latest 406 00:23:19,030 --> 00:23:20,629 and greatest submarine. 407 00:23:20,630 --> 00:23:23,269 But for it to be successful on its many missions, 408 00:23:23,270 --> 00:23:25,099 it must be able to stay underwater 409 00:23:25,100 --> 00:23:27,899 for long periods of time without refueling, 410 00:23:27,900 --> 00:23:29,769 a task that would be impossible 411 00:23:29,770 --> 00:23:32,530 without help from the innovators of the past. 412 00:23:38,320 --> 00:23:40,349 Early submersibles relied entirely 413 00:23:40,350 --> 00:23:42,749 on human power for propulsion. 414 00:23:42,750 --> 00:23:46,980 Accounts from 1620 show that Dutch engineer Cornelis Drebbel 415 00:23:46,990 --> 00:23:50,500 submerged a fully crewed vessel into the river Thames 416 00:23:50,501 --> 00:23:53,859 and then rowed it from Westminster to Greenwich. 417 00:23:53,860 --> 00:23:56,829 And stroke. And stroke. 418 00:23:56,830 --> 00:24:00,160 But historians now believe a semi-submerged tidal drift 419 00:24:00,170 --> 00:24:02,239 may be a more accurate version of events. 420 00:24:02,240 --> 00:24:03,909 Useless! 421 00:24:03,910 --> 00:24:08,409 In 1863, the first mechanical submarine was launched. 422 00:24:08,410 --> 00:24:10,670 The Plongeur ran on compressed air 423 00:24:10,680 --> 00:24:13,490 and had an impressive top speed of 4 knots. 424 00:24:13,491 --> 00:24:14,780 Ooh, la, la! 425 00:24:14,790 --> 00:24:16,789 But the ship had to be incredibly long 426 00:24:16,790 --> 00:24:19,889 to fit its 23 air tanks. 427 00:24:19,890 --> 00:24:21,930 It also needed a support ship. 428 00:24:26,860 --> 00:24:28,590 Ow! Watch it! 429 00:24:31,300 --> 00:24:33,330 Cracking the submarine propulsion code 430 00:24:33,340 --> 00:24:37,169 came down to one colossal scientific discovery. 431 00:24:37,170 --> 00:24:40,539 Dr. Rhys Morgan is at a secret decommissioned location 432 00:24:40,540 --> 00:24:44,370 in Austria to find out more. 433 00:24:44,380 --> 00:24:47,440 This is a nuclear reactor... 434 00:24:47,450 --> 00:24:50,649 The core of a nuclear power plant. 435 00:24:50,650 --> 00:24:55,380 The core itself is a whopping 20 meters deep. 436 00:24:55,390 --> 00:24:56,750 If up and running, 437 00:24:56,760 --> 00:24:59,729 this reactor alone would produce enough electricity 438 00:24:59,730 --> 00:25:03,769 for 1.8-million homes. 439 00:25:03,770 --> 00:25:06,439 This is an incredible moment. 440 00:25:06,440 --> 00:25:09,310 What an amazing feat of engineering. 441 00:25:16,710 --> 00:25:19,640 The world's first peacetime use of nuclear power 442 00:25:19,650 --> 00:25:21,789 occurred when the U.S. government switched on 443 00:25:21,790 --> 00:25:26,459 the experimental breeder reactor in Idaho in 1951. 444 00:25:26,460 --> 00:25:28,889 It temporarily powered the town of Arco, 445 00:25:28,890 --> 00:25:31,650 paving the way for domestic nuclear power. 446 00:25:36,930 --> 00:25:39,760 But captain Hyman Rickover of the United States Navy 447 00:25:39,770 --> 00:25:43,269 had other ideas. 448 00:25:43,270 --> 00:25:44,369 He saw the potential 449 00:25:44,370 --> 00:25:49,040 for using this technology in a submarine. 450 00:25:49,050 --> 00:25:51,549 Rickover was an incredible pioneer. 451 00:25:51,550 --> 00:25:54,485 The problem with powering submarines is that most forms 452 00:25:54,486 --> 00:25:56,880 of power for propulsion require air, 453 00:25:56,890 --> 00:25:58,959 so the submarines had to resurface, 454 00:25:58,960 --> 00:26:00,759 or the alternative would be battery, 455 00:26:00,760 --> 00:26:02,590 but they just didn't last. 456 00:26:05,300 --> 00:26:06,699 Rickover was convinced 457 00:26:06,700 --> 00:26:09,329 that the fundamental process of a nuclear reaction 458 00:26:09,330 --> 00:26:14,000 to boil water and create steam could be a source of power. 459 00:26:17,670 --> 00:26:21,970 Nuclear reactors are just very large ways of boiling water. 460 00:26:21,980 --> 00:26:23,479 And here I've got a steam cleaner 461 00:26:23,480 --> 00:26:26,049 that's going to represent my nuclear reactor. 462 00:26:26,050 --> 00:26:28,189 I've got some water, and when I pull the trigger, 463 00:26:28,190 --> 00:26:31,389 it boils the water, turning it into steam. 464 00:26:31,390 --> 00:26:34,430 As I direct the steam towards my turbine... 465 00:26:37,190 --> 00:26:39,290 It starts to generate electricity, 466 00:26:39,300 --> 00:26:41,170 and that turns on my light. 467 00:26:45,100 --> 00:26:47,160 The difference between my little reactor here 468 00:26:47,170 --> 00:26:48,909 and this enormous one here 469 00:26:48,910 --> 00:26:51,039 is in the way that the water is heated. 470 00:26:51,040 --> 00:26:55,370 And the answer lies at the very heart of the core itself. 471 00:27:02,420 --> 00:27:06,459 Nuclear fuel rods contain thousands of uranium pellets, 472 00:27:06,460 --> 00:27:09,659 and it's the uranium atoms that split, 473 00:27:09,660 --> 00:27:11,359 causing a chain reaction 474 00:27:11,360 --> 00:27:14,460 that generates vast amounts of energy in the form of heat. 475 00:27:16,830 --> 00:27:19,060 The result is an almost limitless supply 476 00:27:19,070 --> 00:27:22,109 of power that can keep on producing for years. 477 00:27:22,110 --> 00:27:24,680 The problem Rickover faced was scaling down something 478 00:27:24,681 --> 00:27:26,870 as huge as a nuclear reactor 479 00:27:26,880 --> 00:27:30,120 down to the size of something that could fit into a submarine 480 00:27:30,121 --> 00:27:34,040 and still provide the power. 481 00:27:34,050 --> 00:27:35,749 What Rickover came up with 482 00:27:35,750 --> 00:27:40,219 was the world's first pressurized water reactor. 483 00:27:40,220 --> 00:27:42,320 The core inside his reactor vessel 484 00:27:42,330 --> 00:27:45,199 heats a loop of pressurized water. 485 00:27:45,200 --> 00:27:48,929 This in turn vaporizes water in a secondary loop, 486 00:27:48,930 --> 00:27:51,890 creating steam to drive the main turbine, 487 00:27:51,900 --> 00:27:54,230 which produces electricity. 488 00:27:59,810 --> 00:28:04,850 After vigorous testing in 1954, the nautilus was launched. 489 00:28:09,890 --> 00:28:13,789 This pioneering nuclear vessel traveled 1,300 miles 490 00:28:13,790 --> 00:28:17,400 in less than 90 hours fully submerged. 491 00:28:21,430 --> 00:28:24,960 This was a huge game changer in submarine engineering. 492 00:28:24,970 --> 00:28:27,369 Previously, submarines could only stay underwater 493 00:28:27,370 --> 00:28:28,539 for up to 48 hours. 494 00:28:28,540 --> 00:28:31,740 Now there was absolutely no need to resurface. 495 00:28:40,520 --> 00:28:43,349 Rickover and his incredible engineers 496 00:28:43,350 --> 00:28:46,450 had made the impossible possible. 497 00:28:53,260 --> 00:28:55,290 Captain Rickover's nautilus reactor 498 00:28:55,300 --> 00:28:58,070 needs to be refueled every two years. 499 00:29:01,200 --> 00:29:03,569 The designers of the Virginia class submarine 500 00:29:03,570 --> 00:29:07,170 are taking this technology to an unprecedented level. 501 00:29:09,980 --> 00:29:12,519 The Virginia class submarine has a life-of-ship core. 502 00:29:12,520 --> 00:29:14,619 It never needs to be refueled. 503 00:29:14,620 --> 00:29:17,460 Previous submarines had to be refueled during its life. 504 00:29:20,860 --> 00:29:23,759 The Virginia class submarine is powered by a nuclear reactor 505 00:29:23,760 --> 00:29:26,299 that has been designed to last the life of the ship 506 00:29:26,300 --> 00:29:29,029 for all 33 years. 507 00:29:31,070 --> 00:29:33,069 Converting seawater to steam, 508 00:29:33,070 --> 00:29:35,005 this top-secret reactor plant 509 00:29:35,006 --> 00:29:36,769 is capable of powering the vessel 510 00:29:36,770 --> 00:29:41,070 for nearly one-million miles without refueling. 511 00:29:41,080 --> 00:29:42,749 The ship has amazing capabilities. 512 00:29:42,750 --> 00:29:46,449 In fact, the only limiting factor for me when I go to sea 513 00:29:46,450 --> 00:29:48,419 is the amount of food that I can bring onboard. 514 00:29:48,420 --> 00:29:50,619 The nuclear power provides us the ability 515 00:29:50,620 --> 00:29:55,060 to operate anywhere in the world in any ocean environment. 516 00:29:58,290 --> 00:30:00,920 Its unlimited power source also allows the vessel 517 00:30:00,930 --> 00:30:04,899 to hover motionless in one location for weeks at a time. 518 00:30:08,840 --> 00:30:11,075 The reactor on the Virginia class 519 00:30:11,076 --> 00:30:14,500 is the most advanced reactor that the U.S. Navy has produced. 520 00:30:26,990 --> 00:30:30,059 But sustaining a crew underwater for months at a time 521 00:30:30,060 --> 00:30:32,299 is no easy feat. 522 00:30:32,300 --> 00:30:35,299 We have to monitor the atmosphere controls on board 523 00:30:35,300 --> 00:30:37,035 and the levels of the oxygen to make sure 524 00:30:37,036 --> 00:30:39,230 that it remains habitable for the sailors. 525 00:30:39,240 --> 00:30:40,699 It's a challenge 526 00:30:40,700 --> 00:30:43,500 that requires even more impossible engineering. 527 00:30:58,990 --> 00:31:00,550 For more than two decades, 528 00:31:00,560 --> 00:31:02,529 an army of designers and engineers 529 00:31:02,530 --> 00:31:04,929 have been working on the Virginia class, 530 00:31:04,930 --> 00:31:07,569 one of the most sophisticated submarine fleets 531 00:31:07,570 --> 00:31:09,469 ever built for the U.S. Navy. 532 00:31:09,470 --> 00:31:12,339 It is wonderful to wake up every day, 533 00:31:12,340 --> 00:31:13,539 to come to work. 534 00:31:13,540 --> 00:31:16,439 Everyone takes a lot of pride in what we do. 535 00:31:16,440 --> 00:31:18,700 And it's a joy to see it come together. 536 00:31:21,280 --> 00:31:23,949 12 Virginia class subs are in service, 537 00:31:23,950 --> 00:31:26,649 each equipped with a state-of-the-art nuclear reactor 538 00:31:26,650 --> 00:31:29,149 that allows the vessels to remain underwater 539 00:31:29,150 --> 00:31:30,950 for months at a time. 540 00:31:35,260 --> 00:31:39,070 But keeping the crew safe during long-term sub-surface missions 541 00:31:39,071 --> 00:31:41,890 is a huge challenge. 542 00:31:41,900 --> 00:31:44,305 In the submarine, we have an enclosed environment, 543 00:31:44,306 --> 00:31:46,030 and so, clearly, we have to monitor 544 00:31:46,040 --> 00:31:48,075 the atmospheric controls on board 545 00:31:48,076 --> 00:31:50,230 and the levels of the oxygen, the carbon dioxide, 546 00:31:50,240 --> 00:31:51,700 and other trace gases to make sure 547 00:31:51,710 --> 00:31:55,879 that it remains habitable for the sailors. 548 00:31:55,880 --> 00:31:58,879 So how do you keep over 100 crew members 549 00:31:58,880 --> 00:32:01,849 happy and healthy for months at a time underwater? 550 00:32:01,850 --> 00:32:04,480 The answer lies with the work of a genius chemist 551 00:32:04,490 --> 00:32:06,790 from over 200 years ago. 552 00:32:16,400 --> 00:32:17,799 To appreciate the challenges 553 00:32:17,800 --> 00:32:21,000 behind creating a habitable environment underwater, 554 00:32:21,010 --> 00:32:24,150 Dr. Rhys Morgan is exploring a naval test facility 555 00:32:24,151 --> 00:32:26,170 in Portsmouth, England. 556 00:32:31,650 --> 00:32:35,819 This is a hyperbaric trials unit used by navies around the world 557 00:32:35,820 --> 00:32:39,319 to test undersea and high-pressure systems. 558 00:32:39,320 --> 00:32:43,120 This hut can uniquely re-create 559 00:32:43,130 --> 00:32:46,229 the kind of immense pressures experienced by submarines 560 00:32:46,230 --> 00:32:48,230 at the very bottoms of the ocean. 561 00:32:51,170 --> 00:32:53,839 Rhys is using this technology to put himself 562 00:32:53,840 --> 00:32:56,939 in the shoes of early submarine passengers to experience 563 00:32:56,940 --> 00:32:59,900 how quickly the atmosphere on board can change. 564 00:33:02,680 --> 00:33:04,779 This is a potentially dangerous experiment, 565 00:33:04,780 --> 00:33:06,580 so I'm here with Jules, who's gonna look after me 566 00:33:06,590 --> 00:33:08,189 inside the chamber. 567 00:33:08,190 --> 00:33:10,219 Outside, there's a whole team of medics 568 00:33:10,220 --> 00:33:12,050 looking after both of us. 569 00:33:16,360 --> 00:33:18,620 This is a completely sealed unit now. 570 00:33:24,570 --> 00:33:26,569 Rhys and his crew now replicate 571 00:33:26,570 --> 00:33:29,600 the physically demanding work on board a submarine. 572 00:33:35,980 --> 00:33:38,440 It's amazing how you do start to feel 573 00:33:38,450 --> 00:33:40,649 slightly more out of breath than if you were just outside 574 00:33:40,650 --> 00:33:42,580 on a normal exercise bike. 575 00:33:46,730 --> 00:33:51,699 Co2 makes up just 0.04% of our normal atmosphere, 576 00:33:51,700 --> 00:33:55,469 and in this quantity, it's completely harmless. 577 00:33:55,470 --> 00:33:59,169 But in a sealed unit, the level builds as we exhale 578 00:33:59,170 --> 00:34:01,600 and can become dangerously toxic. 579 00:34:05,810 --> 00:34:09,510 We're about five minutes in now, and we've already created 580 00:34:09,520 --> 00:34:14,719 half the maximum permissible co2 levels in the chamber. 581 00:34:14,720 --> 00:34:18,519 So we're really starting to use up the oxygen. 582 00:34:18,520 --> 00:34:21,590 Whoo! A bit hot. 583 00:34:23,500 --> 00:34:25,099 Okay. 584 00:34:25,100 --> 00:34:28,169 We're opening. 585 00:34:28,170 --> 00:34:30,469 After nearly six minutes in the chamber, 586 00:34:30,470 --> 00:34:34,209 the oxygen and co2 levels are completely unbalanced. 587 00:34:34,210 --> 00:34:37,739 It's too dangerous to remain inside. 588 00:34:37,740 --> 00:34:40,340 Exhausted. 589 00:34:40,350 --> 00:34:42,815 I don't know how those early submariners did it. 590 00:34:42,816 --> 00:34:45,140 I could really feel the oxygen content lowering 591 00:34:45,150 --> 00:34:47,719 and the carbon dioxide increasing in there. 592 00:34:49,960 --> 00:34:53,189 Submarine engineers in world war ii 593 00:34:53,190 --> 00:34:55,250 tackled high carbon dioxide levels 594 00:34:55,260 --> 00:34:59,199 using a chemical scrubbing process. 595 00:34:59,200 --> 00:35:02,569 They spread large quantities of soda lime around the sub 596 00:35:02,570 --> 00:35:05,499 to absorb the co2 in the atmosphere. 597 00:35:05,500 --> 00:35:07,630 But by far, the bigger challenge... 598 00:35:07,640 --> 00:35:10,039 How do you replenish oxygen levels 599 00:35:10,040 --> 00:35:13,740 in a completely enclosed vessel? 600 00:35:23,470 --> 00:35:24,835 The Virginia class submarine 601 00:35:24,836 --> 00:35:27,690 is one of the most advanced fast-attack submarines 602 00:35:27,700 --> 00:35:29,860 ever produced for the U.S. Navy. 603 00:35:29,870 --> 00:35:33,400 Its missions require it to be underwater for months at a time. 604 00:35:33,410 --> 00:35:36,239 How does the sub replenish oxygen levels 605 00:35:36,240 --> 00:35:38,270 without ever going to the surface? 606 00:35:41,520 --> 00:35:45,189 The answer comes from the early 1800s through the work 607 00:35:45,190 --> 00:35:47,720 of English chemist William Nicholson. 608 00:35:51,630 --> 00:35:53,729 Inspired by the electric battery, 609 00:35:53,730 --> 00:35:57,669 Nicholson experimented with placing battery leads in water. 610 00:35:57,670 --> 00:35:59,840 The result was a chemical reaction 611 00:35:59,841 --> 00:36:03,460 now known as electrolysis. 612 00:36:03,470 --> 00:36:06,100 This is a simple demonstration of electrolysis. 613 00:36:06,110 --> 00:36:09,550 I first have my water for the electrolyzer. 614 00:36:12,710 --> 00:36:14,610 Okay. 615 00:36:14,620 --> 00:36:16,185 Two water-filled test tubes 616 00:36:16,186 --> 00:36:18,949 are placed over the submerged negative and positive electrodes 617 00:36:18,950 --> 00:36:22,819 before the electrical current is switched on. 618 00:36:22,820 --> 00:36:26,790 And you can start to see immediately the gas bubbles 619 00:36:26,800 --> 00:36:29,159 forming on the electrodes here. 620 00:36:29,160 --> 00:36:32,660 The negative electrode is generating hydrogen. 621 00:36:32,670 --> 00:36:35,869 And the positive electrode is generating oxygen. 622 00:36:35,870 --> 00:36:37,109 And so each of these jars 623 00:36:37,110 --> 00:36:40,880 now has displaced the water with the gas. 624 00:36:46,850 --> 00:36:48,149 This reaction is caused 625 00:36:48,150 --> 00:36:50,319 by the positive and negative electrodes 626 00:36:50,320 --> 00:36:52,360 attracting and separating the oxygen 627 00:36:52,361 --> 00:36:56,180 and hydrogen molecules in the water. 628 00:36:56,190 --> 00:36:58,820 Now what we're gonna do is test the purity of the gas. 629 00:36:58,830 --> 00:37:04,129 And this jar here has got oxygen in. 630 00:37:04,130 --> 00:37:07,660 And if I blow this splint out, 631 00:37:07,670 --> 00:37:13,069 with the pure oxygen inside, it should glow. 632 00:37:13,070 --> 00:37:14,939 So there we have it. We've produced, 633 00:37:14,940 --> 00:37:16,270 in just a few seconds, 634 00:37:16,280 --> 00:37:18,679 enough oxygen to fill this test tube. 635 00:37:18,680 --> 00:37:20,779 What we need to do in a submarine is to scale up 636 00:37:20,780 --> 00:37:23,110 this whole process to provide enough oxygen 637 00:37:23,120 --> 00:37:25,520 for all the submariners deep beneath the waves. 638 00:37:36,870 --> 00:37:38,735 The engineers of the Virginia class 639 00:37:38,736 --> 00:37:40,830 are using Nicholson's groundbreaking work 640 00:37:40,840 --> 00:37:43,709 to create life-sustaining conditions underwater 641 00:37:43,710 --> 00:37:45,710 for months on end. 642 00:37:49,080 --> 00:37:51,309 In order to maintain that environment 643 00:37:51,310 --> 00:37:53,440 without coming up for more air, 644 00:37:53,450 --> 00:37:56,379 we create oxygen through electrolysis. 645 00:37:56,380 --> 00:37:57,880 We have pure water. 646 00:37:57,890 --> 00:38:01,859 We then use electricity to split the hydrogen from the oxygen. 647 00:38:01,860 --> 00:38:04,129 We distribute the oxygen throughout the ship 648 00:38:04,130 --> 00:38:05,429 and then remove the hydrogen 649 00:38:05,430 --> 00:38:07,699 so that we can maintain levels right at 20%, 650 00:38:07,700 --> 00:38:09,470 just like normal air. 651 00:38:12,100 --> 00:38:13,899 The U.S. Navy's advanced 652 00:38:13,900 --> 00:38:15,699 integrated low-pressure electrolyzer 653 00:38:15,700 --> 00:38:19,670 can create over 200 cubic feet of oxygen per hour. 654 00:38:25,810 --> 00:38:28,140 Potentially toxic carbon dioxide 655 00:38:28,150 --> 00:38:31,820 is removed by a sophisticated amine-based removal plant. 656 00:38:37,590 --> 00:38:40,820 You expel carbon dioxide, and that builds up in the ship. 657 00:38:40,830 --> 00:38:43,099 I have atmosphere-control equipment onboard that absorbs 658 00:38:43,100 --> 00:38:44,629 that carbon dioxide. 659 00:38:44,630 --> 00:38:45,990 I then compress it 660 00:38:46,000 --> 00:38:48,440 and can either store it or discharge that, as well. 661 00:38:51,940 --> 00:38:54,139 The crew on board the Virginia class 662 00:38:54,140 --> 00:38:57,170 will experience seemingly normal living conditions, 663 00:38:57,180 --> 00:38:59,949 but they'll be up to 800 feet below the ocean, 664 00:38:59,950 --> 00:39:02,879 so safety is a top priority. 665 00:39:02,880 --> 00:39:07,150 Every possibility must be prepared for. 666 00:39:07,160 --> 00:39:09,359 In the unlikely event of a submarine sinking, 667 00:39:09,360 --> 00:39:13,699 we definitely have the capability to escape. 668 00:39:13,700 --> 00:39:17,269 In case a sub's internal atmosphere is ever compromised, 669 00:39:17,270 --> 00:39:19,135 Chief warrant officer Eric Nabors 670 00:39:19,136 --> 00:39:22,399 trains the crew to perform a pressurized escape, 671 00:39:22,400 --> 00:39:22,430 using an ingenious piece of equipme 672 00:39:22,440 --> 00:39:24,239 nt trains the crew to perform a pressurized escape, 673 00:39:24,240 --> 00:39:26,710 called a seie suit. 674 00:39:28,840 --> 00:39:31,500 It's designed to provide the occupant fresh breathing air 675 00:39:31,510 --> 00:39:34,270 through the compression and ascent phases. 676 00:39:34,280 --> 00:39:38,349 It provides 75 pounds of positive buoyancy in the water. 677 00:39:38,350 --> 00:39:41,080 It travels at 625 feet per minute 678 00:39:41,090 --> 00:39:44,229 through the water column. 679 00:39:44,230 --> 00:39:46,559 Topside, request permission to fill and equalize. 680 00:39:46,560 --> 00:39:49,390 You have permission to fill and equalize. 681 00:39:49,400 --> 00:39:51,469 As the regulated lifting force of the suit 682 00:39:51,470 --> 00:39:53,499 propels the students safely through 683 00:39:53,500 --> 00:39:55,399 the 37-foot escape trainer, 684 00:39:55,400 --> 00:39:58,969 they must follow one golden rule. 685 00:39:58,970 --> 00:40:01,500 The number-one rule of submarine escape is never, 686 00:40:01,510 --> 00:40:03,050 ever hold your breath. 687 00:40:07,750 --> 00:40:11,349 Because the escapee is breathing compressed gas at depth, 688 00:40:11,350 --> 00:40:12,680 when they travel through the water column, 689 00:40:12,690 --> 00:40:14,319 the pressure around them decreases. 690 00:40:14,320 --> 00:40:19,289 We are concerned with pulmonary over-inflation syndrome. 691 00:40:19,290 --> 00:40:22,120 This potentially fatal condition can cause the rupture 692 00:40:22,130 --> 00:40:24,570 of air sacs in a crew member's lungs. 693 00:40:27,140 --> 00:40:28,939 If a student were to hold their breath, 694 00:40:28,940 --> 00:40:31,639 that would occur, so we teach them to breathe normally 695 00:40:31,640 --> 00:40:34,240 or exhale the entire way to the surface. 696 00:40:50,630 --> 00:40:51,490 Are you okay? 697 00:40:51,491 --> 00:40:53,450 I'm okay. 698 00:40:55,860 --> 00:40:58,260 In open water, the seie suit can withstand 699 00:40:58,270 --> 00:41:01,740 up to 250 pounds of pressure per square inch. 700 00:41:08,010 --> 00:41:09,450 These suits have been tested 701 00:41:09,451 --> 00:41:12,009 to depths up to 600 feet of seawater. 702 00:41:12,010 --> 00:41:15,540 The seie suit itself is an incredible piece of engineering. 703 00:41:30,130 --> 00:41:31,620 It's been more than a century 704 00:41:31,630 --> 00:41:34,090 since the first self-propelled submarines 705 00:41:34,100 --> 00:41:36,860 plunged into the oceans. 706 00:41:40,880 --> 00:41:45,309 Now, by drawing from the innovators of the past, 707 00:41:45,310 --> 00:41:48,440 adapting their ideas, up-scaling them, 708 00:41:48,450 --> 00:41:52,249 and making trail-blazing discoveries of their own, 709 00:41:52,250 --> 00:41:53,750 the engineers, designers, 710 00:41:53,760 --> 00:41:56,559 and workers constructing the Virginia class 711 00:41:56,560 --> 00:42:00,459 are making history. 712 00:42:00,460 --> 00:42:02,459 To come down the waterfront, 713 00:42:02,460 --> 00:42:04,990 to see these submarines being built, 714 00:42:05,000 --> 00:42:08,739 to see the crew starting to take over system by system 715 00:42:08,740 --> 00:42:12,280 as we turn it over to them and bring this ship to life, 716 00:42:12,281 --> 00:42:15,500 it is truly a magical thing. 717 00:42:18,680 --> 00:42:22,349 The Missouri just returned from six months of operations, 718 00:42:22,350 --> 00:42:24,819 and if you could imagine driving your car 719 00:42:24,820 --> 00:42:27,289 for six months straight, 24 hours a day, 720 00:42:27,290 --> 00:42:30,889 it's truly a testament to the engineers who designed it, 721 00:42:30,890 --> 00:42:32,389 the people who built it, 722 00:42:32,390 --> 00:42:35,020 and those 135 sailors who operate and maintain it 723 00:42:35,030 --> 00:42:36,800 on a day-to-day basis. 724 00:42:36,850 --> 00:42:41,400 Repair and Synchronization by Easy Subtitles Synchronizer 1.0.0.0 57832

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