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How do you build on top
of a mountain
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in conditions so harsh,
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construction workers can’t work alone?
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Just about anything
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00:00:13,613 --> 00:00:15,782
you think about being
a challenging construction,
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Pikes Peak had.
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How do you cut a piece
out of a skyscraper
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without it
falling to the ground?
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It is critical we ensure
that that does not happen.
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00:00:29,696 --> 00:00:32,798
And how do you
convert an abandoned dry dock
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into a museum without it
being crushed by water pressure?
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We emptied it meter by meter.
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We were afraid that the walls
might collapse.
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Welcome to a world where
anything is possible.
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The space where innovation
and creativity collide.
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This isn’t just impressive.
It’s revolutionary.
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Where the only limit
is human imagination.
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This wasn’t just
ambitious, it was audacious.
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No one had ever
attempted anything like it.
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Unpacking the miracles
and mysteries of construction.
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Sometimes buildings
can change the world.
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And this is one of them.
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How Did They Build That?
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With its hurricane winds,
relentless snow,
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lightning strikes
and temperatures of -40 degrees.
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Pikes Peak was once described
as "not fit for man nor beast."
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Most of us would
call that a warning.
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Two intrepid architects
called it a challenge.
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The Rocky Mountains
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are the longest mountain range
in North America,
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with dramatic peaks and valleys
that stretch for 3000 miles.
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Among them is Pikes Peak
in Colorado Springs, Colorado.
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For generations, the Ute people
have called the mountain
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Tava Kaavi, "Sun Mountain",
because it is the first peak
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to catch the morning light.
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It’s so stunning,
that it’s also the inspiration
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for the iconic anthem
America the Beautiful.
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Americans have been climbing
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Pikes Peak
for at least 150 years.
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With visitor numbers growing,
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in 1891,
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the world’s highest cog railway
was built to reach its summit.
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A hairpin turn highway
soon followed,
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making it one of the world’s
most accessible peaks,
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just in time for the explosion
in car travel.
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In the 1950s and 1960s,
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everybody was going on
vacation at Pikes Peak.
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A drive up the highway.
It was a perfect destination.
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By 1964,
it had become so popular
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that they decided
to build a visitor center.
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00:03:01,548 --> 00:03:03,784
But with it came
an unforeseen problem.
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The year after that
original summit house was built,
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it started melting
and sinking into the permafrost.
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So for 60 years,
they had to, every year,
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sort of jack up the floor
and level the buildings.
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Permafrost is ground
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that’s been frozen solid
for centuries,
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so soil, gravel, and sand
all stuck together by ice.
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So it’s like nature’s
ultimate deep freeze.
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By 2015,
Colorado Springs’ government
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decides that the visitor center
has to be replaced.
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But with over 400,000 people
visiting each year,
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they want to create something
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that can better sustain itself
and support the large crowds.
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When we started talking
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with what the best
experience was,
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it was really to experience
the mountain, the views,
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the vistas,
and not the building.
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00:03:58,438 --> 00:04:00,840
They turned to two
architectural practices,
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00:04:01,241 --> 00:04:06,178
local firm RTA
and Baltimore’s GWWO
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to design a center
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that will make the most
of the incredible location.
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Everything we did was
to bring the mountain forward
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and the architecture,
sort of make it more background.
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Knowing it will be there
for years to come,
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the team wants
to deliver something
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worthy of America’s mountain.
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We didn’t want
to screw it up, right?
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We had one chance to really
do justice to this story,
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00:04:33,206 --> 00:04:35,974
uh, to this peak
and do it right.
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00:04:35,975 --> 00:04:37,709
And so I think there was
a lot of pressure.
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Their plan is to create
a super green visitor center,
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which will sit
low into the mountain
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while offering incredible views
from its panoramic windows.
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00:04:50,791 --> 00:04:54,061
But building it at 14,000 feet
will be tough.
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First, they’ll have to figure
out how to get
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beyond the permafrost
and the frozen rock
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to build the foundation.
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00:05:02,736 --> 00:05:03,971
They’ll need to find ways
for the team
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00:05:04,070 --> 00:05:05,605
to cope with working
at altitude.
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00:05:06,306 --> 00:05:08,507
Then, despite the location,
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00:05:08,508 --> 00:05:10,776
the design will need
to be ultra sustainable,
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00:05:10,777 --> 00:05:12,813
slashing energy and water use,
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00:05:13,346 --> 00:05:15,480
and its viewing windows
will have
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00:05:15,481 --> 00:05:17,449
to withstand hurricane force
winds
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00:05:17,450 --> 00:05:18,819
and high speed projectiles.
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00:05:20,020 --> 00:05:22,788
Finally, they’ll need
to protect the local plant life
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from the thousands of visitors,
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00:05:25,192 --> 00:05:27,927
all while battling some of the
harshest conditions
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00:05:27,928 --> 00:05:28,795
on the planet.
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Just about anything you think
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about being
a challenging construction,
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Pikes Peak had.
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In June 2018,
the team starts.
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And their first challenge
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is getting the foundation
in before winter,
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when temperatures
can reach 40°F below zero.
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What’s more,
they have to make sure
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they don’t end up repeating
the mistakes of the past.
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We knew from
the previous structure
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that we couldn’t
build on permafrost.
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It would, it would melt.
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00:06:02,329 --> 00:06:05,299
Our foundations had
to sit on bedrock.
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00:06:06,066 --> 00:06:08,735
That turns out
to be easier said than done.
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00:06:09,870 --> 00:06:14,842
Once you got through about
seven to 15 feet of permafrost,
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00:06:15,242 --> 00:06:17,745
there was frozen rock
below that.
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00:06:18,211 --> 00:06:20,713
So all that material
is too hard,
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00:06:20,714 --> 00:06:22,649
too difficult
for normal excavation.
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00:06:23,917 --> 00:06:25,585
Normally you just dig
a hole right?
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At 14,000ft,
with everything frozen solid,
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you need to do something
a little more dramatic.
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Fire in the hole!
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00:06:39,232 --> 00:06:41,167
They would drill holes,
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00:06:41,168 --> 00:06:44,003
and then place explosives down
in the holes,
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blast an area, and then they
had to immediately
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00:06:47,907 --> 00:06:51,510
remove that material or it
would refreeze.
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00:07:02,055 --> 00:07:05,125
They blast 35,000
cubic yards of rock,
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00:07:05,926 --> 00:07:09,695
and in October 2018,
they have a hole
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00:07:09,696 --> 00:07:12,198
deep enough for the building
to sit into the mountainside.
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00:07:13,767 --> 00:07:17,104
Now they can start the physical
work of laying the foundation.
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00:07:17,637 --> 00:07:20,205
No simple task at this altitude,
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where oxygen levels are
40% lower than at sea level.
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00:07:24,144 --> 00:07:27,748
That reduced availability
of oxygen takes its toll.
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00:07:28,148 --> 00:07:29,916
It’s such a tough environment,
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00:07:30,317 --> 00:07:33,887
that at the start, the team
can only work six hours a day,
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00:07:34,554 --> 00:07:36,790
and even then some struggle
with the job.
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00:07:38,258 --> 00:07:39,825
The lack of oxygen
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00:07:39,826 --> 00:07:43,129
can trigger altitude sickness,
and that causes nausea,
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00:07:43,130 --> 00:07:45,332
dizziness, even death,
if not treated.
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00:07:45,999 --> 00:07:48,401
Even the fittest person
is at risk.
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00:07:49,636 --> 00:07:52,938
It was really a roll of
the dice on a day to day basis.
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00:07:52,939 --> 00:07:54,174
Just about every week,
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00:07:55,141 --> 00:07:58,343
we had to bring somebody down
to a lower elevation
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00:07:58,344 --> 00:08:00,480
that was suffering
from altitude sickness.
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00:08:01,648 --> 00:08:03,983
So we created a buddy system
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00:08:03,984 --> 00:08:05,784
for all of
our employees up there.
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00:08:05,785 --> 00:08:07,187
So nobody was working alone.
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00:08:08,088 --> 00:08:11,692
It’s slow work,
but by November 2018,
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00:08:12,459 --> 00:08:15,095
the team has finished the first
stage of the foundation.
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00:08:17,263 --> 00:08:18,798
It’s too tough
to construct anything
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on the mountaintop until spring,
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00:08:21,134 --> 00:08:23,103
but that doesn’t mean
the work stops.
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We wanted a structural system
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that would allow
as much work to be done
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down in Colorado Springs
as possible
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00:08:30,610 --> 00:08:33,213
and precast concrete
really fit the bill.
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They were actually the thickest
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00:08:35,315 --> 00:08:36,782
precast concrete panels
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that this company
had ever fabricated,
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and it
was because of the insulation.
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As spring arrives,
the 432 19-inch thick panels,
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which will cope
with temperatures ranging
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from 64 degrees to
40 below zero, have been made.
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But getting them to the site
will be far from easy.
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The 23-mile roadway
from Colorado Springs
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to the top of Pikes Peak is full
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of hairpin curves
and climbs over 7000 feet up.
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In Colorado, the team building
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00:09:17,590 --> 00:09:19,692
the visitor center
at the top of Pikes Peak
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must transport 432
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enormous concrete panels up
the 14,000-foot-tall mountain.
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It was challenging logistics...
156 turns on the highway.
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If we couldn’t get
around the hairpins,
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then we couldn’t do it;
the hairpins are real tight.
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00:09:38,611 --> 00:09:41,113
It was just making
sure we had the right trailers,
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00:09:41,114 --> 00:09:43,116
the right equipment
to negotiate the curves.
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The trailers can only
be 40 feet long,
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and are usually only able
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00:09:48,688 --> 00:09:50,890
to carry one concrete panel
at a time.
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00:09:51,958 --> 00:09:54,259
We couldn’t stack pieces high
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to keep the center
of gravity low,
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because the trailers twist
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so bad on the curves, you’d end
up turning the trailer over.
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00:10:07,740 --> 00:10:08,773
It was definitely a challenge.
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00:10:08,774 --> 00:10:10,276
You know, it was
one day at a time.
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00:10:17,050 --> 00:10:19,652
Once the panels reach
the summit, the next challenge
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00:10:19,653 --> 00:10:22,055
is overcoming the weather
to get them into place.
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00:10:23,490 --> 00:10:26,226
The big panels
definitely had wind issues.
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00:10:26,759 --> 00:10:28,461
When the wind was blowing,
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00:10:28,561 --> 00:10:31,564
we would really be cautious
as to what we were picking.
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00:10:32,599 --> 00:10:36,236
If winds reach 30 miles
an hour, nothing can be lifted.
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00:10:37,103 --> 00:10:39,972
But this isn’t the only thing
they have to worry about.
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00:10:43,610 --> 00:10:46,745
Mountain tops are
lightning magnets,
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as high as you can get,
closer to the storm clouds,
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00:10:50,416 --> 00:10:53,752
and the perfect strike zone
for nature’s electric fury.
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00:10:56,422 --> 00:10:58,757
The construction team
and their equipment
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00:10:58,758 --> 00:11:00,960
are the highest objects
for miles around.
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00:11:01,995 --> 00:11:04,096
We are sheltering
from lightning strikes, wrap up!
199
00:11:05,798 --> 00:11:07,132
Copy. We’re wrapping up.
Thank you.
200
00:11:09,469 --> 00:11:11,370
They had lightning
strike detectors,
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00:11:11,371 --> 00:11:14,205
and once those would go off,
we’d have to stop work.
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00:11:18,211 --> 00:11:20,981
We had targeted around
15 pieces a day.
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00:11:21,447 --> 00:11:24,951
There were days that we were...
six, seven pieces a day.
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00:11:25,385 --> 00:11:28,187
The tough conditions
don’t just slow construction.
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00:11:28,188 --> 00:11:30,156
They also threaten
the building itself.
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00:11:31,124 --> 00:11:33,525
You could have
temperature swings from -40
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00:11:33,526 --> 00:11:37,463
to 50 degrees
within a 24 hour period.
208
00:11:37,464 --> 00:11:39,031
And that kind
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00:11:39,032 --> 00:11:41,301
of thermal expansion creates
a lot of movement.
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00:11:41,968 --> 00:11:44,204
If the temperatures
inside aren’t stable,
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00:11:44,704 --> 00:11:48,241
the building will twist, crack,
and collapse under the stress.
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00:11:50,743 --> 00:11:52,378
They need
an engineering solution.
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00:11:53,746 --> 00:11:56,382
We’ve got a couple feet
of insulation,
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00:11:56,916 --> 00:12:00,419
and then we have about
three feet of crushed stone
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00:12:00,420 --> 00:12:02,355
that sits
on top of the insulation...
216
00:12:04,490 --> 00:12:07,359
Here, all that crushed stone
helps the structure
217
00:12:07,360 --> 00:12:09,494
stay at a constant temperature.
218
00:12:09,495 --> 00:12:11,497
It keeps the building
from tearing itself apart.
219
00:12:15,402 --> 00:12:18,838
In October of 2019,
the concrete panels are in...
220
00:12:20,373 --> 00:12:22,609
and the steel frame
is taking shape.
221
00:12:24,077 --> 00:12:25,011
Their next challenge?
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00:12:25,511 --> 00:12:27,913
Finding the right glass
to go in it.
223
00:12:32,352 --> 00:12:35,854
They can see gusts
that exceed 200 miles an hour.
224
00:12:39,625 --> 00:12:42,895
Pieces of rock up to three
quarter inch diameter
225
00:12:43,263 --> 00:12:44,964
will blow around at those
high wind speeds,
226
00:12:44,965 --> 00:12:46,698
which will
impact crack the glass.
227
00:12:53,239 --> 00:12:55,942
Tough conditions require
tough glass.
228
00:12:57,410 --> 00:12:58,877
We ended up settling
229
00:12:58,878 --> 00:13:01,546
on a tempered window system
that’s got a laminate
230
00:13:01,547 --> 00:13:04,249
in the glass,
so that if something actually
231
00:13:04,250 --> 00:13:06,953
hits windows, it stays
in place and doesn’t fall out.
232
00:13:07,887 --> 00:13:09,756
With such extreme conditions,
233
00:13:10,390 --> 00:13:12,625
they still can’t take the risk
that the windows
234
00:13:12,626 --> 00:13:13,627
could smash into pieces.
235
00:13:15,094 --> 00:13:16,494
The only way to be
236
00:13:16,495 --> 00:13:19,231
sure is to carry out
the toughest of tests.
237
00:13:20,066 --> 00:13:22,135
We actually shot a two by four
through them.
238
00:13:25,905 --> 00:13:27,306
It’s a success.
239
00:13:28,641 --> 00:13:30,175
Those windows are very special.
240
00:13:30,176 --> 00:13:32,812
They can withstand hurricane
force winds.
241
00:13:33,646 --> 00:13:35,648
With the building
wrapped in protective glass,
242
00:13:36,182 --> 00:13:39,419
the team faces a very
different challenge.
243
00:13:40,186 --> 00:13:41,987
The Living Building Challenge
244
00:13:41,988 --> 00:13:44,490
is the most rigorous
eco-certification.
245
00:13:45,158 --> 00:13:47,694
It pushes new buildings to work
246
00:13:47,794 --> 00:13:49,429
in harmony
with the natural environment,
247
00:13:49,962 --> 00:13:53,666
go energy positive,
and slash water waste.
248
00:13:54,300 --> 00:13:56,636
I mean, it’s next
level sustainability.
249
00:13:58,338 --> 00:13:59,606
Difficult in a city.
250
00:14:00,039 --> 00:14:01,707
And a building
on top of a mountain?
251
00:14:02,008 --> 00:14:04,110
It seems nearly impossible.
252
00:14:05,111 --> 00:14:10,116
We had a really big engineering
problem with our water usage.
253
00:14:11,651 --> 00:14:16,822
Each year, the old center had to
truck 530,000 gallons of water
254
00:14:16,823 --> 00:14:17,857
up the mountain
255
00:14:18,291 --> 00:14:22,729
and send 670,000 gallons
of wastewater back down--
256
00:14:23,563 --> 00:14:25,865
not exactly
environmentally friendly.
257
00:14:26,499 --> 00:14:28,467
Eco-challenge
number one is getting
258
00:14:28,468 --> 00:14:31,637
those figures down
as low as they possibly can.
259
00:14:32,138 --> 00:14:34,907
We’ve reduced the water usage
260
00:14:35,308 --> 00:14:37,676
by using low flow fixtures,
261
00:14:37,677 --> 00:14:42,215
we use vacuum flush toilets
like you have on an airplane.
262
00:14:43,182 --> 00:14:46,585
And in the future, they’re
ready to go even further.
263
00:14:47,220 --> 00:14:50,756
Fresh water is then
only used for cooking
264
00:14:50,757 --> 00:14:53,925
and for drinking water
and washing your hands.
265
00:14:53,926 --> 00:14:56,661
But then all of that water
is treated
266
00:14:56,662 --> 00:14:59,265
and then reused a second
time to flush the toilets.
267
00:15:03,069 --> 00:15:04,337
As the build nears completion,
268
00:15:05,338 --> 00:15:06,906
the eco-measures continue.
269
00:15:07,940 --> 00:15:10,275
The super insulation
and underfloor heating
270
00:15:10,276 --> 00:15:11,945
slash the building’s
energy demands,
271
00:15:14,080 --> 00:15:16,081
while the timber and stone
used to finish
272
00:15:16,082 --> 00:15:18,717
inside and out are
locally sourced
273
00:15:18,718 --> 00:15:20,019
to reduce the carbon footprint.
274
00:15:21,854 --> 00:15:25,358
The last job is to protect
America’s mountain itself.
275
00:15:26,626 --> 00:15:28,260
It takes hundreds of years
276
00:15:28,261 --> 00:15:30,930
to really establish this
high alpine vegetation,
277
00:15:31,297 --> 00:15:33,366
and it
was being radically diminished
278
00:15:33,766 --> 00:15:35,801
by sheer numbers
of people walking.
279
00:15:41,874 --> 00:15:44,309
At the top of Pikes Peak,
Colorado,
280
00:15:44,310 --> 00:15:46,879
the team must
find a way to prevent thousands
281
00:15:46,880 --> 00:15:49,481
of visitors from damaging
the local plants.
282
00:15:51,651 --> 00:15:54,453
The solution:
control where they walk.
283
00:15:55,154 --> 00:15:56,888
Living Building Challenge really
284
00:15:56,889 --> 00:16:00,893
encouraged us to concentrate
the foot traffic on improved
285
00:16:00,894 --> 00:16:04,730
pathways and then restore
the high alpine tundra.
286
00:16:05,431 --> 00:16:07,399
When we elevated those walkways,
287
00:16:07,400 --> 00:16:10,735
they’re put on very
simple little posts or piles.
288
00:16:10,736 --> 00:16:14,773
So the amount of surface area
that we’ve impacted
289
00:16:14,774 --> 00:16:17,576
on the mountaintop
is greatly reduced.
290
00:16:18,478 --> 00:16:21,648
It also provides the
ultimate Rocky Mountain view.
291
00:16:27,987 --> 00:16:31,924
In June 2021, just three years
after breaking ground,
292
00:16:32,325 --> 00:16:35,260
the incredible $60 million US
293
00:16:35,261 --> 00:16:38,497
Pikes Peak Visitor Center
opens to the public.
294
00:16:42,668 --> 00:16:44,969
This project’s the
premier project of my career.
295
00:16:44,970 --> 00:16:46,171
There’s not too many people
296
00:16:46,172 --> 00:16:48,306
that design buildings
at 14,000 feet,
297
00:16:48,307 --> 00:16:49,776
so this one was special.
298
00:16:52,211 --> 00:16:54,179
I’m just super proud
to have been part
299
00:16:54,180 --> 00:16:56,148
of such
a transformational project.
300
00:16:58,518 --> 00:17:01,855
The elevated walkways
and huge, tough windows...
301
00:17:03,990 --> 00:17:05,524
offer breathtaking,
302
00:17:05,525 --> 00:17:08,327
uninterrupted views
of the Rocky Mountain range.
303
00:17:09,562 --> 00:17:12,497
It’s really incredible when
you stand, you go in the lobby.
304
00:17:12,498 --> 00:17:16,703
You really are, you know...
360 degrees, you have views out.
305
00:17:18,304 --> 00:17:20,472
You can just see
for hundreds of miles.
306
00:17:20,473 --> 00:17:22,674
You can see where the plains
meet the mountains,
307
00:17:22,675 --> 00:17:23,809
and it’s incredible.
308
00:17:28,848 --> 00:17:31,050
This building is
also pretty clever,
309
00:17:31,851 --> 00:17:34,687
cutting energy use by 45%,
310
00:17:35,321 --> 00:17:40,193
and they’ve slashed their water
use by 350,000 gallons a year.
311
00:17:45,097 --> 00:17:46,698
It will be one
312
00:17:46,699 --> 00:17:48,434
of the most sustainable
buildings in the entire world.
313
00:17:49,168 --> 00:17:51,070
And we did it at 14,000 feet.
314
00:17:52,705 --> 00:17:55,440
There’s something unique
about that mountain.
315
00:17:55,441 --> 00:17:58,043
And to be able to say
that we were part of this,
316
00:17:58,044 --> 00:18:00,245
I think, is a huge achievement.
317
00:18:00,246 --> 00:18:03,214
And I’m hoping
that anyone that visits finds
318
00:18:03,215 --> 00:18:04,717
that same
inspiration that we did.
319
00:18:18,531 --> 00:18:20,433
A must-see invisible museum?
320
00:18:21,067 --> 00:18:23,202
Sounds like a contradiction,
but not in Denmark,
321
00:18:23,603 --> 00:18:25,137
because after 80 years,
322
00:18:25,138 --> 00:18:27,206
anchored inside the castle
,
323
00:18:27,540 --> 00:18:29,809
the Danish Maritime Museum
had to move,
324
00:18:30,276 --> 00:18:32,144
and it found the perfect spot
to build
325
00:18:32,145 --> 00:18:34,580
in a new home just
a few ship-lengths away.
326
00:18:35,081 --> 00:18:37,717
But attached was one
very tricky condition:
327
00:18:38,150 --> 00:18:40,552
it must not block
views of the castle.
328
00:18:41,120 --> 00:18:42,922
To paraphrase the great
English playwright,
329
00:18:43,289 --> 00:18:46,125
"To be seen and yet not
to be seen,
330
00:18:46,659 --> 00:18:48,059
that was the question."
331
00:18:48,060 --> 00:18:50,396
And here, folks,
is the incredible answer.
332
00:18:53,232 --> 00:18:56,434
Helsingor in Denmark is famous
for its historic
333
00:18:56,435 --> 00:18:58,304
and dramatic Kronborg Capital.
334
00:18:59,672 --> 00:19:02,607
Positioned right on the narrow
Oresund Strait between
335
00:19:02,608 --> 00:19:03,743
Denmark and Sweden,
336
00:19:04,143 --> 00:19:06,512
the castle once
commanded the sea.
337
00:19:08,648 --> 00:19:10,749
Ships that were passing
through had to pay a toll
338
00:19:10,750 --> 00:19:12,417
to the king.
339
00:19:12,418 --> 00:19:15,153
So for hundreds of years,
Kronborg has been situated
340
00:19:15,154 --> 00:19:18,756
in a very important
maritime position
341
00:19:18,757 --> 00:19:19,991
in Danish history.
342
00:19:21,794 --> 00:19:24,596
Since 1923,
it had been home
343
00:19:24,597 --> 00:19:26,198
to the Danish Maritime Museum.
344
00:19:27,299 --> 00:19:29,534
Then, at the start
of the new millennium,
345
00:19:29,535 --> 00:19:33,105
the castle receives amazing
news that isn’t so great
346
00:19:33,106 --> 00:19:34,007
for the museum.
347
00:19:35,207 --> 00:19:37,943
Kronborg was selected
UNESCO World Heritage
348
00:19:38,511 --> 00:19:40,046
and they wanted
to renovate the castle.
349
00:19:41,547 --> 00:19:43,282
So they wanted us
to move as well.
350
00:19:44,116 --> 00:19:47,952
A very fitting location is
found right at the foot
351
00:19:47,953 --> 00:19:48,888
of the castle.
352
00:19:50,022 --> 00:19:52,858
They saw this old dry
dock that was the remnant
353
00:19:52,958 --> 00:19:57,328
of an old industrial heritage
and was also part of a tradition
354
00:19:57,329 --> 00:20:00,299
of shipbuilding that suited
the Maritime Museum very well.
355
00:20:02,201 --> 00:20:04,704
The dry dock, where
large ships had been repaired,
356
00:20:05,137 --> 00:20:08,073
was part of one of Denmark’s
largest shipyard wharfs.
357
00:20:08,708 --> 00:20:10,242
But when the industry
358
00:20:10,243 --> 00:20:13,245
went into decline
in the 1980s, it closed.
359
00:20:14,380 --> 00:20:17,416
It feels like the perfect
location, but there’s a hitch.
360
00:20:18,017 --> 00:20:19,818
Danish heritage regulations
361
00:20:19,819 --> 00:20:23,055
stipulate it can’t block views
of the castle.
362
00:20:24,190 --> 00:20:29,161
The museum couldn’t be more than
one meter above the surface.
363
00:20:29,162 --> 00:20:30,929
Um, that was a restriction
364
00:20:30,930 --> 00:20:32,830
that made it clear
that we have to go
365
00:20:32,831 --> 00:20:35,601
down and to make the museum
underneath the surface.
366
00:20:37,903 --> 00:20:41,272
In 2006, the museum
asked architects across Denmark
367
00:20:41,273 --> 00:20:43,041
to come up with a design
368
00:20:43,042 --> 00:20:46,245
that will fit the new museum
inside the dilapidated dry dock.
369
00:20:48,380 --> 00:20:50,014
The winner?
370
00:20:50,015 --> 00:20:52,918
Copenhagen’s recently
established Bjarke Ingels Group,
371
00:20:52,919 --> 00:20:56,255
are the only ones who think
completely outside the docks.
372
00:20:57,923 --> 00:20:59,258
They wanted
something spectacular.
373
00:20:59,525 --> 00:21:01,594
They wanted to attract
a new audience.
374
00:21:02,027 --> 00:21:04,095
So the question
in our heads was,
375
00:21:04,096 --> 00:21:05,698
"How can you make
an invisible icon?"
376
00:21:07,533 --> 00:21:09,200
We thought,
377
00:21:09,201 --> 00:21:10,903
"What if we preserve the dock
as a 1 to 1 artifact,
378
00:21:11,804 --> 00:21:14,607
an artifact so big that you
could never put it in a museum?"
379
00:21:15,374 --> 00:21:18,544
And then we put the museum
around the dock.
380
00:21:19,278 --> 00:21:22,714
So we dig
a rectangular room underground,
381
00:21:22,715 --> 00:21:25,217
allowing the dock
to remain as a courtyard.
382
00:21:26,218 --> 00:21:28,554
It was a radical solution
and everyone loved it.
383
00:21:30,623 --> 00:21:34,327
This bold design will
create an extraordinary museum,
384
00:21:34,760 --> 00:21:37,329
with the old dry dock
as the central exhibit.
385
00:21:39,064 --> 00:21:42,767
77,000 square feet of galleries
and offices,
386
00:21:42,768 --> 00:21:45,672
all below ground level, will
be wrapped around the outside.
387
00:21:48,474 --> 00:21:51,776
But to build it, they have
to drain the dock while keeping
388
00:21:51,777 --> 00:21:54,013
the groundwater from causing it
to cave in...
389
00:21:55,815 --> 00:21:57,316
and to stop the water pressure
390
00:21:57,317 --> 00:21:59,451
underneath from making
the dock float.
391
00:22:01,921 --> 00:22:04,156
Only then can the museum form
392
00:22:04,157 --> 00:22:06,025
around the outside
of the old dry dock.
393
00:22:08,027 --> 00:22:10,795
Finally, they’ll need to design
bridges to bring people
394
00:22:10,796 --> 00:22:14,367
into the museum that won’t
obscure the dock from view.
395
00:22:15,634 --> 00:22:17,268
It’s a big project
396
00:22:17,269 --> 00:22:18,871
for the young architecture
practice to take on.
397
00:22:20,639 --> 00:22:22,007
I think it was
like a leap of faith.
398
00:22:22,508 --> 00:22:24,109
I was four years
399
00:22:24,110 --> 00:22:26,544
out of architecture school,
and suddenly was leading
400
00:22:26,545 --> 00:22:29,949
this pretty complex
engineering project.
401
00:22:31,984 --> 00:22:34,853
In September 2010,
they’re ready to start work
402
00:22:34,854 --> 00:22:36,955
turning the dry dock
into a museum.
403
00:22:39,558 --> 00:22:41,827
The name dry dock
is a little confusing.
404
00:22:42,995 --> 00:22:45,965
It’s built at sea level so you
can float a ship in,
405
00:22:46,365 --> 00:22:48,833
close the gate behind it,
and then temporarily
406
00:22:48,834 --> 00:22:52,038
pump out the water, allowing
work below the ship’s waterline.
407
00:22:53,038 --> 00:22:55,573
The dock in Helsingor has been
408
00:22:55,574 --> 00:22:59,411
abandoned for 25 years
and has fallen into disrepair.
409
00:23:00,312 --> 00:23:02,980
It was just left full of water,
410
00:23:02,981 --> 00:23:06,819
and the steel gate that enabled
it to be emptied of water
411
00:23:08,320 --> 00:23:09,188
was taken away.
412
00:23:10,756 --> 00:23:11,924
Before they can drain the dock,
413
00:23:12,391 --> 00:23:14,493
they face a major challenge.
414
00:23:15,160 --> 00:23:17,728
All the construction
were below surface,
415
00:23:17,729 --> 00:23:20,331
and it was also
below the water level.
416
00:23:22,201 --> 00:23:23,568
Surrounded by sea,
417
00:23:23,569 --> 00:23:25,203
the natural groundwater level
418
00:23:25,204 --> 00:23:28,240
here is high and is
pushing against the dock walls.
419
00:23:28,741 --> 00:23:31,844
The water inside the dock
balances out those forces.
420
00:23:32,912 --> 00:23:36,248
So there’s a danger that the old
walls won’t be strong enough
421
00:23:36,249 --> 00:23:38,618
to hold back the groundwater
when they drain the dock.
422
00:23:39,084 --> 00:23:40,218
And that’s not the only problem.
423
00:23:42,621 --> 00:23:44,423
If the dock walls give way,
424
00:23:44,523 --> 00:23:48,594
seawater will surge in, dragging
tons of sandy soil with it.
425
00:23:49,194 --> 00:23:50,728
That sudden shift
426
00:23:50,729 --> 00:23:52,731
could destabilize the ground
beneath the town,
427
00:23:53,232 --> 00:23:54,733
putting Kronborg Castle,
428
00:23:54,734 --> 00:23:57,436
just a few meters away,
at serious risk of collapse.
429
00:23:58,971 --> 00:24:01,207
They need to find a way
to hold the sea back.
430
00:24:02,441 --> 00:24:06,945
We ended up to do a slurry wall,
which is kind of a way
431
00:24:06,946 --> 00:24:10,315
to dig a very deep wall, um...
432
00:24:10,316 --> 00:24:11,950
that you normally use
for when you do metros.
433
00:24:15,087 --> 00:24:16,722
You dig a trench
around your site
434
00:24:16,956 --> 00:24:19,625
and as you remove the soil,
you replace it with slurry.
435
00:24:20,726 --> 00:24:22,828
It’s powdered clay
that forms a stiff gel,
436
00:24:23,295 --> 00:24:26,398
and when mixed with cement,
creates a waterproof barrier.
437
00:24:30,836 --> 00:24:32,603
In order to reach solid rock,
438
00:24:32,604 --> 00:24:37,009
the walls need to be
sunk to an incredible 130 feet.
439
00:24:37,843 --> 00:24:40,611
I’m not sure they
excavated any slurry walls
440
00:24:40,612 --> 00:24:44,984
that deep in Denmark, so it
was like a first try for me.
441
00:24:47,119 --> 00:24:48,486
It takes them six months just
442
00:24:48,487 --> 00:24:49,921
to get the barrier in place.
443
00:24:51,023 --> 00:24:52,525
They can now pump the water out,
444
00:24:52,925 --> 00:24:55,461
carefully,
to protect the fragile dock.
445
00:24:55,961 --> 00:24:58,297
We were afraid that the walls
might collapse,
446
00:24:59,698 --> 00:25:01,866
so we emptied it meter by meter,
447
00:25:01,867 --> 00:25:04,270
making sure that the walls
didn’t suddenly collapse.
448
00:25:06,805 --> 00:25:10,342
They have to slowly pump
out 17 million gallons of water.
449
00:25:11,110 --> 00:25:13,845
Only now will they find out
if the slurry walls
450
00:25:13,846 --> 00:25:14,947
will keep the sea at bay.
451
00:25:15,614 --> 00:25:18,117
When you see that the water
table is lowering
452
00:25:18,384 --> 00:25:20,019
and on the back side,
it’s still stable,
453
00:25:22,021 --> 00:25:24,190
that’s where you can say,
"Okay, we did a good job."
454
00:25:25,224 --> 00:25:26,058
That was a good feeling.
455
00:25:28,060 --> 00:25:30,363
With the dock drained,
there’s another problem.
456
00:25:30,896 --> 00:25:34,199
Before, the water inside wasn’t
just holding back the sea.
457
00:25:34,867 --> 00:25:37,837
It was also pushing down
against pressure from below.
458
00:25:39,304 --> 00:25:41,038
When you emptied the dock,
459
00:25:41,039 --> 00:25:43,642
it not only looks like a ship,
it literally becomes a ship...
460
00:25:46,145 --> 00:25:49,148
because the water pressure
around it wants to push it up.
461
00:25:51,316 --> 00:25:53,651
When the dock is empty,
the ground water
462
00:25:53,652 --> 00:25:55,721
beneath it creates
a pressure much greater
463
00:25:55,821 --> 00:25:56,722
than the dock’s weight.
464
00:25:57,356 --> 00:26:00,759
It’s the same as when you
push a beach ball underwater.
465
00:26:01,226 --> 00:26:04,262
Unless you weigh it down,
it’s going to pop right back up.
466
00:26:06,198 --> 00:26:08,433
Right now,
it’s being held in place
467
00:26:08,434 --> 00:26:11,369
by the old concrete
skirt that provides
468
00:26:11,370 --> 00:26:13,672
the downward force needed
to keep it in place.
469
00:26:14,506 --> 00:26:16,841
All the soil out there
is the ballast
470
00:26:16,842 --> 00:26:18,176
that keeps the dock down.
471
00:26:19,244 --> 00:26:20,178
The problem is...
472
00:26:20,712 --> 00:26:23,447
they’re going to remove
82,000 square feet
473
00:26:23,448 --> 00:26:25,717
of that ballast
to create the museum.
474
00:26:26,685 --> 00:26:29,620
If we removed the soil
and emptied it,
475
00:26:29,621 --> 00:26:31,456
it would pop four meters
out of the ground.
476
00:26:39,465 --> 00:26:42,234
must find a way to stop the old
dry dock from floating up
477
00:26:42,534 --> 00:26:44,603
on the groundwater
now that it’s empty.
478
00:26:46,472 --> 00:26:50,943
What we had to do was to drive
earth anchors into the ground.
479
00:26:51,710 --> 00:26:53,045
But there’s a problem.
480
00:26:53,445 --> 00:26:57,115
The limestone under
the dock is very, very soft.
481
00:26:58,250 --> 00:27:00,219
It was completely unexplored.
482
00:27:00,486 --> 00:27:02,921
Nobody had been crazy enough
483
00:27:02,922 --> 00:27:08,093
to try and anchor anything
into this type of limestone.
484
00:27:09,461 --> 00:27:11,830
Only... only we.
485
00:27:12,631 --> 00:27:14,465
The idea?
486
00:27:14,466 --> 00:27:17,903
They will have to sink anchors
over 100 feet into the ground.
487
00:27:18,437 --> 00:27:20,305
We drilled down.
488
00:27:20,306 --> 00:27:23,442
We fill in a cement and water
grout and put in the anchor,
489
00:27:24,076 --> 00:27:25,511
and then it’s left to harden.
490
00:27:26,011 --> 00:27:28,012
And when the cement
has cured up,
491
00:27:28,013 --> 00:27:29,982
you can...
you can tension the anchors.
492
00:27:30,949 --> 00:27:33,485
The plan is that these
will hold the dry dock down.
493
00:27:34,620 --> 00:27:37,957
Keeping the structure
down was a big challenge,
494
00:27:38,257 --> 00:27:39,992
which we solved with a lot
of earth anchors.
495
00:27:41,360 --> 00:27:42,661
And he means a lot.
496
00:27:43,128 --> 00:27:46,497
It takes a staggering
461 anchors
497
00:27:46,498 --> 00:27:48,367
to pin everything into place.
498
00:27:48,800 --> 00:27:52,103
Now they can finally dig around
the dock to create the museum.
499
00:27:55,641 --> 00:27:58,277
But doing so could disturb
the old dock walls.
500
00:27:59,344 --> 00:28:03,715
The knowledge of the quality
of the concrete was zero,
501
00:28:04,149 --> 00:28:07,052
so we had to make sure it
would not collapse.
502
00:28:08,387 --> 00:28:10,788
We had to add that reinforcement
503
00:28:10,789 --> 00:28:14,192
by drilling several hundred
reinforcement bars
504
00:28:15,027 --> 00:28:18,297
inclined into the old structure.
505
00:28:20,699 --> 00:28:22,200
In January 2012,
506
00:28:22,534 --> 00:28:25,536
construction begins on
the underground museum spaces
507
00:28:25,537 --> 00:28:27,206
that are going to wrap
around the dock.
508
00:28:29,374 --> 00:28:34,246
It will take 20,000 tons
of concrete, steel, and glass,
509
00:28:34,546 --> 00:28:37,082
and the team turned
its attention to the bridges
510
00:28:37,182 --> 00:28:40,485
that will sit inside the dock
to get visitors in and out.
511
00:28:41,253 --> 00:28:43,154
We very quickly realized
the only thing
512
00:28:43,155 --> 00:28:44,756
that would be
visible were the bridges,
513
00:28:45,190 --> 00:28:48,592
but also that they stood
the risk of actually blocking
514
00:28:48,593 --> 00:28:51,363
the experience of the length
of the dry dock.
515
00:28:52,231 --> 00:28:53,231
The worry?
516
00:28:53,232 --> 00:28:54,832
If the bridges are too solid,
517
00:28:54,833 --> 00:28:56,368
visitors won’t be
able to see the dock
518
00:28:56,602 --> 00:28:58,237
they have carefully preserved.
519
00:28:58,737 --> 00:29:01,373
We wanted them to be
as transparent as possible.
520
00:29:01,773 --> 00:29:03,875
And then we came to the idea of,
521
00:29:04,176 --> 00:29:05,843
"What if there
was no structure?"
522
00:29:05,844 --> 00:29:09,113
What if it was actually
two paper thin bridges,
523
00:29:09,114 --> 00:29:10,882
one at the top,
one at the bottom,
524
00:29:10,883 --> 00:29:12,351
with only glass in between?
525
00:29:14,453 --> 00:29:15,721
They turn to China,
526
00:29:16,188 --> 00:29:18,223
a world leader
in steel production.
527
00:29:19,224 --> 00:29:21,760
But the sections of bridge
are so complex,
528
00:29:22,127 --> 00:29:24,129
production falls months
behind schedule.
529
00:29:25,397 --> 00:29:29,067
Finally, after a 13,000-mile
journey by sea,
530
00:29:29,434 --> 00:29:33,138
the steel pieces arrive
in Helsingor in August 2012.
531
00:29:33,805 --> 00:29:36,641
Now the team has to hope they
got the measurements right.
532
00:29:37,476 --> 00:29:41,612
Lifting off 100 tons of
20-meter-long,
533
00:29:41,613 --> 00:29:43,749
eight-meters-wide steel pieces
534
00:29:44,049 --> 00:29:46,051
and then seeing
whether they fit,
535
00:29:46,585 --> 00:29:49,954
was definitely one of the most
thrilling days of,
536
00:29:49,955 --> 00:29:51,456
uh, of my architectural life.
537
00:29:54,059 --> 00:29:56,662
In just one week,
the sections are put into place.
538
00:29:57,729 --> 00:30:00,232
But there’s another
engineering challenge.
539
00:30:01,300 --> 00:30:03,735
People walking on
the double decker bridges
540
00:30:03,736 --> 00:30:06,271
will create vibrations
that cause each bridge
541
00:30:06,272 --> 00:30:07,840
to move differently.
542
00:30:08,807 --> 00:30:12,177
Too much movement will smash
the glass walkways.
543
00:30:13,412 --> 00:30:15,781
The team turns
to a clever maritime solution.
544
00:30:17,416 --> 00:30:19,818
We hung up in the middle
of the span,
545
00:30:20,252 --> 00:30:23,856
a couple of anchor chains
that then, you could say,
546
00:30:24,256 --> 00:30:27,126
held the lower bridge
from the upper bridge.
547
00:30:27,993 --> 00:30:30,696
The anchor chains are
basically stabilizing it.
548
00:30:33,665 --> 00:30:35,466
Chains help absorb
the vibrations
549
00:30:35,467 --> 00:30:36,468
from people walking.
550
00:30:37,002 --> 00:30:39,605
They also forced the two bridges
to move together,
551
00:30:40,038 --> 00:30:41,372
making sure that the height
552
00:30:41,373 --> 00:30:43,342
between them remains
almost constant,
553
00:30:43,709 --> 00:30:45,177
which protects the glass panels.
554
00:30:47,946 --> 00:30:50,649
And with them,
the transformation is complete.
555
00:30:51,883 --> 00:30:55,285
The first surprise after
we put in the steel bridges
556
00:30:55,286 --> 00:30:57,655
was how much these planes
that are just
557
00:30:57,656 --> 00:31:01,292
a little bit sloped,
how sculptural the space became.
558
00:31:03,662 --> 00:31:05,130
After three years
of construction,
559
00:31:05,630 --> 00:31:07,532
on October 5th, 2013,
560
00:31:07,966 --> 00:31:12,337
the incredible Danish Maritime
Museum is open to the public,
561
00:31:13,405 --> 00:31:17,541
turning a forgotten dry dock
into the star of the show.
562
00:31:17,542 --> 00:31:19,978
I love that you can look
inside the dry dock
563
00:31:20,412 --> 00:31:22,146
and see as it originally was.
564
00:31:22,147 --> 00:31:24,382
I think this is industrial
reality and I love it.
565
00:31:25,417 --> 00:31:27,318
23 feet underground,
566
00:31:27,319 --> 00:31:30,521
77,000 square feet
of museum space
567
00:31:30,522 --> 00:31:32,491
wraps around the outside
of the dry dock
568
00:31:32,991 --> 00:31:34,559
and a triumph of engineering.
569
00:31:35,994 --> 00:31:38,062
It has this play with
570
00:31:38,063 --> 00:31:40,931
the old industrial dry dock,
and then this modern facilities.
571
00:31:40,932 --> 00:31:43,835
And I think they kind
of talk to each other.
572
00:31:46,571 --> 00:31:47,571
It’s like an adventure.
573
00:31:47,572 --> 00:31:49,540
You’re coming on board a ship
574
00:31:49,541 --> 00:31:51,743
that’s built around an old
dry dock underground.
575
00:31:54,780 --> 00:31:59,517
Denmark has a new iconic
building, and without an inch
576
00:31:59,518 --> 00:32:01,953
of the museum spoiling views
of the castle,
577
00:32:02,854 --> 00:32:05,457
thanks to an extraordinary
design vision.
578
00:32:06,758 --> 00:32:08,926
In many ways,
the way that the building
579
00:32:08,927 --> 00:32:11,562
is very no compromise
is maybe also
580
00:32:11,563 --> 00:32:13,698
a testament to being
young and actually believing
581
00:32:13,699 --> 00:32:15,433
that you can you can
fight for things
582
00:32:15,534 --> 00:32:16,602
and make them happen.
583
00:32:17,936 --> 00:32:21,072
And then the magic happens,
and it actually does come true.
584
00:32:35,287 --> 00:32:38,322
These days, it’s not unusual
to see a building with a garden
585
00:32:38,323 --> 00:32:40,492
growing on its roof
or along a balcony,
586
00:32:40,592 --> 00:32:42,227
or even climbing up its walls,
587
00:32:42,727 --> 00:32:44,728
but literally cutting a building
in half
588
00:32:44,729 --> 00:32:46,464
and planting a massive garden
in the middle,
589
00:32:46,465 --> 00:32:49,801
leaving 17 floors of skyscraper
to delicately balance on top?
590
00:32:50,402 --> 00:32:51,670
Now that’s something you don’t
see every day
591
00:32:52,070 --> 00:32:54,673
unless you’re
on Robinson Road in Singapore.
592
00:32:57,976 --> 00:32:59,310
The city state of Singapore
593
00:32:59,811 --> 00:33:02,814
is the second most densely
populated country in the world,
594
00:33:04,583 --> 00:33:06,952
strategically situated
at the heart of Southeast Asia.
595
00:33:07,919 --> 00:33:09,253
In the 19th century,
596
00:33:09,254 --> 00:33:12,156
the small island became
a busy trading hub
597
00:33:12,157 --> 00:33:14,159
and a magnet for big business.
598
00:33:15,527 --> 00:33:19,431
By the 1960s, it was
becoming a financial powerhouse,
599
00:33:19,698 --> 00:33:22,167
leading to a boom in building.
600
00:33:22,701 --> 00:33:26,271
Skyscrapers were fast replacing
all of the forest vegetation,
601
00:33:26,671 --> 00:33:29,874
and the city was at risk
of becoming a concrete jungle.
602
00:33:31,877 --> 00:33:34,847
When Singapore became
an independent country in 1965,
603
00:33:35,514 --> 00:33:38,650
its first prime minister decided
something had to be done.
604
00:33:40,619 --> 00:33:41,986
It started
with the founding father,
605
00:33:41,987 --> 00:33:43,355
the late Mr. Lee Kuan Yew,
606
00:33:43,889 --> 00:33:46,191
with the vision of a garden
in the city.
607
00:33:47,459 --> 00:33:48,960
And in 2014,
608
00:33:48,961 --> 00:33:51,496
a tough new planning law
guarantees the public
609
00:33:51,497 --> 00:33:52,698
access to greenery.
610
00:33:54,366 --> 00:33:58,636
It mandates all of the new
development to replace all
611
00:33:58,637 --> 00:34:01,705
of the green area that is
affected by the construction
612
00:34:01,706 --> 00:34:02,641
into the development site.
613
00:34:04,543 --> 00:34:06,077
It leads to some
614
00:34:06,078 --> 00:34:08,413
of the most incredible green
spaces in the world.
615
00:34:09,748 --> 00:34:12,851
Development continues and
building space becomes scarce.
616
00:34:14,085 --> 00:34:15,686
What’s left often comes
617
00:34:15,687 --> 00:34:19,890
with big problems,
like 18 Robinson Road
618
00:34:19,891 --> 00:34:20,826
in the business district.
619
00:34:22,661 --> 00:34:26,265
It is a very unique site,
being formed by the amalgamation
620
00:34:26,765 --> 00:34:30,736
of three plots of land, and it’s
actually a triangular shape
621
00:34:31,036 --> 00:34:34,506
surrounded by a lot
of existing high rise towers.
622
00:34:35,507 --> 00:34:38,209
It’s difficult to build
on, and finding space
623
00:34:38,210 --> 00:34:41,079
for any greenery is
an even bigger challenge.
624
00:34:41,780 --> 00:34:43,448
That pushed us
beyond the boundaries.
625
00:34:44,015 --> 00:34:45,782
We can’t rely anymore
on the ground.
626
00:34:45,783 --> 00:34:47,085
We have to put
something somewhere.
627
00:34:48,253 --> 00:34:52,858
Then, in 2013, developers
bring in Kohn Pedersen Fox,
628
00:34:53,858 --> 00:34:56,594
the architects responsible
for New York’s Hudson Yards...
629
00:34:58,463 --> 00:35:01,199
and the towering One Vanderbilt,
630
00:35:01,733 --> 00:35:04,469
who see an opportunity
as well as a challenge.
631
00:35:07,205 --> 00:35:09,406
We really allowed
that requirement
632
00:35:09,407 --> 00:35:12,544
to be formative
in our thinking about the site.
633
00:35:13,545 --> 00:35:15,946
So we came up with
a hybrid solution.
634
00:35:15,947 --> 00:35:17,381
It took those office floors
635
00:35:17,382 --> 00:35:19,117
and pushed them as high
as they could go.
636
00:35:19,451 --> 00:35:21,385
And then with space left over,
637
00:35:21,386 --> 00:35:24,555
we created intermediate
rooftop sky terraces
638
00:35:25,256 --> 00:35:26,924
that made the building much
more interesting.
639
00:35:28,760 --> 00:35:31,262
The idea they come up
with for this tiny,
640
00:35:31,263 --> 00:35:34,765
triangular plot in downtown
Singapore is extraordinary,
641
00:35:34,766 --> 00:35:36,100
but complicated to build.
642
00:35:37,669 --> 00:35:41,439
Their first problem is creating
a foundation and a basement
643
00:35:41,740 --> 00:35:45,910
in the soft marine clay soil
without causing the busy subway
644
00:35:45,911 --> 00:35:48,246
that’s just 16 feet
away to cave in.
645
00:35:50,115 --> 00:35:52,317
Then they need to squeeze
in parking
646
00:35:52,417 --> 00:35:54,986
for a hundred cars where
there’s no room for a ramp.
647
00:35:55,854 --> 00:35:59,958
Next, a 600-foot-tall tower can
start to rise from the ground.
648
00:36:01,626 --> 00:36:03,861
But with a chunk
carved out for the green space
649
00:36:03,862 --> 00:36:06,664
at the seventh floor,
they’ll need to figure out how
650
00:36:06,765 --> 00:36:10,202
to keep the 20 floors of office
above from falling over.
651
00:36:11,336 --> 00:36:14,172
It’ll be a major test
of the team’s ingenuity.
652
00:36:14,839 --> 00:36:18,475
To try and make a building such
as this work in such a very,
653
00:36:18,476 --> 00:36:21,279
very tight site is... is...
is very challenging.
654
00:36:23,548 --> 00:36:24,983
In September 2013,
655
00:36:26,217 --> 00:36:28,018
work starts to clear the small
656
00:36:28,019 --> 00:36:30,355
triangular site on the edge
of the business district,
657
00:36:32,157 --> 00:36:34,393
but they immediately face
a huge problem.
658
00:36:35,527 --> 00:36:38,863
The dig site is only 16 feet
away from Singapore’s
659
00:36:38,864 --> 00:36:41,066
busiest subway line, the MRT.
660
00:36:43,201 --> 00:36:46,637
Any excavation works that you
do next to such a critical
661
00:36:46,638 --> 00:36:50,408
infrastructure carries
a huge risk of tunnel movement.
662
00:36:51,209 --> 00:36:54,012
Singapore’s soil makes
that risk even greater.
663
00:36:54,412 --> 00:36:57,481
Marine clay is typically
a type of very soft clay
664
00:36:57,482 --> 00:36:59,751
where you cannot even put
machines seated on it.
665
00:37:00,051 --> 00:37:00,919
It’s like butter.
666
00:37:02,053 --> 00:37:04,088
When the soil is almost liquid,
667
00:37:04,556 --> 00:37:09,027
any digging could cause
the ground around it to fall in,
668
00:37:09,894 --> 00:37:13,831
and that in turn could cause
a subway tunnel to collapse.
669
00:37:14,265 --> 00:37:16,433
It is extremely critical
670
00:37:16,434 --> 00:37:18,436
we ensure that
that does not happen.
671
00:37:26,578 --> 00:37:28,613
for the 18 Robinson
Road skyscraper
672
00:37:29,748 --> 00:37:31,883
has to overcome
the problem of soft,
673
00:37:32,217 --> 00:37:35,519
unstable soil, which
could threaten both the tower
674
00:37:35,520 --> 00:37:38,456
and the subway that runs
within feet of its site.
675
00:37:40,358 --> 00:37:43,695
To do that, they need
to build a soil retaining wall.
676
00:37:44,763 --> 00:37:48,399
As you go down, step by step,
you excavate and you cast,
677
00:37:48,400 --> 00:37:49,601
you excavate, you cast.
678
00:37:50,268 --> 00:37:52,736
With this sort
of top down construction,
679
00:37:52,737 --> 00:37:54,905
the movement attributed
680
00:37:54,906 --> 00:37:57,475
to the soil around it
is highly minimized.
681
00:38:00,612 --> 00:38:01,912
Straight retaining walls
682
00:38:01,913 --> 00:38:04,381
to hold back the soil
surrounding the site
683
00:38:04,382 --> 00:38:07,318
will require
large struts to support them,
684
00:38:07,819 --> 00:38:10,789
and that will eat into the size
of the tower they can build,
685
00:38:11,256 --> 00:38:13,425
making the project
less financially viable.
686
00:38:14,993 --> 00:38:16,728
Then the engineers get an idea:
687
00:38:17,328 --> 00:38:19,430
using circular retaining walls.
688
00:38:20,732 --> 00:38:23,435
We were able to inscribe
three circles.
689
00:38:25,136 --> 00:38:27,005
Circles have two advantages.
690
00:38:27,305 --> 00:38:29,773
They are strong because they
691
00:38:29,774 --> 00:38:33,812
distribute any pressure evenly
across their circumference,
692
00:38:34,279 --> 00:38:38,283
but their shape is also
the most efficient use of space.
693
00:38:40,151 --> 00:38:42,919
We have a 30 meter
diameter, a 20 meter,
694
00:38:42,920 --> 00:38:46,825
and a 10 meter
to form a snowman shape
695
00:38:47,292 --> 00:38:49,994
to deal with
the compression lateral force
696
00:38:49,995 --> 00:38:52,464
that comes into the site.
697
00:38:54,632 --> 00:38:56,635
With the snowman
foundation in place,
698
00:38:57,502 --> 00:38:59,336
in late 2016,
699
00:38:59,337 --> 00:39:02,639
the main structure of the
building starts to take shape.
700
00:39:06,611 --> 00:39:08,645
The bottom of the tower
is several stories
701
00:39:08,646 --> 00:39:09,548
of retail space,
702
00:39:10,014 --> 00:39:12,450
and that is done with pretty
standard construction.
703
00:39:12,884 --> 00:39:15,819
But when it comes to building
the office space above that,
704
00:39:15,820 --> 00:39:18,890
that’s when things get really
structurally challenging.
705
00:39:21,226 --> 00:39:24,829
Normally, tall
buildings have a concrete core
706
00:39:24,830 --> 00:39:26,531
at the center.
707
00:39:26,631 --> 00:39:29,667
This acts as a spine to help
hold the building upright.
708
00:39:30,501 --> 00:39:33,904
But with a slice
hacked out of the building,
709
00:39:34,339 --> 00:39:35,974
where do you put
this center core?
710
00:39:36,641 --> 00:39:38,175
We have to think out of the box
711
00:39:38,176 --> 00:39:42,179
to see how to carry
this 21-story office tower
712
00:39:42,180 --> 00:39:43,814
at the top.
713
00:39:43,815 --> 00:39:47,017
It forces the team to come
up with an innovative solution.
714
00:39:48,519 --> 00:39:50,020
The core is offset.
715
00:39:50,021 --> 00:39:52,422
It’s a little bit
of like a ballerina solution,
716
00:39:52,423 --> 00:39:54,559
where the building
is really coming down
717
00:39:54,659 --> 00:39:57,729
almost on a point, rather
than sort of broadly spread.
718
00:39:59,931 --> 00:40:03,267
The problem is that
creates enormous downward forces
719
00:40:03,268 --> 00:40:05,436
on one side that could twist
the building.
720
00:40:07,205 --> 00:40:09,274
It’s too much for the core
to cope with on its own.
721
00:40:11,276 --> 00:40:12,676
A traditional solution
722
00:40:12,677 --> 00:40:15,679
would have had the columns
at the perimeter,
723
00:40:15,680 --> 00:40:17,848
and those columns would have run
straight to the ground.
724
00:40:18,449 --> 00:40:21,284
In our case,
we weren’t able to do that
725
00:40:21,285 --> 00:40:23,020
because of the
location of the subway line.
726
00:40:25,223 --> 00:40:27,692
We had to angle the columns
in section...
727
00:40:29,193 --> 00:40:30,561
to get them away
from the subway.
728
00:40:31,296 --> 00:40:34,065
We came up with the idea
of just having two mega columns,
729
00:40:34,565 --> 00:40:36,533
which run from the top
to the building,
730
00:40:36,534 --> 00:40:38,102
all the way
down to the basement.
731
00:40:39,604 --> 00:40:42,539
They are called Mega
because it is actually made of
732
00:40:42,540 --> 00:40:45,709
composite steel
of a 1.8 meter diameter,
733
00:40:46,077 --> 00:40:47,445
which is taller than myself.
734
00:40:48,112 --> 00:40:51,115
You are using a combination
of both steel and concrete
735
00:40:52,283 --> 00:40:56,420
to create that structure
that not only have the strength,
736
00:40:56,821 --> 00:41:01,459
but also have that rigidity,
that sort of stiffness
737
00:41:01,759 --> 00:41:05,329
to control the deflection
of the building.
738
00:41:08,633 --> 00:41:09,801
With the support in place,
739
00:41:10,401 --> 00:41:14,271
the 21-story office building
can now climb above the sloping
740
00:41:14,272 --> 00:41:18,309
garden terrace, finished
with a metal and glass exterior.
741
00:41:18,910 --> 00:41:21,278
Those metal panels give it
a presence,
742
00:41:21,279 --> 00:41:24,115
like sunlight shimmering
off the surface of a lake.
743
00:41:25,817 --> 00:41:29,688
At the start of 2018,
the tower is almost complete.
744
00:41:30,688 --> 00:41:32,255
But back down at ground level,
745
00:41:32,256 --> 00:41:34,458
they still have
one final hurdle.
746
00:41:35,193 --> 00:41:39,264
City regulations state they
need space to park 100 cars.
747
00:41:39,964 --> 00:41:42,366
Traditional car parking
is just impossible to the site.
748
00:41:43,701 --> 00:41:45,669
We found that a parking ramp
749
00:41:45,670 --> 00:41:47,271
took up almost
all of the footprint.
750
00:41:47,939 --> 00:41:49,773
The solution is technology
751
00:41:49,774 --> 00:41:53,311
developed 9500 miles
away in the U.S.
752
00:41:53,945 --> 00:41:55,979
It’s like a robotic
car parking system.
753
00:41:55,980 --> 00:41:59,483
To be the first in Southeast
East Asia has also a risk.
754
00:41:59,484 --> 00:42:01,285
We are not very sure whether
the system will work.
755
00:42:02,854 --> 00:42:04,054
It’s ingenious!
756
00:42:04,055 --> 00:42:06,056
You drive your car
into a huge lift
757
00:42:06,057 --> 00:42:07,859
and leave it
parked on a platform.
758
00:42:10,561 --> 00:42:13,063
The platform is laser guided
through the parking garage
759
00:42:13,064 --> 00:42:15,133
using a series
of navigational markers.
760
00:42:17,035 --> 00:42:19,971
That is where the beauty
of engineering starts to shine.
761
00:42:21,973 --> 00:42:23,474
Cars are shuttled automatically
762
00:42:23,475 --> 00:42:25,577
to a vacant parking spot
somewhere
763
00:42:25,676 --> 00:42:27,311
in the enormous basement.
764
00:42:28,046 --> 00:42:30,582
You shut your car off
and let the robot do the job.
765
00:42:31,315 --> 00:42:32,850
It reduces CO2 emissions,
766
00:42:34,085 --> 00:42:37,088
which, in addition to all the
plants that make up the gardens,
767
00:42:37,688 --> 00:42:40,357
contributes to the building’s
sustainability.
768
00:42:40,892 --> 00:42:42,827
I think all of us,
especially engineers,
769
00:42:43,194 --> 00:42:47,999
has a duty to build, to design,
in a lean and optimized manner.
770
00:42:51,436 --> 00:42:53,337
In January 2019,
771
00:42:53,338 --> 00:42:56,773
the astonishing
260,000-square-foot
772
00:42:56,774 --> 00:42:58,910
18 Robinson is unveiled,
773
00:42:59,744 --> 00:43:03,013
an iconic building that rises
from its tight site
774
00:43:03,014 --> 00:43:05,750
to redefine what
a skyscraper can be.
775
00:43:09,887 --> 00:43:11,354
It’s a beautiful sculpture.
776
00:43:11,355 --> 00:43:13,358
It’s like this crystalline
architecture.
777
00:43:15,126 --> 00:43:17,962
The building is entirely
responsive to its environment.
778
00:43:18,796 --> 00:43:21,465
I just find it really
refined and quite unique.
779
00:43:23,101 --> 00:43:24,401
The top 20 stories
780
00:43:24,402 --> 00:43:27,204
seem to teeter precariously
into space,
781
00:43:27,205 --> 00:43:30,575
creating room below for
a magnificent garden in the sky
782
00:43:30,808 --> 00:43:34,145
that puts nature at the heart
of Singapore’s urban sprawl.
783
00:43:34,812 --> 00:43:37,815
When you just want to disconnect
from this busyness of life,
784
00:43:38,282 --> 00:43:39,450
you go to the sky garden.
785
00:43:39,817 --> 00:43:41,618
You have a seat,
take a deep breath.
786
00:43:41,619 --> 00:43:42,952
Then it’s just over.
787
00:43:42,953 --> 00:43:44,287
You have very nice
space to live.
788
00:43:46,457 --> 00:43:47,725
For a very small plot,
789
00:43:47,726 --> 00:43:49,493
it has a big impact
on the surroundings.
790
00:43:50,661 --> 00:43:54,131
This building is
an exemplar of how you can take
791
00:43:54,565 --> 00:43:56,133
a very, very tight
city center site
792
00:43:56,801 --> 00:43:59,136
and make a building
work properly.
793
00:44:34,305 --> 00:44:36,274
♪ MTV ♪
67896
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