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[Narrator] These are
the engineering wonders
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of the Nordic region.
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Their secrets revealed
in a way never seen before.
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Nordic engineers build
in extreme conditions,
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creating spectacular
superstructures
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and frozen wonders.
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They break boundaries
with innovative watercraft
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and wooden marvels
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on a breathtaking scale.
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In this series, we reveal
the secrets of the engineering
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that built Europe's
great nations,
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the wonders that shape
its cities,
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landscapes, and history.
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We reveal the astonishing
innovations
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and surprising connections
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that helped forge
this mighty continent.
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♪ ♪
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♪ ♪
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The Nordic region is
a collection of countries
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located in northern Europe.
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It stretches from Finland
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and the Scandinavian countries
in the east
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to the Faroe Islands, Iceland
and Greenland to the west.
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The Nordic nations are built
on lands of fire and ice.
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Today, engineers in this region
are united in a battle
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to build
in extreme environments
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and work with nature
to forge the future.
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From bridges spanning
frozen fjords in Norway
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to geothermal power plants on
Iceland’s dramatic lava fields.
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♪ ♪
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For centuries, Nordic engineers
have tamed
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some of the world's
most extreme environments
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with extreme engineering.
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♪ ♪
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From deep fjords to
snow-covered mountains,
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engineers have conquered these
lands with pioneering projects.
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The Svalbard Global Seed Vault
is built
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130 meters into
a frozen mountain
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in the outer reaches
of the Arctic Circle.
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It’s designed to safeguard
the world’s food plants.
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Engineers battled the elements
to build this wind farm
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on a desolate mountain range
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inside the Arctic Circle
in Norway.
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On Iceland's
Reykjanes Peninsula,
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a pioneering engineering
project is underway
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to combat an extreme threat.
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♪ ♪
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Iceland's volcanic landscape
is dotted
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with critical infrastructure,
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including the world famous
Blue Lagoon tourist resort
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and its neighboring
geothermal power station.
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The power station generates
electricity and hot water
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for 30,000 people, and
the lagoon is one of Iceland's
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top tourist destinations.
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♪ ♪
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Engineers in monster machines
are working around the clock
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here to build
a unique superstructure.
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Colossal barriers,
the height of office blocks.
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The barriers perform
a crucial role
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protecting these
vital economic cogs
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from the imminent threat
of volcanic eruptions.
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Six volcanic systems lie
across the peninsula.
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They became active in 2021,
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having lain dormant
for the last 800 years.
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Engineers immediately
began a colossal
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barrier-building project to
divert searing hot lava flows
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away from key locations.
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♪ ♪
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Horn Hrafnsdóttir is
the driving force
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behind the barrier project.
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[Horn Hrafnsdóttir] What we are
trying to protect
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is the Blue Lagoon and
the geothermal power plants
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that we can see over there.
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[Narrator]
Horn uses state-of-the-art
computer simulations
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to predict the path
of future lava flows,
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so she knows where
to build the barriers.
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Now, the team is racing
to raise the height
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of this barrier and plug gaps
along the route
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before the next
eruption strikes.
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To do this, the team's
first job is to collect
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the raw material they need.
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The landscape here is filled
with solidified lava
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from thousands of years
of eruptions.
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It’s perfect for building
durable barriers.
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So the engineers use explosives
to break it up.
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Giant bulldozers then scoop
and fill huge dumper trucks
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with the lava and soil mix and
transport it to the worksite.
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Here, an enormous excavator
piles the tough, rocky mix
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on top of the key barrier,
protecting the Blue Lagoon.
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The hot lava from
the recent eruption
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still steams on the other side
of the slope.
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Horn uses an aerial camera
to track the team’s progress.
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[speaking Icelandic]
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The drone gives Horn
a bird's-eye view
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of the entire worksite.
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The lava field from the last
eruption is easy to spot,
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because it’s still too hot
for snow to settle on it.
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[Horn] So this was the critical
point, so we are closing that.
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We need the slopes to be good.
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So when we have earthquakes,
nothing breaks away.
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The barriers should work,
but it’s always the question,
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does Mother Nature intend
to change something
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and do something else?
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[Narrator] Work filling
the last gap in the barrier
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is now almost complete.
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♪ ♪
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[Horn] I'm very happy
with the work
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that’s been done here today.
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So we are trying to do our best,
and we hope this will work.
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[Narrator] The barrier
is in good shape.
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Now it's a waiting game
until the next eruption
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to see if their work is enough
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to save these vital cogs
in Iceland’s economy.
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♪ ♪
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Nordic engineers have a rich
history of harnessing nature
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in surprising ways.
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Centuries ago, Icelandic
builders covered houses
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in thick layers of turf
for insulation.
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In Norway's
Lofoten Archipelago,
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engineers repurposed this
island into a football ground.
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Near Rovaniemi, Finland,
engineers have found a way
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to build with one of the most
abundant resources
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the Arctic has to offer.
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♪ ♪
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This winter wonderland
is the location
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of the Arctic SnowHotel.
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It's a huge seasonal resort
under construction,
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with rooms made
from snow and ice.
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Once complete, this frozen
wonder will feature
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20 guest rooms,
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an ice bar,
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and even a snow chapel.
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♪ ♪
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Constructing the hotel's rooms
from just snow and ice
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is no simple task.
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The team starts with
the exterior walls.
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They use a large excavator
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to move a special wall mold
into place.
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The machine has a huge
snow-spreading arm
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to scoop and crush snow
to fill the mold.
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♪ ♪
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Workers clamber in
to compact the snow by hand.
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This reduces air gaps
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and increases the strength
of the wall.
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♪ ♪
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When finished, the team removes
the wall mold
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and brings in another to form
the interior space and ceiling.
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[Narrator] The build team,
led by Ville Haavikko,
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are three weeks
into constructing
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this icy mega project.
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[Ville Haavikko] Hardest part
of building the SnowHotel,
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mostly the pressure comes
with the time and the weather.
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Today, it might be really cold.
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Tomorrow, it’s plus degrees.
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[Narrator] The hotel is due to
open just five days from now,
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and Ville's 25-strong team
is racing
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to complete the roofs in time.
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The excavator gets to work,
covering the huge mold
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with a layer of snow
up to a meter thick.
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Once finished, they compact it
and leave it to set solid.
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And then it’s time for
the all important inspection.
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[Narrator] Each of
the SnowHotel's frozen rooms
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must be signed off
by owner Ville Haavikko
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before they’re ready
for guests to stay in.
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[Ville] So we're going
to remove this mold,
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and we hope that
it will stay there.
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Doesn’t get broken.
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Looks good.
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Looks really good.
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[Narrator] Success.
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The snowy structure
is self-supporting.
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[Ville] This was the last
mold filling
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for building the SnowHotel.
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So, really good feelings.
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[Narrator]
Over the next few days,
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Ville's team works
around the clock,
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adding the finishing touches
to the hotel.
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They complete the other rooms,
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creating unique,
hand-carved snow art
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and installing intricate
ice sculptures.
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And to top it off, there’s also
a working ice sauna.
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Designed for
15-minute sessions,
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up to five millimeters
of the internal walls melts
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each time they turn up
the heat,
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but without compromising
the structure.
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Finland's frozen wonder is
only open for 15 weeks
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before this epic
endeavor vanishes
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with the arrival
of the warmer weather.
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♪ ♪
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♪ ♪
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Nordic engineers have
built megastructures
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to traverse their vast region.
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The Halogaland Bridge is
the longest suspension bridge
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within the Arctic Circle
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and spans 1,500 meters
over a freezing fjord.
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The eight-kilometer-long
Atlantic Highway in Norway
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crisscrosses some of the
region’s most remote coastline.
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West of Finland's Oulu city,
a team of engineers is battling
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Arctic temperatures to build
a colossal new causeway.
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♪ ♪
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This winding construction site
crossing the frozen Baltic Sea
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is the birthplace
of a vast new highway,
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called the Hailuoto Causeway.
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It will carry road traffic
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between Finland's
Hailuoto Island
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and the mainland city of Oulu,
a hub for high-tech industries.
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♪ ♪
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Today, the only way to travel
between the two is by ferry.
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This new 121 million-euro
project will create
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00:13:26,739 --> 00:13:29,609
an audacious road link
across the sea,
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consisting of two huge bridges
and a raised causeway
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made from 1.3 million cubic
meters of blasted rock.
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When complete, it will be
the longest causeway
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in the country.
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♪ ♪
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Building this structure is
a Herculean challenge.
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The bitterly cold Arctic waters
around Hailuoto Island
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create a unique problem
for engineers.
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00:14:03,843 --> 00:14:06,579
The causeway's two bridges
will stretch
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00:14:06,713 --> 00:14:11,517
700 meters across
the Baltic Sea.
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When the water freezes over,
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it forms a sheet of shifting
sea ice up to a meter thick
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that can wreak havoc with
structures like bridge pillars.
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00:14:23,896 --> 00:14:28,601
To prevent this, the team must
anchor massive concrete bumpers
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00:14:28,735 --> 00:14:31,270
called ice breakers
into the seabed
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00:14:31,404 --> 00:14:33,806
that surround each pillar.
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00:14:33,940 --> 00:14:35,308
[ice creaking]
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00:14:35,441 --> 00:14:39,412
The bumpers' special shape
forces the ice up,
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00:14:39,545 --> 00:14:42,949
so it breaks under its own
weight, protecting the bridge
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00:14:43,082 --> 00:14:47,787
and its pillars in even
the harshest of Arctic winters.
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00:14:47,920 --> 00:14:51,991
♪ ♪
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00:14:52,125 --> 00:14:54,994
To create a huge ice breaker,
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00:14:55,128 --> 00:15:00,566
the team needs a vast amount of
concrete, around 50 truckloads.
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00:15:00,700 --> 00:15:07,106
♪ ♪
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00:15:07,240 --> 00:15:09,542
Engineers here are now
five hours into
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00:15:09,675 --> 00:15:13,913
a backbreaking 12-hour
operation to pour concrete
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00:15:14,046 --> 00:15:18,117
into this ice breaker's
huge pyramid-shaped mold.
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00:15:19,819 --> 00:15:24,724
Jukka Pakkila oversees this
enormous engineering operation.
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00:15:24,857 --> 00:15:27,360
[Jukka Pakkila] There’s a load
every 10 to 15 minutes.
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00:15:27,493 --> 00:15:31,464
This is a process that keeps
going on about 12 hours.
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00:15:31,597 --> 00:15:34,867
So it’s basically a ballet.
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[Narrator] A fleet of trucks
empty concrete
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00:15:39,572 --> 00:15:43,576
into a huge mobile pump.
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00:15:43,709 --> 00:15:47,046
A giant hose channels it
into a mold.
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00:15:49,382 --> 00:15:53,085
Once empty, each truck
heads back to refill,
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00:15:53,219 --> 00:15:55,454
while another takes its place.
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00:15:55,588 --> 00:15:58,257
♪ ♪
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00:15:58,391 --> 00:16:01,227
Pouring this much concrete
in one go
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00:16:01,360 --> 00:16:04,897
creates a surprising problem:
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00:16:05,031 --> 00:16:06,766
heat.
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00:16:11,470 --> 00:16:12,572
[Narrator] The more concrete
the team
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00:16:12,705 --> 00:16:16,209
at the Hailuoto Causeway
project pours,
253
00:16:16,342 --> 00:16:19,345
the more a peculiar
quirk of chemistry
254
00:16:19,478 --> 00:16:22,815
makes their job even harder.
255
00:16:22,949 --> 00:16:28,554
A chemical reaction occurs
when concrete begins to set.
256
00:16:28,688 --> 00:16:32,291
It generates heat, which
workers must control
257
00:16:32,425 --> 00:16:35,828
to ensure the concrete sets
without cracks.
258
00:16:38,664 --> 00:16:42,034
The team pumps liquid coolant
through a network of tubes
259
00:16:42,168 --> 00:16:44,737
installed inside the mold
260
00:16:44,871 --> 00:16:48,374
to keep the concrete cool
while it hardens.
261
00:16:50,343 --> 00:16:53,079
As day turns to night,
the team empties
262
00:16:53,212 --> 00:16:56,916
their final truckload
of concrete into the mold.
263
00:16:59,185 --> 00:17:01,787
And workers smooth the surface.
264
00:17:08,761 --> 00:17:11,497
[Narrator] The team will leave
the ice breaker to cool
265
00:17:11,631 --> 00:17:16,369
and set solid for five days,
then remove the mold.
266
00:17:18,571 --> 00:17:19,772
Over the coming months,
267
00:17:19,906 --> 00:17:22,842
the team must construct
the bridges,
268
00:17:22,975 --> 00:17:27,146
finish the rocky causeway,
and pave the roadways
269
00:17:27,280 --> 00:17:31,617
before this new highway is due
to open in a year’s time.
270
00:17:31,751 --> 00:17:37,790
♪ ♪
271
00:17:37,924 --> 00:17:41,193
For centuries, Nordic engineers
have not only mastered
272
00:17:41,327 --> 00:17:45,298
extreme engineering projects,
273
00:17:45,431 --> 00:17:48,034
they have also pioneered
the construction
274
00:17:48,167 --> 00:17:51,003
of incredible marine marvels.
275
00:17:51,137 --> 00:17:53,539
♪ ♪
276
00:17:53,673 --> 00:17:58,210
♪ ♪
277
00:17:58,344 --> 00:18:02,315
Nordic engineers are experts
at constructing innovative ways
278
00:18:02,448 --> 00:18:06,419
to traverse the waters
that crisscross their lands.
279
00:18:08,154 --> 00:18:11,857
Viking longships were designed
for speed and agility,
280
00:18:11,991 --> 00:18:14,460
with a shallow draught that
allowed them to navigate
281
00:18:14,594 --> 00:18:18,798
both open seas and rivers.
282
00:18:18,931 --> 00:18:23,569
And in the 17th century, the
Kalmar Nyckel helped establish
283
00:18:23,703 --> 00:18:27,807
the first Swedish colony
in the United States,
284
00:18:27,940 --> 00:18:31,744
crossing the Atlantic
an astonishing eight times.
285
00:18:34,146 --> 00:18:35,915
In Stockholm, Sweden,
286
00:18:36,048 --> 00:18:38,718
a revolutionary new type
of electric ferry
287
00:18:38,851 --> 00:18:42,088
is pushing the limits
of traveling on water.
288
00:18:46,826 --> 00:18:49,395
This record-breaking
all-electric vessel
289
00:18:49,528 --> 00:18:53,599
transports commuters from
a nearby island to the city
290
00:18:53,733 --> 00:18:57,403
in half the time
of a regular diesel craft.
291
00:18:59,005 --> 00:19:02,274
The vessel resembles
a traditional passenger ferry
292
00:19:02,408 --> 00:19:04,910
close to land,
293
00:19:05,044 --> 00:19:07,546
but it undergoes
an amazing transformation
294
00:19:07,680 --> 00:19:10,082
when it reaches deeper water.
295
00:19:10,216 --> 00:19:13,753
♪ ♪
296
00:19:13,886 --> 00:19:15,588
It appears to fly,
297
00:19:15,721 --> 00:19:19,992
skimming over the waves
like a magic carpet.
298
00:19:20,126 --> 00:19:23,729
This astonishing sailing
technique greatly reduces drag,
299
00:19:23,863 --> 00:19:28,801
which increases battery life
and minimizes wake.
300
00:19:28,934 --> 00:19:31,203
It allows the ferry
to travel much faster
301
00:19:31,337 --> 00:19:35,674
than traditional vessels
of a similar size.
302
00:19:35,808 --> 00:19:38,277
The secret to gliding
above the waves
303
00:19:38,411 --> 00:19:41,714
lies in ingenious
hidden technology.
304
00:19:43,682 --> 00:19:47,353
Two pods extend down
from the stern.
305
00:19:47,486 --> 00:19:51,757
Their twin screws can spin
up to 3,500 RPM
306
00:19:51,891 --> 00:19:55,661
to accelerate the boat
up to 25 knots.
307
00:19:55,795 --> 00:20:00,132
At the bow, a hydrofoil
shaped like an aircraft wing,
308
00:20:00,266 --> 00:20:04,603
pushes the ferry up until
it’s flying above the waves.
309
00:20:04,737 --> 00:20:08,674
A ring of sensors constantly
monitors its position,
310
00:20:08,808 --> 00:20:14,780
and a computer adjusts the
hydrofoil 100 times a second,
311
00:20:14,914 --> 00:20:19,018
to give passengers
the ultimate smooth ride.
312
00:20:19,151 --> 00:20:22,955
♪ ♪
313
00:20:23,089 --> 00:20:26,759
These groundbreaking electric
vessels are being manufactured
314
00:20:26,892 --> 00:20:30,396
in this facility
just outside Stockholm.
315
00:20:32,631 --> 00:20:35,668
The craft are so successful
that workers here are building
316
00:20:35,801 --> 00:20:39,472
many more for customers
around the globe.
317
00:20:40,740 --> 00:20:43,142
Alex Kiviorg
oversees production
318
00:20:43,275 --> 00:20:46,245
of around 25 vessels a year.
319
00:20:46,378 --> 00:20:48,080
[Alex Kiviorg]
This is the P-12 hull mold.
320
00:20:48,214 --> 00:20:51,083
What's gonna happen today is
we're going to open up the mold
321
00:20:51,217 --> 00:20:54,520
and de-mold the hull
that’s inside.
322
00:20:54,653 --> 00:20:56,789
[Narrator] Workers use
carbon fiber to build
323
00:20:56,922 --> 00:21:00,092
the ferry's hull
and superstructure.
324
00:21:00,226 --> 00:21:02,027
This material is
both lightweight
325
00:21:02,161 --> 00:21:04,463
and incredibly strong.
326
00:21:04,597 --> 00:21:06,999
They place the fibrous
fabric material
327
00:21:07,133 --> 00:21:09,535
into a hull-shaped mold.
328
00:21:09,668 --> 00:21:13,606
They then infuse it with
a special glue called an epoxy
329
00:21:13,739 --> 00:21:16,976
and leave it to harden
for up to two days.
330
00:21:18,677 --> 00:21:22,982
Once the hull is set solid,
it’s time to break it out.
331
00:21:23,115 --> 00:21:24,583
[Alex] There’s going to be
a lot of action.
332
00:21:24,717 --> 00:21:28,521
They're going to put in some
wedges to push the sides open
333
00:21:28,654 --> 00:21:31,690
and to pop out the hull
from the mold.
334
00:21:33,292 --> 00:21:35,728
[Narrator] It's a delicate
operation to remove the mold
335
00:21:35,861 --> 00:21:39,832
without damaging
the brand new hull inside.
336
00:21:39,965 --> 00:21:45,271
♪ ♪
337
00:21:45,404 --> 00:21:48,140
It takes some good
old-fashioned brute force
338
00:21:48,274 --> 00:21:51,844
to drive in the wedges.
339
00:21:51,977 --> 00:21:54,113
After 10 minutes of banging...
340
00:21:54,246 --> 00:21:56,849
[worker groans]
341
00:21:56,982 --> 00:22:01,453
...the hull finally starts
to separate from the mold,
342
00:22:01,587 --> 00:22:05,524
and the team prizes
the wall panels free.
343
00:22:05,658 --> 00:22:07,426
It’s the moment of truth.
344
00:22:07,560 --> 00:22:10,796
Is the hull in one piece?
345
00:22:12,965 --> 00:22:14,834
[Narrator] The team must now
examine the new shell
346
00:22:14,967 --> 00:22:18,470
to ensure there’s no damage
to the electric ferry.
347
00:22:18,604 --> 00:22:22,341
[Alex] What we see here is the
black is the hull itself now,
348
00:22:22,474 --> 00:22:25,044
and the light blue is the mold,
349
00:22:25,177 --> 00:22:28,447
and now you can see how
beautifully the mold released.
350
00:22:28,581 --> 00:22:34,119
♪ ♪
351
00:22:34,253 --> 00:22:35,421
[Narrator] They use
a chain winch
352
00:22:35,554 --> 00:22:38,791
mounted on a large steel frame
to lift and maneuver
353
00:22:38,924 --> 00:22:41,760
the huge hull
across the workshop.
354
00:22:41,894 --> 00:22:46,031
♪ ♪
355
00:22:46,165 --> 00:22:47,299
[Alex] It looks great.
356
00:22:47,433 --> 00:22:51,704
I mean, I’m very happy
with how it’s gone today.
357
00:22:51,837 --> 00:22:55,941
[Narrator] The birth of a new
hull is cause for celebration.
358
00:22:56,075 --> 00:22:57,676
[Worker] Ready? Cheese.
359
00:22:57,810 --> 00:22:59,945
[All] Cheese!
360
00:23:01,614 --> 00:23:03,349
[Narrator] Over the next
seven months,
361
00:23:03,482 --> 00:23:07,052
Alex's team sand and paint
the hull,
362
00:23:07,186 --> 00:23:11,624
attach its superstructure,
and install the batteries
363
00:23:11,757 --> 00:23:15,361
and the all important
hydrofoil wing.
364
00:23:17,062 --> 00:23:20,733
Hydrofoil technology has
existed for over a century,
365
00:23:20,866 --> 00:23:23,869
but this modern,
fully electric vessel
366
00:23:24,003 --> 00:23:26,805
revolutionizes the concept.
367
00:23:26,939 --> 00:23:30,042
Once complete, the team
will ship this craft
368
00:23:30,175 --> 00:23:33,345
to the Middle East, where it
will transport passengers
369
00:23:33,479 --> 00:23:36,382
to and from a luxury resort,
370
00:23:36,515 --> 00:23:41,287
with a range of over
70 kilometers per charge,
371
00:23:41,420 --> 00:23:45,591
setting a new standard
for travel on water.
372
00:23:45,724 --> 00:23:50,095
♪ ♪
373
00:23:50,229 --> 00:23:53,599
Engineers across the Nordic
nations have pioneered
374
00:23:53,732 --> 00:23:55,934
innovative ways
to build crossings
375
00:23:56,068 --> 00:23:58,604
over the region’s waterways.
376
00:24:01,006 --> 00:24:03,175
The world famous Oresund Bridge
377
00:24:03,309 --> 00:24:05,377
that connects
Denmark and Sweden
378
00:24:05,511 --> 00:24:07,513
has an awe-inspiring design
379
00:24:07,646 --> 00:24:11,684
where the road traffic
travels above the railway.
380
00:24:14,586 --> 00:24:18,624
In Norway, the Hardanger
suspension bridge helps connect
381
00:24:18,757 --> 00:24:23,962
the country with a span longer
than the Golden Gate Bridge.
382
00:24:24,096 --> 00:24:26,899
Outside Copenhagen in Denmark,
383
00:24:27,032 --> 00:24:28,701
one epic bridge project is set
384
00:24:28,834 --> 00:24:33,172
to transform road and rail
connections across the region.
385
00:24:33,305 --> 00:24:37,710
♪ ♪
386
00:24:37,843 --> 00:24:44,183
This colossal construction is
the new Storstrom Bridge.
387
00:24:44,316 --> 00:24:46,552
At almost four kilometers long,
388
00:24:46,685 --> 00:24:49,822
it will be one of the longest
bridges in the country.
389
00:24:51,824 --> 00:24:56,428
Once complete,
this 4.1 billion-kroner project
390
00:24:56,562 --> 00:24:59,398
will form a vital artery
in the trading route
391
00:24:59,531 --> 00:25:02,601
between Copenhagen and Germany.
392
00:25:04,970 --> 00:25:09,108
Construction on the project
begins in 2018.
393
00:25:10,609 --> 00:25:13,045
First, engineers
build and install
394
00:25:13,178 --> 00:25:15,214
40 concrete bridge supports
395
00:25:15,347 --> 00:25:18,851
and the huge central pillar
on the seabed.
396
00:25:20,686 --> 00:25:24,156
A barge hauls 4,000-ton
sections of bridge deck
397
00:25:24,289 --> 00:25:29,428
out to sea, where four enormous
winches lift them into place.
398
00:25:29,561 --> 00:25:33,832
♪ ♪
399
00:25:33,966 --> 00:25:37,803
The team is now seven years
into this mega project,
400
00:25:37,936 --> 00:25:40,639
and are undertaking one
of the final critical stages
401
00:25:40,773 --> 00:25:42,708
of the build:
402
00:25:42,841 --> 00:25:47,446
mounting the bridge’s
giant stay cables.
403
00:25:47,579 --> 00:25:50,482
Design manager Barbara Macauley
has been involved
404
00:25:50,616 --> 00:25:53,652
with the bridge
from the beginning.
405
00:25:53,786 --> 00:25:55,821
[Barbara Macaulay] Today,
we're installing the strands
406
00:25:55,954 --> 00:25:58,390
inside the cable stay.
407
00:25:58,524 --> 00:26:00,826
The strands are very important
to the structure,
408
00:26:00,959 --> 00:26:04,029
and it's very important
they're installed correctly.
409
00:26:04,163 --> 00:26:09,134
They are what is holding
the main span of the bridge.
410
00:26:09,268 --> 00:26:12,137
[Narrator] The team must secure
a total of 36
411
00:26:12,271 --> 00:26:16,708
super-strong stay cables to
ensure the huge central pillar
412
00:26:16,842 --> 00:26:20,846
supports the main span
of the bridge.
413
00:26:20,979 --> 00:26:25,284
But installing a stay cable
is no easy task.
414
00:26:25,417 --> 00:26:28,353
Each cable is enormous
and made up of a series
415
00:26:28,487 --> 00:26:32,224
of smaller individual wires
called strands.
416
00:26:32,357 --> 00:26:35,594
♪ ♪
417
00:26:35,727 --> 00:26:38,564
[Barbara] We have anywhere
from 60 individual strands
418
00:26:38,697 --> 00:26:42,734
inside one cable stay,
up to 103.
419
00:26:42,868 --> 00:26:46,538
So it's essentially lots
and lots of parallel wires
420
00:26:46,672 --> 00:26:50,676
making up one cable stay.
421
00:26:50,809 --> 00:26:53,545
[Narrator] To create
a single giant cable,
422
00:26:53,679 --> 00:26:56,915
the team's first job is
to feed the smaller strands
423
00:26:57,049 --> 00:27:00,652
up to the top of the bridge
one by one,
424
00:27:00,786 --> 00:27:03,822
where workers must
lock them into place.
425
00:27:05,524 --> 00:27:08,160
Engineers inside the bridge
use a winch
426
00:27:08,293 --> 00:27:11,296
to pull each strand
up to the top.
427
00:27:11,430 --> 00:27:12,965
[radio chatter]
428
00:27:13,098 --> 00:27:15,067
[speaking foreign language]
429
00:27:17,636 --> 00:27:19,938
[Narrator] Once the strand
arrives, the team use
430
00:27:20,072 --> 00:27:25,544
a special cone-shaped wedge
to anchor it into the bridge.
431
00:27:25,677 --> 00:27:28,213
[Worker] Okay, now we can
put this down.
432
00:27:28,347 --> 00:27:31,049
[Narrator] Now, they must lock
the other end of the strand
433
00:27:31,183 --> 00:27:34,520
into the road deck below.
434
00:27:34,653 --> 00:27:37,689
[Worker]
Okay, passing wire down.
435
00:27:39,625 --> 00:27:45,063
[Narrator] Another wedge secures
the base of the strand.
436
00:27:45,197 --> 00:27:47,766
Next, they use
a huge hydraulic jack
437
00:27:47,900 --> 00:27:51,937
to lock the strand into
the bridge and pull it tight.
438
00:27:52,070 --> 00:27:56,141
♪ ♪
439
00:27:56,275 --> 00:27:57,809
A computer ensures
the jack applies
440
00:27:57,943 --> 00:28:01,680
exactly the right amount
of tension to the strand.
441
00:28:01,813 --> 00:28:06,685
♪ ♪
442
00:28:06,818 --> 00:28:08,854
[Worker] Okay.
443
00:28:08,987 --> 00:28:11,590
[Barbara] That was another one
of the strands of the 103
444
00:28:11,723 --> 00:28:15,027
for the stay cable
successfully installed.
445
00:28:15,160 --> 00:28:19,198
[Narrator] The team must secure
more than 2,800 strands
446
00:28:19,331 --> 00:28:22,234
to complete work
on the 36 cables
447
00:28:22,367 --> 00:28:25,837
that hold up this
pioneering crossing.
448
00:28:27,639 --> 00:28:30,642
The Storstrom Bridge is
due to open to vehicles
449
00:28:30,776 --> 00:28:33,845
in less than a year,
marking a new chapter
450
00:28:33,979 --> 00:28:37,216
in Denmark's drive
to conquer the water
451
00:28:37,349 --> 00:28:40,752
that surrounds this
small Nordic nation.
452
00:28:40,886 --> 00:28:45,424
♪ ♪
453
00:28:45,557 --> 00:28:49,094
Nordic engineers have not only
pioneered the creation
454
00:28:49,228 --> 00:28:52,798
of innovative marine marvels,
455
00:28:52,931 --> 00:28:55,000
they have also pushed
the limits of design
456
00:28:55,167 --> 00:29:00,038
and construction to create
awe-inspiring architecture.
457
00:29:00,172 --> 00:29:02,574
♪ ♪
458
00:29:02,708 --> 00:29:09,114
♪ ♪
459
00:29:09,248 --> 00:29:13,685
Nordic innovators harnessed
timber from their vast forests
460
00:29:13,819 --> 00:29:18,624
to build extraordinary wooden
wonders over the centuries.
461
00:29:18,757 --> 00:29:21,093
In Norway,
medieval architects built
462
00:29:21,226 --> 00:29:25,631
colorful timber structures
to create the Bryggen wharf.
463
00:29:27,833 --> 00:29:30,569
And across the country,
workers build spectacular
464
00:29:30,702 --> 00:29:34,539
timber hideaways
high in the treetops.
465
00:29:36,842 --> 00:29:40,712
A pioneering construction
in Stockholm, Sweden,
466
00:29:40,846 --> 00:29:43,348
will soon be the biggest
timber construction
467
00:29:43,482 --> 00:29:45,917
the city has ever seen.
468
00:29:46,051 --> 00:29:50,822
♪ ♪
469
00:29:50,956 --> 00:29:55,761
This mammoth construction site
is Wood City.
470
00:29:55,894 --> 00:29:58,397
The build team here
is just eight months
471
00:29:58,530 --> 00:30:03,502
into an innovative 15-year
mega redevelopment project
472
00:30:03,635 --> 00:30:07,706
to construct the world’s
largest wooden city.
473
00:30:11,476 --> 00:30:13,812
[Narrator] Stockholm's Wood City
will transform
474
00:30:13,945 --> 00:30:17,182
this old industrial area.
475
00:30:17,316 --> 00:30:21,620
2,000 homes, 7,000 offices,
476
00:30:21,753 --> 00:30:23,488
a quarter of a million
square meters
477
00:30:23,622 --> 00:30:26,525
of living and working space,
478
00:30:26,658 --> 00:30:29,094
with its own school
and restaurants
479
00:30:29,227 --> 00:30:31,663
all built from wood.
480
00:30:31,797 --> 00:30:34,132
This huge sustainable project
481
00:30:34,266 --> 00:30:38,003
is estimated to cost
one billion euros.
482
00:30:40,539 --> 00:30:44,309
Building timber structures
is no simple task,
483
00:30:44,443 --> 00:30:46,078
and with such a vast project,
484
00:30:46,211 --> 00:30:50,482
the team must work fast
to keep the build on schedule.
485
00:30:55,954 --> 00:30:59,024
[Narrator] Building with wood is
faster and uses far less carbon
486
00:30:59,157 --> 00:31:02,561
than steel and concrete.
487
00:31:02,694 --> 00:31:04,896
It's also a natural insulator,
488
00:31:05,030 --> 00:31:08,800
which will help to make
the city cheaper to heat.
489
00:31:08,934 --> 00:31:12,471
Project manager
Hakan Hyllengren oversees
490
00:31:12,604 --> 00:31:14,740
construction
on this groundbreaking
491
00:31:14,873 --> 00:31:17,242
timber metropolis.
492
00:31:17,376 --> 00:31:19,277
[Hakan Hyllengren]
So today it’s a big day.
493
00:31:19,411 --> 00:31:21,279
We got almost 20 wall panels
494
00:31:21,413 --> 00:31:24,583
we’re gonna lift
onto the second floor.
495
00:31:24,716 --> 00:31:28,220
[Narrator] Workers erect each
of Wood City's 25 blocks
496
00:31:28,353 --> 00:31:33,191
from bespoke prefabricated
wooden panels.
497
00:31:33,325 --> 00:31:35,360
The walls, joints,
and upper floors
498
00:31:35,494 --> 00:31:39,598
of these apartment buildings
are made entirely from timber.
499
00:31:41,666 --> 00:31:45,537
The biggest advantage of using
prefabricated wooden panels
500
00:31:45,670 --> 00:31:47,105
is speed.
501
00:31:49,141 --> 00:31:54,479
Hakan’s team can complete an
entire floor in just one week.
502
00:31:54,613 --> 00:31:58,450
♪ ♪
503
00:31:58,583 --> 00:32:00,886
[Hakan] It’s a fast build.
504
00:32:01,019 --> 00:32:02,020
Almost two hours of working,
505
00:32:02,154 --> 00:32:07,092
we already got all the outside
walls up and ready.
506
00:32:07,225 --> 00:32:10,395
♪ ♪
507
00:32:10,529 --> 00:32:13,565
[Narrator] The secret to
building tall timber structures
508
00:32:13,698 --> 00:32:18,537
lies in how the wooden panels
are crafted.
509
00:32:18,670 --> 00:32:21,373
The walls are made
from layers of wood,
510
00:32:21,506 --> 00:32:26,678
carefully glued together,
rather than a single block.
511
00:32:26,812 --> 00:32:28,380
This ingenious
building material
512
00:32:28,513 --> 00:32:31,917
is called
cross-laminated timber.
513
00:32:32,050 --> 00:32:34,519
[Hakan] Here you can see
the cross-laminated timber.
514
00:32:34,653 --> 00:32:37,823
So you have five layers,
and they're all glued together
515
00:32:37,956 --> 00:32:39,758
in different direction,
and that's where you get
516
00:32:39,891 --> 00:32:44,196
the strength that can compete
with steel and concrete.
517
00:32:44,329 --> 00:32:50,735
♪ ♪
518
00:32:50,869 --> 00:32:53,605
[Narrator] By midafternoon,
the build team gears up
519
00:32:53,738 --> 00:32:57,375
to install their
final wall panel.
520
00:33:00,078 --> 00:33:03,381
They carefully slot the panel
into the gap
521
00:33:03,515 --> 00:33:06,718
and lock it into place.
522
00:33:06,852 --> 00:33:10,222
[Hakan] It’s gone really well,
we completed almost 20 panels.
523
00:33:10,355 --> 00:33:12,257
So, job well done.
524
00:33:12,390 --> 00:33:15,360
Really successful day.
525
00:33:15,494 --> 00:33:17,963
[Narrator] The team is set to
finish work on Wood City's
526
00:33:18,096 --> 00:33:22,400
residential blocks
in a little over a year.
527
00:33:22,534 --> 00:33:25,804
Once the project is complete,
the entire wooden city
528
00:33:25,937 --> 00:33:29,741
will totally transform
this part of Stockholm,
529
00:33:29,875 --> 00:33:30,775
setting a new standard
530
00:33:30,909 --> 00:33:34,012
for sustainable building
with timber.
531
00:33:34,145 --> 00:33:38,884
♪ ♪
532
00:33:39,017 --> 00:33:41,820
Nordic architects have long
reached for the stars
533
00:33:41,953 --> 00:33:45,991
with innovative
tall structures.
534
00:33:46,124 --> 00:33:49,961
In Sweden, the Turning Torso
was the world's first
535
00:33:50,095 --> 00:33:55,400
twisting skyscraper,
rotating a full 90 degrees
536
00:33:55,534 --> 00:33:59,404
as it soars 190 meters
into the air.
537
00:34:01,072 --> 00:34:04,476
And Copenhagen's Kaktus Towers
prick the sky
538
00:34:04,609 --> 00:34:07,546
with their razor-sharp design.
539
00:34:09,614 --> 00:34:12,817
One new structure outside
Helsinki, Finland,
540
00:34:12,951 --> 00:34:15,854
is redrawing
the country’s skyline.
541
00:34:15,987 --> 00:34:20,759
♪ ♪
542
00:34:20,892 --> 00:34:24,362
Soaring 185 meters
into the air,
543
00:34:24,496 --> 00:34:28,733
this enormous edifice
is the Prysmian Tower.
544
00:34:31,069 --> 00:34:32,470
When complete, it will become
545
00:34:32,604 --> 00:34:36,074
the tallest building
in Finland.
546
00:34:36,207 --> 00:34:39,844
But this is no ordinary
skyscraper.
547
00:34:39,978 --> 00:34:43,081
It’s an astonishing
vertical factory.
548
00:34:46,318 --> 00:34:48,820
The titanic tower will be used
to manufacture
549
00:34:48,954 --> 00:34:51,790
highly-specialized
extra-high-voltage
550
00:34:51,923 --> 00:34:54,492
undersea power cables.
551
00:34:56,728 --> 00:35:01,366
The tower is a supercharged
cable-coating machine.
552
00:35:01,499 --> 00:35:03,802
At the top,
the bare conductor wire
553
00:35:03,935 --> 00:35:06,604
at the heart
of an undersea cable
554
00:35:06,738 --> 00:35:10,308
runs into a special machine
that coats it
555
00:35:10,442 --> 00:35:13,945
in a thick, protective layer
of polyethylene.
556
00:35:14,079 --> 00:35:17,449
In a horizontal factory,
the hot molten plastic
557
00:35:17,582 --> 00:35:23,221
could droop and deform,
spoiling the sensitive cable.
558
00:35:23,355 --> 00:35:26,758
So this production line
is vertical.
559
00:35:26,891 --> 00:35:29,828
In this tower,
even the thickest cable
560
00:35:29,961 --> 00:35:32,197
remains perfectly straight.
561
00:35:32,330 --> 00:35:34,733
♪ ♪
562
00:35:34,866 --> 00:35:39,804
♪ ♪
563
00:35:39,938 --> 00:35:44,009
Construction work
begins in 2023.
564
00:35:44,142 --> 00:35:47,746
It takes 24 months to erect
the cylindrical structure
565
00:35:47,879 --> 00:35:51,149
floor by floor.
566
00:35:51,282 --> 00:35:53,351
As the building grows taller,
567
00:35:53,485 --> 00:35:56,821
the site's tower crane
must grow with it,
568
00:35:56,955 --> 00:36:01,626
jumping up several floors at a
time to allow work to continue.
569
00:36:01,760 --> 00:36:06,564
♪ ♪
570
00:36:06,698 --> 00:36:10,101
Now, engineers are racing
to complete the tower
571
00:36:10,235 --> 00:36:12,270
by installing
huge window panels
572
00:36:12,404 --> 00:36:16,841
on the outer edge
of the top floor.
573
00:36:16,975 --> 00:36:21,579
At this height, strong winds
can wreak havoc with the build
574
00:36:21,713 --> 00:36:25,717
and make the installation work
a monumental challenge.
575
00:36:28,653 --> 00:36:33,525
Site supervisor Ville Hakala
is in charge of the operation.
576
00:36:33,658 --> 00:36:34,926
[Ville Hakala]
The weather defines
577
00:36:35,060 --> 00:36:36,327
how many windows we can get.
578
00:36:36,461 --> 00:36:38,930
It's one of the biggest
and most challenging phases
579
00:36:39,064 --> 00:36:41,299
on this project.
580
00:36:42,700 --> 00:36:43,868
[Narrator]
The team uses a special
581
00:36:44,002 --> 00:36:49,140
remote-controlled crane,
fitted with suction pads.
582
00:36:49,274 --> 00:36:52,777
They carefully maneuver
the giant 400-kilogram window
583
00:36:52,911 --> 00:36:57,549
across the construction floor
to the outer rim of the tower.
584
00:36:59,884 --> 00:37:02,620
[Ville] Some people don't want
to go on the outer rim at all,
585
00:37:02,754 --> 00:37:05,423
but most of my team
is okay with it.
586
00:37:05,557 --> 00:37:07,492
Just don’t look down.
587
00:37:12,230 --> 00:37:14,065
[Narrator] To install
the windows at the top
588
00:37:14,199 --> 00:37:16,634
of Finland's tallest tower,
589
00:37:16,768 --> 00:37:20,004
engineers must delicately
thread the glass panel
590
00:37:20,138 --> 00:37:22,674
through a web of steel beams.
591
00:37:28,880 --> 00:37:32,417
[Narrator] Once in position,
they must perfectly align it
592
00:37:32,550 --> 00:37:35,520
to ensure there are
no air gaps.
593
00:37:37,188 --> 00:37:40,758
Then lock it into
the skeleton of the building.
594
00:37:42,293 --> 00:37:44,162
Success.
595
00:37:44,295 --> 00:37:49,567
The tower’s final huge exterior
window locks into place.
596
00:37:51,836 --> 00:37:54,873
[Ville] It feels very nice
that now the job is done.
597
00:37:55,006 --> 00:37:58,243
[Narrator] With their new super
tower, the plant will be able
598
00:37:58,376 --> 00:38:00,512
to manufacture
up to one kilometer
599
00:38:00,645 --> 00:38:06,084
of extra-high-voltage
undersea cables every day.
600
00:38:06,217 --> 00:38:08,086
From here,
the cable will travel
601
00:38:08,219 --> 00:38:09,754
to another part of the factory
602
00:38:09,888 --> 00:38:14,058
where machines will wind
steel wire armor around it.
603
00:38:14,192 --> 00:38:17,262
♪ ♪
604
00:38:17,395 --> 00:38:20,698
And add a final
exterior coating.
605
00:38:22,967 --> 00:38:24,903
It won't be long before
undersea cables
606
00:38:25,036 --> 00:38:28,039
manufactured in Finland's
tallest tower
607
00:38:28,173 --> 00:38:32,577
are delivering electricity
to countries across the globe.
608
00:38:32,710 --> 00:38:38,550
♪ ♪
609
00:38:38,683 --> 00:38:41,886
For centuries, Nordic engineers
have been world leaders
610
00:38:42,020 --> 00:38:45,423
in constructing
breathtaking wooden wonders
611
00:38:45,557 --> 00:38:47,859
that were built to last.
612
00:38:49,727 --> 00:38:53,364
Urnes Stave Church in Norway
is the oldest preserved
613
00:38:53,498 --> 00:38:56,067
wooden building in the country,
614
00:38:56,201 --> 00:38:59,804
dating back to 1130.
615
00:38:59,938 --> 00:39:03,041
Borgund Stave Church features
some of the most magnificent
616
00:39:03,174 --> 00:39:07,712
timber carvings of any
wooden place of worship.
617
00:39:09,848 --> 00:39:12,817
Inland from the port city
of Bergen,
618
00:39:12,951 --> 00:39:15,453
a team of specialists is
working to preserve
619
00:39:15,587 --> 00:39:18,890
an historic marvel
of Norwegian engineering.
620
00:39:19,023 --> 00:39:25,163
♪ ♪
621
00:39:25,296 --> 00:39:27,866
These soaring mountains
and deep fjords
622
00:39:27,999 --> 00:39:31,402
were once home
to the fearsome Vikings.
623
00:39:33,404 --> 00:39:36,741
Their marauding came to an end
over 900 years ago,
624
00:39:36,874 --> 00:39:42,347
but their mastery of building
with wood was preserved.
625
00:39:42,480 --> 00:39:44,882
Their ancestors harnessed
these skills to build
626
00:39:45,016 --> 00:39:50,722
this stunning banqueting hall
over 700 years ago.
627
00:39:50,855 --> 00:39:54,259
And it stands today as the
oldest secular wooden building
628
00:39:54,392 --> 00:39:55,827
in Norway.
629
00:40:01,766 --> 00:40:04,535
[Narrator] A team of architects
and researchers
630
00:40:04,669 --> 00:40:08,106
led by Bjorg Agasoster is
part of a long-running
631
00:40:08,239 --> 00:40:12,410
research project to record the
structure and others like it
632
00:40:12,543 --> 00:40:16,247
for study and preservation.
633
00:40:16,381 --> 00:40:19,384
The team uses
a state-of-the-art 3D scanner
634
00:40:19,517 --> 00:40:24,088
to digitally map
the entire structure.
635
00:40:24,222 --> 00:40:25,924
[Bjorg Agasoster] We are
scanning this building
636
00:40:26,057 --> 00:40:27,926
to understand it more.
637
00:40:28,059 --> 00:40:30,995
It is a very unique building
in Norwegian history.
638
00:40:31,129 --> 00:40:34,232
It’s actually one of its kind.
639
00:40:34,365 --> 00:40:38,236
[Narrator] The 3D scanner uses
precision laser beams to record
640
00:40:38,369 --> 00:40:41,239
the structure with
millimeter accuracy,
641
00:40:41,372 --> 00:40:44,976
creating a digital twin.
642
00:40:45,109 --> 00:40:48,346
Bjorg uses a drone to capture
high-resolution images
643
00:40:48,479 --> 00:40:51,416
of the building from above.
644
00:40:51,549 --> 00:40:52,417
[Bjorg] You ready?
[Operator] Yeah.
645
00:40:52,550 --> 00:40:53,384
[Bjorg] Shall we take
the drone up?
646
00:40:53,518 --> 00:40:54,852
[Operator] Sure.
647
00:40:56,888 --> 00:40:59,857
[Narrator] The aerial images,
combined with a 3D scan,
648
00:40:59,991 --> 00:41:03,194
will produce a highly accurate
computer-generated model
649
00:41:03,328 --> 00:41:05,697
of the ancient hall.
650
00:41:07,298 --> 00:41:11,169
The team will then use this
digital twin as a reference,
651
00:41:11,302 --> 00:41:14,138
comparing future scans
to investigate
652
00:41:14,272 --> 00:41:16,441
if the wet and humid
climate here
653
00:41:16,574 --> 00:41:20,945
has any deteriorating effect.
654
00:41:21,079 --> 00:41:21,913
[Bjorg] With the climate change,
655
00:41:22,046 --> 00:41:23,614
it’s probably going
to rain even more.
656
00:41:23,748 --> 00:41:26,284
So that makes it even more
important to document it
657
00:41:26,417 --> 00:41:29,954
and see, after five years,
has there been any change?
658
00:41:30,088 --> 00:41:32,924
How has the rain affected it?
659
00:41:33,057 --> 00:41:35,760
[Narrator] Inside the structure,
the main banqueting hall
660
00:41:35,893 --> 00:41:40,865
showcases remarkable ancient
construction techniques.
661
00:41:40,998 --> 00:41:44,202
The medieval craftsmen
used thick wooden posts
662
00:41:44,335 --> 00:41:47,338
to mark out the corners
of the room.
663
00:41:49,340 --> 00:41:51,542
They then slotted planks
into the posts
664
00:41:51,676 --> 00:41:55,747
to form the sturdy frame,
floor, and ceiling.
665
00:41:57,749 --> 00:42:03,054
These techniques hark back
to the age of the Vikings.
666
00:42:03,187 --> 00:42:06,457
800 years ago, while the rest
of Europe was building
667
00:42:06,591 --> 00:42:12,096
stone cathedrals, the Nordic
people used similar technology
668
00:42:12,230 --> 00:42:16,467
to build their mighty
stave churches out of wood.
669
00:42:16,601 --> 00:42:20,371
Huge timber posts
form a sturdy backbone
670
00:42:20,505 --> 00:42:23,775
with wooden arches
for extra strength,
671
00:42:23,908 --> 00:42:27,412
and a ceiling like an upturned
Viking longboat
672
00:42:27,545 --> 00:42:32,016
all built without a single
metal nail or screw.
673
00:42:34,886 --> 00:42:37,522
Bjorg finds echoes of these
historic techniques
674
00:42:37,655 --> 00:42:40,525
in the banqueting hall.
675
00:42:40,658 --> 00:42:42,427
[Bjorg] Here you see
one of the staves,
676
00:42:42,560 --> 00:42:44,062
and you have one in each corner,
677
00:42:44,195 --> 00:42:46,898
and they’re all connected
by these massive beams.
678
00:42:47,031 --> 00:42:50,368
You can see how the carpenter
who did it used his axe,
679
00:42:50,501 --> 00:42:52,770
and it’s quite beautiful.
680
00:42:54,439 --> 00:42:56,507
[Narrator] Once the scanning
is complete,
681
00:42:56,641 --> 00:42:59,243
Bjorg feeds the information
into a computer
682
00:42:59,377 --> 00:43:02,513
to generate the 3D model.
683
00:43:02,647 --> 00:43:04,215
[Bjorg] Here we have the model,
684
00:43:04,348 --> 00:43:06,684
and so far,
it looks really great.
685
00:43:06,818 --> 00:43:11,489
This 3D model will help us
to monitor the building
686
00:43:11,622 --> 00:43:15,259
in case something happened.
687
00:43:15,393 --> 00:43:17,195
[Narrator] Thanks to this
modern technology,
688
00:43:17,328 --> 00:43:20,431
Bjorg and her team should be
able to preserve the building
689
00:43:20,565 --> 00:43:23,768
for generations to come,
690
00:43:23,901 --> 00:43:26,637
no matter what
the future brings.
691
00:43:26,771 --> 00:43:29,006
♪ ♪
692
00:43:29,140 --> 00:43:33,678
♪ ♪
693
00:43:33,811 --> 00:43:36,280
The Nordic nations are pioneers
694
00:43:36,414 --> 00:43:39,617
of building
in extreme landscapes.
695
00:43:39,750 --> 00:43:43,554
Today, their engineers continue
to push boundaries,
696
00:43:43,688 --> 00:43:47,358
building in increasingly
hostile environments,
697
00:43:47,492 --> 00:43:49,794
while continuing
to work with nature
698
00:43:49,927 --> 00:43:53,731
to forge the future
of northern Europe.
699
00:43:53,865 --> 00:43:59,570
♪ ♪
55176
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