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1
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- Here in The Forge,
we've asked smiths
2
00:00:07,751 --> 00:00:09,960
to make Damascus
from all kinds of materials.
3
00:00:10,043 --> 00:00:11,126
- [laughs]
4
00:00:11,251 --> 00:00:13,501
- Son of a b****.
5
00:00:13,585 --> 00:00:15,543
- But this time,
we're asking them
6
00:00:15,543 --> 00:00:17,460
to use something
a little scarier.
7
00:00:17,585 --> 00:00:18,918
- [chuckles]
8
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- How am I gonna make this?
Where do I start?
9
00:00:21,126 --> 00:00:22,793
[intense music]
10
00:00:22,876 --> 00:00:25,543
- This is the Frankenstein
Damascus challenge.
11
00:00:47,460 --> 00:00:49,710
♪
12
00:00:49,710 --> 00:00:51,251
- My name is Benjamin Bays.
13
00:00:51,335 --> 00:00:54,126
I'm 23 years old,
I'm from Downs, Illinois,
14
00:00:54,126 --> 00:00:56,543
and I've been bladesmithing
for about six years now.
15
00:00:56,668 --> 00:00:59,335
I first thought
when I was in fifth grade,
16
00:00:59,335 --> 00:01:02,293
I could make a sword
by melting aluminum cans.
17
00:01:02,418 --> 00:01:04,210
I learned that that
doesn't work out very well.
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00:01:04,335 --> 00:01:06,293
So I would like to say
19
00:01:06,293 --> 00:01:07,710
I've come a long way
since then.
20
00:01:07,835 --> 00:01:09,835
[chuckles]
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00:01:09,835 --> 00:01:11,001
- My name is Erik Greiner.
22
00:01:11,001 --> 00:01:13,710
I'm 36 years old
from Lubbock, Texas.
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00:01:13,710 --> 00:01:15,501
I've been bladesmithing
for about eight years.
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00:01:15,501 --> 00:01:17,751
I was actually born
in Namibia,
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00:01:17,751 --> 00:01:20,543
the country above South Africa
on the West Coast.
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00:01:20,626 --> 00:01:22,710
And when I was one,
we moved to the U.S.
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00:01:22,793 --> 00:01:25,210
I have four little girls.
Oldest is 11.
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00:01:25,293 --> 00:01:27,210
The youngest is 6.
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00:01:27,210 --> 00:01:29,793
They think making knives
is pretty cool.
30
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- My name is Travis Halling.
I'm 40 years old.
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00:01:32,335 --> 00:01:34,960
I've been blacksmithing,
bladesmithing,
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00:01:35,043 --> 00:01:38,043
probably about seven,
eight years.
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I'm in the Coast Guard
full-time.
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If I did win,
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00:01:43,210 --> 00:01:45,960
and save my old dying shoulder.
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00:01:45,960 --> 00:01:47,418
♪
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00:01:47,418 --> 00:01:50,001
- Bladesmiths,
welcome to The Forge.
38
00:01:50,085 --> 00:01:51,751
The four of you are here
to compete
39
00:01:51,751 --> 00:01:54,501
in three intense rounds
of bladesmithing competition.
40
00:01:54,585 --> 00:01:56,626
Now, after each one
of those rounds, I will ask you
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00:01:56,626 --> 00:01:58,585
to present your work to our
panel of expert judges here,
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00:01:58,668 --> 00:02:00,418
and they are the ones
deciding which one of you
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00:02:00,501 --> 00:02:02,460
is leaving here with the title
of "Forged in Fire" champion
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00:02:02,585 --> 00:02:04,501
and getting a check
for $10,000.
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00:02:04,585 --> 00:02:06,168
♪
46
00:02:06,251 --> 00:02:08,043
Now, bladesmiths,
you guys are gonna be happy
47
00:02:08,043 --> 00:02:09,626
to hear that today,
we want you to make
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00:02:09,626 --> 00:02:12,460
your signature blade
in your signature style.
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00:02:12,585 --> 00:02:14,251
♪
50
00:02:14,335 --> 00:02:17,251
But there is a catch.
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00:02:17,251 --> 00:02:18,418
Gentlemen,
in order to make your blades,
52
00:02:18,543 --> 00:02:21,001
you are going to need this.
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00:02:21,085 --> 00:02:26,376
♪
54
00:02:26,418 --> 00:02:28,918
Bladesmiths, this is
a competition we are calling
55
00:02:29,043 --> 00:02:31,460
The Frankenstein Damascus
Challenge.
56
00:02:31,585 --> 00:02:34,085
Sitting here
in front of me are cutoffs
57
00:02:34,210 --> 00:02:36,501
from competitions
over the past few years.
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00:02:36,585 --> 00:02:39,043
Now, every time a smith
has gone to the chop saw,
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00:02:39,126 --> 00:02:40,793
somebody has been there
to pick it up.
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00:02:40,876 --> 00:02:43,501
Some of this steel was
just excess on great billets.
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00:02:43,585 --> 00:02:46,293
Some of it is riddled
with delaminations
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00:02:46,376 --> 00:02:47,793
or bad forge welds.
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00:02:47,918 --> 00:02:50,376
Your task today is to select
at least three pieces
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00:02:50,376 --> 00:02:52,918
from this pile here
to make your Damascus billets.
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00:02:53,001 --> 00:02:55,418
- That's just a pile
of crappy steel.
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00:02:55,501 --> 00:02:57,376
[laughs]
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00:02:57,418 --> 00:02:58,918
That's okay.
I can work with that.
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00:02:59,001 --> 00:03:01,210
♪
69
00:03:01,293 --> 00:03:02,626
- And when you turn
your blades in,
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00:03:02,626 --> 00:03:04,710
make sure they fall
within these parameters.
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00:03:04,751 --> 00:03:08,210
Your blade length needs to be
between 13 and 15 inches,
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00:03:08,293 --> 00:03:10,126
and those blades
will have to be set up
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00:03:10,210 --> 00:03:11,626
for a full tang
handle construction.
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00:03:11,751 --> 00:03:13,126
Now, for the three of you
joining us
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00:03:13,210 --> 00:03:14,376
in the second round
of this competition,
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00:03:14,460 --> 00:03:15,335
you will add handles
to your blades,
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00:03:15,668 --> 00:03:17,251
turning them into
fully functioning weapons.
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00:03:17,376 --> 00:03:18,835
We will then check
for strength and durability
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00:03:18,918 --> 00:03:20,626
in an antler chop.
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00:03:20,626 --> 00:03:24,543
And then for edge retention
in a playing card slice.
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00:03:24,585 --> 00:03:26,376
All right, guys,
there are only three hours
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00:03:26,418 --> 00:03:27,751
on the clock, so good luck.
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00:03:27,751 --> 00:03:29,168
Your time starts now.
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00:03:29,251 --> 00:03:31,460
♪
85
00:03:32,710 --> 00:03:34,835
at least three pieces
from this pile.
86
00:03:34,918 --> 00:03:37,501
We've got good stuff.
We've got really, really bad.
87
00:03:37,501 --> 00:03:40,251
There's one chunk in there
that looks like a PayDay bar.
88
00:03:40,251 --> 00:03:43,876
- But they have way more time
and way less stress
89
00:03:43,960 --> 00:03:47,376
than the last smith
that abandoned this bar, right?
90
00:03:47,501 --> 00:03:49,960
- Big pile of junk steel.
91
00:03:50,043 --> 00:03:53,501
Most of them look like they're
about to just blow apart.
92
00:03:53,585 --> 00:03:54,918
It's pretty slim pickings.
93
00:03:54,918 --> 00:03:57,043
- What would be the best
and quickest method
94
00:03:57,126 --> 00:03:58,085
for these guys?
95
00:03:58,210 --> 00:03:59,751
- Canister.
96
00:03:59,751 --> 00:04:02,043
Now, these smiths can find
the best pieces
97
00:04:02,043 --> 00:04:04,126
that don't have to be that big,
98
00:04:04,126 --> 00:04:06,710
cut them up, clean them up,
and drop them in that canister.
99
00:04:06,793 --> 00:04:10,085
And 1095 powder bonds
to stuff really nicely.
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00:04:10,085 --> 00:04:11,418
♪
101
00:04:11,501 --> 00:04:13,710
- So I chose
canister Damascus.
102
00:04:13,751 --> 00:04:15,710
I'm a little more familiar
with it,
103
00:04:15,793 --> 00:04:19,168
and in my experience,
I've run into more trouble
104
00:04:19,251 --> 00:04:20,835
forging layered Damascus.
105
00:04:20,918 --> 00:04:22,835
♪
106
00:04:22,835 --> 00:04:24,751
- I've made
a lot of trash-mascus,
107
00:04:24,751 --> 00:04:27,876
so what I'm gonna try to do is
layer it up and pound it out.
108
00:04:27,918 --> 00:04:31,043
- Travis is not
setting up to do a canister.
109
00:04:31,085 --> 00:04:33,376
- If you're going
to stack and weld,
110
00:04:33,376 --> 00:04:36,501
you have to have
that stack cleaned up,
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00:04:36,501 --> 00:04:38,543
stacked nicely where you don't
have a lot of pieces
112
00:04:38,585 --> 00:04:40,043
sticking off
in different sizes,
113
00:04:44,918 --> 00:04:46,626
- It's shocking
using discarded steel
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00:04:46,626 --> 00:04:49,418
because you don't know
why it was discarded.
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00:04:49,501 --> 00:04:51,460
I'm thinking canister
on this because I don't
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00:04:51,543 --> 00:04:54,251
have to rely
solely on the Damascus.
117
00:04:54,335 --> 00:04:56,418
I can use the powdered steel.
118
00:04:56,543 --> 00:04:59,710
I know there's some good steel
in there somewhere.
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00:05:07,793 --> 00:05:10,626
- The one and only time
I've done canister Damascus,
120
00:05:10,710 --> 00:05:13,085
I used White Out,
and the can peeled right off,
121
00:05:13,210 --> 00:05:15,626
and I'm hoping that this time,
it's gonna do the same.
122
00:05:15,710 --> 00:05:17,418
- I don't like
seeing that White Out.
123
00:05:17,501 --> 00:05:19,418
He's buying himself another
124
00:05:19,501 --> 00:05:21,543
30 minutes
of busting that can off
125
00:05:21,585 --> 00:05:23,460
if he doesn't do it right
the first time.
126
00:05:23,585 --> 00:05:24,876
- When I'm cleaning
the pieces,
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00:05:26,835 --> 00:05:28,335
and cold shuts
that stick out to me,
128
00:05:28,418 --> 00:05:30,835
so I just start
grinding away on them
129
00:05:30,835 --> 00:05:32,793
and clean it up best as I can
to get it ready
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00:05:32,876 --> 00:05:34,751
to chop up
and put in my canister.
131
00:05:34,835 --> 00:05:36,418
- I like that
a lot of the bladesmiths
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00:05:36,418 --> 00:05:38,335
are not just
cleaning the steel,
133
00:05:38,418 --> 00:05:40,210
but really examine
what you're picking up.
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00:05:40,293 --> 00:05:45,293
♪
135
00:05:45,293 --> 00:05:47,210
- Working with a canister,
I need to reach
136
00:05:47,293 --> 00:05:49,168
some good forging temperatures
137
00:05:49,251 --> 00:05:51,043
and making sure
the scrap pieces
138
00:05:51,043 --> 00:05:52,668
will forge weld.
139
00:05:52,668 --> 00:05:55,501
If I start too early,
it could form cracks.
140
00:05:55,585 --> 00:05:57,168
It could delaminate.
141
00:05:57,251 --> 00:05:58,543
Hot steel!
142
00:05:58,626 --> 00:05:59,710
- Look at that can.
143
00:05:59,793 --> 00:06:01,501
That's the heat
you want to see.
144
00:06:01,585 --> 00:06:04,501
- The steel I selected
so far is working great.
145
00:06:04,585 --> 00:06:07,293
Nothing disastrous
has happened,
146
00:06:07,376 --> 00:06:09,335
so I'm very happy.
147
00:06:09,418 --> 00:06:10,626
- So, guys, right now
we've got three smiths
148
00:06:10,710 --> 00:06:12,168
who've committed to a canister
149
00:06:12,251 --> 00:06:15,001
and we've got one who's doing
set Damascus pattern.
150
00:06:15,001 --> 00:06:18,376
- After I get my billet
to forge welding temperatures,
151
00:06:18,418 --> 00:06:21,793
I choose to set
my welds by hand.
152
00:06:21,793 --> 00:06:23,876
I'm very familiar with that.
153
00:06:23,918 --> 00:06:26,001
- Travis is taking a bit
of a risk with not having
154
00:06:26,085 --> 00:06:28,001
quite as much steel
as the other competitors.
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00:06:28,001 --> 00:06:29,335
But if he can pull it off,
it's bumping him ahead.
156
00:06:29,418 --> 00:06:30,835
- Oh, yeah.
157
00:06:30,835 --> 00:06:32,668
It seems like
it's all consolidated.
158
00:06:32,751 --> 00:06:34,960
- You see how he's got that
little uneven spot at that tip?
159
00:06:35,043 --> 00:06:36,626
Lose that.
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00:06:36,626 --> 00:06:39,251
Any problem that develops
is gonna start right there.
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00:06:39,251 --> 00:06:40,543
♪
162
00:06:40,585 --> 00:06:42,626
- I'm feeling really good.
163
00:06:42,626 --> 00:06:44,751
All the welds have set,
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00:06:44,751 --> 00:06:47,710
so now I have to start
just drawing this billet out.
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00:06:47,793 --> 00:06:49,751
- Bladesmiths,
one hour has elapsed.
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00:06:51,960 --> 00:06:53,543
♪
167
00:06:53,543 --> 00:06:55,543
Erik at the press
going for his first weld
168
00:06:55,585 --> 00:06:56,835
on the squaring dies.
169
00:06:56,918 --> 00:06:59,418
- Really nice.
He had a good heat.
170
00:06:59,543 --> 00:07:01,585
- Everything's looking solid,
171
00:07:01,668 --> 00:07:03,585
so I start stretching it out.
172
00:07:03,668 --> 00:07:06,501
- Now he's just
squishing his can.
173
00:07:06,585 --> 00:07:09,251
- Yeah.
- It seems a little aggressive.
174
00:07:09,251 --> 00:07:11,835
- I get done
and get to the handle.
175
00:07:11,835 --> 00:07:12,960
[bleep].
176
00:07:12,960 --> 00:07:14,668
I look at the edges
177
00:07:14,668 --> 00:07:16,251
and they're starting to split
open in a couple of spots.
178
00:07:16,251 --> 00:07:18,418
- Uh-oh.
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00:07:18,418 --> 00:07:20,126
Looks like he's got
a bunch of cracking
180
00:07:20,126 --> 00:07:21,335
on the sides of the can.
181
00:07:21,460 --> 00:07:22,751
- Well,
he was going aggressive.
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00:07:22,751 --> 00:07:24,668
- There's the chance that
183
00:07:24,751 --> 00:07:26,668
there is no solid steel
in there.
184
00:07:26,751 --> 00:07:29,376
- What may have happened is,
when he was
185
00:07:29,376 --> 00:07:31,460
getting really aggressive
on the press,
186
00:07:31,543 --> 00:07:33,793
is that he let the heat
drain out of that billet.
187
00:07:33,876 --> 00:07:36,335
That's when you're gonna get
the metal to actually crack.
188
00:07:36,418 --> 00:07:37,835
- [bleep].
189
00:07:37,835 --> 00:07:40,043
I keep grinding, I'm not
getting any solid steel.
190
00:07:40,126 --> 00:07:41,418
Starting over.
191
00:07:41,418 --> 00:07:42,668
- Uh-oh.
192
00:07:42,668 --> 00:07:45,418
Erik's completely restarting.
193
00:07:45,543 --> 00:07:47,793
- If I kept going
with this billet,
194
00:07:47,876 --> 00:07:50,626
I don't think
I'd make it to round two.
195
00:07:50,751 --> 00:07:52,126
I'm choosing
to stick with canister,
196
00:07:52,251 --> 00:07:55,210
but I'm not gonna go
as aggressive on the press,
197
00:07:55,293 --> 00:07:57,001
which is where
I screwed up last time.
198
00:07:57,085 --> 00:07:59,001
♪
199
00:07:59,085 --> 00:08:01,001
- Ben, back on the press
for round number two.
200
00:08:01,085 --> 00:08:03,793
- I see my can
folding away from my billet,
201
00:08:03,793 --> 00:08:05,835
so I'm pretty sure
that the White Out worked.
202
00:08:05,918 --> 00:08:08,418
- He went to the squaring dies
to consolidate it,
203
00:08:08,543 --> 00:08:10,043
but now he's
drawing it out on Big Blu.
204
00:08:10,043 --> 00:08:12,043
Is he still gonna be able
to get this can off?
205
00:08:12,126 --> 00:08:13,085
- Not as easily.
206
00:08:13,085 --> 00:08:14,918
- [bleep].
207
00:08:14,918 --> 00:08:17,918
I may have gone a little bit
too far on Big Blu.
208
00:08:17,918 --> 00:08:20,626
- Ben is having a hell
of a time peeling this can off.
209
00:08:20,751 --> 00:08:23,376
Wonder if he's regretting
throwing the White Out in.
210
00:08:23,460 --> 00:08:25,960
♪
211
00:08:25,960 --> 00:08:28,835
- I'm too far
into this billet to start over,
212
00:08:42,126 --> 00:08:45,626
- I know that the test
is gonna be a chopping test,
213
00:08:45,710 --> 00:08:48,793
so I stick with what I know.
214
00:08:48,876 --> 00:08:52,043
I draw out a Bowie that's
gonna have a thicker spine.
215
00:09:02,876 --> 00:09:04,960
and this is not gonna work.
216
00:09:05,043 --> 00:09:06,460
- Oh, no.
217
00:09:06,460 --> 00:09:08,043
We said it was
gonna be a problem.
218
00:09:08,126 --> 00:09:11,126
He drew that out
without dealing with that,
219
00:09:11,251 --> 00:09:12,293
and now he's dealing with it.
220
00:09:12,293 --> 00:09:13,751
- Oh, he's dealing with it.
221
00:09:13,876 --> 00:09:15,710
- Delaminations
on the tip of my knife,
222
00:09:15,751 --> 00:09:18,210
that will be
a critical failure.
223
00:09:18,293 --> 00:09:22,876
I don't have enough material
to cut that portion off.
224
00:09:22,918 --> 00:09:25,918
I don't know how far
those delaminations go.
225
00:09:25,918 --> 00:09:28,043
At this point,
this will send me home.
226
00:09:28,126 --> 00:09:30,501
I need to figure this out
as soon as possible.
227
00:09:30,585 --> 00:09:31,043
♪
228
00:09:35,168 --> 00:09:35,376
Ugh. Okay.
229
00:09:35,835 --> 00:09:37,085
So basically, I figure
230
00:09:37,085 --> 00:09:38,335
if I flip this thing
upside down,
231
00:09:38,335 --> 00:09:39,876
I can make a seax.
232
00:09:39,960 --> 00:09:42,043
If it's on the spine,
it's not on the cutting edge,
233
00:09:42,085 --> 00:09:44,710
I should not have
a catastrophic failure.
234
00:09:44,793 --> 00:09:46,835
- He's working the spine
of his blade,
235
00:09:50,376 --> 00:09:53,418
- This is not the original
knife I wanted to make.
236
00:09:53,501 --> 00:09:56,710
However,
it is what it is at this point.
237
00:09:56,751 --> 00:09:58,293
[rock music]
238
00:09:58,376 --> 00:10:00,460
- Erik restarted his billet.
239
00:10:00,543 --> 00:10:02,126
Instead of just going
really aggressive
240
00:10:02,210 --> 00:10:04,918
in one position,
he decided to switch
241
00:10:04,918 --> 00:10:06,585
back and forth,
even hitting up on the end.
242
00:10:06,710 --> 00:10:08,043
- I'm relieved.
243
00:10:08,085 --> 00:10:10,251
I do not see any of the cracks
on the edges
244
00:10:10,335 --> 00:10:11,668
like I did last time.
245
00:10:11,751 --> 00:10:13,210
It's looking good.
I'm happy with it.
246
00:10:13,293 --> 00:10:20,376
♪
247
00:10:20,460 --> 00:10:22,751
- Finally.
- Oh, Ben.
248
00:10:22,835 --> 00:10:24,751
Ben was able to get the rest
of that can off his billet,
249
00:10:24,835 --> 00:10:27,210
but he's got
a ton of work to do
250
00:10:27,210 --> 00:10:30,501
and far less time
than he needs to get it done.
251
00:10:30,585 --> 00:10:32,085
Meanwhile,
on the other side of The Forge,
252
00:10:32,085 --> 00:10:34,376
we've got Stanley who's getting
very close to a quench.
253
00:10:34,418 --> 00:10:36,085
This is pretty early
in the game.
254
00:10:36,168 --> 00:10:38,835
- Profile,
not exactly where I want it,
255
00:10:38,918 --> 00:10:40,835
but I need to quench this.
256
00:10:40,918 --> 00:10:43,501
- Stanley has enough time
to see, "Oh, no,
257
00:10:43,585 --> 00:10:45,418
"there's mild steel
across my edge.
258
00:10:45,543 --> 00:10:46,960
I'll grind that away."
259
00:10:47,043 --> 00:10:50,043
- Not knowing what those
scrap pieces of steel are,
260
00:10:50,085 --> 00:10:53,501
quenching could be the source
of warping and cracking.
261
00:10:53,585 --> 00:10:54,918
♪
262
00:10:55,001 --> 00:10:56,668
- All right,
Stanley is in the oil.
263
00:10:56,751 --> 00:10:58,043
30 minutes left on the clock.
264
00:10:58,126 --> 00:11:00,793
- I don't hear
any pings or anything.
265
00:11:00,793 --> 00:11:02,918
Now I have to get
this mild steel canister off.
266
00:11:03,085 --> 00:11:04,710
- Look at Stanley's blade.
267
00:11:04,751 --> 00:11:06,585
There's a lot of meat
right behind that edge
268
00:11:06,585 --> 00:11:08,043
that I'd really like
to see him address.
269
00:11:08,085 --> 00:11:10,376
♪
270
00:11:10,460 --> 00:11:12,876
- I bet right now,
Ben is really wishing he had
271
00:11:12,918 --> 00:11:14,710
that extra 30 minutes
that it took him
272
00:11:14,751 --> 00:11:16,376
to put that can together
in the first place.
273
00:11:16,376 --> 00:11:18,418
- And that 20 minutes it took
to get the can off.
274
00:11:18,501 --> 00:11:20,043
- Yeah.
275
00:11:20,168 --> 00:11:21,501
- [bleep].
276
00:11:21,585 --> 00:11:23,876
As soon as I set it
with my hammer,
277
00:11:23,918 --> 00:11:26,960
I see these cracks
forming on one side.
278
00:11:27,085 --> 00:11:30,793
That's the last thing
I need on this competition.
279
00:11:30,793 --> 00:11:32,710
It's an issue
because I don't want them
280
00:11:39,085 --> 00:11:41,001
there's some good welds
in there somewhere.
281
00:11:41,001 --> 00:11:43,710
- Just start grinding away
on those cracks as best I can
282
00:11:43,793 --> 00:11:46,793
and getting most of them out
with my angle grinder.
283
00:11:46,876 --> 00:11:48,960
I have no idea if I'm
gonna be able to do this,
284
00:11:49,043 --> 00:11:51,001
but I'm gonna give it a shot.
285
00:11:51,001 --> 00:11:52,835
Clock is ticking
and I need to start
286
00:11:52,918 --> 00:11:54,626
getting some progress done.
287
00:12:03,918 --> 00:12:05,585
I'm gonna quench this thing.
288
00:12:05,585 --> 00:12:06,960
♪
289
00:12:07,043 --> 00:12:08,376
- Travis has quenched.
290
00:12:08,418 --> 00:12:09,751
♪
291
00:12:09,835 --> 00:12:11,710
- Everything seems
fairly straight.
292
00:12:11,793 --> 00:12:13,043
Let's get this thing
cleaned up.
293
00:12:13,085 --> 00:12:15,043
I'm looking pretty good
at this point.
294
00:12:15,126 --> 00:12:18,001
- Gentlemen, you've got
15 minutes remaining.
295
00:12:18,085 --> 00:12:19,251
♪
296
00:12:19,376 --> 00:12:20,876
Here we go.
297
00:12:20,960 --> 00:12:22,918
- All right.
- All right, Erik in the oil.
298
00:12:30,585 --> 00:12:32,335
♪
299
00:12:32,418 --> 00:12:33,501
- Yeah, buddy.
300
00:12:33,585 --> 00:12:34,876
You did it!
301
00:12:34,918 --> 00:12:36,585
- Yours is looking good.
302
00:12:36,585 --> 00:12:39,043
- What's Stanley working on
other than checking out Ben?
303
00:12:39,126 --> 00:12:40,835
- Stanley's working on nothing.
304
00:12:40,835 --> 00:12:43,126
- This is the time
to be grinding the shape.
305
00:12:43,210 --> 00:12:44,293
- Whatever it is
he needs to do,
306
00:12:44,376 --> 00:12:46,043
he's got a little bit of time
to do it.
307
00:12:46,126 --> 00:12:49,668
- I am happy with my blade.
I met the parameters.
308
00:12:49,751 --> 00:12:51,543
I feel I've done enough.
309
00:12:51,626 --> 00:12:53,793
- Ben, quench it! [laughs]
310
00:12:59,293 --> 00:13:01,460
I love seeing it.
311
00:13:01,543 --> 00:13:03,126
There we go.
312
00:13:05,751 --> 00:13:07,626
- It's kind of straight.
313
00:13:12,251 --> 00:13:14,251
Bladesmiths,
turn off your machines.
314
00:13:14,335 --> 00:13:16,251
This round is over.
315
00:13:16,335 --> 00:13:17,876
- Whoo!
316
00:13:18,001 --> 00:13:20,251
- I know my blade shape
is not pretty,
317
00:13:20,251 --> 00:13:23,710
and I know my finish
is far from even close.
318
00:13:23,751 --> 00:13:25,876
I'm just hoping
the judges think
319
00:13:25,960 --> 00:13:27,710
that I have
something salvageable.
320
00:13:27,710 --> 00:13:29,460
♪
321
00:13:29,543 --> 00:13:30,876
- All right, gentlemen,
322
00:13:30,918 --> 00:13:31,960
in the first three hours
of this competition,
323
00:13:32,043 --> 00:13:33,918
we gave you
a very difficult task
324
00:13:34,001 --> 00:13:35,835
of taking forgotten steel,
smashing it together
325
00:13:35,918 --> 00:13:37,376
into your own
Frankenstein billets.
326
00:13:37,376 --> 00:13:39,085
The time has come
for the judges to take
327
00:13:39,168 --> 00:13:41,210
a closer look at your blades
and decide which three of you
328
00:13:41,251 --> 00:13:43,543
are joining us in the second
round of this competition.
329
00:13:43,585 --> 00:13:44,543
Stanley, you're up first.
330
00:13:44,626 --> 00:13:45,793
You ready?
- Yes.
331
00:13:45,876 --> 00:13:48,085
- Please present your work.
332
00:13:48,085 --> 00:13:50,418
♪
333
00:13:50,543 --> 00:13:52,126
- All right, Stanley.
334
00:13:52,126 --> 00:13:54,085
So you did very well
with your canister Damascus.
335
00:13:54,210 --> 00:13:55,918
You were way ahead over there.
336
00:13:55,918 --> 00:13:58,043
You drew it out nicely,
and then you stopped
337
00:13:58,126 --> 00:14:00,293
with 10 to 15 minutes left
to go.
338
00:14:00,293 --> 00:14:02,543
And I say that because, well,
339
00:14:09,085 --> 00:14:10,460
you could have ground that out.
340
00:14:10,543 --> 00:14:12,876
If you move forward,
341
00:14:12,876 --> 00:14:14,543
you definitely have to refine
the handle
342
00:14:14,626 --> 00:14:16,001
and really lighten
the blade out
343
00:14:16,085 --> 00:14:18,251
and take out
some of these delaminations.
344
00:14:18,335 --> 00:14:19,793
- Thank you.
345
00:14:19,876 --> 00:14:22,585
- All right, Ben,
please present your work.
346
00:14:22,668 --> 00:14:25,001
♪
347
00:14:25,085 --> 00:14:27,043
- So, Ben, right off,
348
00:14:27,126 --> 00:14:29,668
it's got that great
chopper shape to it.
349
00:14:29,668 --> 00:14:32,876
It's got a handle that's
scaled properly for my hand,
350
00:14:32,960 --> 00:14:36,210
so your profile's
come together very nicely.
351
00:14:36,210 --> 00:14:38,210
You've got a warp in this blade
352
00:14:38,293 --> 00:14:40,460
that's outside
of grinder range.
353
00:14:40,543 --> 00:14:42,876
It's something that's gonna
have to be fixed with heat.
354
00:14:42,876 --> 00:14:45,960
So if you move forward,
a lot of cleanup,
355
00:14:46,085 --> 00:14:48,876
but a really good job
of not giving up
356
00:14:49,001 --> 00:14:50,001
and pushing through to the end.
357
00:14:50,085 --> 00:14:51,501
- Thank you.
358
00:14:51,585 --> 00:14:54,626
- Erik, it's your turn.
Please present your work.
359
00:14:54,626 --> 00:14:55,918
♪
360
00:14:55,918 --> 00:14:57,501
- All right, Erik.
361
00:14:57,501 --> 00:14:59,251
Well, first of all,
I got to say nice job
362
00:14:59,251 --> 00:15:00,710
knowing when to start over.
363
00:15:00,751 --> 00:15:02,001
And what you ended up
bringing in,
364
00:15:02,085 --> 00:15:03,376
it looks really good.
365
00:15:03,418 --> 00:15:06,293
The welds
on the faces look really good.
366
00:15:06,418 --> 00:15:10,251
There's a little bit of can
sticking out the side up here,
367
00:15:10,251 --> 00:15:12,293
and some kind
of delamination is visible,
368
00:15:12,418 --> 00:15:14,543
but I think the spine
just needs some cleanup.
369
00:15:14,626 --> 00:15:18,751
Your handle is about an inch,
inch and a half too big.
370
00:15:18,835 --> 00:15:20,876
But I think
if you move forward,
371
00:15:20,960 --> 00:15:21,876
you've got
a good starting point
372
00:15:21,960 --> 00:15:24,210
to go on from here.
373
00:15:24,293 --> 00:15:25,335
- All right,
last up, we got Travis.
374
00:15:25,418 --> 00:15:27,710
Please present your work, sir.
375
00:15:27,751 --> 00:15:29,001
♪
376
00:15:29,001 --> 00:15:30,876
- All right, Travis.
377
00:15:30,960 --> 00:15:33,210
So you are the only one
who didn't go
378
00:15:37,960 --> 00:15:39,793
Now, you do have
some deep hammer marks,
379
00:15:39,793 --> 00:15:41,876
but it's something that
you could probably clean up
380
00:15:41,960 --> 00:15:43,376
if you move
to the second round.
381
00:15:43,460 --> 00:15:46,710
But overall,
good job on being able
382
00:15:46,751 --> 00:15:48,376
to give us
a solid piece of steel.
383
00:15:48,460 --> 00:15:50,960
Just a lot of refinement
going on to the second round.
384
00:15:52,876 --> 00:15:54,501
- All right, gentlemen,
385
00:15:54,501 --> 00:15:56,210
you guys all have
a ton to be proud of,
386
00:15:56,210 --> 00:15:57,835
but as you know,
only three of you can join us
387
00:15:57,918 --> 00:15:59,376
in the second round
of this competition.
388
00:15:59,460 --> 00:16:01,585
Now, after deliberating
and discussing every aspect
389
00:16:01,585 --> 00:16:04,710
of your blades, the judges
did make a final decision.
390
00:16:04,793 --> 00:16:06,335
The bladesmith
leaving The Forge is...
391
00:16:06,418 --> 00:16:08,751
♪
392
00:16:08,835 --> 00:16:10,501
Stanley.
393
00:16:10,501 --> 00:16:12,126
Unfortunately, your blade
did not make the cut,
394
00:16:12,210 --> 00:16:13,668
and Ben's gonna tell you why.
395
00:16:13,668 --> 00:16:15,918
- Well, Stanley,
you started out this round
396
00:16:15,918 --> 00:16:17,085
really strong, but the blade
397
00:16:17,168 --> 00:16:19,085
that you actually presented
to us,
398
00:16:19,085 --> 00:16:20,376
it starts out refined
at the tip,
399
00:16:20,501 --> 00:16:22,168
and as you move
towards the tang,
400
00:16:22,168 --> 00:16:24,668
it gets less and less refined
and bigger and clunkier.
401
00:16:24,668 --> 00:16:26,626
There was some time you had
towards the end of the round
402
00:16:26,626 --> 00:16:28,376
where some of that
could have been addressed.
403
00:16:28,460 --> 00:16:30,293
Sometimes every minute
in this competition
404
00:16:30,376 --> 00:16:32,376
really, really counts,
and this is one of those times.
405
00:16:32,460 --> 00:16:33,751
And that's the reason
we're letting you go.
406
00:16:33,751 --> 00:16:35,043
- Thank you.
407
00:16:35,085 --> 00:16:36,293
- We want to say
thank you for coming out,
408
00:16:36,376 --> 00:16:37,835
fighting so hard in The Forge,
409
00:16:37,918 --> 00:16:39,668
but unfortunately, your time
in this competition has ended.
410
00:16:39,751 --> 00:16:41,293
I'm gonna have to ask you
to please surrender your work
411
00:16:41,376 --> 00:16:43,710
and step off The Forge floor.
412
00:16:43,793 --> 00:16:46,251
- Looking back,
I probably should have spent
413
00:16:46,251 --> 00:16:47,960
just a little more time
414
00:16:47,960 --> 00:16:50,585
just refining it a little more.
415
00:16:50,668 --> 00:16:54,543
I had every intention
to just have a great time,
416
00:16:54,626 --> 00:16:57,335
meet some amazing smiths.
417
00:16:57,418 --> 00:17:00,293
But for anyone
coming on the competition,
418
00:17:00,376 --> 00:17:02,335
if you've got ten minutes
on the clock,
419
00:17:02,335 --> 00:17:04,876
use that ten minutes.
420
00:17:04,960 --> 00:17:09,543
I will make blades until
the day I can't make blades.
421
00:17:09,626 --> 00:17:11,710
- All right,
gentlemen, congratulations.
422
00:17:11,710 --> 00:17:13,126
The three of you are
joining us in the second round
423
00:17:13,126 --> 00:17:14,585
of this competition,
where you will fix
424
00:17:14,585 --> 00:17:15,960
any issues
that the judges brought up,
425
00:17:15,960 --> 00:17:17,960
refine your blades,
and add handles to them,
426
00:17:17,960 --> 00:17:19,793
turning them
to fully functioning weapons.
427
00:17:19,876 --> 00:17:21,918
Now, as far as
handle materials go,
428
00:17:22,001 --> 00:17:23,543
we are keeping
with the Frankenstein theme.
429
00:17:23,626 --> 00:17:26,418
And in order to complete
your handles, you'll need this.
430
00:17:26,418 --> 00:17:33,043
♪
431
00:17:36,251 --> 00:17:37,376
from handle rounds,
and you will need to use
432
00:17:37,751 --> 00:17:40,210
at least two of them in the
construction of your handles.
433
00:17:40,293 --> 00:17:42,126
- There's not a single piece
big enough
434
00:17:42,126 --> 00:17:44,793
to make a whole scale
on its own.
435
00:17:44,876 --> 00:17:46,293
This is gonna be frustrating.
436
00:17:46,376 --> 00:17:48,335
- All right, gentlemen,
when this round is over,
437
00:17:48,335 --> 00:17:49,793
your blades will go
into the hands of our judges
438
00:17:49,876 --> 00:17:51,543
and they will check
for strength and durability
439
00:17:51,626 --> 00:17:53,293
in an antler chop.
440
00:17:53,376 --> 00:17:54,543
And then we'll check
your edge retention
441
00:17:54,668 --> 00:17:57,210
in a playing card slice.
442
00:17:57,251 --> 00:17:58,585
Gentlemen,
you guys have two hours
443
00:17:58,585 --> 00:18:00,710
to complete your blades,
and that time starts now.
444
00:18:00,793 --> 00:18:04,251
♪
445
00:18:04,251 --> 00:18:06,293
All right, there is a lot
of material on that table,
446
00:18:06,376 --> 00:18:09,210
but not a lot of it
is really all that useful.
447
00:18:09,293 --> 00:18:11,335
- Whatever you pick up,
drop it on the floor.
448
00:18:11,418 --> 00:18:14,293
Because some of these materials
were results of materials
449
00:18:14,376 --> 00:18:18,085
breaking open or breaking
while they were being used.
450
00:18:18,168 --> 00:18:19,376
- I want to try to use
451
00:18:19,460 --> 00:18:21,793
the simplest material
I can find.
452
00:18:21,918 --> 00:18:23,376
I'm looking at cuts.
453
00:18:23,376 --> 00:18:25,085
If there are holes in there,
can I fix them?
454
00:18:25,168 --> 00:18:26,876
So I grabbed
three pieces of wood.
455
00:18:26,876 --> 00:18:28,668
♪
456
00:18:28,668 --> 00:18:31,585
And then I start
to refine my blade.
457
00:18:33,418 --> 00:18:34,960
and hogging material out.
458
00:18:35,043 --> 00:18:36,710
- I just keep grinding away,
459
00:19:05,960 --> 00:19:08,710
- Ben's blade, he's got a warp,
which he's gonna have to use
460
00:19:08,793 --> 00:19:10,293
some kind of heat
to straighten that out.
461
00:19:10,376 --> 00:19:11,668
- He's got a lot of work to do.
462
00:19:11,751 --> 00:19:15,043
- I know I need
to fix the warp in my blade.
463
00:19:15,085 --> 00:19:18,293
My goal is to heat
my blade's spine up
464
00:19:18,293 --> 00:19:20,251
and keep my edge cool
so I don't ruin the temper
465
00:19:20,335 --> 00:19:21,543
of the edge.
466
00:19:21,585 --> 00:19:22,793
♪
467
00:19:22,876 --> 00:19:25,876
- And...
468
00:19:25,918 --> 00:19:27,876
- Please be good.
469
00:19:27,960 --> 00:19:30,251
- I'm cranking it just enough
470
00:19:30,335 --> 00:19:32,418
that it doesn't snap
the blade in half.
471
00:19:32,418 --> 00:19:35,376
Think that's as good
as it's gonna get.
472
00:19:35,376 --> 00:19:39,251
- Bladesmiths, you have
one hour and 30 minutes left.
473
00:19:39,251 --> 00:19:42,335
Travis is already working
on fitting up his handle.
474
00:19:42,335 --> 00:19:45,876
- At this point, I start
popping holes in my tang.
475
00:19:45,876 --> 00:19:48,251
I grab what I think
is the right pin stock,
476
00:19:48,251 --> 00:19:50,793
and I just epoxy
the bejesus out of it.
477
00:19:50,918 --> 00:19:52,543
I'm having a good time. It is
478
00:19:52,543 --> 00:19:53,751
Any time you're in The Forge,
479
00:19:53,835 --> 00:19:55,543
it's better
than a day at work for me.
480
00:19:55,626 --> 00:19:57,668
♪
481
00:19:57,751 --> 00:19:59,793
- I want to put a pin
through each of these pieces,
482
00:19:59,876 --> 00:20:02,210
make sure I got a strong
mechanical connection
483
00:20:02,251 --> 00:20:03,501
so it will be less likely
484
00:20:03,585 --> 00:20:05,543
to break off
a piece of material.
485
00:20:05,626 --> 00:20:07,376
I start drilling
through the tang
486
00:20:07,418 --> 00:20:09,835
and I'm able to get
through it real quick.
487
00:20:09,960 --> 00:20:12,876
Starting to put the handle
scales on the handle...
488
00:20:12,960 --> 00:20:14,460
[bleep].
489
00:20:14,543 --> 00:20:16,210
And one of the pins
doesn't fit.
490
00:20:16,293 --> 00:20:18,668
- One of the things
Erik has to be careful of is,
491
00:20:18,668 --> 00:20:21,751
his scales are made of three
pieces that are glued together.
492
00:20:21,751 --> 00:20:23,793
You start hammering
on one section of that,
493
00:20:23,876 --> 00:20:25,001
you could pop that glue.
494
00:20:25,001 --> 00:20:26,460
- Oh, yeah.
495
00:20:26,460 --> 00:20:29,001
- I have epoxy,
two pins going through,
496
00:20:29,085 --> 00:20:31,918
and the third one does not
go all the way through,
497
00:20:31,918 --> 00:20:35,585
so I stick one pin
on either side of the hole
498
00:20:35,668 --> 00:20:37,460
that's not lining up
in the hopes that I can
499
00:20:37,460 --> 00:20:39,751
get a little bit
of the pin in the hole,
500
00:20:39,751 --> 00:20:42,210
so I can have a bit
of a mechanical bond.
501
00:20:42,251 --> 00:20:44,793
It's not ideal,
but it's what I've got.
502
00:20:44,876 --> 00:20:47,210
I still need
to get an edge on there
503
00:20:47,293 --> 00:20:49,085
and I still need to etch it.
504
00:20:49,085 --> 00:20:53,085
- Bladesmiths, you are down
to the final 45 minutes.
505
00:20:53,085 --> 00:20:56,585
- I'm definitely feeling
some panic right about now.
506
00:20:56,668 --> 00:20:58,876
I grab two pieces of wood
that are long enough
507
00:20:58,960 --> 00:21:00,585
to make two full scales out of,
508
00:21:00,668 --> 00:21:02,751
and I have to get the holes
drilled through my tang.
509
00:21:02,876 --> 00:21:05,168
And then I put
my handle scale on, and....
510
00:21:05,251 --> 00:21:07,043
I did not think
that through right.
511
00:21:07,126 --> 00:21:09,835
...run the pins
to the wrong side.
512
00:21:09,835 --> 00:21:12,585
So I have to pull them out
before the epoxy sets.
513
00:21:12,668 --> 00:21:14,585
- Ben's running into
a lot of walls fitting up
514
00:21:14,668 --> 00:21:17,668
his handle scales
with the holes in his tang.
515
00:21:17,751 --> 00:21:20,460
- I start running around,
and it's about half
516
00:21:20,543 --> 00:21:21,876
trying to get
my pin stock through,
517
00:21:21,918 --> 00:21:24,210
and half absolute panic.
518
00:21:24,251 --> 00:21:26,668
- Even if Ben's just got
two pins all the way
519
00:21:26,751 --> 00:21:28,835
through both scales
and filled the rest with glue,
520
00:21:28,918 --> 00:21:30,585
at least we'd have
something to test.
521
00:21:30,585 --> 00:21:32,376
- If I don't get
my handle scales on,
522
00:21:32,376 --> 00:21:33,668
I won't have a handle.
523
00:21:33,751 --> 00:21:35,501
Then I'm out of luck. I'm done.
524
00:21:35,585 --> 00:21:39,293
- This looks a lot more
like panic to me than intent.
525
00:21:39,418 --> 00:21:41,543
- The clock is ticking
and I'm running out of time.
526
00:21:41,585 --> 00:21:41,960
♪
527
00:21:46,251 --> 00:21:47,126
- I think Ben is playing,
528
00:21:47,418 --> 00:21:48,960
"get it done, get it done,
get it done."
529
00:21:49,043 --> 00:21:51,043
- It might be our most
Frankenstein-y blade out there.
530
00:21:51,168 --> 00:21:53,293
- [laughs]
- Absolutely.
531
00:21:53,376 --> 00:21:54,960
- Thank God.
532
00:21:55,085 --> 00:21:58,210
I finally get my scales on,
but I don't have time to wait
533
00:21:58,210 --> 00:22:01,376
for the epoxy to cure because
I have to get my blade sharp,
534
00:22:01,376 --> 00:22:04,001
finish shaping my handle,
and get an acid etch.
535
00:22:04,001 --> 00:22:06,585
Not giving up paid off
for me last round.
536
00:22:06,668 --> 00:22:09,043
- Bladesmiths,
you have 20 minutes remaining
537
00:22:09,085 --> 00:22:11,043
in this round.
538
00:22:11,126 --> 00:22:12,501
- So at this point, I start
539
00:22:12,501 --> 00:22:14,085
removing material
on my handle.
540
00:22:14,085 --> 00:22:17,293
One side is super thick,
the other one is super thin.
541
00:22:17,418 --> 00:22:19,585
My handle is not exactly
where I want it to be,
542
00:22:19,710 --> 00:22:21,418
but I don't want
to reshape this handle
543
00:22:21,418 --> 00:22:23,376
because I'll be taking off
too much material.
544
00:22:23,460 --> 00:22:26,376
However, I think
it'll work for what it is.
545
00:22:26,376 --> 00:22:28,001
Whew.
546
00:22:28,085 --> 00:22:29,376
[rock music]
547
00:22:29,460 --> 00:22:32,085
- I'm looking
for a nice round handle
548
00:22:32,210 --> 00:22:33,918
that's not too circular.
549
00:22:34,001 --> 00:22:35,543
I want to make sure
it stays in their hand
550
00:22:35,626 --> 00:22:37,210
and doesn't fly off
and hit somebody.
551
00:22:37,293 --> 00:22:40,251
- Erik is showing
some real efficiency.
552
00:22:40,335 --> 00:22:41,751
- I feel like he's gonna have
plenty of time
553
00:22:41,835 --> 00:22:43,543
to get this finished
the way he wanted to.
554
00:22:43,585 --> 00:22:44,960
This will be an intentionally
finished blade.
555
00:22:44,960 --> 00:22:46,418
- Yup.
556
00:22:46,501 --> 00:22:48,001
- I need to get
an edge on this thing,
557
00:22:48,085 --> 00:22:51,376
so I put a nice
apple seed grind on there
558
00:22:51,418 --> 00:22:53,876
so this blade can be
as sharp as it possibly can.
559
00:22:53,876 --> 00:22:55,251
♪
560
00:23:08,418 --> 00:23:09,960
I did what I could
to hopefully get
561
00:23:10,085 --> 00:23:11,460
my handle attached properly,
562
00:23:11,460 --> 00:23:14,043
but I'm not
100% confident in it.
563
00:23:14,085 --> 00:23:17,585
♪
564
00:23:17,668 --> 00:23:19,210
- All right, gentlemen,
welcome to the strength test,
565
00:23:19,293 --> 00:23:21,460
the antler chop.
566
00:23:21,543 --> 00:23:22,710
Ben, you are up.
Are you ready?
567
00:23:22,751 --> 00:23:24,126
- No, but it doesn't matter.
568
00:23:24,210 --> 00:23:25,835
- You're right. It doesn't.
569
00:23:25,918 --> 00:23:28,960
♪
570
00:23:29,043 --> 00:23:31,751
- I'm pretty concerned that
my knife isn't sharp enough.
571
00:23:31,751 --> 00:23:33,585
The judges get a rusty,
572
00:23:33,668 --> 00:23:35,543
tortured piece of metal
to test.
573
00:23:35,585 --> 00:23:37,376
I'm just hoping dumb luck
will carry me through
574
00:23:37,418 --> 00:23:38,751
this time again.
575
00:23:38,835 --> 00:23:45,710
♪
576
00:23:57,418 --> 00:23:59,543
- So, Ben, right off,
the handle's big enough
577
00:23:59,626 --> 00:24:01,751
for my hand,
it fits beautifully.
578
00:24:01,751 --> 00:24:04,918
But as you can see,
when I was hitting that antler,
579
00:24:04,918 --> 00:24:07,001
each hit looks like
it took one chunk out.
580
00:24:07,085 --> 00:24:08,460
I hit it four times.
581
00:24:08,460 --> 00:24:10,376
And you got one, two, three,
582
00:24:10,501 --> 00:24:12,126
and another
small divot here--four.
583
00:24:12,126 --> 00:24:14,626
All I can think is that
this edge is really brittle.
584
00:24:14,710 --> 00:24:16,168
I have a feeling it's just
when you quenched this,
585
00:24:16,251 --> 00:24:17,626
it was really, really hot.
586
00:24:17,751 --> 00:24:19,418
But the feel of it's
really fantastic,
587
00:24:19,418 --> 00:24:20,335
so nicely done.
588
00:24:20,418 --> 00:24:21,835
- Thank you.
589
00:24:21,918 --> 00:24:23,376
- All right, Erik, you're up.
Are you ready?
590
00:24:23,376 --> 00:24:25,126
- Yes, sir.
- Okay, let's do it.
591
00:24:25,126 --> 00:24:28,085
♪
592
00:24:30,043 --> 00:24:31,710
but I'm nervous
at the same time.
593
00:24:31,835 --> 00:24:34,043
Somebody's beating your knife
against an antler.
594
00:24:34,168 --> 00:24:35,418
It's not natural.
595
00:24:35,418 --> 00:24:37,876
I hope it stays together.
596
00:24:38,001 --> 00:24:44,626
♪
597
00:24:49,960 --> 00:24:52,126
- All right, Erik.
598
00:24:52,210 --> 00:24:54,585
And this is what happens
when you just rely on the glue.
599
00:24:54,710 --> 00:24:56,210
And I can see that you
didn't quite get that hole
600
00:24:56,210 --> 00:24:58,793
through there, so you put
a pin on either side.
601
00:24:58,876 --> 00:25:00,710
Good cosmetics,
but without that pin
602
00:25:12,251 --> 00:25:13,460
- All right, Erik.
603
00:25:13,543 --> 00:25:15,543
Because it did break
after two strikes,
604
00:25:15,585 --> 00:25:16,751
we consider this
a catastrophic failure.
605
00:25:16,835 --> 00:25:18,501
We cannot continue testing.
606
00:25:18,501 --> 00:25:19,960
But you are not
out of the fight yet.
607
00:25:20,043 --> 00:25:22,085
In order to continue on,
Travis, you're gonna have
608
00:25:22,210 --> 00:25:24,376
to survive two strikes
on this same brutal test.
609
00:25:24,418 --> 00:25:25,918
Are you ready?
- I think so.
610
00:25:25,918 --> 00:25:28,210
- All right,
Dave, take it away.
611
00:25:28,335 --> 00:25:30,543
♪
612
00:25:30,668 --> 00:25:32,751
- Can my knife
make two strikes?
613
00:25:32,751 --> 00:25:34,960
I'm really not sure.
614
00:25:34,960 --> 00:25:36,710
I start thinking
about all the delaminations
615
00:25:36,835 --> 00:25:39,501
in my knife,
and hopefully I have
616
00:25:39,585 --> 00:25:46,085
enough material
to absorb the shock of this.
617
00:25:46,085 --> 00:25:49,210
♪
618
00:25:59,001 --> 00:26:00,418
- All right, Travis,
congratulations.
619
00:26:00,418 --> 00:26:02,376
You made it through those
two strikes on the antler.
620
00:26:02,460 --> 00:26:04,876
Now, Erik, you fought hard,
you gave us a good blade,
621
00:26:10,251 --> 00:26:11,793
but unfortunately, your time
in this competition has ended.
622
00:26:11,793 --> 00:26:12,751
I'm gonna have to ask you
to please step off
623
00:26:12,751 --> 00:26:14,210
The Forge floor.
624
00:26:14,251 --> 00:26:15,501
Thank you.
- See you, guys.
625
00:26:15,585 --> 00:26:17,960
- Thank you, guys.
- Good looking blade.
626
00:26:17,960 --> 00:26:20,085
- Other than the fact
that my handle broke
627
00:26:20,168 --> 00:26:22,126
and now it's
a baby-sized handle--
628
00:26:29,335 --> 00:26:31,876
I'm happy with what I did
and how I did.
629
00:26:31,960 --> 00:26:34,543
I'm grateful I got to be here.
630
00:26:34,585 --> 00:26:36,376
- Ben, Travis,
gentlemen, congratulations.
631
00:26:36,418 --> 00:26:37,751
You have now made it
into the third
632
00:26:37,876 --> 00:26:39,168
and final round of this
competition,
633
00:26:39,251 --> 00:26:40,960
where you're going back
to your home forges
634
00:26:40,960 --> 00:26:43,710
for four days to build
an iconic weapon from history.
635
00:26:43,793 --> 00:26:45,210
Gentlemen,
you're gonna be building this.
636
00:26:45,293 --> 00:26:48,876
♪
637
00:26:48,960 --> 00:26:50,751
The Crusaders Bible Falchion.
638
00:26:52,085 --> 00:26:54,085
- [laughs]
639
00:26:54,210 --> 00:26:57,043
- The Crusader Bible Falchion
traces its origins back
640
00:26:57,126 --> 00:26:59,751
to the illustrated manuscript
called the Crusaders Bible.
641
00:26:59,876 --> 00:27:02,543
It is in these pages that the
unique falchion can be seen.
642
00:27:02,668 --> 00:27:04,585
The sword features
a spatulated tip
643
00:27:04,710 --> 00:27:06,626
with four points
for puncturing armor
644
00:27:06,626 --> 00:27:08,751
and a hook handle
to prevent disarming.
645
00:27:08,751 --> 00:27:11,085
This deadly chopping,
slashing weapon has been
646
00:27:11,168 --> 00:27:14,210
recreated and redesigned
by bladesmiths for centuries.
647
00:27:17,085 --> 00:27:19,043
before the paintings
in the Crusaders Bible.
648
00:27:19,126 --> 00:27:21,210
Today, these iconic
illustrations can be seen
649
00:27:21,293 --> 00:27:23,418
in person at the
Morgan Library & Museum
650
00:27:23,418 --> 00:27:24,751
in New York City.
651
00:27:24,835 --> 00:27:26,626
- Now, guys, the ones you build
652
00:27:26,710 --> 00:27:28,210
must fall
within these parameters.
653
00:27:28,293 --> 00:27:29,876
Your blade length
measured from tip
654
00:27:29,960 --> 00:27:31,126
to where the cutting edge ends
655
00:27:31,251 --> 00:27:33,376
needs to be
between 21 and 23 inches,
656
00:27:33,543 --> 00:27:35,335
needs to swell
to a spatulated tip
657
00:27:35,335 --> 00:27:37,001
and feature four points,
658
00:27:37,085 --> 00:27:38,876
and needs to feature
a hooked handle.
659
00:27:38,876 --> 00:27:40,585
- I'm a little bit relieved
660
00:27:40,585 --> 00:27:42,668
that it's not
a 5-foot-long sword.
661
00:27:42,751 --> 00:27:46,293
But then I see the weird
spatula end of the blade,
662
00:27:46,418 --> 00:27:48,085
and I'm starting to wonder
how the hell
663
00:27:48,085 --> 00:27:50,876
I'm gonna shape
a billet into that.
664
00:27:50,960 --> 00:27:52,418
- Well, we're excited
to see what you bring back,
665
00:27:52,418 --> 00:27:53,585
so good luck.
666
00:27:53,710 --> 00:27:55,085
We will see you both
in four days.
667
00:27:55,210 --> 00:27:57,085
- Let's do it.
- All right, right on.
668
00:27:58,585 --> 00:28:00,251
[upbeat rock music]
669
00:28:00,335 --> 00:28:02,168
- We're in Kannapolis,
North Carolina.
670
00:28:02,251 --> 00:28:03,043
It is day one.
671
00:28:03,126 --> 00:28:04,876
I do get lonely in the shop,
672
00:28:04,918 --> 00:28:07,126
so I had to bring in
a couple friends.
673
00:28:07,210 --> 00:28:09,876
My wife makes
some amazing artwork.
674
00:28:09,876 --> 00:28:11,918
One of the big reasons
why we hit it off,
675
00:28:11,918 --> 00:28:14,793
going to the junkyard
and finding metal scrap.
676
00:28:14,918 --> 00:28:17,085
So I have never made
anything like this.
677
00:28:17,085 --> 00:28:19,835
This is gonna be
my inner core, this 5160.
678
00:28:19,835 --> 00:28:22,210
And then we're gonna do
Damascus on the outside.
679
00:28:22,251 --> 00:28:25,460
I'm doing Damascus
with a San Mai inner core,
680
00:28:25,460 --> 00:28:29,126
because I think if I keep
a 5160 leaf spring steel core,
681
00:28:29,210 --> 00:28:31,210
it will hopefully stand up
and be resilient
682
00:28:32,835 --> 00:28:35,710
So in The Forge,
they got Big Blu.
683
00:28:35,835 --> 00:28:36,960
I have Little Orange.
684
00:28:36,960 --> 00:28:39,960
It's like taking Big Blu...
685
00:28:40,085 --> 00:28:41,460
actually, it's nothing like
taking Big Blu.
686
00:28:41,460 --> 00:28:42,710
It's a little guy.
687
00:28:42,793 --> 00:28:43,835
♪
688
00:28:43,835 --> 00:28:45,460
It's five tons,
689
00:28:45,543 --> 00:28:47,751
but it's sure as heck's
saving my shoulder and my arm.
690
00:28:47,835 --> 00:28:49,626
At the end of day one,
691
00:28:49,710 --> 00:28:52,460
I have 65 layers
of solid steel.
692
00:29:03,460 --> 00:29:05,418
I have never made
a blade this big before,
693
00:29:05,501 --> 00:29:06,835
so it's gonna be a challenge.
694
00:29:06,835 --> 00:29:10,918
I plan on making
San Mai 5160 leaf spring
695
00:29:11,001 --> 00:29:13,335
salvaged from
a semi-truck trailer,
696
00:29:13,335 --> 00:29:15,376
and I'll forge that
flat and square.
697
00:29:15,460 --> 00:29:18,626
And then my shells are coming
from wrought iron wagon wheel.
698
00:29:18,626 --> 00:29:21,418
The wrought iron should have
a very pretty wood grain look
699
00:29:21,418 --> 00:29:23,210
by the time I get it
ground down and etched.
700
00:29:23,251 --> 00:29:24,751
There we go.
701
00:29:24,751 --> 00:29:26,085
That's good
wrought iron temperature.
702
00:29:26,085 --> 00:29:28,251
As I'm forging along....
703
00:29:28,251 --> 00:29:30,710
Oh, [bleep].
704
00:29:30,793 --> 00:29:32,710
I'm starting to notice
a large crack
705
00:29:32,751 --> 00:29:35,085
forming on one of my pieces
of San Mai.
706
00:29:35,085 --> 00:29:36,835
If I'm not able to address
this crack,
707
00:29:36,835 --> 00:29:38,210
it's gonna take away
708
00:29:38,293 --> 00:29:40,001
some structural integrity
from my blade,
709
00:29:40,085 --> 00:29:42,251
and my blade won't be able
to hold up to the testing.
710
00:29:42,251 --> 00:29:43,918
[bleep].
711
00:29:44,001 --> 00:29:45,543
I don't have time
to make a mistake.
712
00:29:45,626 --> 00:29:46,793
♪
713
00:29:50,835 --> 00:29:51,876
My plan is
to keep flexing it up
714
00:29:51,960 --> 00:29:53,626
and forge weld it down.
715
00:29:53,710 --> 00:29:55,543
It should be
welded back together.
716
00:29:55,668 --> 00:29:57,585
Once I put it
on the rest of my steel,
717
00:29:57,585 --> 00:29:59,418
it should hold together.
718
00:29:59,501 --> 00:30:01,251
We're about halfway sealed up.
719
00:30:01,335 --> 00:30:04,960
I see that the crack is
mostly closed up.
720
00:30:05,043 --> 00:30:07,085
So far,
it seems like my billet is
721
00:30:07,085 --> 00:30:08,918
welded tight
and everything's holding up.
722
00:30:08,918 --> 00:30:11,126
I just hope my luck
carries through.
723
00:30:11,126 --> 00:30:12,543
[upbeat rock music]
724
00:30:12,626 --> 00:30:14,293
- Day number two.
725
00:30:14,293 --> 00:30:16,126
The blade right now is
just a hunk of metal.
726
00:30:16,251 --> 00:30:17,918
It is ugly.
727
00:30:18,001 --> 00:30:19,210
Get this thing in the forge
728
00:30:19,293 --> 00:30:21,126
and I'm gonna start
drawing this out.
729
00:30:21,210 --> 00:30:22,668
I'm getting to a point
where I'm gonna try
730
00:30:22,751 --> 00:30:24,001
to create this handle.
731
00:30:24,001 --> 00:30:26,043
I basically have to make
a candy cane
732
00:30:26,126 --> 00:30:28,876
or a horseshoe,
start putting a curve in.
733
00:30:29,001 --> 00:30:31,043
I overcompensated
and kind of had it come in
734
00:30:31,126 --> 00:30:32,626
a little closer than I thought.
735
00:30:32,626 --> 00:30:34,710
So as I strike here,
it's gonna push this around
736
00:30:34,751 --> 00:30:36,543
and flatten it out
a little bit.
737
00:30:36,626 --> 00:30:39,543
The curl for the handle,
it's not perfect.
738
00:30:39,626 --> 00:30:42,460
I am a little concerned
about the ergonomics of this.
739
00:30:42,460 --> 00:30:44,918
The judges do want
a handle that fits well
740
00:30:51,585 --> 00:30:52,585
that I'm in right now.
741
00:30:52,668 --> 00:30:55,876
♪
742
00:30:55,876 --> 00:30:57,085
I pull it out...
743
00:30:57,168 --> 00:30:58,460
♪
744
00:30:58,585 --> 00:30:59,626
Whew!
745
00:30:59,626 --> 00:31:01,335
And we are straight.
746
00:31:01,418 --> 00:31:04,460
That's exactly where I wanted
to be at by the end of day two.
747
00:31:04,543 --> 00:31:06,960
- Well, it's day two,
and the first thing
748
00:31:06,960 --> 00:31:10,168
I have to do this morning
is form that spatulated tip.
749
00:31:10,251 --> 00:31:13,751
I'm using a fullering tool,
and I'm hammering my billet.
750
00:31:13,835 --> 00:31:15,543
♪
751
00:31:15,626 --> 00:31:18,376
I've got my blade
mostly to shape and profile.
752
00:31:18,418 --> 00:31:20,751
It's about time that I start
moving on to heat-treat.
753
00:31:20,835 --> 00:31:23,793
♪
754
00:31:23,918 --> 00:31:26,543
So then I pull it out
to inspect it.
755
00:31:26,626 --> 00:31:28,543
My lines are looking okay.
756
00:31:28,543 --> 00:31:31,585
Just by nature of me flying
by the seat of my pants,
757
00:31:31,668 --> 00:31:33,210
I feel like
I'm behind schedule,
758
00:31:33,210 --> 00:31:35,001
but I'm hoping
I can just pull something out
759
00:31:35,085 --> 00:31:36,376
and make it work.
760
00:31:36,460 --> 00:31:38,335
♪
761
00:31:38,335 --> 00:31:39,751
- Day four.
762
00:31:39,835 --> 00:31:41,585
Thing's looking really good.
763
00:31:41,668 --> 00:31:44,043
I'm gonna focus on the handle.
764
00:31:44,126 --> 00:31:46,793
So I got both pieces cut out.
My pin's in.
765
00:31:46,876 --> 00:31:48,835
I'm going to start shaping.
766
00:31:48,918 --> 00:31:51,085
I want to make my handle
more ergonomic.
767
00:31:51,085 --> 00:31:53,543
It's just not
right where I want it at.
768
00:31:53,543 --> 00:31:55,460
I think the only way
to really get in here
769
00:31:55,543 --> 00:31:59,876
and do this is
with a lot of hand sanding.
770
00:31:59,918 --> 00:32:01,751
I can only do so much
with the tools I have
771
00:32:01,835 --> 00:32:04,085
to hit this radius
on the inside.
772
00:32:04,168 --> 00:32:05,710
I'm going old school.
773
00:32:05,835 --> 00:32:07,335
I'm going hand sanding
on this.
774
00:32:07,335 --> 00:32:09,418
I'm gonna run it
through the grids just to get
775
00:32:09,418 --> 00:32:11,251
that groove
where it needs to be.
776
00:32:11,251 --> 00:32:14,335
The maple that I have
is pretty hard.
777
00:32:14,335 --> 00:32:17,293
I did not know it was gonna be
this much of a challenge.
778
00:32:17,293 --> 00:32:19,335
I put a lot
of heart and soul into this.
779
00:32:19,418 --> 00:32:21,793
I think I'm good
with my blade.
780
00:32:21,876 --> 00:32:25,335
I want to hear Doug say
those three little words,
781
00:32:25,418 --> 00:32:27,335
"It will KEAL."
782
00:32:27,418 --> 00:32:29,085
- Day four.
783
00:32:32,418 --> 00:32:35,585
♪
784
00:32:35,585 --> 00:32:40,210
Decided to just use a rasp
to shape my wood
785
00:32:40,251 --> 00:32:42,210
because it's the only tool
that's gonna
786
00:32:42,293 --> 00:32:43,918
fit in there
in a timely manner.
787
00:32:44,001 --> 00:32:45,460
I've got my blade finished.
788
00:32:48,001 --> 00:32:49,876
I still feel that it's 50/50,
789
00:32:49,918 --> 00:32:52,585
but I think I was able
to make a pretty blade,
790
00:32:52,668 --> 00:32:55,585
and I'm satisfied
with what I got accomplished.
791
00:32:55,668 --> 00:33:00,626
♪
792
00:33:00,710 --> 00:33:02,876
- Well, Ben, Travis, gentlemen,
welcome back to The Forge.
793
00:33:02,918 --> 00:33:04,376
You guys,
it's great to see you.
794
00:33:04,501 --> 00:33:06,543
Now, you just came back
from what probably seemed like
795
00:33:06,585 --> 00:33:08,501
four very short days
where we asked you
796
00:33:08,501 --> 00:33:10,876
to build
the Crusaders Bible Falchion.
797
00:33:11,001 --> 00:33:12,376
Guys, they look beautiful.
798
00:33:12,418 --> 00:33:13,918
They look strong and sharp.
799
00:33:13,918 --> 00:33:15,043
Now, before we get
into testing,
800
00:33:15,126 --> 00:33:16,210
we want to hear
about these blades.
801
00:33:16,293 --> 00:33:17,835
Ben, how'd it go for you?
802
00:33:17,835 --> 00:33:18,876
- Overall,
I think it went all right.
803
00:33:18,960 --> 00:33:20,751
♪
804
00:33:20,751 --> 00:33:23,876
I ended up taking
some wrought iron wagon tire
805
00:33:23,960 --> 00:33:25,918
and making a San Mai sandwich
806
00:33:25,918 --> 00:33:27,793
with a truck leaf spring
in the middle.
807
00:33:27,793 --> 00:33:29,543
- Nice.
Now, Travis, how about you?
808
00:33:29,626 --> 00:33:31,418
- Mine went pretty well.
Had a couple hiccups.
809
00:33:31,418 --> 00:33:32,876
♪
810
00:33:32,918 --> 00:33:35,210
I used 1084 and 15n20.
811
00:33:35,293 --> 00:33:37,251
And I did 32 layers
on each side
812
00:33:37,251 --> 00:33:39,501
and put a piece
of 5160 in the middle.
813
00:33:39,585 --> 00:33:43,251
The wood is a curly maple that
came out of an old dresser.
814
00:33:43,335 --> 00:33:44,793
- Guys, these blades
look strong.
815
00:33:44,876 --> 00:33:46,585
They look sharp.
They look deadly.
816
00:33:46,585 --> 00:33:48,376
But the best way we know how
to find out which one of you
817
00:33:48,376 --> 00:33:49,626
is leaving here
today as a champion
818
00:33:49,710 --> 00:33:51,585
is by putting them
through a series of tests.
819
00:33:51,668 --> 00:33:53,543
And first off, we've got
a KEAL test with Doug.
820
00:33:53,585 --> 00:33:55,585
♪
821
00:33:55,668 --> 00:33:59,376
- Bladesmiths,
welcome to the KEAL test.
822
00:33:59,418 --> 00:34:01,335
Ben, you're up first.
Are you ready for this?
823
00:34:01,418 --> 00:34:02,835
- I'm not,
but I hope my blade is.
824
00:34:09,251 --> 00:34:11,168
a awesome,
potent weapon as well,
825
00:34:11,251 --> 00:34:12,918
so I'm not sure
what's gonna happen.
826
00:34:13,001 --> 00:34:19,835
♪
827
00:34:34,293 --> 00:34:36,460
- All right, Ben, let's talk
about your weapon here.
828
00:34:36,543 --> 00:34:38,918
What I like about the handle,
it's ovoid enough
829
00:34:39,001 --> 00:34:41,793
to where it fits
my hand perfectly.
830
00:34:41,793 --> 00:34:43,501
Your edge is sharp
831
00:34:43,585 --> 00:34:46,876
and it chopped this pig
not once,
832
00:34:46,960 --> 00:34:48,335
but twice.
833
00:34:48,418 --> 00:34:51,460
Overall, your weapon,
it will KEAL.
834
00:34:51,460 --> 00:34:53,085
♪
835
00:34:53,168 --> 00:34:54,460
Travis, your turn, sir.
Are you ready?
836
00:34:54,543 --> 00:34:56,126
- Ready as I'm ever gonna be.
837
00:34:56,126 --> 00:34:57,585
- All right, let's do this.
838
00:34:57,668 --> 00:34:58,710
♪
839
00:34:58,710 --> 00:35:00,001
- I've hunted some pigs.
840
00:35:00,085 --> 00:35:02,210
They have huge shoulders,
big dense bones.
841
00:35:02,293 --> 00:35:04,085
You hit
one of those hard bones,
842
00:35:04,168 --> 00:35:05,543
you could pop a weld,
843
00:35:05,626 --> 00:35:07,585
a delamination,
you can chip a blade,
844
00:35:07,668 --> 00:35:09,918
but let's see
what this thing will do.
845
00:35:09,918 --> 00:35:16,793
♪
846
00:35:36,543 --> 00:35:38,251
- All right, Travis, let's talk
about your weapon here.
847
00:35:38,376 --> 00:35:40,585
First up, I appreciate
848
00:35:40,668 --> 00:35:43,501
the pattern you have
with your Damascus.
849
00:35:43,585 --> 00:35:46,876
Your handle has
a cylindrical feel to it.
850
00:35:46,918 --> 00:35:48,460
It's very smooth.
851
00:35:48,460 --> 00:35:51,043
And because it's
a forward heavy blade,
852
00:35:51,043 --> 00:35:53,001
it rides back here.
853
00:36:00,001 --> 00:36:02,501
But your edge is sharp.
854
00:36:02,501 --> 00:36:04,043
It chops deep,
and as you can see,
855
00:36:04,168 --> 00:36:06,293
it chopped
the pig carcass in half.
856
00:36:06,376 --> 00:36:09,876
Overall, your weapon,
it will KEAL.
857
00:36:09,918 --> 00:36:11,585
- Thank you, Doug.
858
00:36:11,585 --> 00:36:16,251
♪
859
00:36:16,251 --> 00:36:17,876
- Bladesmiths,
welcome to the strength test:
860
00:36:18,001 --> 00:36:20,543
the pavilion pole chop.
861
00:36:20,585 --> 00:36:23,210
Not only did we get the crazy
shape of your falchions
862
00:36:23,210 --> 00:36:24,543
out of the Crusader Bible,
863
00:36:24,668 --> 00:36:26,585
we also found
this test in there.
864
00:36:26,751 --> 00:36:28,751
There's a scene in the Bible
where Abraham's forces
865
00:36:28,835 --> 00:36:31,376
are chopping down the tent
poles of their enemies.
866
00:36:31,460 --> 00:36:33,418
So we're gonna do
the same thing
867
00:36:33,501 --> 00:36:35,585
and see how your Falchions
hold up.
868
00:36:35,668 --> 00:36:36,710
Ben, you're up first.
You ready?
869
00:36:36,751 --> 00:36:37,793
- As ready as I can be.
870
00:36:37,876 --> 00:36:39,585
- All right.
871
00:36:39,585 --> 00:36:46,460
♪
872
00:37:06,251 --> 00:37:08,460
Well, Ben, first off,
that's a beautiful piece.
873
00:37:08,543 --> 00:37:10,043
I mean, it really captures
the essence
874
00:37:10,126 --> 00:37:11,918
of what's
in the Crusader Bible.
875
00:37:11,918 --> 00:37:15,793
The handle is really
well-proportioned for my hand.
876
00:37:22,751 --> 00:37:24,876
All in all, I think
it's a spectacular piece.
877
00:37:24,876 --> 00:37:26,710
Nice job.
- Thank you.
878
00:37:26,793 --> 00:37:29,418
- All right, Travis.
You're up, man. You ready?
879
00:37:29,501 --> 00:37:30,835
- No, but let's do it.
880
00:37:30,835 --> 00:37:32,585
- All right.
881
00:37:32,668 --> 00:37:35,543
- I'm not feeling great,
if I'm being honest with you.
882
00:37:35,585 --> 00:37:38,835
Honestly, like, seeing
Ben's Falchion perform,
883
00:37:38,918 --> 00:37:41,210
I know I'm behind.
884
00:37:41,210 --> 00:37:42,918
I guess we'll see how it goes.
885
00:37:42,918 --> 00:37:43,376
♪
886
00:37:47,418 --> 00:37:49,710
[intense rock music]
887
00:37:49,710 --> 00:37:55,876
♪
888
00:38:05,751 --> 00:38:09,210
- All right, Travis,
well, your edge held up great.
889
00:38:09,251 --> 00:38:13,543
That being said,
the handle, it's really long
890
00:38:13,626 --> 00:38:16,418
and it kind of curves
from the beginning.
891
00:38:16,418 --> 00:38:18,210
So as I'm trying
to hold up here, you know,
892
00:38:18,251 --> 00:38:20,876
I'm sliding back,
and when I close my eyes
893
00:38:20,960 --> 00:38:23,085
and index exactly
where I want to be,
894
00:38:23,168 --> 00:38:25,210
it's kicked over
by about five degrees.
895
00:38:25,251 --> 00:38:27,585
So I had
to compensate for that.
896
00:38:27,585 --> 00:38:30,376
That being said, I really think
you did a great job
897
00:38:30,418 --> 00:38:32,793
of capturing the spirit
of this particular falchion.
898
00:38:32,876 --> 00:38:34,918
Nice job.
- I appreciate it. Thank you.
899
00:38:34,918 --> 00:38:36,876
♪
900
00:38:36,960 --> 00:38:38,835
- All right, bladesmiths.
901
00:38:38,835 --> 00:38:42,210
This is a sharpness test,
the zip line sandbag slice.
902
00:38:42,293 --> 00:38:44,251
♪
903
00:38:44,251 --> 00:38:45,793
Ben, you're up first.
You ready for this?
904
00:38:45,793 --> 00:38:48,793
- Sure.
- All right, let's do this.
905
00:38:48,793 --> 00:38:55,585
♪
906
00:39:10,585 --> 00:39:12,335
- All right, Ben,
let's talk about your weapon.
907
00:39:12,418 --> 00:39:13,960
On the different areas
that you have,
908
00:39:14,085 --> 00:39:17,585
especially on that sweet spot,
it cut cleanly on the bag.
909
00:39:17,751 --> 00:39:20,210
On the lower half over here,
metal and resistance,
910
00:39:20,293 --> 00:39:22,251
but it also cut.
911
00:39:22,335 --> 00:39:24,793
Overall,
your weapon, it will cut.
912
00:39:24,876 --> 00:39:26,210
- I'll take it.
913
00:39:26,293 --> 00:39:27,418
- All right, Travis,
it's your turn.
914
00:39:27,501 --> 00:39:28,626
Are you ready?
- Oh, I'm ready.
915
00:39:28,751 --> 00:39:30,376
- All right.
Let's do this.
916
00:39:30,376 --> 00:39:37,460
♪
917
00:39:52,710 --> 00:39:54,793
All right, Travis,
once again, cutting with this
918
00:39:54,793 --> 00:39:58,043
on the sweet spot,
it cut cleanly on both bags.
919
00:39:58,043 --> 00:40:00,293
Go a bit lower
on this section right here,
920
00:40:00,376 --> 00:40:02,293
it cuts,
but not all the way through.
921
00:40:02,376 --> 00:40:05,085
Overall,
your weapon, sir, it will cut.
922
00:40:05,168 --> 00:40:06,876
- Thank you.
923
00:40:06,960 --> 00:40:09,293
- Well, well, well.
924
00:40:09,376 --> 00:40:10,668
All right, gentlemen,
I gotta say
925
00:40:10,751 --> 00:40:12,376
that this is the kind
of competition we love
926
00:40:26,960 --> 00:40:28,668
Travis, you were beat out
by just this much,
927
00:40:28,751 --> 00:40:30,543
and Ben's gonna tell you why.
928
00:40:30,626 --> 00:40:32,418
- Well, Travis,
you brought us a Damascus
929
00:40:32,418 --> 00:40:34,543
San Mai blade that was
both beautiful and sharp.
930
00:40:34,543 --> 00:40:35,960
But at the end of the day,
this came down
931
00:40:35,960 --> 00:40:36,918
to your handle design.
932
00:40:36,918 --> 00:40:38,751
It was harder
for us to control,
933
00:40:38,751 --> 00:40:40,543
and that affected its
performance in the tests.
934
00:40:40,668 --> 00:40:41,585
And that's why
we're letting you go.
935
00:40:41,710 --> 00:40:43,543
- I completely agree.
936
00:40:43,543 --> 00:40:45,376
- Well, Travis,
I hope you had as much fun
937
00:40:45,460 --> 00:40:47,418
as we had watching you
in the first two rounds.
938
00:40:47,543 --> 00:40:49,126
We want to say
thank you for coming out,
939
00:40:49,210 --> 00:40:50,793
but unfortunately, your time
in this competition has ended.
940
00:40:50,793 --> 00:40:52,043
I'm gonna have
to ask you to please
941
00:40:52,085 --> 00:40:53,085
step off The Forge floor.
942
00:40:53,168 --> 00:40:55,043
Thank you.
943
00:40:55,043 --> 00:40:56,876
- Awesome.
944
00:40:56,918 --> 00:40:58,960
- It was
an amazing experience,
945
00:40:59,043 --> 00:41:02,210
but my handle just was not
where it needed to be.
946
00:41:02,335 --> 00:41:04,835
And Ben knocked it
out of the park.
947
00:41:04,835 --> 00:41:07,418
I'm going home, give my wife
a hug and kiss
948
00:41:07,543 --> 00:41:09,460
and tell my boys,
Daddy didn't win,
949
00:41:09,543 --> 00:41:10,876
but that's all right,
you know?
950
00:41:11,043 --> 00:41:12,043
He made it here.
951
00:41:12,085 --> 00:41:13,376
That's a prize in itself.
952
00:41:13,418 --> 00:41:15,543
♪
953
00:41:15,543 --> 00:41:16,876
- Well, Ben, congratulations.
954
00:41:16,960 --> 00:41:18,585
That makes you
a "Forged in Fire" champion.
955
00:41:18,585 --> 00:41:19,960
You'll be receiving a check
for $10,000.
956
00:41:20,085 --> 00:41:21,210
Congratulations.
957
00:41:21,251 --> 00:41:22,793
[clapping]
- Thank you. All right.
958
00:41:22,793 --> 00:41:24,626
I did not at all
expect that I would
959
00:41:24,710 --> 00:41:27,001
make it to the end,
but here we are.
960
00:41:27,085 --> 00:41:29,543
Every step of the way
of this process,
961
00:41:29,626 --> 00:41:31,876
there's been some sort
of challenge or hiccup
962
00:41:31,876 --> 00:41:34,835
that I've had to deal with,
but I'm just so grateful
963
00:41:34,835 --> 00:41:37,376
I got the opportunity
and I won,
964
00:41:37,460 --> 00:41:39,001
so I'm happier
than I could ever be.
965
00:41:39,085 --> 00:41:44,168
♪
71860
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