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These are the user uploaded subtitles that are being translated: 1 00:00:09,543 --> 00:00:10,678 - [Narrator] It's at the core of 2 00:00:10,745 --> 00:00:13,781 our planet's $7 trillion construction industry, 3 00:00:13,848 --> 00:00:16,317 sheltering more than half of the world's population. 4 00:00:16,384 --> 00:00:18,452 - [Eric] Basically, it's the primary building material. 5 00:00:18,519 --> 00:00:21,422 - [Narrator] It teems with billions of living organisms, 6 00:00:21,489 --> 00:00:23,891 and can move on its own with deadly results. 7 00:00:23,958 --> 00:00:25,459 - [Dr. Brands] The Dust Bowl in the 1930s 8 00:00:25,526 --> 00:00:29,196 was the greatest environmental disaster in American history. 9 00:00:29,263 --> 00:00:30,998 - [Narrator] So, whether you're playing in the mud- 10 00:00:31,065 --> 00:00:31,899 - Yeah! 11 00:00:31,999 --> 00:00:33,801 [mud splats] 12 00:00:33,868 --> 00:00:34,902 - [Narrator] Or racing on it, 13 00:00:34,969 --> 00:00:36,370 [engines revving] 14 00:00:36,437 --> 00:00:39,173 you'll never get your hands dirty the same way again, 15 00:00:39,240 --> 00:00:40,975 on "Modern Marvels" Down and Dirty. 16 00:00:41,041 --> 00:00:44,445 [lively electronic music] 17 00:00:53,554 --> 00:00:56,290 You know the phrase, "Dull as dirt?" 18 00:00:56,357 --> 00:00:57,124 Well, it's not. 19 00:00:57,191 --> 00:00:58,392 [light rock music] 20 00:00:58,459 --> 00:01:00,227 - We think of it just as a common thing. 21 00:01:00,294 --> 00:01:02,963 It's, I don't want my kids tracking it into the house. 22 00:01:03,030 --> 00:01:07,001 But if we didn't have dirt, we wouldn't have life on earth. 23 00:01:07,067 --> 00:01:09,203 - [Narrator] Just a little of it can support a universe. 24 00:01:09,270 --> 00:01:11,372 - A clump of soil this size 25 00:01:11,439 --> 00:01:15,443 has as many organisms in it as all the people on the Earth. 26 00:01:15,509 --> 00:01:19,046 - [Narrator] But a lot of people on earth live in dirt, too. 27 00:01:19,113 --> 00:01:21,715 - It's used today to house 28 00:01:21,782 --> 00:01:23,851 about half the people that live on the planet Earth. 29 00:01:23,918 --> 00:01:24,685 [rain falling] 30 00:01:24,752 --> 00:01:28,289 [thunder rumbles] 31 00:01:28,355 --> 00:01:30,624 - It's also a purifier. 32 00:01:30,691 --> 00:01:33,494 Water drains through clean, good soil, 33 00:01:33,561 --> 00:01:36,597 and comes out pure, clean, we can drink it. 34 00:01:36,664 --> 00:01:38,132 [lively rock music] 35 00:01:38,199 --> 00:01:40,367 - [Narrator] We spend a lot of time digging in dirt, 36 00:01:40,434 --> 00:01:42,870 because it holds a wealth of valuable materials. 37 00:01:44,405 --> 00:01:47,408 And in it hide the secrets of ancient civilizations. 38 00:01:47,475 --> 00:01:49,977 Most of us are surrounded by dirt all of our lives, 39 00:01:51,512 --> 00:01:53,247 and add to it when we die. 40 00:01:54,882 --> 00:01:56,450 [explosive blasting] 41 00:01:56,517 --> 00:01:58,986 To keep us on the move, we move an awful lot of dirt, 42 00:01:59,053 --> 00:02:01,121 while building millions of miles of roads, 43 00:02:01,188 --> 00:02:02,923 highways, and freeways. 44 00:02:02,990 --> 00:02:06,026 Usually we top off transportation infrastructure 45 00:02:06,093 --> 00:02:07,561 with a layer of concrete or asphalt. 46 00:02:07,628 --> 00:02:09,230 [lively rock music] 47 00:02:09,296 --> 00:02:12,500 But sometimes, when we're in a sporting mood, 48 00:02:12,566 --> 00:02:15,002 it's all about driving on dirt. 49 00:02:15,069 --> 00:02:17,771 [engine revving] 50 00:02:19,039 --> 00:02:22,309 At 16 locations across North America each year, 51 00:02:22,376 --> 00:02:25,212 a lot of earth-moving expertise goes into the quick 52 00:02:25,279 --> 00:02:28,315 yet precise transformation of pristine baseball 53 00:02:28,382 --> 00:02:32,052 or football stadiums into dirt obstacle courses, 54 00:02:32,119 --> 00:02:35,856 for a motor sport event known as Supercross. 55 00:02:35,923 --> 00:02:38,959 It started in 1972, and is considered one 56 00:02:39,026 --> 00:02:40,728 of the first extreme motor sports. 57 00:02:42,396 --> 00:02:45,299 - Supercross is basically taking an outdoor motocross track 58 00:02:45,366 --> 00:02:48,636 and condensing it into a football or baseball field. 59 00:02:48,702 --> 00:02:51,238 And when you condense it, obviously, 60 00:02:51,305 --> 00:02:53,607 you're gonna have super obstacles, 61 00:02:53,674 --> 00:02:56,644 so, [chuckles] that's why we call it Supercross. 62 00:02:56,710 --> 00:02:57,878 These guys come out here, 63 00:02:57,945 --> 00:03:00,681 and they take a 400-pound motorcycle 64 00:03:00,748 --> 00:03:02,850 and make it look easy. 65 00:03:05,452 --> 00:03:07,721 - [Narrator] How do you build a Supercross course? 66 00:03:07,788 --> 00:03:10,958 We went to Sam Boyd Stadium in Las Vegas to find out. 67 00:03:12,760 --> 00:03:14,528 The first task is to protect the venue's 68 00:03:14,595 --> 00:03:17,731 nearly $2 million worth of synthetic turf. 69 00:03:17,798 --> 00:03:20,301 - That process includes laying down 70 00:03:20,401 --> 00:03:23,237 about 52 rolls of plastic down on the floor, 71 00:03:23,304 --> 00:03:26,407 and importing 13 tractor trailer loads, 72 00:03:26,473 --> 00:03:30,377 the equivalent of 6,500 sheets of plywood, on this field. 73 00:03:30,444 --> 00:03:33,080 Once we get the plywood down and in place, 74 00:03:33,147 --> 00:03:35,149 we're gonna import a road base type material. 75 00:03:35,215 --> 00:03:37,618 [light rock music] 76 00:03:37,685 --> 00:03:40,087 - [Narrator] The road base serves as a work surface, 77 00:03:40,154 --> 00:03:42,623 able to support the heavy equipment. 78 00:03:42,690 --> 00:03:44,725 Once it's in place, it's time to haul in 79 00:03:44,792 --> 00:03:45,926 the dirt for the track. 80 00:03:47,828 --> 00:03:50,364 - Just over those trees on the corner parking lot 81 00:03:50,464 --> 00:03:52,533 of the stadium is where we keep our dirt pile 82 00:03:52,600 --> 00:03:54,234 here in Las Vegas. 83 00:03:54,335 --> 00:03:56,136 Sits there all year long, we come in in March 84 00:03:56,203 --> 00:03:58,839 for Monster Jam World Finals, use the dirt. 85 00:03:58,906 --> 00:04:02,776 [crowd cheering] [engine revving] 86 00:04:02,843 --> 00:04:05,012 Two months later, we're back in here with Supercross, 87 00:04:05,079 --> 00:04:06,914 and back processing the dirt. 88 00:04:06,981 --> 00:04:08,882 [machinery rumbling] 89 00:04:08,949 --> 00:04:10,417 - Right now, it's a 70/30 mixture, 90 00:04:10,484 --> 00:04:12,753 70% clay, 30% sand. 91 00:04:12,820 --> 00:04:14,088 We add that sand in there to keep 92 00:04:14,154 --> 00:04:16,790 that moisture deep inside the clay, 93 00:04:16,857 --> 00:04:18,325 keep that moisture during the track 94 00:04:18,392 --> 00:04:20,961 so the track doesn't dry out, it doesn't get hard packed, 95 00:04:21,028 --> 00:04:22,563 and doesn't get dusty for the fans. 96 00:04:22,630 --> 00:04:25,899 [machinery rumbling] 97 00:04:25,966 --> 00:04:27,801 - On a typical Supercross track, 98 00:04:27,868 --> 00:04:30,471 we use a about 5,500 yards of dirt, 99 00:04:30,537 --> 00:04:34,174 which equates to about 500 tandem wheel dump truck loads. 100 00:04:34,241 --> 00:04:36,577 [truck beeping] 101 00:04:36,644 --> 00:04:39,013 - This is freshly brought in from the stockpile. 102 00:04:41,081 --> 00:04:43,484 As you could tell, it's very loose. 103 00:04:43,550 --> 00:04:46,320 It also has a lot of the clumping factors 104 00:04:46,387 --> 00:04:49,890 necessary to build the track and shape the jumps. 105 00:04:49,957 --> 00:04:52,726 [machinery rumbling] 106 00:04:52,793 --> 00:04:55,329 - Out here in Las Vegas, in the middle of the desert, 107 00:04:55,396 --> 00:04:57,598 the water trucks will come in every few minutes 108 00:04:57,665 --> 00:04:59,133 and add moisture to the dirt. 109 00:04:59,199 --> 00:05:02,603 We have to do that in order for it to stay on the floor. 110 00:05:02,670 --> 00:05:04,705 If it gets too dusty, we get a big wind, 111 00:05:04,772 --> 00:05:06,573 this whole track could end up in the parking lot. 112 00:05:06,640 --> 00:05:08,942 [lively rock music] 113 00:05:09,009 --> 00:05:10,878 - [Narrator] Each Supercross course is designed and built 114 00:05:10,944 --> 00:05:15,049 by a company called, appropriately enough, Dirt Wurx. 115 00:05:15,115 --> 00:05:17,484 - We sit down with Dirt Wurx, and we develop a plan. 116 00:05:17,551 --> 00:05:19,720 It's never the same track every time we come to the venue, 117 00:05:19,787 --> 00:05:21,889 it's never the same track any other city, 118 00:05:21,955 --> 00:05:23,357 and it's never the same track every year. 119 00:05:23,424 --> 00:05:25,459 So, it's very difficult and challenging 120 00:05:25,526 --> 00:05:27,194 to develop new tracks, new diagrams, 121 00:05:27,261 --> 00:05:30,330 that are challenging, but yet safe to the riders. 122 00:05:30,397 --> 00:05:31,965 - [Narrator] Front-end loaders carry the dirt 123 00:05:32,032 --> 00:05:34,902 to areas where stakes mark the jumps that are to be built. 124 00:05:36,103 --> 00:05:37,471 - Then, the bulldozer operator is the one 125 00:05:37,538 --> 00:05:39,139 that actually shapes the jump, 126 00:05:39,206 --> 00:05:41,842 shapes it into its primary form. 127 00:05:41,909 --> 00:05:44,645 The dozer just running over it, running over the jump, 128 00:05:44,712 --> 00:05:46,647 basically compacts this dirt, 129 00:05:46,714 --> 00:05:48,515 and then they'll shape it with the blade 130 00:05:48,582 --> 00:05:49,850 of the dozer after that. 131 00:05:51,552 --> 00:05:53,721 And the smaller skid steers, the finishers, 132 00:05:53,787 --> 00:05:56,356 they'll come in and actually smooth it all out, 133 00:05:56,423 --> 00:05:57,524 what we call icing, 134 00:05:57,591 --> 00:05:59,226 they'll smooth the sides of the jumps down 135 00:05:59,293 --> 00:06:01,295 so it doesn't just look like a dirt pile there. 136 00:06:01,361 --> 00:06:03,697 If you notice out here, all the sides of the jumps 137 00:06:03,764 --> 00:06:06,867 are nice and iced, like a cake. 138 00:06:06,934 --> 00:06:08,368 [machinery rumbling] 139 00:06:08,435 --> 00:06:10,104 - What we're doing right now, as you can see behind me, 140 00:06:10,170 --> 00:06:11,205 is we're building the whoops section. 141 00:06:11,271 --> 00:06:14,608 Whoops section is a series of small bumps, 142 00:06:14,675 --> 00:06:17,845 about 36 inches tall, and about 10 foot apart. 143 00:06:17,911 --> 00:06:19,880 There'll be 50 of these things built. 144 00:06:19,947 --> 00:06:22,082 These whoops section will challenge the riders 145 00:06:22,149 --> 00:06:24,084 unlike no other obstacle on the track. 146 00:06:24,151 --> 00:06:26,420 The idea behind it is to carry your momentum, 147 00:06:26,487 --> 00:06:28,122 shift up, and stay on top, 148 00:06:28,188 --> 00:06:30,290 and just skim across each face of them. 149 00:06:30,357 --> 00:06:33,160 If you drop your front end in, it might be over for you. 150 00:06:33,227 --> 00:06:35,195 [engines buzzing] 151 00:06:35,262 --> 00:06:36,997 I'm standing by one of the larger obstacles 152 00:06:37,064 --> 00:06:39,199 on the Supercross track, and that's the finish line. 153 00:06:39,266 --> 00:06:40,934 As the Supercross competitors come flying 154 00:06:41,001 --> 00:06:43,203 through this section and clip up into fourth gear, 155 00:06:43,270 --> 00:06:47,274 they'll be flying more than 75 feet to the landing, 156 00:06:47,341 --> 00:06:49,643 and the takeoff is more than 10 feet tall. 157 00:06:49,710 --> 00:06:53,247 It's very critical to get the degree and pitch just right. 158 00:06:53,313 --> 00:06:54,414 - [Announcer] He will do it! 159 00:06:54,481 --> 00:06:57,317 He will win his second AMA Supercross 160 00:06:57,384 --> 00:06:59,853 and FIM World Championship, 161 00:06:59,920 --> 00:07:02,856 in one of the wildest championship seasons 162 00:07:02,923 --> 00:07:04,491 in Supercross history! 163 00:07:04,558 --> 00:07:06,360 - People say dirt's cheap. 164 00:07:06,426 --> 00:07:07,561 Dirt's not cheap. 165 00:07:07,628 --> 00:07:08,662 This is a pretty expensive operation 166 00:07:08,729 --> 00:07:09,863 you've got going on behind me. 167 00:07:09,930 --> 00:07:11,799 But people pack the stands, 168 00:07:11,865 --> 00:07:13,867 and it makes it all worth it in the end. 169 00:07:15,335 --> 00:07:16,436 - [Narrator] Many other sports, like horse racing, 170 00:07:16,503 --> 00:07:18,405 rely on well-chosen dirt, too. 171 00:07:20,107 --> 00:07:22,743 Baseball fields use mixtures of sand, silt, 172 00:07:22,810 --> 00:07:24,878 and clay to create the best surface. 173 00:07:24,945 --> 00:07:26,413 [upbeat rock music] 174 00:07:26,480 --> 00:07:29,149 The pitcher's mound usually has a higher clay content, 175 00:07:29,216 --> 00:07:30,717 so that it will hold its shape. 176 00:07:31,618 --> 00:07:32,953 But there's another kind of dirt 177 00:07:33,020 --> 00:07:35,656 that's absolutely essential to pro baseball. 178 00:07:35,722 --> 00:07:37,524 Every single baseball put into play 179 00:07:37,591 --> 00:07:39,927 at all Major and Minor League games 180 00:07:39,993 --> 00:07:43,263 must be first rubbed with Lena Blackburne Rubbing Mud. 181 00:07:44,765 --> 00:07:47,534 - We get issued our mud at the league meetings every year. 182 00:07:47,601 --> 00:07:50,237 I just know that it comes from a secret spot 183 00:07:50,304 --> 00:07:51,572 in a river in New Jersey. 184 00:07:53,207 --> 00:07:54,775 [crowd shouting] 185 00:07:54,842 --> 00:07:56,677 - [Narrator] It's this man, Jim Bintliff 186 00:07:56,743 --> 00:07:58,879 of Southern New Jersey, who provides it. 187 00:08:00,881 --> 00:08:02,716 - We're off to the secret location 188 00:08:02,783 --> 00:08:04,885 to get this year's rubbing mud. 189 00:08:06,320 --> 00:08:08,288 - [Narrator] Supplying it isn't a full-time job. 190 00:08:08,355 --> 00:08:11,191 Jim works the night shift, operating a printing press, 191 00:08:11,258 --> 00:08:12,726 leaving his days free to collect 192 00:08:12,793 --> 00:08:14,995 the mud pro baseball has come to rely on. 193 00:08:15,062 --> 00:08:16,997 [light rock music] 194 00:08:17,064 --> 00:08:20,968 - In the late 1930s, the umpires were looking for a way 195 00:08:21,034 --> 00:08:23,470 to take the gloss off a new baseball, 196 00:08:23,537 --> 00:08:25,439 make it easier for the pitcher to grip, 197 00:08:25,505 --> 00:08:27,007 give them more control. 198 00:08:27,074 --> 00:08:29,810 Lena Blackburne, being a Major League player 199 00:08:29,877 --> 00:08:32,346 and manager knew of this mud. 200 00:08:32,412 --> 00:08:34,448 He gave it to the umpires, and found that 201 00:08:34,514 --> 00:08:36,717 it was perfect for what they were looking for. 202 00:08:38,485 --> 00:08:40,654 Lena was a good friend of my grandfather. 203 00:08:41,588 --> 00:08:43,657 So, when he passed away, 204 00:08:43,724 --> 00:08:45,659 he left the mud to my grandfather, 205 00:08:45,726 --> 00:08:48,562 who left it to my father, who left it to me. 206 00:08:49,763 --> 00:08:51,164 There's only a handful of people that know 207 00:08:51,231 --> 00:08:53,133 the location of the mud, 208 00:08:53,200 --> 00:08:56,203 and that's why you're gonna turn the camera off right now. 209 00:08:56,270 --> 00:08:57,671 [upbeat rock music] 210 00:08:57,738 --> 00:09:00,040 - [Narrator] The tools of the trade are pretty basic. 211 00:09:00,107 --> 00:09:02,809 Five-gallon plastic buckets, a shovel, 212 00:09:02,876 --> 00:09:04,945 and some soon-to-be worthless shoes. 213 00:09:06,813 --> 00:09:11,585 - [Jim] I've been collecting mud for 30 years, plus. 214 00:09:11,652 --> 00:09:14,488 I collect three to six buckets a trip, 215 00:09:14,554 --> 00:09:19,026 and I provide about 900 pounds of mud every year. 216 00:09:19,092 --> 00:09:21,128 All right, the tide's gotta be low, 217 00:09:21,194 --> 00:09:23,797 and tide's perfect. 218 00:09:23,864 --> 00:09:26,033 Now, it's time to get dirty. 219 00:09:26,099 --> 00:09:28,702 - [Narrator] Since this part of the river is near the ocean, 220 00:09:28,769 --> 00:09:30,470 it's affected by tides. 221 00:09:30,537 --> 00:09:33,040 When the tide goes out, the mud hole is revealed. 222 00:09:34,508 --> 00:09:36,643 This stuff is slippery, so Jim treads carefully down 223 00:09:36,710 --> 00:09:38,111 to where he harvests the mud. 224 00:09:39,346 --> 00:09:41,515 - The thing that makes this mud so special is, 225 00:09:41,581 --> 00:09:42,749 the mineral content 226 00:09:44,084 --> 00:09:48,789 is different than most other areas. 227 00:09:50,424 --> 00:09:53,627 Have a high content of feldspar, 228 00:09:55,195 --> 00:09:57,431 which is part of the quartz family. 229 00:09:57,497 --> 00:09:59,032 - [Narrator] It's the feldspar that gives the mud 230 00:09:59,099 --> 00:10:01,568 a gritty quality that scuffs the leather on the baseballs. 231 00:10:01,635 --> 00:10:02,836 [upbeat rock music] 232 00:10:02,903 --> 00:10:04,938 Before there was an official rubbing mud, 233 00:10:05,005 --> 00:10:07,040 baseball tried dirt from the infield, 234 00:10:07,107 --> 00:10:09,776 shoe polish, and even tobacco juice, 235 00:10:09,843 --> 00:10:12,612 but they either damaged the ball's leather or its laces. 236 00:10:12,679 --> 00:10:14,448 - From what my parents have told me, 237 00:10:15,349 --> 00:10:17,684 Lena Blackburne discovered this 238 00:10:17,751 --> 00:10:21,788 because he used to fish and swim in this area. 239 00:10:23,023 --> 00:10:25,692 The reason I use the top layer of mud is, 240 00:10:25,759 --> 00:10:27,194 it's a much cleaner mud. 241 00:10:28,562 --> 00:10:30,864 If I go too deep, 242 00:10:30,931 --> 00:10:33,767 the mud tends to get dark, 243 00:10:34,901 --> 00:10:36,103 and it gets a nasty smell. 244 00:10:36,169 --> 00:10:37,571 [mud sloshing] 245 00:10:37,637 --> 00:10:38,739 - [Narrator] After filling his buckets, 246 00:10:38,805 --> 00:10:40,007 it's time to head home. 247 00:10:41,208 --> 00:10:43,977 - As that tide comes up, the water will spill 248 00:10:44,044 --> 00:10:45,379 over into this area. 249 00:10:46,847 --> 00:10:51,018 It'll be over my head, and it'll cover my mud pit again, 250 00:10:51,084 --> 00:10:52,219 keeping the secret for me. 251 00:10:52,285 --> 00:10:53,754 [lively rock music] 252 00:10:53,820 --> 00:10:56,056 - [Narrator] Jim processes the mud in his backyard. 253 00:10:56,123 --> 00:10:57,391 The first step is to strain it 254 00:10:57,457 --> 00:10:59,126 to eliminate rocks and other debris. 255 00:11:02,362 --> 00:11:05,065 But what happens next is another well-kept secret. 256 00:11:08,301 --> 00:11:10,971 Once he has a finished batch, he hand-packs it 257 00:11:11,038 --> 00:11:13,006 and prepares it for shipment in his den. 258 00:11:14,708 --> 00:11:16,610 - Right now, I'm shipping 259 00:11:16,676 --> 00:11:20,247 approximately 400 containers a year. 260 00:11:20,313 --> 00:11:23,884 It's a dirty job, but somebody's gotta do it. 261 00:11:23,950 --> 00:11:26,053 - [Narrator] It was just a matter of time before someone 262 00:11:26,119 --> 00:11:28,221 in this show was gonna say that. 263 00:11:28,288 --> 00:11:30,223 While the baseball rubbing mud is sought after 264 00:11:30,290 --> 00:11:31,925 for its sandpaper-like qualities, 265 00:11:31,992 --> 00:11:34,795 [crowd cheering] 266 00:11:34,861 --> 00:11:36,797 there's another so-called sport 267 00:11:36,863 --> 00:11:39,766 where abrasive dirt can be a real problem. 268 00:11:43,970 --> 00:11:45,105 In many sports, getting down in the dirt 269 00:11:45,172 --> 00:11:46,373 is all just part of the game, 270 00:11:46,440 --> 00:11:49,209 but this takes it to the extreme. 271 00:11:49,276 --> 00:11:52,079 For three decades, a mud wrestling troupe known 272 00:11:52,145 --> 00:11:55,649 as the Chicago Knockers performed all over the US. 273 00:11:55,715 --> 00:11:58,585 But when they signed on for the State Fair in Hawaii, 274 00:11:58,652 --> 00:12:00,053 dirt was almost a deal breaker. 275 00:12:00,120 --> 00:12:01,521 [lively rock music] [crowd cheering] 276 00:12:01,588 --> 00:12:04,257 - When we're on the mainland, we use Illinois topsoil. 277 00:12:04,324 --> 00:12:05,725 It's sifted for us, comes right from 278 00:12:05,792 --> 00:12:07,527 the Mississippi River basin. 279 00:12:07,594 --> 00:12:09,796 And we love to use that Illinois topsoil. 280 00:12:09,863 --> 00:12:11,998 But because we're here in Hawaii, 281 00:12:12,065 --> 00:12:14,835 the Agriculture Department won't let us bring in the dirt. 282 00:12:14,901 --> 00:12:17,804 - The Department of Agriculture has set in place 283 00:12:17,871 --> 00:12:21,208 pretty strict rules in bringing soils into the islands. 284 00:12:22,576 --> 00:12:25,312 This makes sense, because bacteria and fungi, 285 00:12:25,378 --> 00:12:27,047 let out loose in this environment, 286 00:12:27,114 --> 00:12:29,850 could wreak havoc on the natural ecosystems. 287 00:12:29,916 --> 00:12:32,686 - So, we had to have special topsoil prepared for us, 288 00:12:32,752 --> 00:12:35,088 sifted 32 times to get all the rocks, 289 00:12:35,155 --> 00:12:38,125 sediment, and volcanic ash out of it. 290 00:12:38,191 --> 00:12:42,395 Just take some sifted dirt here, add a little water, 291 00:12:42,462 --> 00:12:44,431 and we're ready to go for mud wrestling. 292 00:12:47,134 --> 00:12:49,002 - [Narrator] This troupe takes its wrestling seriously. 293 00:12:49,069 --> 00:12:50,570 And as far as the dirt is concerned, 294 00:12:50,637 --> 00:12:52,072 it's a full-contact sport. 295 00:12:53,773 --> 00:12:55,142 They would prefer to be tussling in 296 00:12:55,208 --> 00:12:57,010 their silky-smooth Mississippi mud, 297 00:12:57,077 --> 00:12:57,978 [wrestler shrieks] 298 00:12:58,044 --> 00:13:00,280 but at least this stuff isn't scratching. 299 00:13:00,347 --> 00:13:02,415 - First time we came to Hawaii 25 years ago, 300 00:13:02,482 --> 00:13:03,817 we used the local topsoil here. 301 00:13:03,884 --> 00:13:04,985 It was full of volcanic ash, 302 00:13:05,051 --> 00:13:07,320 it was like wrestling on sandpaper. 303 00:13:07,387 --> 00:13:09,289 - Boy, did that stuff eat you up. 304 00:13:09,356 --> 00:13:12,325 The irises in my eyes were burned, my elbows, my knees. 305 00:13:12,392 --> 00:13:13,927 But that's all right, we're back. 306 00:13:13,994 --> 00:13:17,964 - We had the same problem in England when we wrestled there. 307 00:13:18,031 --> 00:13:19,766 Their topsoil was so rocky, we couldn't use it, 308 00:13:19,833 --> 00:13:22,202 and we had to end up using chocolate cake mix. 309 00:13:23,336 --> 00:13:25,038 [crowd cheering] [lively rock music] 310 00:13:25,105 --> 00:13:26,873 - [Narrator] While the audiences may not see the appeal 311 00:13:26,940 --> 00:13:29,643 of actually getting thrown down in the dirt, 312 00:13:29,709 --> 00:13:31,511 not so for these wrestlers. 313 00:13:31,578 --> 00:13:34,314 - I grew up playing and working on the farm, 314 00:13:34,381 --> 00:13:35,916 playing in the dirt. 315 00:13:37,317 --> 00:13:38,585 [wrestler grunts] 316 00:13:38,652 --> 00:13:39,786 [chuckles] 317 00:13:39,853 --> 00:13:41,121 Unlike city girls, I'm not afraid 318 00:13:41,188 --> 00:13:42,722 to get my fingernails dirty. 319 00:13:43,924 --> 00:13:45,325 - It's no big deal for me to get dirty. 320 00:13:45,392 --> 00:13:48,028 I was raised in Clinton, Mississippi on a catfish farm. 321 00:13:48,094 --> 00:13:50,463 I grew up living in the mud, practically. 322 00:13:50,530 --> 00:13:51,698 Funnest times of my life. 323 00:13:51,765 --> 00:13:52,933 So, you know, wrestling in the mud, 324 00:13:52,999 --> 00:13:54,467 it just brings me back to my childhood, 325 00:13:54,534 --> 00:13:57,237 and who doesn't miss their childhood, right? 326 00:13:57,304 --> 00:13:58,405 - [Narrator] Getting down and dirty is part 327 00:13:58,471 --> 00:14:00,373 of the fun of mud wrestling. 328 00:14:00,440 --> 00:14:01,474 But how about living in it? 329 00:14:01,541 --> 00:14:05,278 [light, upbeat music] 330 00:14:05,345 --> 00:14:07,814 Many animals engineer homes out of dirt, 331 00:14:07,881 --> 00:14:10,050 from towering African termite mounds 332 00:14:10,116 --> 00:14:12,652 to the tunnels dug by prairie dogs. 333 00:14:12,719 --> 00:14:13,687 And we do, too. 334 00:14:16,823 --> 00:14:20,193 One of the oldest building materials still in use is adobe. 335 00:14:21,394 --> 00:14:22,896 - Adobe originated in the Middle East, 336 00:14:22,963 --> 00:14:26,099 and the word al-tob means mud brick, 337 00:14:26,166 --> 00:14:29,002 and it's been used in all parts of the world. 338 00:14:29,069 --> 00:14:31,871 Basically, it's the primary building material. 339 00:14:31,938 --> 00:14:33,607 - [Narrator] In some places, adobe bricks 340 00:14:33,673 --> 00:14:34,908 are still made by hand. 341 00:14:37,911 --> 00:14:41,548 But in Tucson, Arizona, Clay Mine Adobe mass produces 342 00:14:41,615 --> 00:14:43,316 its bricks with the help of machines. 343 00:14:43,350 --> 00:14:46,653 [light rock music] 344 00:14:46,720 --> 00:14:50,090 Workers mix the batches of mud in what's called a pug mill. 345 00:14:54,094 --> 00:14:55,862 Modern adobe bricks usually contain 346 00:14:55,929 --> 00:14:58,198 some cement for added strength, 347 00:14:58,265 --> 00:15:00,867 but this batch is for a customer who wants bricks made 348 00:15:00,934 --> 00:15:03,103 with just the traditional ingredients: 349 00:15:03,169 --> 00:15:06,506 sand, clay, water, and straw. 350 00:15:08,041 --> 00:15:10,677 Straw is typically used in adobe to act as a binder. 351 00:15:11,778 --> 00:15:13,647 The pug mill operator uses a conveyor 352 00:15:13,713 --> 00:15:15,315 to add in the dirt ingredients, 353 00:15:16,916 --> 00:15:17,784 clay and sand. 354 00:15:19,519 --> 00:15:21,454 The ratio has to be just right. 355 00:15:21,521 --> 00:15:22,989 Too much clay will make bricks prone 356 00:15:23,056 --> 00:15:24,457 to shrinkage and cracking, 357 00:15:24,524 --> 00:15:26,326 too much sand makes them crumbly. 358 00:15:27,761 --> 00:15:30,297 The pug mill has a scale that lets the operator know 359 00:15:30,363 --> 00:15:32,332 how much of each he's adding. 360 00:15:32,399 --> 00:15:35,168 - And then, he'll wait and let the mix settle down 361 00:15:35,235 --> 00:15:36,036 in the pug mill, 362 00:15:37,070 --> 00:15:38,938 and let the consistency even out. 363 00:15:39,005 --> 00:15:40,874 And then, he knows it's time to bring in 364 00:15:40,940 --> 00:15:42,442 either a touch more water 365 00:15:42,509 --> 00:15:45,512 or a little bit more dirt to get the mix just right. 366 00:15:45,578 --> 00:15:47,380 - [Narrator] In adobe brick making jargon, 367 00:15:47,447 --> 00:15:50,050 the mix has to have the right slump. 368 00:15:50,116 --> 00:15:53,053 - The term slump is just how thick your mud is. 369 00:15:53,119 --> 00:15:55,121 Is it like brownie mix, or is it soupy? 370 00:15:57,824 --> 00:15:59,859 - [Narrator] Once the mix is the right consistency, 371 00:15:59,926 --> 00:16:01,494 it's time to make bricks. 372 00:16:02,729 --> 00:16:04,764 - The finished mix is now coming into 373 00:16:04,831 --> 00:16:08,001 the car that distributes the mud on the bridge. 374 00:16:08,068 --> 00:16:10,470 All of the forms are displayed in the bridge. 375 00:16:10,537 --> 00:16:13,840 And so, there's a valve at the bottom of the car 376 00:16:13,907 --> 00:16:15,275 that opens up and lets the mud out. 377 00:16:15,342 --> 00:16:16,810 And the vibrator comes on, 378 00:16:16,876 --> 00:16:19,913 and the mud all goes down and fills the forms. 379 00:16:19,979 --> 00:16:22,482 And then, there's a roller mechanism 380 00:16:22,549 --> 00:16:25,552 that pushes it into the forms 381 00:16:25,618 --> 00:16:27,120 so that when the operator looks, 382 00:16:27,187 --> 00:16:29,155 and he sees, okay, they're all filled up, 383 00:16:29,222 --> 00:16:31,191 maybe one helper comes over with a shovel 384 00:16:31,257 --> 00:16:33,093 and makes sure they're all filled up. 385 00:16:34,227 --> 00:16:35,762 [light rock music] 386 00:16:35,829 --> 00:16:37,931 - [Narrator] The car may make several trips back and forth 387 00:16:37,997 --> 00:16:39,532 to fill in all the forms. 388 00:16:39,599 --> 00:16:42,202 Then, the operator lifts the forms from around the bricks 389 00:16:42,268 --> 00:16:44,204 and rolls the whole mechanism into position 390 00:16:44,270 --> 00:16:45,271 for the next batch. 391 00:16:47,140 --> 00:16:48,875 - Each row, we do about 105 bricks, 392 00:16:48,942 --> 00:16:52,579 and on a good day, we can do five or 6,000 of them. 393 00:16:52,645 --> 00:16:56,049 In a good year, we'll probably do 250,000 of these. 394 00:16:56,116 --> 00:16:57,851 [light woodwind music] 395 00:16:57,917 --> 00:16:59,386 - [Narrator] In cities like Tucson, 396 00:16:59,452 --> 00:17:02,389 building with adobe isn't just stylish, it's practical. 397 00:17:04,157 --> 00:17:06,326 - Adobe works the best in the desert Southwest, 398 00:17:06,393 --> 00:17:08,194 because we're basically concerned with 399 00:17:08,261 --> 00:17:09,229 what's going on in the summer. 400 00:17:09,295 --> 00:17:11,164 It's hot, you wanna stay cool. 401 00:17:11,231 --> 00:17:13,133 When the sun hits the outside of the adobe, 402 00:17:13,199 --> 00:17:16,836 it travels into the house at about an inch per hour. 403 00:17:16,903 --> 00:17:18,972 So, it really never gets to the inside of the house. 404 00:17:19,038 --> 00:17:20,974 At night, the sun goes down, 405 00:17:21,040 --> 00:17:23,076 and the temperature starts going away. 406 00:17:23,143 --> 00:17:24,644 [light, energetic music] 407 00:17:24,711 --> 00:17:25,945 - [Narrator] But adobe mud bricks aren't the only way 408 00:17:26,012 --> 00:17:28,248 to trick out your stylish new crib. 409 00:17:30,750 --> 00:17:33,086 Dirt, some ride their motorcycles on it, 410 00:17:33,153 --> 00:17:34,554 others like to wrestle in it. 411 00:17:34,821 --> 00:17:37,590 But millions around the globe build their homes with it. 412 00:17:38,558 --> 00:17:40,527 [light bluesy music] 413 00:17:40,593 --> 00:17:43,830 Adobe may be the world's most common building material, 414 00:17:43,897 --> 00:17:47,033 but there's another way to make sturdy walls out of dirt. 415 00:17:47,100 --> 00:17:48,835 - Rammed earth is a building technique 416 00:17:48,902 --> 00:17:51,070 that's been around for thousands of years. 417 00:17:51,137 --> 00:17:53,840 Some examples are the Great Wall of China, 418 00:17:55,008 --> 00:17:58,111 Tibetan temples, the big infill walls 419 00:17:58,178 --> 00:18:01,281 for the castles in Europe, that are then lined with stone. 420 00:18:04,451 --> 00:18:05,618 - [Narrator] Quentin Branch, 421 00:18:05,685 --> 00:18:07,487 a builder of rammed earth structures, 422 00:18:07,554 --> 00:18:10,723 is currently working on his own home in Oracle, Arizona. 423 00:18:10,790 --> 00:18:13,159 - The Bobcat is our main tool. 424 00:18:13,226 --> 00:18:16,262 We use a Bobcat to measure the dirt. 425 00:18:16,329 --> 00:18:20,433 Bobcat carries one ton of dirt in each scoop of the bucket. 426 00:18:20,500 --> 00:18:22,669 I lay out 10 tons of dirt, 427 00:18:22,735 --> 00:18:26,773 and then I add Portland cement to stabilize the dirt, 428 00:18:26,840 --> 00:18:28,241 dry mix it first. 429 00:18:28,308 --> 00:18:32,111 And now, we mix in about 9% moisture. 430 00:18:32,178 --> 00:18:33,880 [light rock music] 431 00:18:33,947 --> 00:18:35,548 - [Narrator] To make the walls of the structure, 432 00:18:35,615 --> 00:18:38,284 the Bobcat dumps the earth into wood forms. 433 00:18:38,351 --> 00:18:40,653 Workers spread it out into an eight-inch layer. 434 00:18:44,257 --> 00:18:46,459 Then, they use pneumatic tampers to compress 435 00:18:46,526 --> 00:18:48,995 the eight inches down to five inches. 436 00:18:49,062 --> 00:18:51,764 They keep repeating the process until the form is full. 437 00:18:52,832 --> 00:18:55,001 - After we fill these forms in 438 00:18:55,068 --> 00:18:57,103 with five-inch compacted layers, 439 00:18:58,271 --> 00:19:01,808 we set another layer of forms on top. 440 00:19:01,875 --> 00:19:04,310 So then, the wall will be at eight feet. 441 00:19:05,245 --> 00:19:07,514 Fill the forms up to eight feet, 442 00:19:07,580 --> 00:19:11,718 pull out from under, reset on top, and go up to 12 feet. 443 00:19:11,784 --> 00:19:15,221 We just keep leapfrogging the forms up the wall. 444 00:19:15,288 --> 00:19:17,957 The best soil for rammed earth is 445 00:19:18,024 --> 00:19:20,493 a soil that has sharp particles in it, 446 00:19:20,560 --> 00:19:23,062 and a good cross grade of different sizes 447 00:19:23,129 --> 00:19:24,364 of particles of dirt. 448 00:19:24,430 --> 00:19:27,200 The tamping creates such strong friction 449 00:19:27,267 --> 00:19:29,068 between the particles that 450 00:19:29,135 --> 00:19:32,272 it's like making a big sandstone block. 451 00:19:33,506 --> 00:19:37,110 The house should last for hundreds of years. 452 00:19:38,511 --> 00:19:39,679 - [Narrator] The thick walls of rammed earth homes 453 00:19:39,746 --> 00:19:42,382 help keep the summer heat out like adobe, 454 00:19:42,448 --> 00:19:44,551 but there's yet another, more unusual way 455 00:19:44,617 --> 00:19:46,719 to beat the desert's extreme temperatures. 456 00:19:48,021 --> 00:19:49,923 America's Southwest is also home 457 00:19:49,989 --> 00:19:52,725 to strange structures, called Earthships. 458 00:19:56,162 --> 00:19:59,032 These environmentally-friendly buildings feature walls made 459 00:19:59,098 --> 00:20:02,001 out of discarded steel-belted radial tires, 460 00:20:02,068 --> 00:20:04,404 filled with, what else? 461 00:20:04,470 --> 00:20:05,972 Compacted dirt. 462 00:20:06,039 --> 00:20:09,208 - The tires themselves are about 30, 32 inches thick, 463 00:20:09,275 --> 00:20:11,477 and each tire has about three and a half wheelbarrows 464 00:20:11,544 --> 00:20:14,380 of dirt pounded inside, solid. 465 00:20:14,447 --> 00:20:17,450 And each tire weighs over 300 pounds when it's completed. 466 00:20:17,517 --> 00:20:21,588 So, it's self-standing, there's no supports in it. 467 00:20:21,654 --> 00:20:24,357 The house stands on its own from the friction. 468 00:20:26,092 --> 00:20:28,294 [lively rock music] 469 00:20:28,361 --> 00:20:30,930 - [Narrator] Once the dirt-filled tire walls are up, 470 00:20:30,997 --> 00:20:32,565 the gaps are filled in with adobe 471 00:20:32,632 --> 00:20:34,968 and recycled aluminum cans. 472 00:20:35,034 --> 00:20:36,336 And then, the walls are finished off 473 00:20:36,402 --> 00:20:37,637 with a final coat of Adobe. 474 00:20:41,474 --> 00:20:43,843 - And the walls will be perfectly smooth. 475 00:20:43,910 --> 00:20:46,613 You'll see no tires, you'll smell no tires, 476 00:20:46,679 --> 00:20:48,247 you'll hear no tires. 477 00:20:48,314 --> 00:20:50,683 - [Narrator] Building the thick walls next to a hillside 478 00:20:50,750 --> 00:20:52,051 effectively eliminates the need 479 00:20:52,118 --> 00:20:53,820 for heating and air conditioning, 480 00:20:53,886 --> 00:20:55,655 even in the temperature extremes of the desert. 481 00:20:55,722 --> 00:20:56,923 [light, calm music] 482 00:20:56,990 --> 00:20:59,192 - The earth keeps about a 72 degree temperature 483 00:20:59,258 --> 00:21:01,227 about eight and a half feet down. 484 00:21:01,294 --> 00:21:03,363 These walls are eight and a half feet tall, 485 00:21:03,429 --> 00:21:06,032 and they're buried completely behind with dirt. 486 00:21:06,099 --> 00:21:09,369 So, the house, theoretically, according to the architect, 487 00:21:09,435 --> 00:21:11,471 will not get above 80 degrees, 488 00:21:11,537 --> 00:21:14,140 even in 101-degree temperature outside. 489 00:21:14,207 --> 00:21:17,844 [lively rock music] 490 00:21:17,910 --> 00:21:19,245 - [Narrator] Of course, we've used dirt 491 00:21:19,312 --> 00:21:21,414 to build much larger structures than Earthships, 492 00:21:21,481 --> 00:21:24,050 rammed earth homes, and adobe houses. 493 00:21:24,117 --> 00:21:26,319 And we've created all sorts of enormous equipment 494 00:21:26,386 --> 00:21:28,721 to move this stuff on a grand scale. 495 00:21:31,124 --> 00:21:33,526 Even a medium-sized dam, like the Prado Dam 496 00:21:33,593 --> 00:21:36,329 in Southern California, built to stop flood waters, 497 00:21:36,396 --> 00:21:38,931 depends on an impressive amount of dirt. 498 00:21:38,998 --> 00:21:40,366 Beneath the thin layer of rock 499 00:21:40,433 --> 00:21:43,036 that protects it from wind and water erosion 500 00:21:43,102 --> 00:21:46,472 are about 150 million cubic feet of clay and sand. 501 00:21:47,707 --> 00:21:50,009 - To get a sense for how much material that is, 502 00:21:50,076 --> 00:21:51,611 if you consider a football field, 503 00:21:51,678 --> 00:21:55,014 that's approximately 3,000 feet high, 504 00:21:55,081 --> 00:21:57,183 stacked up within the area of that football field. 505 00:21:57,250 --> 00:21:58,584 [light rock music] 506 00:21:58,651 --> 00:21:59,652 - [Narrator] Now, imagine building this sort 507 00:21:59,719 --> 00:22:01,688 of enormous structure with muscle, 508 00:22:01,754 --> 00:22:03,122 instead of modern machinery. 509 00:22:04,657 --> 00:22:06,526 Surprisingly, it happened in what is now 510 00:22:06,592 --> 00:22:08,327 the Central United States. 511 00:22:08,394 --> 00:22:11,164 From about 700 to 1400 AD, 512 00:22:11,230 --> 00:22:14,600 North America's largest ancient mound building population 513 00:22:14,667 --> 00:22:16,803 lived in what is now called Cahokia, 514 00:22:18,671 --> 00:22:21,574 located near the Mississippi River in Southwest Illinois. 515 00:22:21,641 --> 00:22:24,077 [light music] 516 00:22:25,278 --> 00:22:27,246 At its peak, the city of Cahokia covered 517 00:22:27,313 --> 00:22:30,049 nearly six square miles, and had a population 518 00:22:30,116 --> 00:22:32,118 of about 20,000 people. 519 00:22:32,185 --> 00:22:34,887 The builders created over 120 mounds, 520 00:22:34,954 --> 00:22:37,824 with more than 50 million cubic feet of earth, 521 00:22:37,890 --> 00:22:41,327 all dug with primitive tools and carried in baskets. 522 00:22:41,394 --> 00:22:44,797 At the center of this historical site is the largest mound, 523 00:22:44,864 --> 00:22:46,532 called Monks Mound, 524 00:22:46,599 --> 00:22:49,836 made with over 22 million cubic feet of dirt. 525 00:22:49,902 --> 00:22:51,838 - This is the largest prehistoric earthwork 526 00:22:51,904 --> 00:22:52,739 in the Americas. 527 00:22:53,539 --> 00:22:54,907 The base of the mound covers over 14 acres, 528 00:22:54,974 --> 00:22:56,409 which is even greater in size than 529 00:22:56,476 --> 00:22:57,877 the Great Pyramid of Egypt. 530 00:22:57,944 --> 00:23:01,247 It's not as tall, though, but it's 100 feet high. 531 00:23:01,314 --> 00:23:03,216 It was entirely built by the Indians, 532 00:23:03,282 --> 00:23:05,184 carrying basket loads of dirt, 533 00:23:05,251 --> 00:23:08,221 perhaps 50 to 60 pounds at a time. 534 00:23:08,287 --> 00:23:09,722 - [Narrator] It's estimated that it took 535 00:23:09,789 --> 00:23:13,593 about 15 million basket loads of dirt to build this mound. 536 00:23:13,659 --> 00:23:16,295 Over the centuries, the mounds suffered from erosion, 537 00:23:16,362 --> 00:23:19,732 and some were reduced or removed by later inhabitants, 538 00:23:19,799 --> 00:23:21,667 so the original sizes are uncertain. 539 00:23:22,869 --> 00:23:25,972 But Cahokia holds an even greater mystery. 540 00:23:26,038 --> 00:23:28,040 What happened to this once thriving city? 541 00:23:30,042 --> 00:23:31,644 - Starting around 1200 AD, 542 00:23:31,711 --> 00:23:34,914 we start to see a decline in population here at Cahokia. 543 00:23:34,981 --> 00:23:37,650 But by 1400, the site had been essentially abandoned, 544 00:23:37,717 --> 00:23:40,419 and we don't know where all the people went. 545 00:23:40,486 --> 00:23:42,688 - [Narrator] Theories include warfare, climate change, 546 00:23:42,755 --> 00:23:45,224 and the depletion of the local natural resources, 547 00:23:45,291 --> 00:23:46,726 including fertile soil. 548 00:23:46,793 --> 00:23:48,161 [light instrumental music] 549 00:23:48,227 --> 00:23:50,730 And we could be facing the same issues today. 550 00:23:55,401 --> 00:23:56,335 When it comes to agriculture, 551 00:23:56,402 --> 00:23:58,104 dirt's name rises in stature to soil. 552 00:23:58,171 --> 00:23:59,305 [light rock music] 553 00:23:59,372 --> 00:24:01,307 - Perhaps one of the best metaphors for soil 554 00:24:01,374 --> 00:24:03,376 is the Earth's skin. 555 00:24:03,442 --> 00:24:06,879 Our skin protects us, and soil protects the Earth, 556 00:24:06,946 --> 00:24:08,114 that sustains life. 557 00:24:09,582 --> 00:24:11,684 - [Narrator] And our earth is pretty thin-skinned, 558 00:24:11,751 --> 00:24:13,686 because the plant growth we depend on happens 559 00:24:13,753 --> 00:24:17,123 on the very surface, in the topsoil. 560 00:24:17,190 --> 00:24:19,091 It's full of organic material, 561 00:24:19,158 --> 00:24:23,162 including decomposed plants, and animals, and organisms. 562 00:24:23,229 --> 00:24:27,033 - The bacteria and fungi are very important in soils, 563 00:24:27,099 --> 00:24:30,036 because they decompose organic matter 564 00:24:30,102 --> 00:24:34,173 and convert it from useless nutrients 565 00:24:34,240 --> 00:24:36,509 to useful nutrients for plants. 566 00:24:36,576 --> 00:24:38,277 - [Narrator] Scientists have identified 567 00:24:38,344 --> 00:24:41,047 over 20,000 varieties of soil in the United States. 568 00:24:41,113 --> 00:24:42,481 [light rock music] 569 00:24:42,548 --> 00:24:44,584 They include some of the richest topsoils in the world, 570 00:24:44,650 --> 00:24:47,220 from the nutrient-rich soils of the upper Midwest 571 00:24:47,286 --> 00:24:49,755 to the acidic volcanic soils in Hawaii, 572 00:24:49,822 --> 00:24:51,791 that are perfect for growing pineapples. 573 00:24:53,726 --> 00:24:55,928 California's 400-mile-long Central Valley 574 00:24:55,995 --> 00:24:57,997 contains very productive soils, 575 00:24:58,064 --> 00:24:59,665 that allow everything from grapes 576 00:24:59,732 --> 00:25:01,567 to cotton to flourish there. 577 00:25:03,970 --> 00:25:05,838 - Our soils are alluvial soils, 578 00:25:05,905 --> 00:25:09,141 which means it was carried from rivers centuries ago 579 00:25:09,208 --> 00:25:11,277 from the Sierra Nevada Mountains, 580 00:25:11,344 --> 00:25:14,881 and that that makes our soils very deep and very rich. 581 00:25:14,947 --> 00:25:16,716 - [Narrator] Worldwide, rich, farmable soil 582 00:25:16,782 --> 00:25:19,485 is the exception, and not the rule. 583 00:25:19,552 --> 00:25:22,321 Irrigation and fertilizers help, but overall, 584 00:25:22,388 --> 00:25:24,724 we're losing it faster than nature can make it. 585 00:25:25,925 --> 00:25:27,493 - Farmland is being lost at a rate of 586 00:25:27,560 --> 00:25:32,298 about 38,000 square miles per year, due to erosion, 587 00:25:32,365 --> 00:25:35,801 urban encroachment, and other types of land conversion. 588 00:25:35,868 --> 00:25:39,038 - Only about 10% of the Earth's surface is farmable, 589 00:25:39,105 --> 00:25:41,407 but the population keeps increasing. 590 00:25:41,474 --> 00:25:43,609 That's why we have to protect what we have. 591 00:25:44,710 --> 00:25:45,578 [ominous music] 592 00:25:45,645 --> 00:25:47,013 - [Narrator] About 90 years ago, 593 00:25:47,079 --> 00:25:49,715 farmers in America's Midwest found out the hard way 594 00:25:49,782 --> 00:25:52,485 how important it is to protect topsoil. 595 00:25:52,551 --> 00:25:54,053 - The Dust Bowl in the 1930s was 596 00:25:54,120 --> 00:25:57,657 the greatest environmental disaster in American history. 597 00:25:57,723 --> 00:25:59,692 - [Narrator] Most of the 1930s was a period 598 00:25:59,759 --> 00:26:01,327 of prolonged drought. 599 00:26:01,394 --> 00:26:03,095 Historically, this part of the US 600 00:26:03,162 --> 00:26:05,264 had experienced droughts before, 601 00:26:05,331 --> 00:26:08,534 but the farmers that settled the area didn't know that. 602 00:26:08,601 --> 00:26:10,803 They became known as sod busters. 603 00:26:10,870 --> 00:26:12,905 - This is basically what the Blackland Prairie 604 00:26:12,972 --> 00:26:15,274 of Texas looked like before farmers came here, 605 00:26:15,341 --> 00:26:18,678 and before they started plying up the sub-soil 606 00:26:18,744 --> 00:26:20,079 and the topsoil. 607 00:26:20,146 --> 00:26:22,481 You had nothing but Prairie grasses. 608 00:26:22,548 --> 00:26:24,350 This is what held everything together. 609 00:26:25,885 --> 00:26:27,653 - They figured they would just plow it over 610 00:26:27,720 --> 00:26:29,622 and plant the way they had in the East. 611 00:26:31,724 --> 00:26:33,259 This worked as long as it rained, 612 00:26:33,326 --> 00:26:34,727 but when it stopped raining, 613 00:26:34,794 --> 00:26:37,129 there was nothing left to hold the soil in place. 614 00:26:38,297 --> 00:26:39,632 - [Narrator] Nature took thousands of years 615 00:26:39,699 --> 00:26:41,767 to make the topsoil on the plains, 616 00:26:41,834 --> 00:26:43,936 but the winds just swept it away. 617 00:26:44,003 --> 00:26:46,339 - The worst-hit region was the Southern plains, 618 00:26:46,405 --> 00:26:48,541 which extend north from North Texas, 619 00:26:48,607 --> 00:26:51,243 the Texas panhandle, through Oklahoma and Kansas, 620 00:26:51,310 --> 00:26:53,079 into Southern Nebraska. 621 00:26:53,145 --> 00:26:54,680 And probably the reason for this was 622 00:26:54,747 --> 00:26:57,416 this is where the drought was the most severe. 623 00:26:58,951 --> 00:27:00,252 - [Narrator] About 100 million acres 624 00:27:00,319 --> 00:27:03,289 of the Southern plains turned into a wasteland. 625 00:27:03,356 --> 00:27:05,458 - There'd be nothing to feed the animals, 626 00:27:05,524 --> 00:27:06,726 there'd be nothing to grow, 627 00:27:06,792 --> 00:27:09,962 there'd be no soil left to grow anything in. 628 00:27:10,029 --> 00:27:11,831 You'd be left with nothing but your house. 629 00:27:11,897 --> 00:27:14,800 [dramatic music] 630 00:27:14,867 --> 00:27:16,869 The dust getting into your lungs would be 631 00:27:16,936 --> 00:27:18,971 the exact same thing as what the miners 632 00:27:19,038 --> 00:27:20,439 were going through out east. 633 00:27:20,506 --> 00:27:22,708 Instead of black lung, they would have dirt lung. 634 00:27:25,344 --> 00:27:26,879 - [Narrator] Over two million people decided 635 00:27:26,946 --> 00:27:28,547 to give up and leave. 636 00:27:28,614 --> 00:27:32,885 Food prices rose nationwide, deepening the Great Depression. 637 00:27:32,952 --> 00:27:35,921 But from crisis came solutions. 638 00:27:35,988 --> 00:27:38,357 - The Dust Bowl really helped to create 639 00:27:38,424 --> 00:27:40,526 the Soil Conservation Service. 640 00:27:40,593 --> 00:27:42,762 And one of the things the Soil Conservation Service 641 00:27:42,828 --> 00:27:46,332 has recommended is planting trees as wind breaks. 642 00:27:46,399 --> 00:27:48,467 That helped greatly to reduce wind erosion. 643 00:27:49,935 --> 00:27:52,171 - I'm in an apple orchard now, and as you can see, 644 00:27:52,238 --> 00:27:54,640 we let the native grasses grow here. 645 00:27:54,707 --> 00:27:56,909 Years ago, farmers thought the weeds 646 00:27:56,976 --> 00:27:58,778 would compete against their crop, 647 00:27:58,844 --> 00:28:02,214 and would use herbicides and spray the ground clean. 648 00:28:02,281 --> 00:28:04,517 Little did they know, they were killing their soil, 649 00:28:04,583 --> 00:28:07,153 'cause there was nothing to feed the soil microbes. 650 00:28:08,587 --> 00:28:10,122 - [Narrator] While farmers have adopted many new methods 651 00:28:10,189 --> 00:28:11,757 to care for their topsoil, 652 00:28:11,824 --> 00:28:13,426 most homeowners seem more concerned 653 00:28:13,492 --> 00:28:15,227 about the appearance of their yards 654 00:28:15,294 --> 00:28:17,063 than the health of their soil. 655 00:28:17,129 --> 00:28:18,597 - When you take away your grass clippings, 656 00:28:18,664 --> 00:28:20,399 when you take away the dead fruit on the ground, 657 00:28:20,466 --> 00:28:21,967 when you do the weeds, and all that kind of stuff, 658 00:28:22,034 --> 00:28:24,403 you're taking away that natural cycle that nature has. 659 00:28:24,470 --> 00:28:25,638 [light rock music] 660 00:28:25,704 --> 00:28:27,173 - [Narrator] Homeowners are able to replenish 661 00:28:27,239 --> 00:28:29,008 the lost organic material 662 00:28:29,075 --> 00:28:31,677 with soil amendments and potting soils, 663 00:28:31,744 --> 00:28:34,346 made by companies like Kellogg Garden Products. 664 00:28:35,681 --> 00:28:38,084 Trucks arrive at its Lockeford, California facility, 665 00:28:38,150 --> 00:28:41,120 are lifted up, and sawdust and wood waste acquired 666 00:28:41,187 --> 00:28:43,589 from other businesses, including lumber mills 667 00:28:43,656 --> 00:28:46,292 and door and window manufacturers, pour out. 668 00:28:49,595 --> 00:28:51,363 This serves as the base organic matter 669 00:28:51,430 --> 00:28:53,065 for most of Kellogg's products. 670 00:28:55,701 --> 00:28:58,838 A front-end loader dumps the wood material into a hopper, 671 00:29:03,909 --> 00:29:06,078 that pours it onto a large shaker screen. 672 00:29:07,746 --> 00:29:09,482 The wood particles that are fine enough fall 673 00:29:09,548 --> 00:29:11,183 through the quarter-inch mesh. 674 00:29:11,250 --> 00:29:13,586 The big stuff will be ground up and used later. 675 00:29:16,689 --> 00:29:18,390 - Now that the particle size is fine enough 676 00:29:18,457 --> 00:29:20,960 for our potting soil, we put iron into it. 677 00:29:21,026 --> 00:29:22,561 This is granulated iron, now, 678 00:29:22,628 --> 00:29:24,463 that will become available to the plants. 679 00:29:24,530 --> 00:29:27,066 Here in California, especially, and most of the West Coast, 680 00:29:27,133 --> 00:29:28,267 the pH is too high that iron is 681 00:29:28,334 --> 00:29:29,902 just not available for the plant. 682 00:29:31,303 --> 00:29:32,438 - [Narrator] The conveyor carries the material 683 00:29:32,505 --> 00:29:33,806 to the back of the property 684 00:29:35,307 --> 00:29:37,309 and deposits it into huge piles. 685 00:29:38,878 --> 00:29:41,480 Other potting soil ingredients include nitrogen, 686 00:29:41,547 --> 00:29:44,283 rich bat guano, and earthworm castings. 687 00:29:44,350 --> 00:29:46,085 - Worm casting is nothing more than worm poop. 688 00:29:46,152 --> 00:29:48,420 But they're really great, because they add fertility, 689 00:29:48,487 --> 00:29:50,122 and at the same time, hormones 690 00:29:50,189 --> 00:29:52,691 that actually stimulate root growth. 691 00:29:52,758 --> 00:29:54,059 - [Narrator] Then, the mixture composts 692 00:29:54,126 --> 00:29:55,528 for three to four months. 693 00:29:56,996 --> 00:29:58,764 - And if I dig into this, what you're gonna see is 694 00:29:58,831 --> 00:29:59,932 all this steam coming out. 695 00:29:59,999 --> 00:30:01,100 See it coming out? 696 00:30:01,167 --> 00:30:02,668 That's because it's gotten so hot. 697 00:30:02,735 --> 00:30:04,603 The microbes in there start breaking down 698 00:30:04,670 --> 00:30:06,138 all those good materials we put together, 699 00:30:06,205 --> 00:30:08,407 all that good organic stuff, and as they break it down, 700 00:30:08,474 --> 00:30:09,842 they release heat as energy. 701 00:30:09,909 --> 00:30:13,445 And this temperature in here can get up to 140, 150 degrees. 702 00:30:13,512 --> 00:30:14,780 [light rock music] 703 00:30:14,847 --> 00:30:16,482 - [Narrator] Once the pile is composted, 704 00:30:16,549 --> 00:30:19,552 it's loaded into the hoppers outside the packing plant. 705 00:30:22,454 --> 00:30:23,689 - This is our finished potting soil. 706 00:30:23,756 --> 00:30:25,958 We're add some water to it, then going up here, 707 00:30:26,025 --> 00:30:27,493 we're adding pearlite. 708 00:30:27,560 --> 00:30:30,296 Now, pearlite is a rock that's expanded during heat, 709 00:30:30,362 --> 00:30:32,097 and it's kinda like popcorn, it blows up. 710 00:30:32,164 --> 00:30:35,134 And what that does for us is it adds air spaces 711 00:30:35,201 --> 00:30:37,203 in the potting soil so it doesn't compact. 712 00:30:41,574 --> 00:30:43,943 - [Narrator] Machines help workers bag the potting soils 713 00:30:44,009 --> 00:30:46,078 and other products inside the packing plant. 714 00:30:47,479 --> 00:30:50,015 - On this machine, we produce about 26 bags a minute. 715 00:30:50,082 --> 00:30:51,984 Over all production, with all different products, 716 00:30:52,051 --> 00:30:54,820 we produce about 25 to 30,000 units in a day. 717 00:30:54,887 --> 00:30:56,322 [light, upbeat rock music] 718 00:30:56,388 --> 00:30:58,624 - [Narrator] This is one of three Kelloggs facilities. 719 00:30:58,691 --> 00:31:01,860 The total yearly output is about 10 million bags. 720 00:31:01,927 --> 00:31:04,230 They're shipped all over the Western United States, 721 00:31:04,296 --> 00:31:06,332 and help keep gardens green and lush. 722 00:31:09,501 --> 00:31:11,637 Even dirt has the ability to become something beautiful. 723 00:31:11,704 --> 00:31:14,039 For thousands of years, clay has been used 724 00:31:14,106 --> 00:31:16,442 to make pottery and other ceramics. 725 00:31:16,508 --> 00:31:19,478 Silicate sand is melted to create glassworks. 726 00:31:20,946 --> 00:31:23,249 But Scott Wade, of Wimberley, Texas 727 00:31:23,315 --> 00:31:26,485 uses common, everyday dirt to make his works of art 728 00:31:26,552 --> 00:31:29,722 on an unusual canvas, a dirty windshield. 729 00:31:29,788 --> 00:31:33,025 [light, upbeat music] 730 00:31:33,092 --> 00:31:35,027 Of course, this means one rainstorm, 731 00:31:35,094 --> 00:31:36,528 and it's time to start a new one. 732 00:31:36,595 --> 00:31:39,965 [light rock music] 733 00:31:40,032 --> 00:31:42,334 Prep for this artist means driving back and forth 734 00:31:42,401 --> 00:31:43,969 on dirt roads near his home. 735 00:31:45,170 --> 00:31:47,539 - This dirt that is on this road makes 736 00:31:47,606 --> 00:31:49,275 this great, fine dust. 737 00:31:50,509 --> 00:31:51,977 It's limestone, 738 00:31:52,044 --> 00:31:54,647 and a little bit of clay mixed in helps it stick. 739 00:31:54,713 --> 00:31:57,283 And it's just very powdery. 740 00:31:57,349 --> 00:31:58,617 It's great to work with. 741 00:31:58,684 --> 00:32:02,021 It just adheres to the glass over the course 742 00:32:02,087 --> 00:32:04,790 of driving a week or so down a dirt road, 743 00:32:04,857 --> 00:32:08,394 and makes a terrific canvas for dirty car art. 744 00:32:11,597 --> 00:32:13,365 - [Narrator] Scott makes it a point to buy cars 745 00:32:13,432 --> 00:32:15,367 with the type of upright rear windows 746 00:32:15,434 --> 00:32:16,835 that best catch the dust. 747 00:32:18,871 --> 00:32:20,205 - Got my canvas all prepared. 748 00:32:20,272 --> 00:32:23,008 I've got my tools, a rubber paint shaper tool, 749 00:32:23,075 --> 00:32:24,643 assorted brushes, 750 00:32:24,710 --> 00:32:27,479 whatever might work for this particular piece. 751 00:32:27,546 --> 00:32:29,682 I've got my visual reference, I'm ready to start. 752 00:32:29,748 --> 00:32:30,849 So, let's go. 753 00:32:30,916 --> 00:32:32,384 [light rock music] 754 00:32:32,451 --> 00:32:33,585 - [Narrator] His drawings include original works 755 00:32:33,652 --> 00:32:35,020 and creations of everything, 756 00:32:36,355 --> 00:32:38,691 from dusty classic paintings by the masters, 757 00:32:39,558 --> 00:32:41,293 to dirty dogs playing poker. 758 00:32:41,360 --> 00:32:43,662 - I have a degree in commercial art, 759 00:32:43,729 --> 00:32:46,765 and I work as a graphical user interface designer. 760 00:32:46,832 --> 00:32:48,867 This kind of was a hobby for me, 761 00:32:48,934 --> 00:32:50,769 because I'd come home from work, and you know, 762 00:32:50,836 --> 00:32:52,304 it's kind of a high-stress job, working at a computer, 763 00:32:52,371 --> 00:32:54,039 sitting at a desk. 764 00:32:54,106 --> 00:32:56,842 So, this gave me an opportunity to kinda get outside 765 00:32:56,909 --> 00:32:58,143 and do some stuff. 766 00:32:58,210 --> 00:32:59,812 I just always had dirty car windows. 767 00:33:01,246 --> 00:33:02,614 - [Narrator] Scott has been doing his dirty car art 768 00:33:02,681 --> 00:33:04,783 for as long as he can remember, 769 00:33:04,850 --> 00:33:06,418 but it became more than just a hobby 770 00:33:06,485 --> 00:33:09,188 when someone posted some of his work on the internet. 771 00:33:10,389 --> 00:33:12,057 - It went kind of viral. 772 00:33:12,124 --> 00:33:15,527 And it just surprised me to no end, 773 00:33:15,594 --> 00:33:17,096 because you know, I thought to myself, 774 00:33:17,162 --> 00:33:18,364 "Why would anybody wanna look 775 00:33:18,430 --> 00:33:20,499 "at dirty pictures on the internet?" 776 00:33:20,566 --> 00:33:22,101 - [Narrator] Ever since, Scott has worked 777 00:33:22,167 --> 00:33:25,571 on advertising campaigns, and is in demand at art festivals. 778 00:33:25,637 --> 00:33:27,606 [lively rock music] 779 00:33:27,673 --> 00:33:29,408 [Scott blowing dirt] 780 00:33:29,475 --> 00:33:33,879 - And for a show about dirt, I give you a handful of dirt. 781 00:33:35,080 --> 00:33:36,782 [people laughing] 782 00:33:36,849 --> 00:33:37,883 - [Narrator] And what can you do with 783 00:33:37,950 --> 00:33:39,852 just a handful of dirt? 784 00:33:39,918 --> 00:33:41,887 How about rub it all over yourself? 785 00:33:41,954 --> 00:33:43,655 Lots of people do, and they're willing 786 00:33:43,722 --> 00:33:45,491 to pay for the privilege. 787 00:33:45,557 --> 00:33:47,693 - Well, for time immemorial, 788 00:33:47,760 --> 00:33:50,929 mud has been used for therapeutic value, 789 00:33:50,996 --> 00:33:54,099 cleansing, and ritual uses. 790 00:33:54,166 --> 00:33:55,801 [people laughing] 791 00:33:55,868 --> 00:33:58,003 - [Narrator] The Glen Ivy Spa in Southern California 792 00:33:58,070 --> 00:33:59,805 offers a variety of treatments, 793 00:34:01,707 --> 00:34:04,410 but the big draw is Club Mud. 794 00:34:04,476 --> 00:34:05,978 - When our guests come to use Club Mud, 795 00:34:06,044 --> 00:34:08,313 the first thing they do is enter the pool right here. 796 00:34:08,380 --> 00:34:10,682 It's easiest when your skin is a little bit wet, 797 00:34:10,749 --> 00:34:12,518 the mud's gonna go on a lot smoother. 798 00:34:12,584 --> 00:34:15,254 They just grab a handful of mud from the center, 799 00:34:15,320 --> 00:34:16,889 rub a thin layer all over. 800 00:34:16,955 --> 00:34:19,091 You can put it from your head to your toes. 801 00:34:20,793 --> 00:34:23,228 - The red clay comes from a local source, 802 00:34:23,295 --> 00:34:27,332 and mixed with our water, makes this very fine paste. 803 00:34:27,399 --> 00:34:30,969 The secret to this is, it's the, don't tell anybody, 804 00:34:31,036 --> 00:34:33,639 but it's the same material that roof tiles 805 00:34:33,705 --> 00:34:36,975 and paving stones and bricks are made out of, 806 00:34:37,042 --> 00:34:38,477 without any of the additives. 807 00:34:38,544 --> 00:34:42,648 It's just the fine red clay with a high iron content. 808 00:34:42,714 --> 00:34:44,283 - [Narrator] To mix up a batch of clay, 809 00:34:44,349 --> 00:34:46,251 all it takes is water and bare feet. 810 00:34:46,318 --> 00:34:47,719 [clay sloshing] 811 00:34:47,786 --> 00:34:51,757 - We bring in about 40 tons a year of the dry clay. 812 00:34:51,824 --> 00:34:55,360 This is gonna be mixed up to a consistency of pizza dough. 813 00:34:55,427 --> 00:34:57,863 [light orchestral music] 814 00:34:57,930 --> 00:34:59,198 - [Narrator] After Club Mud's patrons 815 00:34:59,264 --> 00:35:01,533 have smeared the clay all over themselves, 816 00:35:01,600 --> 00:35:04,002 it's time to take it easy and let it dry. 817 00:35:08,674 --> 00:35:12,010 Then, the most important step, rubbing it off. 818 00:35:12,077 --> 00:35:13,479 - The mud's an exfoliating treatment, 819 00:35:13,545 --> 00:35:15,113 so it's gonna get all the impurities, and dirt, 820 00:35:15,180 --> 00:35:17,816 and toxins out of your pores, as well as take all the dead, 821 00:35:17,883 --> 00:35:19,351 dry skin off the surface. 822 00:35:19,418 --> 00:35:21,086 So, when people are done showering off, 823 00:35:21,153 --> 00:35:23,021 their skin is clean and smooth. 824 00:35:26,391 --> 00:35:29,194 - We've been using this red clay as an exfoliant 825 00:35:29,261 --> 00:35:30,762 for many, many years. 826 00:35:30,829 --> 00:35:33,031 That's the therapeutic benefit, but mostly, 827 00:35:33,098 --> 00:35:34,433 it's just plain fun. 828 00:35:36,001 --> 00:35:38,403 [woman laughs] 829 00:35:38,470 --> 00:35:39,938 [light instrumental music] 830 00:35:40,005 --> 00:35:41,974 - [Narrator] In Calistoga, California, 831 00:35:42,040 --> 00:35:44,910 the Golden Haven Spa is one of many in the area 832 00:35:44,977 --> 00:35:47,079 offering another way to get covered in mud, 833 00:35:48,313 --> 00:35:50,315 immersion in tubs filled with a hot, 834 00:35:50,382 --> 00:35:54,419 very thick, and somewhat sulfurous-smelling concoction. 835 00:35:54,486 --> 00:35:57,356 It's a mix of clay, peat moss, and mineral water 836 00:35:57,422 --> 00:35:59,258 from the hot springs on the property. 837 00:36:00,726 --> 00:36:03,328 - The peat moss, what it does is it helps keep you afloat, 838 00:36:03,395 --> 00:36:06,164 while the clay helps pull toxins out from the body, 839 00:36:06,231 --> 00:36:08,867 while the mineral water that we have here on premises 840 00:36:08,934 --> 00:36:11,904 helps relax the muscles from the heat and everything. 841 00:36:14,106 --> 00:36:16,875 Mud tubs here have pipes that carry 842 00:36:16,942 --> 00:36:18,844 the 145-degree mineral water, 843 00:36:18,911 --> 00:36:21,113 to help keep the mud tubs very warm. 844 00:36:22,548 --> 00:36:24,049 [mud squelching] 845 00:36:24,116 --> 00:36:25,918 - [Narrator] After the allotted time for the treatment, 846 00:36:25,984 --> 00:36:28,086 it takes a bit of effort to work your way back 847 00:36:28,153 --> 00:36:30,255 out of the thick and heavy mud. 848 00:36:30,322 --> 00:36:32,524 Then, it's into the mineral water enriched showers 849 00:36:32,591 --> 00:36:33,392 to rinse it off. 850 00:36:38,630 --> 00:36:40,999 - While they're showering, what we then do 851 00:36:41,066 --> 00:36:42,801 is come in, we mix the tubs, 852 00:36:44,269 --> 00:36:46,605 bank them, flood them. 853 00:36:46,672 --> 00:36:48,006 And this is a cleaning process 854 00:36:48,073 --> 00:36:49,942 that takes place after every use. 855 00:36:51,677 --> 00:36:54,313 Now, we're all done and ready to meet the next people. 856 00:36:55,714 --> 00:36:58,050 - [Narrator] We have a strange relationship with dirt. 857 00:36:58,116 --> 00:37:00,319 We're willing to pay to be covered in mud, 858 00:37:00,385 --> 00:37:02,020 but what about all the dirt we don't want? 859 00:37:02,087 --> 00:37:04,856 For thousands of years, people have been asking 860 00:37:04,923 --> 00:37:06,058 the same question, 861 00:37:06,124 --> 00:37:08,160 how do we get this stuff off our clothes? 862 00:37:11,129 --> 00:37:13,599 Although we live in a world of dirt, 863 00:37:13,665 --> 00:37:15,867 we're obsessed with keeping it off our cars, 864 00:37:15,934 --> 00:37:18,403 our carpets, and especially our clothes. 865 00:37:18,470 --> 00:37:20,606 - The average household does about 300 loads 866 00:37:20,672 --> 00:37:24,309 of laundry a year, and that means about 1,100 wash loads 867 00:37:24,376 --> 00:37:27,479 are started every second of every day in the United States. 868 00:37:27,546 --> 00:37:29,348 That's a lot of laundry. 869 00:37:29,414 --> 00:37:30,882 - [Narrator] For over half a century, 870 00:37:30,949 --> 00:37:33,885 one detergent has washed more clothes than any other. 871 00:37:33,952 --> 00:37:35,520 - Tide launched in 1946. 872 00:37:35,587 --> 00:37:38,090 It was the first synthetic laundry detergent 873 00:37:38,156 --> 00:37:40,525 that was launched on a national basis. 874 00:37:40,592 --> 00:37:43,762 [commercial jingle plays] 875 00:37:43,829 --> 00:37:45,931 And it skyrocketed to market leadership 876 00:37:45,998 --> 00:37:48,800 because of its ability to take out and remove dirt. 877 00:37:48,867 --> 00:37:51,003 [lively rock music] 878 00:37:51,069 --> 00:37:52,471 - [Narrator] Ohio is home to one 879 00:37:52,537 --> 00:37:54,640 of Procter and Gamble's main research facilities. 880 00:37:56,074 --> 00:37:58,410 - In this facility, we have roughly 600 appliances, 881 00:37:58,477 --> 00:38:01,446 washers and dryers, helping us do over 20,000 loads 882 00:38:01,513 --> 00:38:02,648 of laundry in a year. 883 00:38:02,714 --> 00:38:04,783 Doing this many loads enables us to determine 884 00:38:04,850 --> 00:38:07,919 how we can best modify our formula to remove more dirt. 885 00:38:09,221 --> 00:38:10,589 - [Narrator] At laboratory workstations in 886 00:38:10,656 --> 00:38:12,958 the building's Analytical Sciences Department, 887 00:38:13,025 --> 00:38:15,494 chemists and other researchers study fabrics, 888 00:38:15,560 --> 00:38:17,863 the substances that soil and stain them, 889 00:38:17,929 --> 00:38:20,732 and chemical and enzyme cleaning agents. 890 00:38:20,799 --> 00:38:23,368 Then, they test how they interact with each other. 891 00:38:23,435 --> 00:38:24,636 They're determined to root out 892 00:38:24,703 --> 00:38:26,838 even the smallest particles of dirt. 893 00:38:26,905 --> 00:38:29,508 - We're in the microscopy lab at Procter and Gamble, 894 00:38:29,574 --> 00:38:31,610 and we have a cotton sock that, today, 895 00:38:31,677 --> 00:38:34,212 we've cut a piece out, and we've mounted that piece 896 00:38:34,279 --> 00:38:36,281 inside the electron microscope. 897 00:38:36,348 --> 00:38:38,817 And we're gonna start looking at it at about 30X, 898 00:38:38,884 --> 00:38:41,887 and we'll work our way up to higher magnifications. 899 00:38:41,953 --> 00:38:44,990 At 30 times, we only see the sock fibers. 900 00:38:45,057 --> 00:38:47,325 And when we zoom in to 500 times, 901 00:38:47,392 --> 00:38:50,562 then we can see dirt really buried inside the fibers, 902 00:38:50,629 --> 00:38:52,931 and actually around all the fibers. 903 00:38:54,666 --> 00:38:55,834 Now, we're in a clump of dirt, 904 00:38:55,901 --> 00:38:57,636 and we're gonna zoom in onto that. 905 00:38:57,703 --> 00:39:00,939 - [Narrator] At 10,000 times, to a trained eye, 906 00:39:01,006 --> 00:39:03,542 the dirt's composition is clearly a type of clay. 907 00:39:05,043 --> 00:39:07,579 - And then, we do an x-ray, and we can see the components 908 00:39:07,646 --> 00:39:09,748 that make up that, or the elements that make it up, 909 00:39:09,815 --> 00:39:12,784 which are magnesium, calcium, and iron, 910 00:39:12,851 --> 00:39:15,721 and that's what the components are that's in the clay 911 00:39:15,787 --> 00:39:18,290 that we're seeing on the actual cotton sock. 912 00:39:18,356 --> 00:39:20,959 By doing this analysis, we can better target 913 00:39:21,026 --> 00:39:24,196 the detergents and the enzymes required to remove those. 914 00:39:24,262 --> 00:39:25,964 - [Narrator] One of the major cleaning components 915 00:39:26,031 --> 00:39:29,201 that helps lift out embedded dirt is called a surfactant. 916 00:39:30,635 --> 00:39:32,637 - A surfactant stands for surface active agent. 917 00:39:32,704 --> 00:39:34,973 A surface active agent, or a surfactant, 918 00:39:35,040 --> 00:39:37,075 is one molecule that has two very unique 919 00:39:37,142 --> 00:39:38,276 and distinct properties. 920 00:39:38,343 --> 00:39:39,478 [light music] 921 00:39:39,544 --> 00:39:40,912 - [Narrator] One end of a surfactant molecule 922 00:39:40,979 --> 00:39:42,647 is attracted to water. 923 00:39:42,714 --> 00:39:44,316 The other end is hydrophobic, 924 00:39:44,382 --> 00:39:46,651 and attaches itself to anything else, 925 00:39:46,718 --> 00:39:49,087 including dirt, oil, and grease. 926 00:39:50,622 --> 00:39:51,556 The agitation in washing machines 927 00:39:51,623 --> 00:39:53,191 helps create a tug of war. 928 00:39:53,258 --> 00:39:55,660 The opposing forces of the surfactant wet the dirt 929 00:39:55,727 --> 00:39:57,362 and work it loose from the fabric. 930 00:39:57,429 --> 00:39:58,563 [lively, upbeat music] 931 00:39:58,630 --> 00:40:00,599 Over the years, Tide has added new enzymes 932 00:40:00,665 --> 00:40:02,400 to attack specific stains, 933 00:40:02,467 --> 00:40:04,569 and diversified with different fragrances. 934 00:40:05,904 --> 00:40:07,939 But after almost four decades, 935 00:40:08,006 --> 00:40:10,408 it introduced the biggest change. 936 00:40:10,475 --> 00:40:12,711 - In 1984, Tide launched liquid detergent. 937 00:40:12,778 --> 00:40:15,080 At the time, the predominant form on the market was powder, 938 00:40:15,147 --> 00:40:18,416 but fast forward to today, and Tide is a dominant player. 939 00:40:18,483 --> 00:40:20,085 And the biggest manufacturing facility 940 00:40:20,152 --> 00:40:22,020 for liquid detergent in the world 941 00:40:22,087 --> 00:40:25,056 is Procter and Gamble's facility in Lima, Ohio. 942 00:40:25,123 --> 00:40:27,125 [light rock music] 943 00:40:27,192 --> 00:40:28,493 - [Narrator] Trucks and train cars deliver 944 00:40:28,560 --> 00:40:30,362 the huge amounts of what's needed to make up 945 00:40:30,428 --> 00:40:33,198 the different laundry products manufactured here, 946 00:40:33,265 --> 00:40:35,700 including the complex formulations of Tide 947 00:40:35,767 --> 00:40:37,669 that contain over 50 ingredients. 948 00:40:40,038 --> 00:40:43,275 The Lima plant's packing lines run 24 hours a day, 949 00:40:43,341 --> 00:40:44,442 seven days a week. 950 00:40:47,012 --> 00:40:49,247 - Bottles arrive to the packing line based on orders. 951 00:40:49,314 --> 00:40:52,784 They're already in the box, and they never leave the box. 952 00:40:52,851 --> 00:40:54,019 They're filled here on the packing lines, 953 00:40:54,085 --> 00:40:57,255 and they leave the plant in about nine minutes. 954 00:40:57,322 --> 00:40:59,257 - [Narrator] Every minute, one packing line outputs 955 00:40:59,324 --> 00:41:02,828 enough Tide to last a family of four for 20 years. 956 00:41:04,095 --> 00:41:06,298 Because of the volume of product trucked, 957 00:41:06,364 --> 00:41:08,366 instead of driving on public streets, 958 00:41:08,433 --> 00:41:11,403 Procter and Gamble built their own mile and a half long road 959 00:41:11,469 --> 00:41:15,273 to their 1.1 million square foot, fully automated warehouse. 960 00:41:15,340 --> 00:41:18,577 - The Empire State Building would fit inside this building, 961 00:41:18,643 --> 00:41:21,446 still with room for football fields on either end. 962 00:41:21,513 --> 00:41:24,249 It never shuts down, it never takes a break, 963 00:41:24,316 --> 00:41:27,385 and it's always ready to do what we need it to do. 964 00:41:27,452 --> 00:41:29,221 - [Narrator] Forklifts unload the pallets of Tide 965 00:41:29,287 --> 00:41:31,089 and other Procter and Gamble products 966 00:41:31,156 --> 00:41:34,292 off the trucks and into the automated shelving system. 967 00:41:34,359 --> 00:41:37,329 [upbeat rock music] 968 00:41:38,864 --> 00:41:40,465 Each pallet is transported to one 969 00:41:40,532 --> 00:41:42,868 of the 94,000 storage positions 970 00:41:42,934 --> 00:41:45,503 inside this dark, cavernous maze. 971 00:41:45,570 --> 00:41:47,906 No need for lights, computers and robots 972 00:41:47,973 --> 00:41:49,040 are doing all the work. 973 00:41:51,509 --> 00:41:53,178 When an order needs to be filled, 974 00:41:53,245 --> 00:41:55,647 it's delivered to the other side of the facility. 975 00:41:57,315 --> 00:41:59,851 - We're at the outbound end of the automated warehouse. 976 00:41:59,918 --> 00:42:03,121 An order has been automatically staged here by the computer. 977 00:42:03,188 --> 00:42:05,991 That signals a driver to come and begin unloading. 978 00:42:06,057 --> 00:42:08,460 In just a few minutes, this laundry product 979 00:42:08,526 --> 00:42:09,961 will be on its way. 980 00:42:10,028 --> 00:42:13,899 25% of the laundry loads completed in the United States 981 00:42:13,965 --> 00:42:17,202 are completed with products shipped out of this warehouse. 982 00:42:17,269 --> 00:42:18,670 [upbeat rock music] 983 00:42:18,737 --> 00:42:20,639 - [Narrator] One thing that laundry detergent manufacturers 984 00:42:20,705 --> 00:42:24,609 can count on is a continuing demand for their products. 985 00:42:24,676 --> 00:42:27,679 We always find plenty of ways to get dirty. 986 00:42:27,979 --> 00:42:29,014 [woman chuckles] 987 00:42:30,649 --> 00:42:31,616 [people chattering] 988 00:42:36,187 --> 00:42:37,122 [mud sloshing] 78603

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