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Today on Impossible Engineering,
America's number one tank. This
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is the battlefield heavyweight champ.
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Military engineering driven to its
limits.
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Never a dull day when you're out of
sight testing tanks.
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And the pioneering historic innovations.
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You really sense that this is a powerful
machine, don't you? It's lovely.
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This is a scene of total destruction.
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That made the impossible.
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Yuma County, Arizona.
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1 ,100 square miles of the harshest
terrain in the American Southwest.
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Make up the U .S. Army's biggest testing
ground.
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which means this uninhabited desert is
anything but peaceful.
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This is the Army's biggest land combat
vehicle, the mighty Abrams
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tank, known as the Beast.
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Beast is an absolutely amazing machine.
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Abrams is the best tank in the world,
hands down.
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Deployed in every U .S. conflict since
its introduction in 1980, these amazing
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machines have stood the test of time.
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There's no tank out there that is more
lethal, more maneuverable, more ability
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to provide shock effect on the
battlefield. This is the ultimate ground
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system.
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The Abrams M1 tank.
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Weighing as much as a herd of 20
elephants.
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This 70 -ton combat vehicle is turbo
-powered to reach speeds of 45 miles per
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hour.
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It carries four crew, the commander,
gunner, and loader in the turret, with
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driver below in the hull.
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The Abrams is put together in Lima,
Ohio.
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Former tank commander Bill Goyne is the
project manager.
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If we were going to kind of walk around
the tank, this is what we call the front
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glaciers of the tank. So you can see the
driver's hole is right in there. So the
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driver's down inside the hole.
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The driver sits in kind of a kickback
position. He's laid back.
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He's got kind of motorcycle -type
control.
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Where that site is up there, you can see
those two windows. That's the gunner's
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site. So the gunner is the one that is
primarily engaging with this 120
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-millimeter smoothbore cannon.
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Then you've got up on top here, you'll
see there's a remote weapon station.
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Put a .50 caliber machine gun on there.
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Then you've got this kind of almost
looks like R2 -D2 kind of thing sticking
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right here. That's the commander's
independent thermal viewer.
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Over in this hatch here, that's the
loader's hatch.
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That's where you're going to be
reloading from because it's kind of the
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diameter hatch on the tank.
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And then back here, this is where the
turbine exhaust comes out of.
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The Abrams tank needs to be able to
perform a variety of vital tasks.
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Maneuvering across the battlefield and
providing accurate firepower while
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keeping its crew safe.
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But making all that possible requires
solving a long list of huge engineering
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challenges.
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How do you power a 70 -ton monster at
speeds in excess of 45 miles per hour?
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How do you protect its occupants against
all the threats of a modern
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battlefield?
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And how do you create a vehicle capable
of taming whatever kind of terrain is
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thrown at it?
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So this is a Mark IV tank and it's the
first mass -produced tank of the First
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World War.
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Former British Army Captain Patrick
Beury is at the Tank Museum in Dorset,
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England, to find out how these machines
came into existence.
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Now, there's three basic things in tank
design which this actually encapsulates.
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Protection, mobility, and you've got
firepower. And all those design elements
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are still seen today in the design of
modern tanks.
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It was the brainchild of William
Tritton, Walter Wilson, and draftsman
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Rigby, who came up with this entirely
new type of war machine.
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World War I saw a deadlock on the
Western Front, with both sides dug into
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trenches.
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Crossing no man's land in between was
seemingly impossible on foot.
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So the British government asked this
engineering trio to devise machines.
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that would allow troops to advance
across the torn -up terrain, and
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get them over the enemy trenches.
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And this was their solution, the British
tank, a tracked and armored fighting
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machine. The tracks are really an
amazing design for the time, because
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spread the waste, and they also are able
to deal with the mud.
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It traveled at four miles per hour, and
the infantry walked behind it.
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using it as cover until they reached the
enemy lines.
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You just got a sense of terror.
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If you were in the trench and you'd
never seen a tank before, one of these
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unleashed against you.
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They're just slowly trundling towards
you, firing its weapons.
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There's nothing you can do about it.
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It took an eight -man crew to operate
the Mark IV, all squeezed into its
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interior.
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This would have been the driver's
position when this hatches up. You
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got a really good field of view.
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And then when you went into action,
you'd close down this hatch like that.
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And you'll be using this periscope,
which is just a tiny little slit.
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And obviously your sort of situational
awareness is much more limited when
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you're in battle.
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Next to me, you would have had the
commander of the tank. He basically is
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responsible for the direction and also
the target indication.
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In the din, you know, he can tap the
driver and tell him which way to go, but
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crucially, for the tank to move, he
needs to communicate with the gearsman
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the back. So often they would bang a
spanner for the gearsman to stop.
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The driver would engage the clutch, the
gearsman would change the gear. The tank
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track would either change direction, one
would go, one would stop, and that
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would rotate the tank.
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Many of these early machines broke down,
and the crew was either poisoned by the
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fumes from the engine beside them, or
captured by the enemy.
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Despite this, engineers continued to
develop this original design, and a
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vehicle soon became a vital part of the
military arsenal.
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Although it's simple and basic inside
and indeed out, it was really effective
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when it was unleashed against the enemy
in the First World War.
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In Lima, Ohio, former tank commander
Bill Goyne and his team are standing on
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shoulders of those early pioneers to
build the most advanced tank ever made.
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Really, it's drawing on pretty much
every decade of tank innovation if you
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all the way back to World War I. It's a
tracked vehicle, just like you see with
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the Mark IV.
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And this tracked vehicle solution is the
best, most maneuverable in all of those
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types of difficult terrain. That's why
we prefer this tracked solution still,
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even after 100 years of tank
development.
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The 65 foot long tracks are made up of
linked steel plates with reinforced
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rubber treads.
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Each track weighs a staggering two and a
half tons.
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Product manager David Moore oversees the
process.
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We hold the track up and over the road
wheel.
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We're now joining the track with the
last coupler. So use that hydraulic
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actuator to pull the track together.
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And then once we adjust the final
tension, it'll be done with the track
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tensioner on that last.
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Road wheel.
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With the track on, the hull section is
now complete.
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Once fully assembled, those tracks mean
that nothing can get in the beast's way.
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It's a very confidence -inspiring
feeling that you have when you're inside
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tank.
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But for this mighty machine to be
effective on the battlefield... When the
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bullets start to fly, you're just trying
to stay in the fight.
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Its crew has to be able to defend
itself.
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It's a life -and -death situation out
there, and you want to be able to engage
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that target before it has a chance to
fire back in.
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It's a huge responsibility for project
manager Bill Goyne and his team.
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There's no second place when it comes to
the battlefield, right?
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You either are the winner or you're in
trouble. So in the back of our mind,
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there's always the tank crew.
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Since its inception, the weaponry on the
Abrams has been continuously improved
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and updated.
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Its first major modification in 1985 was
replacing a 105 -millimeter cannon with
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a 120 -millimeter model.
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Its secondary weapon is a 7 .62
millimeter M240 machine gun.
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And, fixed to the highest point of the
tank, there's a .50 caliber M2 machine
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gun.
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As a former tank commander, Bill knows
it's vital to find ways to control all
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this firepower in a simple, intuitive
way.
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There's a tremendous amount that's
coming at you as a tank commander.
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You're on the radio, plus you're looking
for targets, plus you're trying to
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maneuver. The bullets start to fly, and
your pupils dilate, and you can't read
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anything, and your breath is going out
of control, and you're just trying to
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manage yourself physically and still
stay in the fight.
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So the engineering has got to develop a
system that's usable under duress and
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allows the crew to work as a team. If it
doesn't do that or detracts from that,
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then you've actually made it less
capable.
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In live combat, locating the enemy is
crucial.
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Threats can come from any direction, at
any time,
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day or night, in any climate or terrain.
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It's essential to be able to respond to
danger quickly.
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Every second counts when they're in a
combat situation.
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For the crew operating an Abrams M1
tank, a matter of seconds can be the
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difference between life and death.
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Abrams Test Chief Greg Duda knows the
importance of rapid target acquisition.
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It's a life and death situation out
there, and you absolutely want to be
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detect, recognize, identify the target,
and engage that target before it has a
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chance to fire back at you.
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Coming up with ways to locate and defend
against surrounding threats from inside
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a tank is a huge challenge for the
current Abrams team and one faced by
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engineers of the past.
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Here we go.
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This is incredible.
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Engineer Dan Dickrell is taking this 100
-year -old French tank out for some
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target practice to discover how it
radically changed tank design.
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Can I describe to you the noise, the
vibration, like being inside a belly but
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still everywhere?
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It's very visceral.
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Known as the FT, at just over 16 feet
long and weighing under 7 tons, compared
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to the Abrams, it's relatively small and
lightweight.
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The brainchild of automotive engineer
Ardolf Ernst Metzmeyer and renowned
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carmaker Louis Renault.
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The FT was designed to be used in large
numbers, with many sent at a time in its
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swarm to overwhelm the enemy.
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But what made this tank so effective was
its ability to target the enemy.
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You ready to go?
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All right.
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Three, two, one, go.
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All the tanks built during World War I
had a fundamental flaw.
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In order to get the gun pointing in the
right direction, they had to reposition
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the whole tank.
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Main gun slowly coming on target.
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On the battlefield, this was highly
ineffective.
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And we're gonna call it right.
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So about 48 seconds, 48 seconds to take
the tank, spin it around, effectively
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180 degrees.
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If that was trying to kill us, almost a
minute to turn this thing around. That's
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not very fast.
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But the Renault FT solved the problem.
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It was the first production tank to have
a turret that could rotate 360 degrees.
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To demonstrate the difference the
rotating turret makes.
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The tank will find the same target from
the same starting position, but this
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time with a spin.
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To rotate it, there's no motor.
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It's me. It's my power. I have this
strap. I'm strapped to it. I hang on to
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handle, and I press with my legs as hard
as I can to make this huge metal turret
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rotate around.
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It took the tank about 48 seconds to
rotate the entirety of it.
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180 degrees to put the gun on target.
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I'm going to give it a go. I got my
stopwatch. Let's see how fast it takes
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In three, two, one, go.
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It's rotating.
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That's a little bit of effort.
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I took about four and a half seconds.
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In a situation where every second
counts, that's a huge deal on the
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The rotating turret was truly
revolutionary.
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The ability for the turret to rotate a
full 360 degrees was a huge leap in
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battlefield effectiveness.
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To be able to see all around and then
position this tank gun
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on whatever target I can see all over
the battlefield, it laid the basis for
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modern tanks we see today.
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The 33 -ton turret of the Abrams tank
weighs about as much as five Renault
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But incredibly, it can also rotate 360
degrees in under 10
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seconds.
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The turret can slew 700 mils per second.
That's one of the many things that make
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the tank amazing, is the ability to move
as much mass as it has just so quickly.
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Like the FT, it can fire in any
direction.
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But the big difference is that the
Abrams locates its targets using state
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-the -art optic.
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We can see the vehicle's sighting
systems.
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We have the gunner's primary sight on
the left beneath the commander's weapon
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station. And then on the right is the
CITV, the commander's independent
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viewer. The sighting systems allow us to
see at night.
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And then there's levels of focus and
zoom that can be brought in to scan the
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00:17:03,100 --> 00:17:04,180
battlefield for targets.
229
00:17:06,349 --> 00:17:09,950
The tank is not just hardware, heavy
metal.
230
00:17:10,270 --> 00:17:15,490
There's also a lot of software,
electronics, and high -tech equipment.
231
00:17:16,150 --> 00:17:19,190
There's 1 .4 million lines of code on
the tank.
232
00:17:20,089 --> 00:17:23,890
All this technology feeds into the
turret's interior compartment.
233
00:17:28,590 --> 00:17:30,750
This is the nerve center of the tank.
234
00:17:34,720 --> 00:17:38,900
20 years ago when I was a tank
commander, you felt like you were
235
00:17:38,900 --> 00:17:39,679
suit of armor.
236
00:17:39,680 --> 00:17:43,220
You and your three closest buddies, your
tank crew, now it's a little bit more
237
00:17:43,220 --> 00:17:44,480
like getting into an Iron Man suit.
238
00:17:44,740 --> 00:17:46,600
You're getting in there and there's so
much tech.
239
00:17:48,160 --> 00:17:53,860
Known as the basket, this space, not
even 10 feet wide, is shared by a three
240
00:17:53,860 --> 00:17:54,860
-man crew.
241
00:17:55,780 --> 00:17:59,260
The loader's position is next to an
armored ammunition compartment.
242
00:18:00,590 --> 00:18:04,890
The commander has controls for rotating
the turret and firing the cannon or
243
00:18:04,890 --> 00:18:05,890
machine gun.
244
00:18:06,830 --> 00:18:10,630
The gunner down below has his own sights
and weapons control.
245
00:18:13,410 --> 00:18:17,050
So what is it like to be at the controls
of this powerful machine?
246
00:18:17,530 --> 00:18:18,610
Former U .S.
247
00:18:18,870 --> 00:18:22,590
Army Tank Commander Joseph Murrieta has
first -hand experience of its
248
00:18:22,590 --> 00:18:25,520
capabilities. We have ourselves in the
tank commander's seat.
249
00:18:25,720 --> 00:18:28,900
The tank commander has an extension of
what the gunner sees so that he can
250
00:18:28,900 --> 00:18:33,300
verify. We also have usage of our 360
degree viewer.
251
00:18:33,860 --> 00:18:38,060
Gone are the days of having your head
out and getting your own situational
252
00:18:38,060 --> 00:18:42,440
awareness, which was really hard for a
tank commander to break because it's
253
00:18:42,440 --> 00:18:45,880
really comforting to be able to see
outside your tank and see the
254
00:18:47,480 --> 00:18:50,520
That generation is pretty much gone. You
have a new generation that's trained to
255
00:18:50,520 --> 00:18:54,320
be undercover to use his situational
awareness and to rely on his thermals.
256
00:18:56,360 --> 00:19:03,340
This new generation is also operating
the machine gun by remote control and
257
00:19:03,340 --> 00:19:05,200
controlling the cannon with the
joystick.
258
00:19:05,780 --> 00:19:10,100
Like any full -size video game in an old
-school arcade, you will just give the
259
00:19:10,100 --> 00:19:13,200
input left, right, down, and up.
260
00:19:13,400 --> 00:19:15,800
And then you have the trigger, just like
everything else.
261
00:19:17,220 --> 00:19:22,420
So you have a gun here that weighs more
than 15 tons.
262
00:19:22,800 --> 00:19:27,140
You can see how effortlessly it elevates
and depresses.
263
00:19:27,960 --> 00:19:33,780
So when the tank is on uneven terrain
and traversing, the gun will stay
264
00:19:33,780 --> 00:19:34,980
stationary to its target.
265
00:19:35,320 --> 00:19:40,640
So while the tank is traveling, the gun
is basically looking like this inside.
266
00:19:41,000 --> 00:19:44,340
And the reason it's doing that is it's
actually staying on target.
267
00:19:45,930 --> 00:19:51,210
The cannon can lock onto targets up to
two and a half miles away, even when
268
00:19:51,210 --> 00:19:52,250
traveling at speed.
269
00:19:52,610 --> 00:19:57,750
The vehicle can be moving up to 40 miles
an hour over very rough terrain, and
270
00:19:57,750 --> 00:20:02,110
the weapon is stabilized. So from the
gunner's standpoint, he's sitting still,
271
00:20:02,150 --> 00:20:06,170
and what that results in is accuracy on
the move. That means he's going to hit
272
00:20:06,170 --> 00:20:07,170
what he's shooting at.
273
00:20:08,510 --> 00:20:12,630
But hitting those top speeds requires
serious motoring muscle.
274
00:20:13,450 --> 00:20:18,130
So you've got a 70 -ton vehicle. You
want it to go over 45 miles an hour. And
275
00:20:18,130 --> 00:20:19,130
what does it take to do that?
276
00:20:19,370 --> 00:20:21,370
It's all about the speed of the battle.
277
00:20:21,610 --> 00:20:24,370
It's being able to outmaneuver. That's
really the hardest part of the
278
00:20:24,370 --> 00:20:25,370
engineering.
279
00:20:50,540 --> 00:20:53,340
The iconic Abrams M1 is the U .S.
280
00:20:53,600 --> 00:20:54,820
Army's main battle tank.
281
00:21:00,000 --> 00:21:04,520
Keeping it ahead of the curve for over
four decades of service is a great
282
00:21:04,520 --> 00:21:08,340
achievement for former tank commander
Bill Goyne and the team involved in
283
00:21:08,340 --> 00:21:09,780
building this unique vehicle.
284
00:21:15,920 --> 00:21:19,300
Even though from the outside it doesn't
look like it's very different than what
285
00:21:19,300 --> 00:21:23,800
we fielded, you know, 40 years ago, on
the inside it's completely different.
286
00:21:24,280 --> 00:21:28,020
The most updated electronics you're
going to find on the battlefield are
287
00:21:28,020 --> 00:21:29,020
inside of this.
288
00:21:30,280 --> 00:21:33,820
A tank is effectively two separate
machines in one.
289
00:21:34,580 --> 00:21:37,040
The turret controls sights and weaponry.
290
00:21:38,360 --> 00:21:40,380
The hull is its set of wheels.
291
00:21:42,040 --> 00:21:43,940
Almost 33 feet long.
292
00:21:44,170 --> 00:21:48,110
The rear is elevated to house the
engine, with the driver's compartment at
293
00:21:48,110 --> 00:21:49,110
front.
294
00:21:52,330 --> 00:21:56,810
The turret and the hull are worked on
separately on two giant assembly lines,
295
00:21:57,090 --> 00:21:58,910
overseen by David Moore.
296
00:22:00,290 --> 00:22:04,670
When the turret finishes at the end of
the line, the turret then gets its final
297
00:22:04,670 --> 00:22:07,150
gun shield, the turret basket guard's
on.
298
00:22:07,870 --> 00:22:10,890
At that point, we'll load it onto the
finished hull.
299
00:22:22,070 --> 00:22:27,190
Once the two halves are united, the
combined weight is an incredible 70
300
00:22:27,990 --> 00:22:30,430
This one looks like it's about ready to
go for a ride.
301
00:22:31,950 --> 00:22:36,530
So how is it possible to get this
massive machine moving at high speed?
302
00:22:39,710 --> 00:22:43,770
You've got a 70 -ton vehicle. You want
it to go over 45 miles an hour.
303
00:22:43,990 --> 00:22:45,290
And what does it take to do that?
304
00:22:45,550 --> 00:22:48,490
That's really the hardest part of the
engineering is getting that balance
305
00:22:48,490 --> 00:22:51,470
You need to have something that's giving
you all the power that you need.
306
00:22:51,930 --> 00:22:53,250
but as light as you need it to be.
307
00:22:54,310 --> 00:22:58,770
Designing an engine that's heavy -duty
but lightweight seems like an impossible
308
00:22:58,770 --> 00:22:59,770
mission.
309
00:23:00,150 --> 00:23:03,810
Solving it requires imaginative
engineering from the past.
310
00:23:14,389 --> 00:23:19,070
Aerospace engineer Ben Evans is taking
to the skies in a pioneering aircraft
311
00:23:19,070 --> 00:23:22,670
that may hold the key for the team
working on the Abrams tank.
312
00:23:23,510 --> 00:23:24,510
Wow.
313
00:23:25,470 --> 00:23:30,570
Mike Cattell owns this iconic 1963
Alouette II helicopter.
314
00:23:31,370 --> 00:23:35,850
The Alouette II helicopter really became
one of the most influential helicopters
315
00:23:35,850 --> 00:23:37,210
in the middle of the 20th century.
316
00:23:37,450 --> 00:23:40,670
It set the trend for modern -day
helicopters.
317
00:23:43,600 --> 00:23:48,100
The first helicopters were powered by
piston -driven engines like those used
318
00:23:48,100 --> 00:23:52,720
cars. And as the aircraft grew in size,
so did their engines.
319
00:23:53,640 --> 00:23:57,700
But ambitious helicopter designers
struggled with this weight problem.
320
00:23:58,400 --> 00:24:02,920
They wanted to make helicopters bigger
and more powerful, which meant bigger
321
00:24:02,920 --> 00:24:07,720
engines. But increasingly they were
finding that as helicopters got bigger,
322
00:24:07,720 --> 00:24:11,580
and more of the power from those piston
engines was actually being used to lift
323
00:24:11,580 --> 00:24:13,020
the weight of the piston engine.
324
00:24:13,290 --> 00:24:16,670
Another thing the helicopter wanted to
left, which was the cargo, the
325
00:24:16,670 --> 00:24:21,430
passengers. They faced the same problem
as the team behind the Abrams tank.
326
00:24:22,210 --> 00:24:25,370
They needed an engine that was powerful
but lightweight.
327
00:24:26,290 --> 00:24:30,770
In 1950s France, one man came up with
the perfect solution.
328
00:24:33,650 --> 00:24:38,470
Joseph Szydlovsky was a Polish -born
engine designer who pioneered the use of
329
00:24:38,470 --> 00:24:41,170
the turboshaft gas turbine engine in
helicopters.
330
00:24:44,440 --> 00:24:49,120
The Alouette II was the first mass
-produced helicopter to use the new
331
00:24:50,520 --> 00:24:54,060
So basically what we've got here is a
jet engine, but instead of generating
332
00:24:54,060 --> 00:24:57,800
thrust, we're generating mechanical
power down a shaft.
333
00:24:58,060 --> 00:25:01,560
This is one of the air intakes, and
there's another one on the other side of
334
00:25:01,560 --> 00:25:05,600
engine. It's sucking air in at the front
of the engine here, and that air passes
335
00:25:05,600 --> 00:25:06,600
into a compressor.
336
00:25:06,740 --> 00:25:10,100
That compressor is squeezing the air,
increasing its pressure and its
337
00:25:10,100 --> 00:25:12,700
temperature before it passes into the
combustion chamber.
338
00:25:13,960 --> 00:25:18,280
So in this region here, fuel gets added
and ignited, and then you end up with
339
00:25:18,280 --> 00:25:22,620
lots of hot, high -pressure exhaust
gases which need to escape somewhere.
340
00:25:22,620 --> 00:25:25,060
they come out of the back of the engine
through the exhaust.
341
00:25:25,520 --> 00:25:31,040
But unlike a jet engine, where those
exhaust gases are accelerated into a jet
342
00:25:31,040 --> 00:25:34,620
push the aircraft forward, what we have
inside here is a turbine.
343
00:25:34,840 --> 00:25:38,980
And that turbine is connected to a shaft
running down the centre of the engine.
344
00:25:39,100 --> 00:25:43,200
You can actually see the shaft coming
out the front of the engine here into
345
00:25:43,200 --> 00:25:47,610
this. gearbox system here, converting
that power and sending it vertically
346
00:25:47,610 --> 00:25:49,330
upwards into the propeller system.
347
00:25:51,110 --> 00:25:55,690
The key elements of the turboshaft
engine are the compressor, which
348
00:25:55,690 --> 00:26:00,670
pressurized air for added turbopower,
and the turbine, which turns the shaft
349
00:26:00,670 --> 00:26:01,890
that spins the rotors.
350
00:26:03,050 --> 00:26:09,530
Although the engine weighs just 315
pounds, it generates 530 horsepower.
351
00:26:11,210 --> 00:26:17,030
So this engine system is revolutionary
because you can generate more power for
352
00:26:17,030 --> 00:26:20,630
less weight than the conventional piston
engines that were being used before the
353
00:26:20,630 --> 00:26:23,990
Alouette II. This makes it perfect for
something like a helicopter where you
354
00:26:23,990 --> 00:26:27,310
need a lot of power, but you really need
to keep the weight of the aircraft down
355
00:26:27,310 --> 00:26:28,310
as low as possible.
356
00:26:32,090 --> 00:26:36,450
Delivering maximum punch for minimum
weight, the turboshaft engine took
357
00:26:36,450 --> 00:26:38,470
helicopter design to new heights.
358
00:26:39,240 --> 00:26:43,840
The turboshaft really was a game
changer. And what this allowed designers
359
00:26:43,840 --> 00:26:47,240
was to build bigger and more powerful
helicopters.
360
00:26:54,640 --> 00:26:59,480
So how can the team building the Abrams
battle tank make use of a helicopter
361
00:26:59,480 --> 00:27:01,800
engine pioneered in the 1950s?
362
00:27:02,600 --> 00:27:04,440
By supersizing it.
363
00:27:20,340 --> 00:27:22,100
Engineers behind the U .S.
364
00:27:22,360 --> 00:27:27,000
Army's premier fighting machine, the
Abrams Tank, are taking inspiration from
365
00:27:27,000 --> 00:27:31,940
1950s engineer Joseph Shidlovsky and his
innovative helicopter engine.
366
00:27:32,200 --> 00:27:38,160
This gargantuan gas guzzler is a 1 ,500
-horsepower version of Shidlovsky's gas
367
00:27:38,160 --> 00:27:39,380
turbine turboshaft.
368
00:27:39,600 --> 00:27:42,540
In tank terms, it's known as the Power
Pack.
369
00:27:43,860 --> 00:27:49,120
What we've got here is what we call a
full -up power pack. It has the AGT 1500
370
00:27:49,120 --> 00:27:53,240
gas turbine engine, basically the same
kind of turbine that you'd find in a
371
00:27:53,240 --> 00:27:54,240
helicopter.
372
00:28:00,140 --> 00:28:03,940
So this will kick out the 1500
horsepower that we need to move the 70
373
00:28:03,940 --> 00:28:07,800
beast. At 1 .25 tons, it's a whopper.
374
00:28:08,500 --> 00:28:10,800
But it's the optimal power -to -weight
ratio.
375
00:28:11,780 --> 00:28:15,380
A diesel engine with the same output
would weigh twice as much.
376
00:28:18,920 --> 00:28:23,420
So the turbine is actually about here.
It's very small. So you have the air
377
00:28:23,420 --> 00:28:25,780
that's coming in through where this kind
of red bag is.
378
00:28:26,270 --> 00:28:29,510
Goes in through a compression stage just
like you'd find in any other jet
379
00:28:29,510 --> 00:28:30,970
engine. We've got our turbine.
380
00:28:31,250 --> 00:28:32,450
The turbine is spinning.
381
00:28:32,670 --> 00:28:36,910
There's a shaft that goes right through
here and interfaces here into the
382
00:28:36,910 --> 00:28:42,310
transmission. And this transmission
here, all that power gets translated out
383
00:28:42,310 --> 00:28:45,710
final drives that attach the rocket,
drive the track and the tank.
384
00:28:50,930 --> 00:28:55,430
The engine may be super powerful, but it
doesn't make a lot of noise.
385
00:28:58,310 --> 00:29:00,590
This gives it a key strategic advantage.
386
00:29:01,710 --> 00:29:05,370
So what you're hearing right now is the
turbine sound of the engine.
387
00:29:05,850 --> 00:29:08,670
Most tanks are going to be diesel, and
so you're going to hear them. They're
388
00:29:08,670 --> 00:29:13,330
going to be very loud, very smoky. But
as you can see with this turbine here,
389
00:29:13,550 --> 00:29:15,350
there's almost no visual signature.
390
00:29:16,430 --> 00:29:20,290
Although it sounds loud to us on the
battlefield, this is actually very
391
00:29:20,690 --> 00:29:24,070
You can be within a few hundred meters
of this in the forest, and you won't
392
00:29:24,070 --> 00:29:25,190
hear it at all when it's running.
393
00:29:26,280 --> 00:29:29,680
It makes it more survivable because if
you can't be seen, you can't be hit.
394
00:29:30,160 --> 00:29:32,460
And so that's what's great about the
turbine engine.
395
00:29:33,360 --> 00:29:34,840
Oh, it's the greatest sound in the
world.
396
00:29:36,480 --> 00:29:40,980
It has such a unique quality to it, and
it just sounds like high performance,
397
00:29:41,500 --> 00:29:44,640
right? It sounds like it's ready to go.
It's just chomping at the bit.
398
00:29:44,940 --> 00:29:48,620
That's the real advantage that we get
from an engineering perspective over a
399
00:29:48,620 --> 00:29:53,500
diesel engine is you effectively have
immediate torque, meaning when you turn
400
00:29:53,500 --> 00:29:55,700
the throttle in this one, the tank's
going to move.
401
00:29:59,500 --> 00:30:00,940
I think we're ready. Yeah, we're good.
402
00:30:01,860 --> 00:30:02,860
Clear to start.
403
00:30:03,080 --> 00:30:06,060
There's only one way to put the engine
through its paces.
404
00:30:07,280 --> 00:30:08,280
Engine's firing up.
405
00:30:09,180 --> 00:30:13,060
By taking it for a test drive at the
Proving Ground in Yuma, Arizona.
406
00:30:13,540 --> 00:30:15,420
All right, we're about to go out on
course.
407
00:30:16,560 --> 00:30:20,340
Today, test chief Greg Duda is taking
the Abrams off -road.
408
00:30:21,160 --> 00:30:24,340
When we do testing out here, we test on
all the road surfaces.
409
00:30:24,680 --> 00:30:25,740
We're ready to roll.
410
00:30:39,560 --> 00:30:43,380
The Abrams can go from 0 to 20 in 7 .2
seconds.
411
00:30:46,860 --> 00:30:52,380
And has a top speed of 45 miles per
hour.
412
00:30:57,600 --> 00:31:04,500
The engine can run off most types of
fuel.
413
00:31:05,040 --> 00:31:09,440
And although it gets less than a mile to
the gallon, It gives the tank the turbo
414
00:31:09,440 --> 00:31:10,440
force it needs.
415
00:31:13,360 --> 00:31:17,100
It's always a good day to be out here
and experience the power of the Abram.
416
00:31:20,540 --> 00:31:25,780
But before it's sent into combat, the
number one priority for the engineers is
417
00:31:25,780 --> 00:31:28,040
working out how to keep the tank crew
safe.
418
00:31:28,900 --> 00:31:32,680
How can we make this vehicle more
survivable? And that's a real challenge
419
00:31:32,680 --> 00:31:33,840
from an engineering perspective.
420
00:31:34,410 --> 00:31:38,110
It's a challenge Supervisor David Moore
does not take lightly.
421
00:31:38,370 --> 00:31:42,450
As the product manager, I oversee them
all the way through the process to when
422
00:31:42,450 --> 00:31:43,450
they're delivered.
423
00:31:43,550 --> 00:31:46,730
All these tanks, I consider my babies.
424
00:31:47,790 --> 00:31:50,390
Right now we have a completed tank.
425
00:31:50,810 --> 00:31:54,590
Gave them a final coat of paint and then
put it onto a rail car.
426
00:31:55,230 --> 00:31:58,010
And once they get a train load, we ship
them.
427
00:31:58,510 --> 00:32:00,990
It's quite a sight when you see these
tanks line up.
428
00:32:01,270 --> 00:32:04,890
They'll line up until you get a row of
24 of them or more.
429
00:32:05,210 --> 00:32:06,230
It's pretty impressive.
430
00:32:10,350 --> 00:32:14,710
Before they're sent into the field, each
one has to undergo a series of vital
431
00:32:14,710 --> 00:32:17,170
tests at the military proving ground in
Yuma.
432
00:32:17,450 --> 00:32:19,510
Let me know when you're ready for a
round.
433
00:32:21,870 --> 00:32:26,510
Today, Test Chief Greg Duda and his team
are test -firing the cannon on this
434
00:32:26,510 --> 00:32:27,530
newly built tank.
435
00:32:28,530 --> 00:32:32,970
The test crew are unloading ammo, and
they're going to bring it into the safe
436
00:32:32,970 --> 00:32:35,350
compartment in the tank as we prepare
for firing.
437
00:32:35,830 --> 00:32:38,690
We're going to be in a safe location
behind a blast shield.
438
00:32:40,630 --> 00:32:43,970
We expect to see a big bang and a large
fireball.
439
00:32:45,210 --> 00:32:50,170
And you'll feel it. You can actually
feel the sound waves in your body.
440
00:32:50,530 --> 00:32:53,510
So never a dull day when you're out at
the test site testing tanks.
441
00:32:54,010 --> 00:32:54,849
Roger, guys.
442
00:32:54,850 --> 00:32:55,850
Is there a load?
443
00:33:00,300 --> 00:33:02,480
What they're doing right now, the
weapon's been loaded.
444
00:33:02,760 --> 00:33:05,700
They're going through all their weapon
checks, and they're going to go ahead
445
00:33:05,700 --> 00:33:06,700
fire the weapon.
446
00:33:07,500 --> 00:33:08,720
Roger. They're going to fire.
447
00:33:09,920 --> 00:33:11,220
They get the on -the -way command.
448
00:33:15,700 --> 00:33:16,700
There you go.
449
00:33:27,880 --> 00:33:28,880
Hard to beat.
450
00:33:30,220 --> 00:33:31,960
That was amazing as always.
451
00:33:32,180 --> 00:33:33,119
It never gets old.
452
00:33:33,120 --> 00:33:34,360
I love the smell, too.
453
00:33:35,280 --> 00:33:37,040
Serious shock waves, serious power.
454
00:33:37,560 --> 00:33:39,180
Lots of energy being released.
455
00:33:40,520 --> 00:33:43,500
But major firepower is just half the
battle.
456
00:33:43,760 --> 00:33:45,860
The tanks must deliver force.
457
00:33:46,480 --> 00:33:48,680
They also have to withstand it.
458
00:34:05,800 --> 00:34:10,520
Using the best possible armor has
preoccupied tank engineers since the
459
00:34:10,520 --> 00:34:11,520
beginning.
460
00:34:17,980 --> 00:34:21,159
Originally, tanks were all made from
steel plating.
461
00:34:21,620 --> 00:34:28,239
But post -World War II, as weaponry
became more powerful, new armor had to
462
00:34:28,239 --> 00:34:29,239
developed.
463
00:34:30,060 --> 00:34:35,120
And when a new type of anti -tank weapon
appeared, For tank engineers, once
464
00:34:35,120 --> 00:34:36,699
again, the pressure was on.
465
00:34:40,060 --> 00:34:43,260
Firing! Three, two, one!
466
00:34:45,780 --> 00:34:47,940
Wow, that was a big bang.
467
00:34:49,300 --> 00:34:53,639
Physicist Andrew Steele is at a secret
location in the British countryside to
468
00:34:53,639 --> 00:34:55,300
find out what they were up against.
469
00:34:56,870 --> 00:34:59,450
This steel represents the armour plating
on our tank.
470
00:34:59,650 --> 00:35:04,790
We've got four 2 .5cm thick steel plates
of 10cm of armour in all. And as you
471
00:35:04,790 --> 00:35:06,690
can see, there's a pretty big hole in
that.
472
00:35:06,930 --> 00:35:09,810
And if we go through number two, there's
a hole.
473
00:35:10,470 --> 00:35:13,390
Number three, there's a hole on both
sides.
474
00:35:14,010 --> 00:35:17,450
And finally number four, there's a
pretty big hole in that one too. It's
475
00:35:17,450 --> 00:35:18,450
straight through.
476
00:35:18,670 --> 00:35:22,190
So what sort of weapon could blow a hole
in 10cm of steel?
477
00:35:22,700 --> 00:35:25,940
Well, I've got a little model of one
here. It's called an RPG, or rocket
478
00:35:25,940 --> 00:35:26,919
-propelled grenade.
479
00:35:26,920 --> 00:35:29,300
In here, you've got your high explosive
crammed in the back, and when that
480
00:35:29,300 --> 00:35:32,500
explodes, it crushes this inverted
copper cone.
481
00:35:32,740 --> 00:35:37,320
It turns it into an incredibly hot, thin
stream of copper metal, and it just
482
00:35:37,320 --> 00:35:38,980
cuts through it like a hot knife through
butter.
483
00:35:40,340 --> 00:35:43,640
Engineers had to find a way to defend
against these new weapons.
484
00:35:45,760 --> 00:35:50,040
For inspiration, they turned to German
ballistic scientist Manfred Held.
485
00:35:50,300 --> 00:35:53,260
and a technology he pioneered in the
1960s.
486
00:35:55,500 --> 00:35:58,540
What we've got here is a modern version
of Helt's invention.
487
00:35:58,900 --> 00:36:01,540
It's called an explosive reactive tile.
488
00:36:01,960 --> 00:36:04,060
The top layer is just this very thin
piece of steel.
489
00:36:04,340 --> 00:36:06,940
Inside we've got a couple of bits of
foam, which are representing the high
490
00:36:06,940 --> 00:36:10,020
explosive, and then on the back we've
got a much thicker steel plate.
491
00:36:11,020 --> 00:36:13,760
Now, imagine an RPG impacting on this
tile.
492
00:36:13,980 --> 00:36:18,140
What happens is that thin, hot jet of
copper pierces this outer layer very,
493
00:36:18,140 --> 00:36:21,400
easily. And that then detonates this
high explosive inside.
494
00:36:21,660 --> 00:36:25,220
And what that does is sends this front
piece of steel flying, which is why it's
495
00:36:25,220 --> 00:36:26,220
known as the flyer plate.
496
00:36:26,520 --> 00:36:29,700
That means this piece of steel can
deflect the RPG, deflect that explosive
497
00:36:29,700 --> 00:36:33,860
energy away from the thicker plate
behind, and keep the tank and its
498
00:36:33,860 --> 00:36:38,100
safe. So what we want to do then is
place loads and loads of these plates
499
00:36:38,100 --> 00:36:39,100
over different parts of the tank.
500
00:36:39,300 --> 00:36:42,500
It might seem like a counterintuitive
idea that covering the exterior of your
501
00:36:42,500 --> 00:36:46,600
tank and explosives can make it safer,
but this simple invention is very
502
00:36:46,600 --> 00:36:47,600
effective.
503
00:36:49,680 --> 00:36:54,620
To see it in action, the team's creating
a reactive tile to try to protect a new
504
00:36:54,620 --> 00:36:56,720
set of steel plates from another blast.
505
00:36:57,900 --> 00:37:01,960
We've got 10 centimetres of steel plate
back here, but this time in front of it
506
00:37:01,960 --> 00:37:05,260
we've got two mill of steel, and then
just in there we've got a couple of
507
00:37:05,260 --> 00:37:10,840
sheets of SX -2 high explosive, which is
representing that tile of explosive
508
00:37:10,840 --> 00:37:11,840
reactive armour.
509
00:37:12,400 --> 00:37:13,520
We can set this thing off.
510
00:37:14,900 --> 00:37:16,080
Arm the explosives.
511
00:37:18,400 --> 00:37:22,020
Firing! Three, two, one!
512
00:37:22,900 --> 00:37:23,900
Whoa!
513
00:37:27,680 --> 00:37:30,380
Wow, this is the scene of total
destruction.
514
00:37:30,760 --> 00:37:34,260
If we come down here, have a look
through the rubble, you can see this is
515
00:37:34,260 --> 00:37:37,160
piece of that flyer plate, the thin bit
of steel that was on the front, and as
516
00:37:37,160 --> 00:37:38,920
you can see, it's been pretty heavily
deformed.
517
00:37:39,900 --> 00:37:44,440
Now, our four steel plates are nowhere
to be seen. They've probably been thrown
518
00:37:44,440 --> 00:37:45,980
back somewhere into that pile of rocks.
519
00:37:46,520 --> 00:37:49,380
If there was the weight of a tank behind
them, they'd still be in place
520
00:37:49,380 --> 00:37:52,700
probably, but because they've just been
completely free to move, they've been
521
00:37:52,700 --> 00:37:54,660
scattered by that huge, huge explosion.
522
00:37:56,040 --> 00:38:00,040
Once all four plates have been found...
That's warm as well.
523
00:38:00,540 --> 00:38:04,780
Wow. ...it's possible to see whether
they've been protected from the blast.
524
00:38:05,500 --> 00:38:08,680
You can see here we've got piece of
armour number one. You can tell that
525
00:38:08,680 --> 00:38:11,680
it's got a really big hole in it and
because it's got this indentation here
526
00:38:11,680 --> 00:38:14,480
where the high explosive was just
pressed directly against it.
527
00:38:14,940 --> 00:38:17,620
Then we go through to plate two, still
quite a big hole, little bit of a dent.
528
00:38:17,900 --> 00:38:21,980
Plate number three, you can see that jet
has been split into two, disrupted by
529
00:38:21,980 --> 00:38:23,180
that explosive reactive armour.
530
00:38:23,420 --> 00:38:27,520
And finally, plate number four... You
can see, still two jets, but they've not
531
00:38:27,520 --> 00:38:30,740
quite made it through to the other side.
So we've saved our tank, and we've
532
00:38:30,740 --> 00:38:31,740
saved its occupants.
533
00:38:33,740 --> 00:38:38,320
The success of the explosive reactive
tile turned armor design towards a
534
00:38:38,320 --> 00:38:39,320
new concept.
535
00:38:40,660 --> 00:38:42,480
Fighting fire with fire.
536
00:38:43,740 --> 00:38:46,000
Held's invention was a real game
changer.
537
00:38:46,620 --> 00:38:50,120
Just by adding a thin layer of explosive
and a thin layer of steel on top of
538
00:38:50,120 --> 00:38:53,640
existing armor, you could massively
improve the safety of the crew inside.
539
00:38:56,010 --> 00:39:01,070
And with some strategic placement and
21st century updates, Held's pioneering
540
00:39:01,070 --> 00:39:05,770
technology just might help the engineers
behind the Abrams tank pull off the
541
00:39:05,770 --> 00:39:06,770
impossible.
542
00:39:23,120 --> 00:39:27,260
The team designing the Abrams tank
adapted the explosive reactive tile
543
00:39:27,260 --> 00:39:32,380
technology of the 1960s and developed
their own exploding tiles that can be
544
00:39:32,380 --> 00:39:33,720
added to its outer shell.
545
00:39:35,120 --> 00:39:40,740
The reactive armor on the Abrams mounts
to the skirts. So the skirts are
546
00:39:40,740 --> 00:39:43,620
replaced with a very similar but
different version.
547
00:39:43,820 --> 00:39:49,540
And then the tiles, they're called, are
slid all the way down the hole.
548
00:39:49,930 --> 00:39:54,890
That provides protection for the hull,
for the tank itself, and also the
549
00:39:56,650 --> 00:40:01,630
The Abrams Reactive Armor Tiles, known
as ARATs, are fitted to each side of the
550
00:40:01,630 --> 00:40:02,630
tank.
551
00:40:03,450 --> 00:40:06,170
Flat box tiles are attached to the hull
and turret.
552
00:40:08,770 --> 00:40:13,930
Then an additional layer of curved tiles
are hung over the top of the hull, just
553
00:40:13,930 --> 00:40:15,550
like Held's original invention.
554
00:40:16,200 --> 00:40:19,520
If they are hit by an incoming shell,
they detonate.
555
00:40:20,640 --> 00:40:23,040
It is an incredible technology.
556
00:40:23,720 --> 00:40:28,900
We do ballistic testing on the
performance of the tiles themselves, and
557
00:40:28,900 --> 00:40:33,380
does is it creates just a tremendous
explosion and very loud noise, not
558
00:40:33,380 --> 00:40:34,860
the weapon firing.
559
00:40:35,460 --> 00:40:39,560
I'd say the ARIDE is critical for
certain threat environments when you're
560
00:40:39,560 --> 00:40:41,780
operating the vehicle, having that
protection.
561
00:40:42,810 --> 00:40:47,190
increases the chance that the tank is
going to survive any time it gets
562
00:40:47,510 --> 00:40:51,810
And with the addition of the ARAT, the
Abrams tank is nearly unstoppable.
563
00:40:52,170 --> 00:40:55,590
There is no safer place to be on the
battlefield than inside of this vehicle.
564
00:40:56,470 --> 00:40:59,990
The things that can be updated have been
updated, and the things that worked
565
00:40:59,990 --> 00:41:03,890
really well, no reason to break them,
that's why we're sticking with this
566
00:41:03,890 --> 00:41:04,890
and true design.
567
00:41:09,800 --> 00:41:13,700
The original designers of the tank are
really truly amazing to me that they
568
00:41:13,700 --> 00:41:17,920
built so much margin into this tank.
It's a testament to the longevity of
569
00:41:17,920 --> 00:41:22,820
tank that we can still make upgrades to
it and it can still maintain its
570
00:41:22,820 --> 00:41:25,360
performance over such a long period of
time.
571
00:41:27,560 --> 00:41:31,100
The Abrams tank is a victory for
impossible engineering.
572
00:41:33,040 --> 00:41:38,770
After 40 years of service, This powerful
piece of machinery remains the Army's
573
00:41:38,770 --> 00:41:39,770
top gun.
574
00:41:40,490 --> 00:41:44,610
Engineers are curious and like to work
problems, and there's a lot of things
575
00:41:44,610 --> 00:41:46,690
us to do in order to deliver something
this complex.
576
00:41:47,090 --> 00:41:52,470
But it's almost impossible to keep up
with the latest technologies that are
577
00:41:52,470 --> 00:41:53,470
there.
578
00:41:53,650 --> 00:41:58,450
But driven to do their best work for the
tank crews, they're building on
579
00:41:58,450 --> 00:42:04,490
pioneering innovations of the past and
creating new capabilities for the
580
00:42:05,260 --> 00:42:08,220
To make the impossible possible.
581
00:42:08,860 --> 00:42:11,160
We believe this is the best tank built
in the world.
582
00:42:11,720 --> 00:42:12,720
Everybody's in awe.
583
00:42:12,880 --> 00:42:14,400
It's bigger than they imagined.
584
00:42:14,640 --> 00:42:16,120
It's faster than they imagined.
585
00:42:16,460 --> 00:42:18,140
We take great pride in what we do.
586
00:42:18,680 --> 00:42:20,320
And it brings the soldiers home.
587
00:42:20,370 --> 00:42:24,920
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