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- [Narrator] It's at the core of
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00:00:10,745 --> 00:00:13,781
our planet's $7 trillion
construction industry,
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00:00:13,848 --> 00:00:16,317
sheltering more than half
of the world's population.
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00:00:16,384 --> 00:00:18,452
- [Eric] Basically, it's the
primary building material.
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- [Narrator] It teems with
billions of living organisms,
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and can move on its own
with deadly results.
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- [Dr. Brands] The
Dust Bowl in the 1930s
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was the greatest environmental
disaster in American history.
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- [Narrator] So, whether
you're playing in the mud-
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- Yeah!
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[mud splats]
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00:00:33,868 --> 00:00:34,902
- [Narrator] Or racing on it,
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[engines revving]
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you'll never get your hands
dirty the same way again,
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00:00:39,240 --> 00:00:40,975
on "Modern Marvels"
Down and Dirty.
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[lively electronic music]
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You know the phrase,
"Dull as dirt?"
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00:00:56,357 --> 00:00:57,124
Well, it's not.
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[light rock music]
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- We think of it just
as a common thing.
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It's, I don't want my kids
tracking it into the house.
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But if we didn't have dirt, we
wouldn't have life on earth.
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- [Narrator] Just a little
of it can support a universe.
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- A clump of soil this size
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has as many organisms in it as
all the people on the Earth.
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- [Narrator] But a lot of people
on earth live in dirt, too.
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- It's used today to house
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about half the people that
live on the planet Earth.
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[rain falling]
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[thunder rumbles]
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- It's also a purifier.
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Water drains through
clean, good soil,
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and comes out pure,
clean, we can drink it.
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[lively rock music]
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- [Narrator] We spend a lot
of time digging in dirt,
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because it holds a wealth
of valuable materials.
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And in it hide the secrets
of ancient civilizations.
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Most of us are surrounded
by dirt all of our lives,
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and add to it when we die.
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[explosive blasting]
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To keep us on the move, we
move an awful lot of dirt,
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while building millions
of miles of roads,
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highways, and freeways.
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Usually we top off
transportation infrastructure
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with a layer of
concrete or asphalt.
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[lively rock music]
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But sometimes, when
we're in a sporting mood,
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it's all about driving on dirt.
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[engine revving]
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At 16 locations across
North America each year,
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a lot of earth-moving
expertise goes into the quick
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yet precise transformation
of pristine baseball
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or football stadiums into
dirt obstacle courses,
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for a motor sport event
known as Supercross.
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It started in 1972,
and is considered one
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of the first extreme
motor sports.
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- Supercross is basically taking
an outdoor motocross track
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and condensing it into a
football or baseball field.
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And when you condense
it, obviously,
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you're gonna have
super obstacles,
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so, [chuckles] that's why
we call it Supercross.
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These guys come out here,
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and they take a
400-pound motorcycle
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and make it look easy.
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- [Narrator] How do you
build a Supercross course?
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We went to Sam Boyd Stadium
in Las Vegas to find out.
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The first task is to
protect the venue's
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nearly $2 million worth
of synthetic turf.
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- That process
includes laying down
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about 52 rolls of plastic
down on the floor,
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00:03:23,304 --> 00:03:26,407
and importing 13
tractor trailer loads,
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the equivalent of 6,500 sheets
of plywood, on this field.
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Once we get the plywood
down and in place,
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we're gonna import a
road base type material.
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[light rock music]
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- [Narrator] The road base
serves as a work surface,
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able to support the
heavy equipment.
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Once it's in place,
it's time to haul in
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the dirt for the track.
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- Just over those trees
on the corner parking lot
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of the stadium is where
we keep our dirt pile
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here in Las Vegas.
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Sits there all year
long, we come in in March
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for Monster Jam World
Finals, use the dirt.
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00:03:58,906 --> 00:04:02,776
[crowd cheering]
[engine revving]
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Two months later, we're back
in here with Supercross,
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00:04:05,079 --> 00:04:06,914
and back processing the dirt.
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[machinery rumbling]
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- Right now, it's
a 70/30 mixture,
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70% clay, 30% sand.
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We add that sand
in there to keep
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that moisture deep
inside the clay,
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keep that moisture
during the track
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so the track doesn't dry out,
it doesn't get hard packed,
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00:04:21,028 --> 00:04:22,563
and doesn't get
dusty for the fans.
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[machinery rumbling]
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- On a typical Supercross track,
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we use a about
5,500 yards of dirt,
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which equates to about 500
tandem wheel dump truck loads.
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[truck beeping]
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- This is freshly brought
in from the stockpile.
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As you could tell,
it's very loose.
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It also has a lot of
the clumping factors
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necessary to build the
track and shape the jumps.
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00:04:49,957 --> 00:04:52,726
[machinery rumbling]
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00:04:52,793 --> 00:04:55,329
- Out here in Las Vegas, in
the middle of the desert,
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the water trucks will
come in every few minutes
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and add moisture to the dirt.
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We have to do that in order
for it to stay on the floor.
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00:05:02,670 --> 00:05:04,705
If it gets too dusty,
we get a big wind,
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this whole track could
end up in the parking lot.
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[lively rock music]
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- [Narrator] Each Supercross
course is designed and built
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by a company called,
appropriately enough, Dirt Wurx.
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- We sit down with Dirt
Wurx, and we develop a plan.
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It's never the same track every
time we come to the venue,
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it's never the same
track any other city,
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and it's never the
same track every year.
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So, it's very difficult
and challenging
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00:05:25,526 --> 00:05:27,194
to develop new
tracks, new diagrams,
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00:05:27,261 --> 00:05:30,330
that are challenging, but
yet safe to the riders.
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- [Narrator] Front-end
loaders carry the dirt
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to areas where stakes mark the
jumps that are to be built.
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- Then, the bulldozer
operator is the one
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00:05:37,538 --> 00:05:39,139
that actually shapes the jump,
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00:05:39,206 --> 00:05:41,842
shapes it into its primary form.
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The dozer just running over
it, running over the jump,
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00:05:44,712 --> 00:05:46,647
basically compacts this dirt,
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00:05:46,714 --> 00:05:48,515
and then they'll shape
it with the blade
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00:05:48,582 --> 00:05:49,850
of the dozer after that.
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00:05:51,552 --> 00:05:53,721
And the smaller skid
steers, the finishers,
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they'll come in and
actually smooth it all out,
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what we call icing,
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they'll smooth the
sides of the jumps down
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so it doesn't just look
like a dirt pile there.
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00:06:01,361 --> 00:06:03,697
If you notice out here,
all the sides of the jumps
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are nice and iced, like a cake.
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00:06:06,934 --> 00:06:08,368
[machinery rumbling]
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00:06:08,435 --> 00:06:10,104
- What we're doing right now,
as you can see behind me,
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is we're building
the whoops section.
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00:06:11,271 --> 00:06:14,608
Whoops section is a
series of small bumps,
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about 36 inches tall,
and about 10 foot apart.
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There'll be 50 of
these things built.
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These whoops section
will challenge the riders
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unlike no other
obstacle on the track.
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The idea behind it is
to carry your momentum,
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shift up, and stay on top,
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and just skim across
each face of them.
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If you drop your front end
in, it might be over for you.
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[engines buzzing]
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I'm standing by one of
the larger obstacles
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on the Supercross track,
and that's the finish line.
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As the Supercross
competitors come flying
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through this section and
clip up into fourth gear,
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they'll be flying more than
75 feet to the landing,
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and the takeoff is
more than 10 feet tall.
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It's very critical to get the
degree and pitch just right.
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- [Announcer] He will do it!
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He will win his
second AMA Supercross
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00:06:57,384 --> 00:06:59,853
and FIM World Championship,
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in one of the wildest
championship seasons
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in Supercross history!
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- People say dirt's cheap.
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Dirt's not cheap.
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This is a pretty
expensive operation
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you've got going on behind me.
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But people pack the stands,
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and it makes it all
worth it in the end.
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- [Narrator] Many other
sports, like horse racing,
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rely on well-chosen dirt, too.
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Baseball fields use
mixtures of sand, silt,
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and clay to create
the best surface.
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[upbeat rock music]
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The pitcher's mound usually
has a higher clay content,
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so that it will hold its shape.
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But there's another kind of dirt
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that's absolutely
essential to pro baseball.
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Every single baseball
put into play
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at all Major and
Minor League games
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must be first rubbed with
Lena Blackburne Rubbing Mud.
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- We get issued our mud at the
league meetings every year.
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I just know that it
comes from a secret spot
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in a river in New Jersey.
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[crowd shouting]
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00:07:54,842 --> 00:07:56,677
- [Narrator] It's
this man, Jim Bintliff
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of Southern New Jersey,
who provides it.
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- We're off to the
secret location
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to get this year's rubbing mud.
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- [Narrator] Supplying
it isn't a full-time job.
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00:08:08,355 --> 00:08:11,191
Jim works the night shift,
operating a printing press,
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leaving his days free to collect
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the mud pro baseball
has come to rely on.
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[light rock music]
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- In the late 1930s, the
umpires were looking for a way
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00:08:21,034 --> 00:08:23,470
to take the gloss
off a new baseball,
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00:08:23,537 --> 00:08:25,439
make it easier for
the pitcher to grip,
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00:08:25,505 --> 00:08:27,007
give them more control.
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00:08:27,074 --> 00:08:29,810
Lena Blackburne, being
a Major League player
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00:08:29,877 --> 00:08:32,346
and manager knew of this mud.
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00:08:32,412 --> 00:08:34,448
He gave it to the
umpires, and found that
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00:08:34,514 --> 00:08:36,717
it was perfect for what
they were looking for.
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00:08:38,485 --> 00:08:40,654
Lena was a good friend
of my grandfather.
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00:08:41,588 --> 00:08:43,657
So, when he passed away,
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he left the mud
to my grandfather,
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who left it to my father,
who left it to me.
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00:08:49,763 --> 00:08:51,164
There's only a handful
of people that know
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the location of the mud,
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and that's why you're gonna
turn the camera off right now.
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00:08:56,270 --> 00:08:57,671
[upbeat rock music]
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00:08:57,738 --> 00:09:00,040
- [Narrator] The tools of
the trade are pretty basic.
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00:09:00,107 --> 00:09:02,809
Five-gallon plastic
buckets, a shovel,
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00:09:02,876 --> 00:09:04,945
and some soon-to-be
worthless shoes.
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00:09:06,813 --> 00:09:11,585
- [Jim] I've been collecting
mud for 30 years, plus.
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00:09:11,652 --> 00:09:14,488
I collect three to
six buckets a trip,
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00:09:14,554 --> 00:09:19,026
and I provide about 900
pounds of mud every year.
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00:09:19,092 --> 00:09:21,128
All right, the
tide's gotta be low,
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00:09:21,194 --> 00:09:23,797
and tide's perfect.
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00:09:23,864 --> 00:09:26,033
Now, it's time to get dirty.
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00:09:26,099 --> 00:09:28,702
- [Narrator] Since this part
of the river is near the ocean,
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00:09:28,769 --> 00:09:30,470
it's affected by tides.
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00:09:30,537 --> 00:09:33,040
When the tide goes out,
the mud hole is revealed.
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00:09:34,508 --> 00:09:36,643
This stuff is slippery, so
Jim treads carefully down
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00:09:36,710 --> 00:09:38,111
to where he harvests the mud.
224
00:09:39,346 --> 00:09:41,515
- The thing that makes
this mud so special is,
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00:09:41,581 --> 00:09:42,749
the mineral content
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00:09:44,084 --> 00:09:48,789
is different than
most other areas.
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00:09:50,424 --> 00:09:53,627
Have a high content of feldspar,
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00:09:55,195 --> 00:09:57,431
which is part of
the quartz family.
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00:09:57,497 --> 00:09:59,032
- [Narrator] It's the
feldspar that gives the mud
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00:09:59,099 --> 00:10:01,568
a gritty quality that scuffs
the leather on the baseballs.
231
00:10:01,635 --> 00:10:02,836
[upbeat rock music]
232
00:10:02,903 --> 00:10:04,938
Before there was an
official rubbing mud,
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00:10:05,005 --> 00:10:07,040
baseball tried dirt
from the infield,
234
00:10:07,107 --> 00:10:09,776
shoe polish, and
even tobacco juice,
235
00:10:09,843 --> 00:10:12,612
but they either damaged the
ball's leather or its laces.
236
00:10:12,679 --> 00:10:14,448
- From what my
parents have told me,
237
00:10:15,349 --> 00:10:17,684
Lena Blackburne discovered this
238
00:10:17,751 --> 00:10:21,788
because he used to fish
and swim in this area.
239
00:10:23,023 --> 00:10:25,692
The reason I use the
top layer of mud is,
240
00:10:25,759 --> 00:10:27,194
it's a much cleaner mud.
241
00:10:28,562 --> 00:10:30,864
If I go too deep,
242
00:10:30,931 --> 00:10:33,767
the mud tends to get dark,
243
00:10:34,901 --> 00:10:36,103
and it gets a nasty smell.
244
00:10:36,169 --> 00:10:37,571
[mud sloshing]
245
00:10:37,637 --> 00:10:38,739
- [Narrator] After
filling his buckets,
246
00:10:38,805 --> 00:10:40,007
it's time to head home.
247
00:10:41,208 --> 00:10:43,977
- As that tide comes
up, the water will spill
248
00:10:44,044 --> 00:10:45,379
over into this area.
249
00:10:46,847 --> 00:10:51,018
It'll be over my head, and
it'll cover my mud pit again,
250
00:10:51,084 --> 00:10:52,219
keeping the secret for me.
251
00:10:52,285 --> 00:10:53,754
[lively rock music]
252
00:10:53,820 --> 00:10:56,056
- [Narrator] Jim processes
the mud in his backyard.
253
00:10:56,123 --> 00:10:57,391
The first step is to strain it
254
00:10:57,457 --> 00:10:59,126
to eliminate rocks
and other debris.
255
00:11:02,362 --> 00:11:05,065
But what happens next is
another well-kept secret.
256
00:11:08,301 --> 00:11:10,971
Once he has a finished
batch, he hand-packs it
257
00:11:11,038 --> 00:11:13,006
and prepares it for
shipment in his den.
258
00:11:14,708 --> 00:11:16,610
- Right now, I'm shipping
259
00:11:16,676 --> 00:11:20,247
approximately 400
containers a year.
260
00:11:20,313 --> 00:11:23,884
It's a dirty job, but
somebody's gotta do it.
261
00:11:23,950 --> 00:11:26,053
- [Narrator] It was just a
matter of time before someone
262
00:11:26,119 --> 00:11:28,221
in this show was gonna say that.
263
00:11:28,288 --> 00:11:30,223
While the baseball rubbing
mud is sought after
264
00:11:30,290 --> 00:11:31,925
for its sandpaper-like
qualities,
265
00:11:31,992 --> 00:11:34,795
[crowd cheering]
266
00:11:34,861 --> 00:11:36,797
there's another so-called sport
267
00:11:36,863 --> 00:11:39,766
where abrasive dirt
can be a real problem.
268
00:11:43,970 --> 00:11:45,105
In many sports, getting
down in the dirt
269
00:11:45,172 --> 00:11:46,373
is all just part of the game,
270
00:11:46,440 --> 00:11:49,209
but this takes it
to the extreme.
271
00:11:49,276 --> 00:11:52,079
For three decades, a mud
wrestling troupe known
272
00:11:52,145 --> 00:11:55,649
as the Chicago Knockers
performed all over the US.
273
00:11:55,715 --> 00:11:58,585
But when they signed on for
the State Fair in Hawaii,
274
00:11:58,652 --> 00:12:00,053
dirt was almost a deal breaker.
275
00:12:00,120 --> 00:12:01,521
[lively rock music]
[crowd cheering]
276
00:12:01,588 --> 00:12:04,257
- When we're on the mainland,
we use Illinois topsoil.
277
00:12:04,324 --> 00:12:05,725
It's sifted for us,
comes right from
278
00:12:05,792 --> 00:12:07,527
the Mississippi River basin.
279
00:12:07,594 --> 00:12:09,796
And we love to use
that Illinois topsoil.
280
00:12:09,863 --> 00:12:11,998
But because we're
here in Hawaii,
281
00:12:12,065 --> 00:12:14,835
the Agriculture Department
won't let us bring in the dirt.
282
00:12:14,901 --> 00:12:17,804
- The Department of
Agriculture has set in place
283
00:12:17,871 --> 00:12:21,208
pretty strict rules in bringing
soils into the islands.
284
00:12:22,576 --> 00:12:25,312
This makes sense, because
bacteria and fungi,
285
00:12:25,378 --> 00:12:27,047
let out loose in
this environment,
286
00:12:27,114 --> 00:12:29,850
could wreak havoc on
the natural ecosystems.
287
00:12:29,916 --> 00:12:32,686
- So, we had to have special
topsoil prepared for us,
288
00:12:32,752 --> 00:12:35,088
sifted 32 times to
get all the rocks,
289
00:12:35,155 --> 00:12:38,125
sediment, and volcanic
ash out of it.
290
00:12:38,191 --> 00:12:42,395
Just take some sifted dirt
here, add a little water,
291
00:12:42,462 --> 00:12:44,431
and we're ready to
go for mud wrestling.
292
00:12:47,134 --> 00:12:49,002
- [Narrator] This troupe
takes its wrestling seriously.
293
00:12:49,069 --> 00:12:50,570
And as far as the
dirt is concerned,
294
00:12:50,637 --> 00:12:52,072
it's a full-contact sport.
295
00:12:53,773 --> 00:12:55,142
They would prefer
to be tussling in
296
00:12:55,208 --> 00:12:57,010
their silky-smooth
Mississippi mud,
297
00:12:57,077 --> 00:12:57,978
[wrestler shrieks]
298
00:12:58,044 --> 00:13:00,280
but at least this
stuff isn't scratching.
299
00:13:00,347 --> 00:13:02,415
- First time we came
to Hawaii 25 years ago,
300
00:13:02,482 --> 00:13:03,817
we used the local topsoil here.
301
00:13:03,884 --> 00:13:04,985
It was full of volcanic ash,
302
00:13:05,051 --> 00:13:07,320
it was like wrestling
on sandpaper.
303
00:13:07,387 --> 00:13:09,289
- Boy, did that
stuff eat you up.
304
00:13:09,356 --> 00:13:12,325
The irises in my eyes were
burned, my elbows, my knees.
305
00:13:12,392 --> 00:13:13,927
But that's all
right, we're back.
306
00:13:13,994 --> 00:13:17,964
- We had the same problem in
England when we wrestled there.
307
00:13:18,031 --> 00:13:19,766
Their topsoil was so
rocky, we couldn't use it,
308
00:13:19,833 --> 00:13:22,202
and we had to end up
using chocolate cake mix.
309
00:13:23,336 --> 00:13:25,038
[crowd cheering]
[lively rock music]
310
00:13:25,105 --> 00:13:26,873
- [Narrator] While the
audiences may not see the appeal
311
00:13:26,940 --> 00:13:29,643
of actually getting
thrown down in the dirt,
312
00:13:29,709 --> 00:13:31,511
not so for these wrestlers.
313
00:13:31,578 --> 00:13:34,314
- I grew up playing and
working on the farm,
314
00:13:34,381 --> 00:13:35,916
playing in the dirt.
315
00:13:37,317 --> 00:13:38,585
[wrestler grunts]
316
00:13:38,652 --> 00:13:39,786
[chuckles]
317
00:13:39,853 --> 00:13:41,121
Unlike city girls,
I'm not afraid
318
00:13:41,188 --> 00:13:42,722
to get my fingernails dirty.
319
00:13:43,924 --> 00:13:45,325
- It's no big deal
for me to get dirty.
320
00:13:45,392 --> 00:13:48,028
I was raised in Clinton,
Mississippi on a catfish farm.
321
00:13:48,094 --> 00:13:50,463
I grew up living in
the mud, practically.
322
00:13:50,530 --> 00:13:51,698
Funnest times of my life.
323
00:13:51,765 --> 00:13:52,933
So, you know,
wrestling in the mud,
324
00:13:52,999 --> 00:13:54,467
it just brings me
back to my childhood,
325
00:13:54,534 --> 00:13:57,237
and who doesn't miss
their childhood, right?
326
00:13:57,304 --> 00:13:58,405
- [Narrator] Getting
down and dirty is part
327
00:13:58,471 --> 00:14:00,373
of the fun of mud wrestling.
328
00:14:00,440 --> 00:14:01,474
But how about living in it?
329
00:14:01,541 --> 00:14:05,278
[light, upbeat music]
330
00:14:05,345 --> 00:14:07,814
Many animals engineer
homes out of dirt,
331
00:14:07,881 --> 00:14:10,050
from towering African
termite mounds
332
00:14:10,116 --> 00:14:12,652
to the tunnels dug
by prairie dogs.
333
00:14:12,719 --> 00:14:13,687
And we do, too.
334
00:14:16,823 --> 00:14:20,193
One of the oldest building
materials still in use is adobe.
335
00:14:21,394 --> 00:14:22,896
- Adobe originated
in the Middle East,
336
00:14:22,963 --> 00:14:26,099
and the word al-tob
means mud brick,
337
00:14:26,166 --> 00:14:29,002
and it's been used in
all parts of the world.
338
00:14:29,069 --> 00:14:31,871
Basically, it's the
primary building material.
339
00:14:31,938 --> 00:14:33,607
- [Narrator] In some
places, adobe bricks
340
00:14:33,673 --> 00:14:34,908
are still made by hand.
341
00:14:37,911 --> 00:14:41,548
But in Tucson, Arizona, Clay
Mine Adobe mass produces
342
00:14:41,615 --> 00:14:43,316
its bricks with the
help of machines.
343
00:14:43,350 --> 00:14:46,653
[light rock music]
344
00:14:46,720 --> 00:14:50,090
Workers mix the batches of mud
in what's called a pug mill.
345
00:14:54,094 --> 00:14:55,862
Modern adobe bricks
usually contain
346
00:14:55,929 --> 00:14:58,198
some cement for added strength,
347
00:14:58,265 --> 00:15:00,867
but this batch is for a
customer who wants bricks made
348
00:15:00,934 --> 00:15:03,103
with just the
traditional ingredients:
349
00:15:03,169 --> 00:15:06,506
sand, clay, water, and straw.
350
00:15:08,041 --> 00:15:10,677
Straw is typically used in
adobe to act as a binder.
351
00:15:11,778 --> 00:15:13,647
The pug mill operator
uses a conveyor
352
00:15:13,713 --> 00:15:15,315
to add in the dirt ingredients,
353
00:15:16,916 --> 00:15:17,784
clay and sand.
354
00:15:19,519 --> 00:15:21,454
The ratio has to be just right.
355
00:15:21,521 --> 00:15:22,989
Too much clay will
make bricks prone
356
00:15:23,056 --> 00:15:24,457
to shrinkage and cracking,
357
00:15:24,524 --> 00:15:26,326
too much sand
makes them crumbly.
358
00:15:27,761 --> 00:15:30,297
The pug mill has a scale
that lets the operator know
359
00:15:30,363 --> 00:15:32,332
how much of each he's adding.
360
00:15:32,399 --> 00:15:35,168
- And then, he'll wait and
let the mix settle down
361
00:15:35,235 --> 00:15:36,036
in the pug mill,
362
00:15:37,070 --> 00:15:38,938
and let the
consistency even out.
363
00:15:39,005 --> 00:15:40,874
And then, he knows
it's time to bring in
364
00:15:40,940 --> 00:15:42,442
either a touch more water
365
00:15:42,509 --> 00:15:45,512
or a little bit more dirt
to get the mix just right.
366
00:15:45,578 --> 00:15:47,380
- [Narrator] In adobe
brick making jargon,
367
00:15:47,447 --> 00:15:50,050
the mix has to have
the right slump.
368
00:15:50,116 --> 00:15:53,053
- The term slump is just
how thick your mud is.
369
00:15:53,119 --> 00:15:55,121
Is it like brownie
mix, or is it soupy?
370
00:15:57,824 --> 00:15:59,859
- [Narrator] Once the mix
is the right consistency,
371
00:15:59,926 --> 00:16:01,494
it's time to make bricks.
372
00:16:02,729 --> 00:16:04,764
- The finished mix
is now coming into
373
00:16:04,831 --> 00:16:08,001
the car that distributes
the mud on the bridge.
374
00:16:08,068 --> 00:16:10,470
All of the forms are
displayed in the bridge.
375
00:16:10,537 --> 00:16:13,840
And so, there's a valve
at the bottom of the car
376
00:16:13,907 --> 00:16:15,275
that opens up and
lets the mud out.
377
00:16:15,342 --> 00:16:16,810
And the vibrator comes on,
378
00:16:16,876 --> 00:16:19,913
and the mud all goes
down and fills the forms.
379
00:16:19,979 --> 00:16:22,482
And then, there's
a roller mechanism
380
00:16:22,549 --> 00:16:25,552
that pushes it into the forms
381
00:16:25,618 --> 00:16:27,120
so that when the operator looks,
382
00:16:27,187 --> 00:16:29,155
and he sees, okay,
they're all filled up,
383
00:16:29,222 --> 00:16:31,191
maybe one helper comes
over with a shovel
384
00:16:31,257 --> 00:16:33,093
and makes sure
they're all filled up.
385
00:16:34,227 --> 00:16:35,762
[light rock music]
386
00:16:35,829 --> 00:16:37,931
- [Narrator] The car may make
several trips back and forth
387
00:16:37,997 --> 00:16:39,532
to fill in all the forms.
388
00:16:39,599 --> 00:16:42,202
Then, the operator lifts the
forms from around the bricks
389
00:16:42,268 --> 00:16:44,204
and rolls the whole
mechanism into position
390
00:16:44,270 --> 00:16:45,271
for the next batch.
391
00:16:47,140 --> 00:16:48,875
- Each row, we do
about 105 bricks,
392
00:16:48,942 --> 00:16:52,579
and on a good day, we can
do five or 6,000 of them.
393
00:16:52,645 --> 00:16:56,049
In a good year, we'll
probably do 250,000 of these.
394
00:16:56,116 --> 00:16:57,851
[light woodwind music]
395
00:16:57,917 --> 00:16:59,386
- [Narrator] In
cities like Tucson,
396
00:16:59,452 --> 00:17:02,389
building with adobe isn't
just stylish, it's practical.
397
00:17:04,157 --> 00:17:06,326
- Adobe works the best
in the desert Southwest,
398
00:17:06,393 --> 00:17:08,194
because we're basically
concerned with
399
00:17:08,261 --> 00:17:09,229
what's going on in the summer.
400
00:17:09,295 --> 00:17:11,164
It's hot, you wanna stay cool.
401
00:17:11,231 --> 00:17:13,133
When the sun hits the
outside of the adobe,
402
00:17:13,199 --> 00:17:16,836
it travels into the house
at about an inch per hour.
403
00:17:16,903 --> 00:17:18,972
So, it really never gets
to the inside of the house.
404
00:17:19,038 --> 00:17:20,974
At night, the sun goes down,
405
00:17:21,040 --> 00:17:23,076
and the temperature
starts going away.
406
00:17:23,143 --> 00:17:24,644
[light, energetic music]
407
00:17:24,711 --> 00:17:25,945
- [Narrator] But adobe mud
bricks aren't the only way
408
00:17:26,012 --> 00:17:28,248
to trick out your
stylish new crib.
409
00:17:30,750 --> 00:17:33,086
Dirt, some ride their
motorcycles on it,
410
00:17:33,153 --> 00:17:34,554
others like to wrestle in it.
411
00:17:34,821 --> 00:17:37,590
But millions around the globe
build their homes with it.
412
00:17:38,558 --> 00:17:40,527
[light bluesy music]
413
00:17:40,593 --> 00:17:43,830
Adobe may be the world's most
common building material,
414
00:17:43,897 --> 00:17:47,033
but there's another way to
make sturdy walls out of dirt.
415
00:17:47,100 --> 00:17:48,835
- Rammed earth is a
building technique
416
00:17:48,902 --> 00:17:51,070
that's been around for
thousands of years.
417
00:17:51,137 --> 00:17:53,840
Some examples are the
Great Wall of China,
418
00:17:55,008 --> 00:17:58,111
Tibetan temples,
the big infill walls
419
00:17:58,178 --> 00:18:01,281
for the castles in Europe,
that are then lined with stone.
420
00:18:04,451 --> 00:18:05,618
- [Narrator] Quentin Branch,
421
00:18:05,685 --> 00:18:07,487
a builder of rammed
earth structures,
422
00:18:07,554 --> 00:18:10,723
is currently working on his
own home in Oracle, Arizona.
423
00:18:10,790 --> 00:18:13,159
- The Bobcat is our main tool.
424
00:18:13,226 --> 00:18:16,262
We use a Bobcat to
measure the dirt.
425
00:18:16,329 --> 00:18:20,433
Bobcat carries one ton of dirt
in each scoop of the bucket.
426
00:18:20,500 --> 00:18:22,669
I lay out 10 tons of dirt,
427
00:18:22,735 --> 00:18:26,773
and then I add Portland
cement to stabilize the dirt,
428
00:18:26,840 --> 00:18:28,241
dry mix it first.
429
00:18:28,308 --> 00:18:32,111
And now, we mix in
about 9% moisture.
430
00:18:32,178 --> 00:18:33,880
[light rock music]
431
00:18:33,947 --> 00:18:35,548
- [Narrator] To make the
walls of the structure,
432
00:18:35,615 --> 00:18:38,284
the Bobcat dumps the
earth into wood forms.
433
00:18:38,351 --> 00:18:40,653
Workers spread it out
into an eight-inch layer.
434
00:18:44,257 --> 00:18:46,459
Then, they use pneumatic
tampers to compress
435
00:18:46,526 --> 00:18:48,995
the eight inches
down to five inches.
436
00:18:49,062 --> 00:18:51,764
They keep repeating the
process until the form is full.
437
00:18:52,832 --> 00:18:55,001
- After we fill these forms in
438
00:18:55,068 --> 00:18:57,103
with five-inch compacted layers,
439
00:18:58,271 --> 00:19:01,808
we set another layer
of forms on top.
440
00:19:01,875 --> 00:19:04,310
So then, the wall
will be at eight feet.
441
00:19:05,245 --> 00:19:07,514
Fill the forms up to eight feet,
442
00:19:07,580 --> 00:19:11,718
pull out from under, reset
on top, and go up to 12 feet.
443
00:19:11,784 --> 00:19:15,221
We just keep leapfrogging
the forms up the wall.
444
00:19:15,288 --> 00:19:17,957
The best soil for
rammed earth is
445
00:19:18,024 --> 00:19:20,493
a soil that has sharp
particles in it,
446
00:19:20,560 --> 00:19:23,062
and a good cross grade
of different sizes
447
00:19:23,129 --> 00:19:24,364
of particles of dirt.
448
00:19:24,430 --> 00:19:27,200
The tamping creates
such strong friction
449
00:19:27,267 --> 00:19:29,068
between the particles that
450
00:19:29,135 --> 00:19:32,272
it's like making a
big sandstone block.
451
00:19:33,506 --> 00:19:37,110
The house should last
for hundreds of years.
452
00:19:38,511 --> 00:19:39,679
- [Narrator] The thick
walls of rammed earth homes
453
00:19:39,746 --> 00:19:42,382
help keep the summer
heat out like adobe,
454
00:19:42,448 --> 00:19:44,551
but there's yet another,
more unusual way
455
00:19:44,617 --> 00:19:46,719
to beat the desert's
extreme temperatures.
456
00:19:48,021 --> 00:19:49,923
America's Southwest is also home
457
00:19:49,989 --> 00:19:52,725
to strange structures,
called Earthships.
458
00:19:56,162 --> 00:19:59,032
These environmentally-friendly
buildings feature walls made
459
00:19:59,098 --> 00:20:02,001
out of discarded
steel-belted radial tires,
460
00:20:02,068 --> 00:20:04,404
filled with, what else?
461
00:20:04,470 --> 00:20:05,972
Compacted dirt.
462
00:20:06,039 --> 00:20:09,208
- The tires themselves are
about 30, 32 inches thick,
463
00:20:09,275 --> 00:20:11,477
and each tire has about
three and a half wheelbarrows
464
00:20:11,544 --> 00:20:14,380
of dirt pounded inside, solid.
465
00:20:14,447 --> 00:20:17,450
And each tire weighs over 300
pounds when it's completed.
466
00:20:17,517 --> 00:20:21,588
So, it's self-standing,
there's no supports in it.
467
00:20:21,654 --> 00:20:24,357
The house stands on its
own from the friction.
468
00:20:26,092 --> 00:20:28,294
[lively rock music]
469
00:20:28,361 --> 00:20:30,930
- [Narrator] Once the
dirt-filled tire walls are up,
470
00:20:30,997 --> 00:20:32,565
the gaps are filled
in with adobe
471
00:20:32,632 --> 00:20:34,968
and recycled aluminum cans.
472
00:20:35,034 --> 00:20:36,336
And then, the walls
are finished off
473
00:20:36,402 --> 00:20:37,637
with a final coat of Adobe.
474
00:20:41,474 --> 00:20:43,843
- And the walls will
be perfectly smooth.
475
00:20:43,910 --> 00:20:46,613
You'll see no tires,
you'll smell no tires,
476
00:20:46,679 --> 00:20:48,247
you'll hear no tires.
477
00:20:48,314 --> 00:20:50,683
- [Narrator] Building the
thick walls next to a hillside
478
00:20:50,750 --> 00:20:52,051
effectively eliminates the need
479
00:20:52,118 --> 00:20:53,820
for heating and
air conditioning,
480
00:20:53,886 --> 00:20:55,655
even in the temperature
extremes of the desert.
481
00:20:55,722 --> 00:20:56,923
[light, calm music]
482
00:20:56,990 --> 00:20:59,192
- The earth keeps about
a 72 degree temperature
483
00:20:59,258 --> 00:21:01,227
about eight and
a half feet down.
484
00:21:01,294 --> 00:21:03,363
These walls are eight
and a half feet tall,
485
00:21:03,429 --> 00:21:06,032
and they're buried
completely behind with dirt.
486
00:21:06,099 --> 00:21:09,369
So, the house, theoretically,
according to the architect,
487
00:21:09,435 --> 00:21:11,471
will not get above 80 degrees,
488
00:21:11,537 --> 00:21:14,140
even in 101-degree
temperature outside.
489
00:21:14,207 --> 00:21:17,844
[lively rock music]
490
00:21:17,910 --> 00:21:19,245
- [Narrator] Of
course, we've used dirt
491
00:21:19,312 --> 00:21:21,414
to build much larger
structures than Earthships,
492
00:21:21,481 --> 00:21:24,050
rammed earth homes,
and adobe houses.
493
00:21:24,117 --> 00:21:26,319
And we've created all
sorts of enormous equipment
494
00:21:26,386 --> 00:21:28,721
to move this stuff
on a grand scale.
495
00:21:31,124 --> 00:21:33,526
Even a medium-sized
dam, like the Prado Dam
496
00:21:33,593 --> 00:21:36,329
in Southern California,
built to stop flood waters,
497
00:21:36,396 --> 00:21:38,931
depends on an impressive
amount of dirt.
498
00:21:38,998 --> 00:21:40,366
Beneath the thin layer of rock
499
00:21:40,433 --> 00:21:43,036
that protects it from
wind and water erosion
500
00:21:43,102 --> 00:21:46,472
are about 150 million cubic
feet of clay and sand.
501
00:21:47,707 --> 00:21:50,009
- To get a sense for how
much material that is,
502
00:21:50,076 --> 00:21:51,611
if you consider
a football field,
503
00:21:51,678 --> 00:21:55,014
that's approximately
3,000 feet high,
504
00:21:55,081 --> 00:21:57,183
stacked up within the area
of that football field.
505
00:21:57,250 --> 00:21:58,584
[light rock music]
506
00:21:58,651 --> 00:21:59,652
- [Narrator] Now, imagine
building this sort
507
00:21:59,719 --> 00:22:01,688
of enormous structure
with muscle,
508
00:22:01,754 --> 00:22:03,122
instead of modern machinery.
509
00:22:04,657 --> 00:22:06,526
Surprisingly, it
happened in what is now
510
00:22:06,592 --> 00:22:08,327
the Central United States.
511
00:22:08,394 --> 00:22:11,164
From about 700 to 1400 AD,
512
00:22:11,230 --> 00:22:14,600
North America's largest ancient
mound building population
513
00:22:14,667 --> 00:22:16,803
lived in what is
now called Cahokia,
514
00:22:18,671 --> 00:22:21,574
located near the Mississippi
River in Southwest Illinois.
515
00:22:21,641 --> 00:22:24,077
[light music]
516
00:22:25,278 --> 00:22:27,246
At its peak, the city
of Cahokia covered
517
00:22:27,313 --> 00:22:30,049
nearly six square miles,
and had a population
518
00:22:30,116 --> 00:22:32,118
of about 20,000 people.
519
00:22:32,185 --> 00:22:34,887
The builders created
over 120 mounds,
520
00:22:34,954 --> 00:22:37,824
with more than 50 million
cubic feet of earth,
521
00:22:37,890 --> 00:22:41,327
all dug with primitive tools
and carried in baskets.
522
00:22:41,394 --> 00:22:44,797
At the center of this historical
site is the largest mound,
523
00:22:44,864 --> 00:22:46,532
called Monks Mound,
524
00:22:46,599 --> 00:22:49,836
made with over 22 million
cubic feet of dirt.
525
00:22:49,902 --> 00:22:51,838
- This is the largest
prehistoric earthwork
526
00:22:51,904 --> 00:22:52,739
in the Americas.
527
00:22:53,539 --> 00:22:54,907
The base of the mound
covers over 14 acres,
528
00:22:54,974 --> 00:22:56,409
which is even
greater in size than
529
00:22:56,476 --> 00:22:57,877
the Great Pyramid of Egypt.
530
00:22:57,944 --> 00:23:01,247
It's not as tall, though,
but it's 100 feet high.
531
00:23:01,314 --> 00:23:03,216
It was entirely
built by the Indians,
532
00:23:03,282 --> 00:23:05,184
carrying basket loads of dirt,
533
00:23:05,251 --> 00:23:08,221
perhaps 50 to 60
pounds at a time.
534
00:23:08,287 --> 00:23:09,722
- [Narrator] It's
estimated that it took
535
00:23:09,789 --> 00:23:13,593
about 15 million basket loads
of dirt to build this mound.
536
00:23:13,659 --> 00:23:16,295
Over the centuries, the
mounds suffered from erosion,
537
00:23:16,362 --> 00:23:19,732
and some were reduced or
removed by later inhabitants,
538
00:23:19,799 --> 00:23:21,667
so the original
sizes are uncertain.
539
00:23:22,869 --> 00:23:25,972
But Cahokia holds an
even greater mystery.
540
00:23:26,038 --> 00:23:28,040
What happened to this
once thriving city?
541
00:23:30,042 --> 00:23:31,644
- Starting around 1200 AD,
542
00:23:31,711 --> 00:23:34,914
we start to see a decline in
population here at Cahokia.
543
00:23:34,981 --> 00:23:37,650
But by 1400, the site had
been essentially abandoned,
544
00:23:37,717 --> 00:23:40,419
and we don't know where
all the people went.
545
00:23:40,486 --> 00:23:42,688
- [Narrator] Theories include
warfare, climate change,
546
00:23:42,755 --> 00:23:45,224
and the depletion of the
local natural resources,
547
00:23:45,291 --> 00:23:46,726
including fertile soil.
548
00:23:46,793 --> 00:23:48,161
[light instrumental music]
549
00:23:48,227 --> 00:23:50,730
And we could be facing
the same issues today.
550
00:23:55,401 --> 00:23:56,335
When it comes to agriculture,
551
00:23:56,402 --> 00:23:58,104
dirt's name rises
in stature to soil.
552
00:23:58,171 --> 00:23:59,305
[light rock music]
553
00:23:59,372 --> 00:24:01,307
- Perhaps one of the
best metaphors for soil
554
00:24:01,374 --> 00:24:03,376
is the Earth's skin.
555
00:24:03,442 --> 00:24:06,879
Our skin protects us, and
soil protects the Earth,
556
00:24:06,946 --> 00:24:08,114
that sustains life.
557
00:24:09,582 --> 00:24:11,684
- [Narrator] And our earth
is pretty thin-skinned,
558
00:24:11,751 --> 00:24:13,686
because the plant growth
we depend on happens
559
00:24:13,753 --> 00:24:17,123
on the very surface,
in the topsoil.
560
00:24:17,190 --> 00:24:19,091
It's full of organic material,
561
00:24:19,158 --> 00:24:23,162
including decomposed plants,
and animals, and organisms.
562
00:24:23,229 --> 00:24:27,033
- The bacteria and fungi
are very important in soils,
563
00:24:27,099 --> 00:24:30,036
because they decompose
organic matter
564
00:24:30,102 --> 00:24:34,173
and convert it from
useless nutrients
565
00:24:34,240 --> 00:24:36,509
to useful nutrients for plants.
566
00:24:36,576 --> 00:24:38,277
- [Narrator] Scientists
have identified
567
00:24:38,344 --> 00:24:41,047
over 20,000 varieties of
soil in the United States.
568
00:24:41,113 --> 00:24:42,481
[light rock music]
569
00:24:42,548 --> 00:24:44,584
They include some of the
richest topsoils in the world,
570
00:24:44,650 --> 00:24:47,220
from the nutrient-rich
soils of the upper Midwest
571
00:24:47,286 --> 00:24:49,755
to the acidic volcanic
soils in Hawaii,
572
00:24:49,822 --> 00:24:51,791
that are perfect for
growing pineapples.
573
00:24:53,726 --> 00:24:55,928
California's 400-mile-long
Central Valley
574
00:24:55,995 --> 00:24:57,997
contains very productive soils,
575
00:24:58,064 --> 00:24:59,665
that allow everything
from grapes
576
00:24:59,732 --> 00:25:01,567
to cotton to flourish there.
577
00:25:03,970 --> 00:25:05,838
- Our soils are alluvial soils,
578
00:25:05,905 --> 00:25:09,141
which means it was carried
from rivers centuries ago
579
00:25:09,208 --> 00:25:11,277
from the Sierra
Nevada Mountains,
580
00:25:11,344 --> 00:25:14,881
and that that makes our soils
very deep and very rich.
581
00:25:14,947 --> 00:25:16,716
- [Narrator] Worldwide,
rich, farmable soil
582
00:25:16,782 --> 00:25:19,485
is the exception,
and not the rule.
583
00:25:19,552 --> 00:25:22,321
Irrigation and fertilizers
help, but overall,
584
00:25:22,388 --> 00:25:24,724
we're losing it faster
than nature can make it.
585
00:25:25,925 --> 00:25:27,493
- Farmland is being
lost at a rate of
586
00:25:27,560 --> 00:25:32,298
about 38,000 square miles
per year, due to erosion,
587
00:25:32,365 --> 00:25:35,801
urban encroachment, and other
types of land conversion.
588
00:25:35,868 --> 00:25:39,038
- Only about 10% of the
Earth's surface is farmable,
589
00:25:39,105 --> 00:25:41,407
but the population
keeps increasing.
590
00:25:41,474 --> 00:25:43,609
That's why we have to
protect what we have.
591
00:25:44,710 --> 00:25:45,578
[ominous music]
592
00:25:45,645 --> 00:25:47,013
- [Narrator] About 90 years ago,
593
00:25:47,079 --> 00:25:49,715
farmers in America's Midwest
found out the hard way
594
00:25:49,782 --> 00:25:52,485
how important it is
to protect topsoil.
595
00:25:52,551 --> 00:25:54,053
- The Dust Bowl in the 1930s was
596
00:25:54,120 --> 00:25:57,657
the greatest environmental
disaster in American history.
597
00:25:57,723 --> 00:25:59,692
- [Narrator] Most of
the 1930s was a period
598
00:25:59,759 --> 00:26:01,327
of prolonged drought.
599
00:26:01,394 --> 00:26:03,095
Historically, this
part of the US
600
00:26:03,162 --> 00:26:05,264
had experienced droughts before,
601
00:26:05,331 --> 00:26:08,534
but the farmers that settled
the area didn't know that.
602
00:26:08,601 --> 00:26:10,803
They became known
as sod busters.
603
00:26:10,870 --> 00:26:12,905
- This is basically what
the Blackland Prairie
604
00:26:12,972 --> 00:26:15,274
of Texas looked like
before farmers came here,
605
00:26:15,341 --> 00:26:18,678
and before they started
plying up the sub-soil
606
00:26:18,744 --> 00:26:20,079
and the topsoil.
607
00:26:20,146 --> 00:26:22,481
You had nothing but
Prairie grasses.
608
00:26:22,548 --> 00:26:24,350
This is what held
everything together.
609
00:26:25,885 --> 00:26:27,653
- They figured they
would just plow it over
610
00:26:27,720 --> 00:26:29,622
and plant the way
they had in the East.
611
00:26:31,724 --> 00:26:33,259
This worked as
long as it rained,
612
00:26:33,326 --> 00:26:34,727
but when it stopped raining,
613
00:26:34,794 --> 00:26:37,129
there was nothing left to
hold the soil in place.
614
00:26:38,297 --> 00:26:39,632
- [Narrator] Nature
took thousands of years
615
00:26:39,699 --> 00:26:41,767
to make the topsoil
on the plains,
616
00:26:41,834 --> 00:26:43,936
but the winds just
swept it away.
617
00:26:44,003 --> 00:26:46,339
- The worst-hit region
was the Southern plains,
618
00:26:46,405 --> 00:26:48,541
which extend north
from North Texas,
619
00:26:48,607 --> 00:26:51,243
the Texas panhandle,
through Oklahoma and Kansas,
620
00:26:51,310 --> 00:26:53,079
into Southern Nebraska.
621
00:26:53,145 --> 00:26:54,680
And probably the
reason for this was
622
00:26:54,747 --> 00:26:57,416
this is where the drought
was the most severe.
623
00:26:58,951 --> 00:27:00,252
- [Narrator] About
100 million acres
624
00:27:00,319 --> 00:27:03,289
of the Southern plains
turned into a wasteland.
625
00:27:03,356 --> 00:27:05,458
- There'd be nothing
to feed the animals,
626
00:27:05,524 --> 00:27:06,726
there'd be nothing to grow,
627
00:27:06,792 --> 00:27:09,962
there'd be no soil left
to grow anything in.
628
00:27:10,029 --> 00:27:11,831
You'd be left with
nothing but your house.
629
00:27:11,897 --> 00:27:14,800
[dramatic music]
630
00:27:14,867 --> 00:27:16,869
The dust getting into
your lungs would be
631
00:27:16,936 --> 00:27:18,971
the exact same thing
as what the miners
632
00:27:19,038 --> 00:27:20,439
were going through out east.
633
00:27:20,506 --> 00:27:22,708
Instead of black lung,
they would have dirt lung.
634
00:27:25,344 --> 00:27:26,879
- [Narrator] Over two
million people decided
635
00:27:26,946 --> 00:27:28,547
to give up and leave.
636
00:27:28,614 --> 00:27:32,885
Food prices rose nationwide,
deepening the Great Depression.
637
00:27:32,952 --> 00:27:35,921
But from crisis came solutions.
638
00:27:35,988 --> 00:27:38,357
- The Dust Bowl really
helped to create
639
00:27:38,424 --> 00:27:40,526
the Soil Conservation Service.
640
00:27:40,593 --> 00:27:42,762
And one of the things the
Soil Conservation Service
641
00:27:42,828 --> 00:27:46,332
has recommended is planting
trees as wind breaks.
642
00:27:46,399 --> 00:27:48,467
That helped greatly to
reduce wind erosion.
643
00:27:49,935 --> 00:27:52,171
- I'm in an apple orchard
now, and as you can see,
644
00:27:52,238 --> 00:27:54,640
we let the native
grasses grow here.
645
00:27:54,707 --> 00:27:56,909
Years ago, farmers
thought the weeds
646
00:27:56,976 --> 00:27:58,778
would compete
against their crop,
647
00:27:58,844 --> 00:28:02,214
and would use herbicides
and spray the ground clean.
648
00:28:02,281 --> 00:28:04,517
Little did they know, they
were killing their soil,
649
00:28:04,583 --> 00:28:07,153
'cause there was nothing
to feed the soil microbes.
650
00:28:08,587 --> 00:28:10,122
- [Narrator] While farmers
have adopted many new methods
651
00:28:10,189 --> 00:28:11,757
to care for their topsoil,
652
00:28:11,824 --> 00:28:13,426
most homeowners
seem more concerned
653
00:28:13,492 --> 00:28:15,227
about the appearance
of their yards
654
00:28:15,294 --> 00:28:17,063
than the health of their soil.
655
00:28:17,129 --> 00:28:18,597
- When you take away
your grass clippings,
656
00:28:18,664 --> 00:28:20,399
when you take away the
dead fruit on the ground,
657
00:28:20,466 --> 00:28:21,967
when you do the weeds, and
all that kind of stuff,
658
00:28:22,034 --> 00:28:24,403
you're taking away that
natural cycle that nature has.
659
00:28:24,470 --> 00:28:25,638
[light rock music]
660
00:28:25,704 --> 00:28:27,173
- [Narrator] Homeowners
are able to replenish
661
00:28:27,239 --> 00:28:29,008
the lost organic material
662
00:28:29,075 --> 00:28:31,677
with soil amendments
and potting soils,
663
00:28:31,744 --> 00:28:34,346
made by companies like
Kellogg Garden Products.
664
00:28:35,681 --> 00:28:38,084
Trucks arrive at its
Lockeford, California facility,
665
00:28:38,150 --> 00:28:41,120
are lifted up, and sawdust
and wood waste acquired
666
00:28:41,187 --> 00:28:43,589
from other businesses,
including lumber mills
667
00:28:43,656 --> 00:28:46,292
and door and window
manufacturers, pour out.
668
00:28:49,595 --> 00:28:51,363
This serves as the
base organic matter
669
00:28:51,430 --> 00:28:53,065
for most of Kellogg's products.
670
00:28:55,701 --> 00:28:58,838
A front-end loader dumps the
wood material into a hopper,
671
00:29:03,909 --> 00:29:06,078
that pours it onto a
large shaker screen.
672
00:29:07,746 --> 00:29:09,482
The wood particles that
are fine enough fall
673
00:29:09,548 --> 00:29:11,183
through the quarter-inch mesh.
674
00:29:11,250 --> 00:29:13,586
The big stuff will be
ground up and used later.
675
00:29:16,689 --> 00:29:18,390
- Now that the particle
size is fine enough
676
00:29:18,457 --> 00:29:20,960
for our potting soil,
we put iron into it.
677
00:29:21,026 --> 00:29:22,561
This is granulated iron, now,
678
00:29:22,628 --> 00:29:24,463
that will become
available to the plants.
679
00:29:24,530 --> 00:29:27,066
Here in California, especially,
and most of the West Coast,
680
00:29:27,133 --> 00:29:28,267
the pH is too high that iron is
681
00:29:28,334 --> 00:29:29,902
just not available
for the plant.
682
00:29:31,303 --> 00:29:32,438
- [Narrator] The conveyor
carries the material
683
00:29:32,505 --> 00:29:33,806
to the back of the property
684
00:29:35,307 --> 00:29:37,309
and deposits it into huge piles.
685
00:29:38,878 --> 00:29:41,480
Other potting soil
ingredients include nitrogen,
686
00:29:41,547 --> 00:29:44,283
rich bat guano, and
earthworm castings.
687
00:29:44,350 --> 00:29:46,085
- Worm casting is nothing
more than worm poop.
688
00:29:46,152 --> 00:29:48,420
But they're really great,
because they add fertility,
689
00:29:48,487 --> 00:29:50,122
and at the same time, hormones
690
00:29:50,189 --> 00:29:52,691
that actually
stimulate root growth.
691
00:29:52,758 --> 00:29:54,059
- [Narrator] Then,
the mixture composts
692
00:29:54,126 --> 00:29:55,528
for three to four months.
693
00:29:56,996 --> 00:29:58,764
- And if I dig into this,
what you're gonna see is
694
00:29:58,831 --> 00:29:59,932
all this steam coming out.
695
00:29:59,999 --> 00:30:01,100
See it coming out?
696
00:30:01,167 --> 00:30:02,668
That's because
it's gotten so hot.
697
00:30:02,735 --> 00:30:04,603
The microbes in there
start breaking down
698
00:30:04,670 --> 00:30:06,138
all those good materials
we put together,
699
00:30:06,205 --> 00:30:08,407
all that good organic stuff,
and as they break it down,
700
00:30:08,474 --> 00:30:09,842
they release heat as energy.
701
00:30:09,909 --> 00:30:13,445
And this temperature in here
can get up to 140, 150 degrees.
702
00:30:13,512 --> 00:30:14,780
[light rock music]
703
00:30:14,847 --> 00:30:16,482
- [Narrator] Once the
pile is composted,
704
00:30:16,549 --> 00:30:19,552
it's loaded into the hoppers
outside the packing plant.
705
00:30:22,454 --> 00:30:23,689
- This is our
finished potting soil.
706
00:30:23,756 --> 00:30:25,958
We're add some water to
it, then going up here,
707
00:30:26,025 --> 00:30:27,493
we're adding pearlite.
708
00:30:27,560 --> 00:30:30,296
Now, pearlite is a rock
that's expanded during heat,
709
00:30:30,362 --> 00:30:32,097
and it's kinda like
popcorn, it blows up.
710
00:30:32,164 --> 00:30:35,134
And what that does for
us is it adds air spaces
711
00:30:35,201 --> 00:30:37,203
in the potting soil
so it doesn't compact.
712
00:30:41,574 --> 00:30:43,943
- [Narrator] Machines help
workers bag the potting soils
713
00:30:44,009 --> 00:30:46,078
and other products
inside the packing plant.
714
00:30:47,479 --> 00:30:50,015
- On this machine, we produce
about 26 bags a minute.
715
00:30:50,082 --> 00:30:51,984
Over all production, with
all different products,
716
00:30:52,051 --> 00:30:54,820
we produce about 25 to
30,000 units in a day.
717
00:30:54,887 --> 00:30:56,322
[light, upbeat rock music]
718
00:30:56,388 --> 00:30:58,624
- [Narrator] This is one of
three Kelloggs facilities.
719
00:30:58,691 --> 00:31:01,860
The total yearly output
is about 10 million bags.
720
00:31:01,927 --> 00:31:04,230
They're shipped all over
the Western United States,
721
00:31:04,296 --> 00:31:06,332
and help keep gardens
green and lush.
722
00:31:09,501 --> 00:31:11,637
Even dirt has the ability to
become something beautiful.
723
00:31:11,704 --> 00:31:14,039
For thousands of years,
clay has been used
724
00:31:14,106 --> 00:31:16,442
to make pottery
and other ceramics.
725
00:31:16,508 --> 00:31:19,478
Silicate sand is melted
to create glassworks.
726
00:31:20,946 --> 00:31:23,249
But Scott Wade, of
Wimberley, Texas
727
00:31:23,315 --> 00:31:26,485
uses common, everyday dirt
to make his works of art
728
00:31:26,552 --> 00:31:29,722
on an unusual canvas,
a dirty windshield.
729
00:31:29,788 --> 00:31:33,025
[light, upbeat music]
730
00:31:33,092 --> 00:31:35,027
Of course, this
means one rainstorm,
731
00:31:35,094 --> 00:31:36,528
and it's time to
start a new one.
732
00:31:36,595 --> 00:31:39,965
[light rock music]
733
00:31:40,032 --> 00:31:42,334
Prep for this artist means
driving back and forth
734
00:31:42,401 --> 00:31:43,969
on dirt roads near his home.
735
00:31:45,170 --> 00:31:47,539
- This dirt that is
on this road makes
736
00:31:47,606 --> 00:31:49,275
this great, fine dust.
737
00:31:50,509 --> 00:31:51,977
It's limestone,
738
00:31:52,044 --> 00:31:54,647
and a little bit of clay
mixed in helps it stick.
739
00:31:54,713 --> 00:31:57,283
And it's just very powdery.
740
00:31:57,349 --> 00:31:58,617
It's great to work with.
741
00:31:58,684 --> 00:32:02,021
It just adheres to the
glass over the course
742
00:32:02,087 --> 00:32:04,790
of driving a week or
so down a dirt road,
743
00:32:04,857 --> 00:32:08,394
and makes a terrific
canvas for dirty car art.
744
00:32:11,597 --> 00:32:13,365
- [Narrator] Scott makes
it a point to buy cars
745
00:32:13,432 --> 00:32:15,367
with the type of
upright rear windows
746
00:32:15,434 --> 00:32:16,835
that best catch the dust.
747
00:32:18,871 --> 00:32:20,205
- Got my canvas all prepared.
748
00:32:20,272 --> 00:32:23,008
I've got my tools, a
rubber paint shaper tool,
749
00:32:23,075 --> 00:32:24,643
assorted brushes,
750
00:32:24,710 --> 00:32:27,479
whatever might work for
this particular piece.
751
00:32:27,546 --> 00:32:29,682
I've got my visual reference,
I'm ready to start.
752
00:32:29,748 --> 00:32:30,849
So, let's go.
753
00:32:30,916 --> 00:32:32,384
[light rock music]
754
00:32:32,451 --> 00:32:33,585
- [Narrator] His drawings
include original works
755
00:32:33,652 --> 00:32:35,020
and creations of everything,
756
00:32:36,355 --> 00:32:38,691
from dusty classic
paintings by the masters,
757
00:32:39,558 --> 00:32:41,293
to dirty dogs playing poker.
758
00:32:41,360 --> 00:32:43,662
- I have a degree
in commercial art,
759
00:32:43,729 --> 00:32:46,765
and I work as a graphical
user interface designer.
760
00:32:46,832 --> 00:32:48,867
This kind of was a hobby for me,
761
00:32:48,934 --> 00:32:50,769
because I'd come home
from work, and you know,
762
00:32:50,836 --> 00:32:52,304
it's kind of a high-stress
job, working at a computer,
763
00:32:52,371 --> 00:32:54,039
sitting at a desk.
764
00:32:54,106 --> 00:32:56,842
So, this gave me an opportunity
to kinda get outside
765
00:32:56,909 --> 00:32:58,143
and do some stuff.
766
00:32:58,210 --> 00:32:59,812
I just always had
dirty car windows.
767
00:33:01,246 --> 00:33:02,614
- [Narrator] Scott has been
doing his dirty car art
768
00:33:02,681 --> 00:33:04,783
for as long as he can remember,
769
00:33:04,850 --> 00:33:06,418
but it became more
than just a hobby
770
00:33:06,485 --> 00:33:09,188
when someone posted some of
his work on the internet.
771
00:33:10,389 --> 00:33:12,057
- It went kind of viral.
772
00:33:12,124 --> 00:33:15,527
And it just surprised
me to no end,
773
00:33:15,594 --> 00:33:17,096
because you know, I
thought to myself,
774
00:33:17,162 --> 00:33:18,364
"Why would anybody wanna look
775
00:33:18,430 --> 00:33:20,499
"at dirty pictures
on the internet?"
776
00:33:20,566 --> 00:33:22,101
- [Narrator] Ever
since, Scott has worked
777
00:33:22,167 --> 00:33:25,571
on advertising campaigns, and
is in demand at art festivals.
778
00:33:25,637 --> 00:33:27,606
[lively rock music]
779
00:33:27,673 --> 00:33:29,408
[Scott blowing dirt]
780
00:33:29,475 --> 00:33:33,879
- And for a show about dirt,
I give you a handful of dirt.
781
00:33:35,080 --> 00:33:36,782
[people laughing]
782
00:33:36,849 --> 00:33:37,883
- [Narrator] And
what can you do with
783
00:33:37,950 --> 00:33:39,852
just a handful of dirt?
784
00:33:39,918 --> 00:33:41,887
How about rub it
all over yourself?
785
00:33:41,954 --> 00:33:43,655
Lots of people do,
and they're willing
786
00:33:43,722 --> 00:33:45,491
to pay for the privilege.
787
00:33:45,557 --> 00:33:47,693
- Well, for time immemorial,
788
00:33:47,760 --> 00:33:50,929
mud has been used for
therapeutic value,
789
00:33:50,996 --> 00:33:54,099
cleansing, and ritual uses.
790
00:33:54,166 --> 00:33:55,801
[people laughing]
791
00:33:55,868 --> 00:33:58,003
- [Narrator] The Glen Ivy
Spa in Southern California
792
00:33:58,070 --> 00:33:59,805
offers a variety of treatments,
793
00:34:01,707 --> 00:34:04,410
but the big draw is Club Mud.
794
00:34:04,476 --> 00:34:05,978
- When our guests
come to use Club Mud,
795
00:34:06,044 --> 00:34:08,313
the first thing they do is
enter the pool right here.
796
00:34:08,380 --> 00:34:10,682
It's easiest when your
skin is a little bit wet,
797
00:34:10,749 --> 00:34:12,518
the mud's gonna go
on a lot smoother.
798
00:34:12,584 --> 00:34:15,254
They just grab a handful
of mud from the center,
799
00:34:15,320 --> 00:34:16,889
rub a thin layer all over.
800
00:34:16,955 --> 00:34:19,091
You can put it from
your head to your toes.
801
00:34:20,793 --> 00:34:23,228
- The red clay comes
from a local source,
802
00:34:23,295 --> 00:34:27,332
and mixed with our water,
makes this very fine paste.
803
00:34:27,399 --> 00:34:30,969
The secret to this is, it's
the, don't tell anybody,
804
00:34:31,036 --> 00:34:33,639
but it's the same
material that roof tiles
805
00:34:33,705 --> 00:34:36,975
and paving stones and
bricks are made out of,
806
00:34:37,042 --> 00:34:38,477
without any of the additives.
807
00:34:38,544 --> 00:34:42,648
It's just the fine red clay
with a high iron content.
808
00:34:42,714 --> 00:34:44,283
- [Narrator] To mix
up a batch of clay,
809
00:34:44,349 --> 00:34:46,251
all it takes is
water and bare feet.
810
00:34:46,318 --> 00:34:47,719
[clay sloshing]
811
00:34:47,786 --> 00:34:51,757
- We bring in about 40 tons
a year of the dry clay.
812
00:34:51,824 --> 00:34:55,360
This is gonna be mixed up to
a consistency of pizza dough.
813
00:34:55,427 --> 00:34:57,863
[light orchestral music]
814
00:34:57,930 --> 00:34:59,198
- [Narrator] After
Club Mud's patrons
815
00:34:59,264 --> 00:35:01,533
have smeared the clay
all over themselves,
816
00:35:01,600 --> 00:35:04,002
it's time to take it
easy and let it dry.
817
00:35:08,674 --> 00:35:12,010
Then, the most important
step, rubbing it off.
818
00:35:12,077 --> 00:35:13,479
- The mud's an
exfoliating treatment,
819
00:35:13,545 --> 00:35:15,113
so it's gonna get all
the impurities, and dirt,
820
00:35:15,180 --> 00:35:17,816
and toxins out of your pores,
as well as take all the dead,
821
00:35:17,883 --> 00:35:19,351
dry skin off the surface.
822
00:35:19,418 --> 00:35:21,086
So, when people are
done showering off,
823
00:35:21,153 --> 00:35:23,021
their skin is clean and smooth.
824
00:35:26,391 --> 00:35:29,194
- We've been using this
red clay as an exfoliant
825
00:35:29,261 --> 00:35:30,762
for many, many years.
826
00:35:30,829 --> 00:35:33,031
That's the therapeutic
benefit, but mostly,
827
00:35:33,098 --> 00:35:34,433
it's just plain fun.
828
00:35:36,001 --> 00:35:38,403
[woman laughs]
829
00:35:38,470 --> 00:35:39,938
[light instrumental music]
830
00:35:40,005 --> 00:35:41,974
- [Narrator] In
Calistoga, California,
831
00:35:42,040 --> 00:35:44,910
the Golden Haven Spa is
one of many in the area
832
00:35:44,977 --> 00:35:47,079
offering another way
to get covered in mud,
833
00:35:48,313 --> 00:35:50,315
immersion in tubs
filled with a hot,
834
00:35:50,382 --> 00:35:54,419
very thick, and somewhat
sulfurous-smelling concoction.
835
00:35:54,486 --> 00:35:57,356
It's a mix of clay, peat
moss, and mineral water
836
00:35:57,422 --> 00:35:59,258
from the hot springs
on the property.
837
00:36:00,726 --> 00:36:03,328
- The peat moss, what it does
is it helps keep you afloat,
838
00:36:03,395 --> 00:36:06,164
while the clay helps pull
toxins out from the body,
839
00:36:06,231 --> 00:36:08,867
while the mineral water that
we have here on premises
840
00:36:08,934 --> 00:36:11,904
helps relax the muscles from
the heat and everything.
841
00:36:14,106 --> 00:36:16,875
Mud tubs here have
pipes that carry
842
00:36:16,942 --> 00:36:18,844
the 145-degree mineral water,
843
00:36:18,911 --> 00:36:21,113
to help keep the
mud tubs very warm.
844
00:36:22,548 --> 00:36:24,049
[mud squelching]
845
00:36:24,116 --> 00:36:25,918
- [Narrator] After the allotted
time for the treatment,
846
00:36:25,984 --> 00:36:28,086
it takes a bit of effort
to work your way back
847
00:36:28,153 --> 00:36:30,255
out of the thick and heavy mud.
848
00:36:30,322 --> 00:36:32,524
Then, it's into the mineral
water enriched showers
849
00:36:32,591 --> 00:36:33,392
to rinse it off.
850
00:36:38,630 --> 00:36:40,999
- While they're
showering, what we then do
851
00:36:41,066 --> 00:36:42,801
is come in, we mix the tubs,
852
00:36:44,269 --> 00:36:46,605
bank them, flood them.
853
00:36:46,672 --> 00:36:48,006
And this is a cleaning process
854
00:36:48,073 --> 00:36:49,942
that takes place
after every use.
855
00:36:51,677 --> 00:36:54,313
Now, we're all done and ready
to meet the next people.
856
00:36:55,714 --> 00:36:58,050
- [Narrator] We have a strange
relationship with dirt.
857
00:36:58,116 --> 00:37:00,319
We're willing to pay
to be covered in mud,
858
00:37:00,385 --> 00:37:02,020
but what about all the
dirt we don't want?
859
00:37:02,087 --> 00:37:04,856
For thousands of years,
people have been asking
860
00:37:04,923 --> 00:37:06,058
the same question,
861
00:37:06,124 --> 00:37:08,160
how do we get this
stuff off our clothes?
862
00:37:11,129 --> 00:37:13,599
Although we live
in a world of dirt,
863
00:37:13,665 --> 00:37:15,867
we're obsessed with
keeping it off our cars,
864
00:37:15,934 --> 00:37:18,403
our carpets, and
especially our clothes.
865
00:37:18,470 --> 00:37:20,606
- The average household
does about 300 loads
866
00:37:20,672 --> 00:37:24,309
of laundry a year, and that
means about 1,100 wash loads
867
00:37:24,376 --> 00:37:27,479
are started every second of
every day in the United States.
868
00:37:27,546 --> 00:37:29,348
That's a lot of laundry.
869
00:37:29,414 --> 00:37:30,882
- [Narrator] For
over half a century,
870
00:37:30,949 --> 00:37:33,885
one detergent has washed
more clothes than any other.
871
00:37:33,952 --> 00:37:35,520
- Tide launched in 1946.
872
00:37:35,587 --> 00:37:38,090
It was the first synthetic
laundry detergent
873
00:37:38,156 --> 00:37:40,525
that was launched
on a national basis.
874
00:37:40,592 --> 00:37:43,762
[commercial jingle plays]
875
00:37:43,829 --> 00:37:45,931
And it skyrocketed
to market leadership
876
00:37:45,998 --> 00:37:48,800
because of its ability to
take out and remove dirt.
877
00:37:48,867 --> 00:37:51,003
[lively rock music]
878
00:37:51,069 --> 00:37:52,471
- [Narrator] Ohio is home to one
879
00:37:52,537 --> 00:37:54,640
of Procter and Gamble's
main research facilities.
880
00:37:56,074 --> 00:37:58,410
- In this facility, we have
roughly 600 appliances,
881
00:37:58,477 --> 00:38:01,446
washers and dryers, helping
us do over 20,000 loads
882
00:38:01,513 --> 00:38:02,648
of laundry in a year.
883
00:38:02,714 --> 00:38:04,783
Doing this many loads
enables us to determine
884
00:38:04,850 --> 00:38:07,919
how we can best modify our
formula to remove more dirt.
885
00:38:09,221 --> 00:38:10,589
- [Narrator] At
laboratory workstations in
886
00:38:10,656 --> 00:38:12,958
the building's Analytical
Sciences Department,
887
00:38:13,025 --> 00:38:15,494
chemists and other
researchers study fabrics,
888
00:38:15,560 --> 00:38:17,863
the substances that
soil and stain them,
889
00:38:17,929 --> 00:38:20,732
and chemical and
enzyme cleaning agents.
890
00:38:20,799 --> 00:38:23,368
Then, they test how they
interact with each other.
891
00:38:23,435 --> 00:38:24,636
They're determined to root out
892
00:38:24,703 --> 00:38:26,838
even the smallest
particles of dirt.
893
00:38:26,905 --> 00:38:29,508
- We're in the microscopy
lab at Procter and Gamble,
894
00:38:29,574 --> 00:38:31,610
and we have a cotton
sock that, today,
895
00:38:31,677 --> 00:38:34,212
we've cut a piece out, and
we've mounted that piece
896
00:38:34,279 --> 00:38:36,281
inside the electron microscope.
897
00:38:36,348 --> 00:38:38,817
And we're gonna start
looking at it at about 30X,
898
00:38:38,884 --> 00:38:41,887
and we'll work our way up
to higher magnifications.
899
00:38:41,953 --> 00:38:44,990
At 30 times, we only
see the sock fibers.
900
00:38:45,057 --> 00:38:47,325
And when we zoom
in to 500 times,
901
00:38:47,392 --> 00:38:50,562
then we can see dirt really
buried inside the fibers,
902
00:38:50,629 --> 00:38:52,931
and actually around
all the fibers.
903
00:38:54,666 --> 00:38:55,834
Now, we're in a clump of dirt,
904
00:38:55,901 --> 00:38:57,636
and we're gonna
zoom in onto that.
905
00:38:57,703 --> 00:39:00,939
- [Narrator] At 10,000
times, to a trained eye,
906
00:39:01,006 --> 00:39:03,542
the dirt's composition is
clearly a type of clay.
907
00:39:05,043 --> 00:39:07,579
- And then, we do an x-ray,
and we can see the components
908
00:39:07,646 --> 00:39:09,748
that make up that, or the
elements that make it up,
909
00:39:09,815 --> 00:39:12,784
which are magnesium,
calcium, and iron,
910
00:39:12,851 --> 00:39:15,721
and that's what the components
are that's in the clay
911
00:39:15,787 --> 00:39:18,290
that we're seeing on
the actual cotton sock.
912
00:39:18,356 --> 00:39:20,959
By doing this analysis,
we can better target
913
00:39:21,026 --> 00:39:24,196
the detergents and the enzymes
required to remove those.
914
00:39:24,262 --> 00:39:25,964
- [Narrator] One of the
major cleaning components
915
00:39:26,031 --> 00:39:29,201
that helps lift out embedded
dirt is called a surfactant.
916
00:39:30,635 --> 00:39:32,637
- A surfactant stands
for surface active agent.
917
00:39:32,704 --> 00:39:34,973
A surface active
agent, or a surfactant,
918
00:39:35,040 --> 00:39:37,075
is one molecule that
has two very unique
919
00:39:37,142 --> 00:39:38,276
and distinct properties.
920
00:39:38,343 --> 00:39:39,478
[light music]
921
00:39:39,544 --> 00:39:40,912
- [Narrator] One end of
a surfactant molecule
922
00:39:40,979 --> 00:39:42,647
is attracted to water.
923
00:39:42,714 --> 00:39:44,316
The other end is hydrophobic,
924
00:39:44,382 --> 00:39:46,651
and attaches itself
to anything else,
925
00:39:46,718 --> 00:39:49,087
including dirt, oil, and grease.
926
00:39:50,622 --> 00:39:51,556
The agitation in
washing machines
927
00:39:51,623 --> 00:39:53,191
helps create a tug of war.
928
00:39:53,258 --> 00:39:55,660
The opposing forces of the
surfactant wet the dirt
929
00:39:55,727 --> 00:39:57,362
and work it loose
from the fabric.
930
00:39:57,429 --> 00:39:58,563
[lively, upbeat music]
931
00:39:58,630 --> 00:40:00,599
Over the years, Tide
has added new enzymes
932
00:40:00,665 --> 00:40:02,400
to attack specific stains,
933
00:40:02,467 --> 00:40:04,569
and diversified with
different fragrances.
934
00:40:05,904 --> 00:40:07,939
But after almost four decades,
935
00:40:08,006 --> 00:40:10,408
it introduced the
biggest change.
936
00:40:10,475 --> 00:40:12,711
- In 1984, Tide launched
liquid detergent.
937
00:40:12,778 --> 00:40:15,080
At the time, the predominant
form on the market was powder,
938
00:40:15,147 --> 00:40:18,416
but fast forward to today,
and Tide is a dominant player.
939
00:40:18,483 --> 00:40:20,085
And the biggest
manufacturing facility
940
00:40:20,152 --> 00:40:22,020
for liquid detergent
in the world
941
00:40:22,087 --> 00:40:25,056
is Procter and Gamble's
facility in Lima, Ohio.
942
00:40:25,123 --> 00:40:27,125
[light rock music]
943
00:40:27,192 --> 00:40:28,493
- [Narrator] Trucks
and train cars deliver
944
00:40:28,560 --> 00:40:30,362
the huge amounts of
what's needed to make up
945
00:40:30,428 --> 00:40:33,198
the different laundry
products manufactured here,
946
00:40:33,265 --> 00:40:35,700
including the complex
formulations of Tide
947
00:40:35,767 --> 00:40:37,669
that contain over
50 ingredients.
948
00:40:40,038 --> 00:40:43,275
The Lima plant's packing
lines run 24 hours a day,
949
00:40:43,341 --> 00:40:44,442
seven days a week.
950
00:40:47,012 --> 00:40:49,247
- Bottles arrive to the
packing line based on orders.
951
00:40:49,314 --> 00:40:52,784
They're already in the box,
and they never leave the box.
952
00:40:52,851 --> 00:40:54,019
They're filled here
on the packing lines,
953
00:40:54,085 --> 00:40:57,255
and they leave the plant
in about nine minutes.
954
00:40:57,322 --> 00:40:59,257
- [Narrator] Every minute,
one packing line outputs
955
00:40:59,324 --> 00:41:02,828
enough Tide to last a
family of four for 20 years.
956
00:41:04,095 --> 00:41:06,298
Because of the volume
of product trucked,
957
00:41:06,364 --> 00:41:08,366
instead of driving
on public streets,
958
00:41:08,433 --> 00:41:11,403
Procter and Gamble built their
own mile and a half long road
959
00:41:11,469 --> 00:41:15,273
to their 1.1 million square
foot, fully automated warehouse.
960
00:41:15,340 --> 00:41:18,577
- The Empire State Building
would fit inside this building,
961
00:41:18,643 --> 00:41:21,446
still with room for football
fields on either end.
962
00:41:21,513 --> 00:41:24,249
It never shuts down,
it never takes a break,
963
00:41:24,316 --> 00:41:27,385
and it's always ready to
do what we need it to do.
964
00:41:27,452 --> 00:41:29,221
- [Narrator] Forklifts
unload the pallets of Tide
965
00:41:29,287 --> 00:41:31,089
and other Procter
and Gamble products
966
00:41:31,156 --> 00:41:34,292
off the trucks and into the
automated shelving system.
967
00:41:34,359 --> 00:41:37,329
[upbeat rock music]
968
00:41:38,864 --> 00:41:40,465
Each pallet is
transported to one
969
00:41:40,532 --> 00:41:42,868
of the 94,000 storage positions
970
00:41:42,934 --> 00:41:45,503
inside this dark,
cavernous maze.
971
00:41:45,570 --> 00:41:47,906
No need for lights,
computers and robots
972
00:41:47,973 --> 00:41:49,040
are doing all the work.
973
00:41:51,509 --> 00:41:53,178
When an order
needs to be filled,
974
00:41:53,245 --> 00:41:55,647
it's delivered to the
other side of the facility.
975
00:41:57,315 --> 00:41:59,851
- We're at the outbound end
of the automated warehouse.
976
00:41:59,918 --> 00:42:03,121
An order has been automatically
staged here by the computer.
977
00:42:03,188 --> 00:42:05,991
That signals a driver to
come and begin unloading.
978
00:42:06,057 --> 00:42:08,460
In just a few minutes,
this laundry product
979
00:42:08,526 --> 00:42:09,961
will be on its way.
980
00:42:10,028 --> 00:42:13,899
25% of the laundry loads
completed in the United States
981
00:42:13,965 --> 00:42:17,202
are completed with products
shipped out of this warehouse.
982
00:42:17,269 --> 00:42:18,670
[upbeat rock music]
983
00:42:18,737 --> 00:42:20,639
- [Narrator] One thing that
laundry detergent manufacturers
984
00:42:20,705 --> 00:42:24,609
can count on is a continuing
demand for their products.
985
00:42:24,676 --> 00:42:27,679
We always find plenty
of ways to get dirty.
986
00:42:27,979 --> 00:42:29,014
[woman chuckles]
987
00:42:30,649 --> 00:42:31,616
[people chattering]
988
00:42:36,187 --> 00:42:37,122
[mud sloshing]
78603
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