All language subtitles for S24E11 - 3-Wheel Electric Bikes; Skin Cream; Patio Heaters; Wood Spoke Wheels (1080p AMZN WEB-DL x265 Garshasp)_track4_[eng]

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These are the user uploaded subtitles that are being translated: 1 00:00:01,620 --> 00:00:04,620 --captions by vitac-- Www.Vitac.Com 2 00:00:04,620 --> 00:00:07,620 Captions paid for by Discovery communications 3 00:00:53,034 --> 00:00:55,931 Narrator: In 1895, ogden bolton jr. 4 00:00:55,931 --> 00:00:58,034 Registered one Of the first patents 5 00:00:58,034 --> 00:01:00,206 For an electric bicycle In the u.S. 6 00:01:00,206 --> 00:01:01,793 A century later, 7 00:01:01,793 --> 00:01:04,034 They've become one of the most Popular electric vehicles 8 00:01:04,034 --> 00:01:05,344 In the world. 9 00:01:05,344 --> 00:01:07,827 Using electricity To enhance performance, 10 00:01:07,827 --> 00:01:10,655 The e-bike Is definitely in the current. 11 00:01:14,000 --> 00:01:17,586 These electric three-wheel Trikes combine ergonomic design 12 00:01:17,586 --> 00:01:21,172 With cutting-edge Mechanical engineering. 13 00:01:21,172 --> 00:01:25,103 A rechargeable battery powers The electric engine. 14 00:01:25,103 --> 00:01:29,413 The rider sits comfortably In the ergonomic seat, 15 00:01:29,413 --> 00:01:32,344 Places his feet on the pedals, 16 00:01:32,344 --> 00:01:34,275 Releases the parking brake, 17 00:01:34,275 --> 00:01:36,000 And takes off. 18 00:01:38,344 --> 00:01:40,931 The process Begins with a water jet cutter. 19 00:01:40,931 --> 00:01:44,137 It uses ultra-high-pressure Water and sand 20 00:01:44,137 --> 00:01:47,758 To cut parts Out of a thin aluminum sheet. 21 00:01:47,758 --> 00:01:50,517 The cutter significantly Enhances productivity 22 00:01:50,517 --> 00:01:52,827 Without sacrificing precision. 23 00:01:52,827 --> 00:01:56,172 It can make several parts out Of a single sheet of aluminum. 24 00:02:02,379 --> 00:02:04,000 Parts that are ready For assembly 25 00:02:04,000 --> 00:02:06,896 Go to the cnc brake press For folding. 26 00:02:11,206 --> 00:02:14,034 A stopper positions the piece On the v die, 27 00:02:14,034 --> 00:02:16,310 Where a punch Comes down to fold it. 28 00:02:20,379 --> 00:02:22,310 A worker Inspects the folded part 29 00:02:22,310 --> 00:02:24,689 To make sure It's ready for assembly. 30 00:02:27,965 --> 00:02:32,655 A cnc bender curves aluminum Extrusion tubes for the frame. 31 00:02:34,172 --> 00:02:35,241 This machine has 32 00:02:35,241 --> 00:02:37,724 Multidirectional bending Capabilities 33 00:02:37,724 --> 00:02:41,379 And can make multiple bends To a single extrusion tube. 34 00:02:45,068 --> 00:02:49,275 The trike frame assembly process Starts on a jig. 35 00:02:49,275 --> 00:02:51,172 Once all the tubes Are in place, 36 00:02:51,172 --> 00:02:54,655 A welder spot-welds The aluminum brackets. 37 00:02:54,655 --> 00:03:01,482 He welds about 20 spots, bonding The brackets to the tubes. 38 00:03:01,482 --> 00:03:03,275 The tubes bear most of the load 39 00:03:03,275 --> 00:03:07,551 While the brackets Keep the frame aligned. 40 00:03:07,551 --> 00:03:10,241 The worker uses An electric tig-welding torch 41 00:03:10,241 --> 00:03:12,379 To complete the welding. 42 00:03:12,379 --> 00:03:15,413 He welds at a low temperature To avoid heat deformation 43 00:03:15,413 --> 00:03:18,000 In the metal. 44 00:03:18,000 --> 00:03:22,344 A mechanic installs thermoformed Recyclable abs plastic 45 00:03:22,344 --> 00:03:25,482 Over the back frame tubes. 46 00:03:25,482 --> 00:03:27,137 He assembles the rear wheels, 47 00:03:27,137 --> 00:03:29,655 Which have a seven-degree Negative camber angle 48 00:03:29,655 --> 00:03:33,482 For better grip and handling. 49 00:03:33,482 --> 00:03:35,379 The mechanic mounts Brake levers, 50 00:03:35,379 --> 00:03:39,413 Gear shifters, and handle grips Onto the steering bar 51 00:03:39,413 --> 00:03:41,551 And tightens The six-point socket nuts 52 00:03:41,551 --> 00:03:43,172 With an allen wrench. 53 00:03:48,586 --> 00:03:51,931 He applies a structural adhesive On the drop-out poles 54 00:03:51,931 --> 00:03:54,724 And in slots located On the front frame tubes. 55 00:03:56,000 --> 00:03:58,689 The adhesive provides The flexibility and strength 56 00:03:58,689 --> 00:04:01,655 Needed to keep The drop-out poles in position. 57 00:04:06,379 --> 00:04:10,724 Now, the mechanic assembles the Front and back frames together. 58 00:04:10,724 --> 00:04:12,931 The two frames Connect under the seat 59 00:04:12,931 --> 00:04:16,241 Through an integrated direction Pivot and suspension system. 60 00:04:18,241 --> 00:04:20,896 The mechanic slips the front Wheel into the drop-out poles 61 00:04:20,896 --> 00:04:22,689 On the frame. 62 00:04:22,689 --> 00:04:28,103 He uses a calibrated torque Wrench to tight the wheel nut. 63 00:04:28,103 --> 00:04:31,965 He assembles the three-cog front Cassette to the bottom bracket, 64 00:04:31,965 --> 00:04:33,896 Then bolts On the pedal crank arm 65 00:04:33,896 --> 00:04:37,000 Using A threaded taper pin system. 66 00:04:41,000 --> 00:04:44,793 Next he installs the derailleur For the nine-gear cassette 67 00:04:44,793 --> 00:04:47,344 And bolts It on with a lock-tight bolt. 68 00:04:51,758 --> 00:04:54,931 The compact drivetrain Makes the trike 15% 69 00:04:54,931 --> 00:04:59,103 More energy-efficient than Regular bicycles or tricycles. 70 00:05:05,448 --> 00:05:07,931 A mechanic installs The disc brake system 71 00:05:07,931 --> 00:05:09,655 On the front wheel electric hub 72 00:05:09,655 --> 00:05:13,896 And verifies That it is functioning properly. 73 00:05:13,896 --> 00:05:17,482 The seats are made Of woven synthetic fabric 74 00:05:17,482 --> 00:05:18,724 Wrapped around the frame 75 00:05:18,724 --> 00:05:21,172 And tightened With bungee elastics. 76 00:05:23,586 --> 00:05:29,034 He locks the removable battery Pack in place with a key. 77 00:05:29,034 --> 00:05:32,034 A console indicates levels Of electrical assistance 78 00:05:32,034 --> 00:05:34,551 And battery regeneration. 79 00:05:34,551 --> 00:05:38,689 This trike's wheel base Allows it to ride on bike paths. 80 00:05:38,689 --> 00:05:43,206 When on the road, Its width takes up more space. 81 00:05:43,206 --> 00:05:45,000 The design Of this electric trike 82 00:05:45,000 --> 00:05:49,931 Combines stability and safety For a secure and pleasant ride. 83 00:06:01,448 --> 00:06:02,689 Narrator: the easiest way 84 00:06:02,689 --> 00:06:06,275 To treat dry skin Is to spread on some skin cream. 85 00:06:06,275 --> 00:06:07,896 It rejuvenates the skin cells 86 00:06:07,896 --> 00:06:10,103 And acts As a protective barrier. 87 00:06:10,103 --> 00:06:12,482 This is particularly important In the winter, 88 00:06:12,482 --> 00:06:14,586 When cold outdoor air And indoor heating 89 00:06:14,586 --> 00:06:17,034 Suck the moisture Out of your skin. 90 00:06:21,103 --> 00:06:22,655 If you have dry skin, 91 00:06:22,655 --> 00:06:26,310 It's wise to keep a good supply Of skin cream on hand. 92 00:06:31,241 --> 00:06:34,655 It's not just dry air That makes skin flaky and itchy. 93 00:06:34,655 --> 00:06:37,413 Cancer treatments can also Dry out the skin, 94 00:06:37,413 --> 00:06:40,896 Along with other medical Conditions, like diabetes. 95 00:06:43,137 --> 00:06:45,758 The first ingredient Is stearic acid. 96 00:06:45,758 --> 00:06:48,448 It's a wax Derived from palm tree oil. 97 00:06:48,448 --> 00:06:53,137 The next ingredient Is refined lanolin. 98 00:06:53,137 --> 00:06:55,793 It's blended With isopropyl myristate, 99 00:06:55,793 --> 00:06:59,724 A natural oil that helps soften The stearic acid. 100 00:06:59,724 --> 00:07:03,344 These ingredients make up what's Called the oil-soluble phase 101 00:07:03,344 --> 00:07:05,413 Of the recipe. 102 00:07:05,413 --> 00:07:08,931 Workers heat the stearic acid Until it liquefies, 103 00:07:08,931 --> 00:07:12,517 Then add the blend of lanolin And isopropyl myristate 104 00:07:12,517 --> 00:07:14,586 And keep heating. 105 00:07:14,586 --> 00:07:16,896 While the oil phase is heating, 106 00:07:16,896 --> 00:07:20,896 They prepare the water-soluble Phase of the recipe. 107 00:07:20,896 --> 00:07:24,586 The first ingredient is glycerin Derived from a vegetable source, 108 00:07:24,586 --> 00:07:26,965 Such as corn. 109 00:07:26,965 --> 00:07:31,517 They heat and mix it, Then add purified water. 110 00:07:31,517 --> 00:07:32,655 They continue heating 111 00:07:32,655 --> 00:07:35,206 The mixture To just below the boiling point, 112 00:07:35,206 --> 00:07:37,275 Add a floral fragrance, 113 00:07:37,275 --> 00:07:40,620 Then pump the oil phase Into the bottom of the tank. 114 00:07:40,620 --> 00:07:42,034 It blends in With the water phase 115 00:07:42,034 --> 00:07:46,344 While naturally rising To the top. 116 00:07:46,344 --> 00:07:48,448 They gradually lower The temperature. 117 00:07:48,448 --> 00:07:51,793 This makes the mixture Creamy and bright white. 118 00:07:53,931 --> 00:07:57,586 After an hour of mixing, The skin cream is ready. 119 00:07:57,586 --> 00:07:59,206 They pump it Out of the mixing tank 120 00:07:59,206 --> 00:08:02,034 To supply tanks that feed The filling line. 121 00:08:07,482 --> 00:08:10,965 This company packages its skin Cream in jars 122 00:08:10,965 --> 00:08:14,068 For body cream and tubes For hand cream. 123 00:08:18,241 --> 00:08:21,827 Workers unpack boxes Of plastic jars and line them up 124 00:08:21,827 --> 00:08:25,206 On a conveyer belt That feeds the labeling machine. 125 00:08:25,206 --> 00:08:28,896 Each jar passes A photo-eye sensor. 126 00:08:28,896 --> 00:08:31,758 This sensor triggers The machines to spin the jar 127 00:08:31,758 --> 00:08:32,965 At the same speed 128 00:08:32,965 --> 00:08:35,620 As the adhesive label Coming off the roll. 129 00:08:42,241 --> 00:08:44,068 Workers place the labeled jars 130 00:08:44,068 --> 00:08:47,000 Onto a turntable That feeds the filling machine. 131 00:08:50,448 --> 00:08:54,000 Two single-file lanes Each lead to three nozzles. 132 00:08:58,344 --> 00:09:02,724 The machine fills up To 125 jars per minute, 133 00:09:02,724 --> 00:09:06,620 Depositing 12 ounces Of skin cream into each jar. 134 00:09:11,344 --> 00:09:13,172 The two lanes of filled jars 135 00:09:13,172 --> 00:09:15,931 Merge as they approach The capping machine. 136 00:09:18,586 --> 00:09:23,206 The caps come down a chute To the machine's carousel. 137 00:09:23,206 --> 00:09:26,655 A device called a timing screw Correctly positions each jar 138 00:09:26,655 --> 00:09:28,172 To receive a lid. 139 00:09:31,793 --> 00:09:33,241 The lower part of the machine 140 00:09:33,241 --> 00:09:37,379 Holds the jar steady as an arm Secures the lid in place. 141 00:09:42,655 --> 00:09:45,448 The next station on the line Applies an adhesive label 142 00:09:45,448 --> 00:09:47,206 Onto the cap. 143 00:09:49,310 --> 00:09:52,275 The jars of body cream Are ready for sale. 144 00:09:52,275 --> 00:09:55,413 This factory also Packages hand cream in a tube 145 00:09:55,413 --> 00:09:57,517 That you can keep In your purse or pocket. 146 00:10:01,517 --> 00:10:02,724 A mechanical arm 147 00:10:02,724 --> 00:10:06,620 Places the tubes On a turntable, cap side down. 148 00:10:06,620 --> 00:10:10,034 The bottom of each tube Is open and ready for filling. 149 00:10:17,586 --> 00:10:21,344 A nozzle squirts two ounces Of skin cream into the tube. 150 00:10:25,517 --> 00:10:29,000 Then the machine heats the open End to soften the plastic, 151 00:10:29,000 --> 00:10:30,137 Clamps it shut, 152 00:10:30,137 --> 00:10:32,862 Then cools the plastic To a solid state. 153 00:10:37,241 --> 00:10:39,793 When you rub the cream On your skin, 154 00:10:39,793 --> 00:10:41,034 The key ingredients, 155 00:10:41,034 --> 00:10:44,827 Glycerin and lanolin, Pack a one-two punch. 156 00:10:44,827 --> 00:10:46,586 Glycerin is hydroscopic, 157 00:10:46,586 --> 00:10:50,310 Meaning it draws water From the air to the skin. 158 00:10:50,310 --> 00:10:52,000 Lanolin smoothes the skin, 159 00:10:52,000 --> 00:10:55,379 Forming a protective film To lock in the moisture. 160 00:11:06,862 --> 00:11:08,000 Narrator: Patio heaters make it possible 161 00:11:08,000 --> 00:11:11,137 To dine outside Even when it's cold. 162 00:11:11,137 --> 00:11:13,689 When this outdoor space heater Is turned on, 163 00:11:13,689 --> 00:11:15,862 It creates a circle of warmth. 164 00:11:15,862 --> 00:11:18,655 The heater can take the chill Out of a cold summer evening 165 00:11:18,655 --> 00:11:21,896 And extend patio season Well into the fall. 166 00:11:28,275 --> 00:11:31,448 It's a chill day, But not on this patio. 167 00:11:31,448 --> 00:11:33,517 It has its own microclimate, 168 00:11:33,517 --> 00:11:35,965 One that's warm and toasty. 169 00:11:35,965 --> 00:11:39,241 It's all thanks To the infrared heater overhead. 170 00:11:41,862 --> 00:11:43,655 To make a patio heater, 171 00:11:43,655 --> 00:11:47,172 An engineer first maps Out the design on a computer. 172 00:11:47,172 --> 00:11:49,517 He transfers the design To cutting equipment, 173 00:11:49,517 --> 00:11:52,965 Like this laser. 174 00:11:52,965 --> 00:11:54,793 It cuts screw holes and vents 175 00:11:54,793 --> 00:11:59,103 Into steel that's covered By a protective plastic film. 176 00:11:59,103 --> 00:12:00,758 The laser also cuts a part 177 00:12:00,758 --> 00:12:03,896 That will be shaped Into the patio heater's housing. 178 00:12:09,931 --> 00:12:12,137 After removing the plastic film, 179 00:12:12,137 --> 00:12:14,517 A worker places the steel Between the jaws 180 00:12:14,517 --> 00:12:18,241 Of a press brake. 181 00:12:18,241 --> 00:12:21,827 It bends the part To form a rim around the edges. 182 00:12:21,827 --> 00:12:26,551 Additional bends give the part A rounded profile. 183 00:12:26,551 --> 00:12:29,137 A laser probe checks That the worker's fingers 184 00:12:29,137 --> 00:12:31,586 Are not getting too close To the jaws. 185 00:12:35,034 --> 00:12:37,448 Once all the parts Have been cut and shaped, 186 00:12:37,448 --> 00:12:42,344 The patio heater Is ready to be assembled. 187 00:12:42,344 --> 00:12:45,034 A worker creates a reflector That will direct heat 188 00:12:45,034 --> 00:12:47,275 Down and out of the unit. 189 00:12:50,172 --> 00:12:53,379 Then he attaches an insulator To the reflector. 190 00:12:53,379 --> 00:12:54,620 It will protect the roof 191 00:12:54,620 --> 00:13:00,482 And walls that the heater Will be mounted to. 192 00:13:00,482 --> 00:13:05,137 He inserts the insulator And reflector assembly. 193 00:13:05,137 --> 00:13:07,103 The legs Of the reflector assembly fit 194 00:13:07,103 --> 00:13:09,689 Into the laser-cut holes In the housing. 195 00:13:12,310 --> 00:13:14,965 He temporarily places The control box cover 196 00:13:14,965 --> 00:13:16,620 At the end of the housing. 197 00:13:16,620 --> 00:13:19,896 Then he aligns and welds A side panel to the housing. 198 00:13:25,448 --> 00:13:28,206 He welds a second panel To the other side. 199 00:13:32,482 --> 00:13:35,896 After covering the assembly With protective plastic again, 200 00:13:35,896 --> 00:13:38,379 He grinds down the welded seam. 201 00:13:38,379 --> 00:13:41,758 This gives the patio heater Unit cleaner edges. 202 00:13:45,068 --> 00:13:48,448 He buffs the seams to a low Sheen using a cloth wheel 203 00:13:48,448 --> 00:13:51,172 And polishing paste. 204 00:13:51,172 --> 00:13:55,344 This makes the seams blend In with the steel. 205 00:13:55,344 --> 00:13:56,896 The burner is next. 206 00:13:56,896 --> 00:13:58,275 It's made of steel 207 00:13:58,275 --> 00:14:03,172 But has a ceramic grill With hundreds of tiny holes. 208 00:14:03,172 --> 00:14:04,448 This contoured pattern 209 00:14:04,448 --> 00:14:09,310 Allows heat To radiate in all directions. 210 00:14:09,310 --> 00:14:10,724 He tucks insulation 211 00:14:10,724 --> 00:14:15,551 Into the heater body to protect It from the hot burner. 212 00:14:15,551 --> 00:14:18,931 Then he installs the burner On top of the insulation. 213 00:14:18,931 --> 00:14:23,275 It fits snugly to the reflector And insulator framework. 214 00:14:23,275 --> 00:14:26,206 He places a separator At one end of the burner, 215 00:14:26,206 --> 00:14:29,517 Leaving a space For a control box and gas line. 216 00:14:31,517 --> 00:14:32,931 He inserts the control box 217 00:14:32,931 --> 00:14:37,068 And connects the gas line To the burner. 218 00:14:37,068 --> 00:14:38,793 He attaches the spark igniter 219 00:14:38,793 --> 00:14:41,379 And temperature sensor To the separator. 220 00:14:50,275 --> 00:14:55,655 He secures the burner to The main assembly with screws. 221 00:14:55,655 --> 00:14:59,034 He tucks the electronic controls Into the control box 222 00:14:59,034 --> 00:15:01,310 And connects all of the wiring. 223 00:15:10,517 --> 00:15:14,965 He seals the control box with A metal plate and rubber gasket. 224 00:15:14,965 --> 00:15:18,758 This makes the electronics Watertight. 225 00:15:18,758 --> 00:15:22,482 Finally, he adds a vented panel To the top of the controls 226 00:15:22,482 --> 00:15:26,241 And a metal grill To the rest of the heater. 227 00:15:26,241 --> 00:15:28,827 Over at a test station, A technician 228 00:15:28,827 --> 00:15:32,275 Powers up the heater Using a remote-control system. 229 00:15:37,000 --> 00:15:39,551 He checks for gas leaks Or blockages 230 00:15:39,551 --> 00:15:42,896 And confirms That the temperature 231 00:15:42,896 --> 00:15:45,517 Rises in response to The remote control's commands. 232 00:15:50,000 --> 00:15:53,000 This patio heater Has passed all of the tests 233 00:15:53,000 --> 00:15:57,172 And is now ready For the outside world, 234 00:15:57,172 --> 00:16:00,344 Where people are sure to be Attracted to its warm glow. 235 00:16:14,896 --> 00:16:16,206 Narrator: in the early days Of the automobile, 236 00:16:16,206 --> 00:16:18,344 Wheels had wood spokes and rims. 237 00:16:18,344 --> 00:16:20,000 But by the 1920s, 238 00:16:20,000 --> 00:16:22,620 Manufacturers began using More durable materials, 239 00:16:22,620 --> 00:16:24,758 Like iron and steel. 240 00:16:24,758 --> 00:16:28,689 Today, wood-spoke wheels are Used in classic-car restoration. 241 00:16:35,862 --> 00:16:40,448 In the early 1900s, Cars had wood-spoke wheels. 242 00:16:40,448 --> 00:16:42,862 When those antique vehicles Need new wheels, 243 00:16:42,862 --> 00:16:44,896 Collectors turn to wheelwrights. 244 00:16:44,896 --> 00:16:46,827 They can build wood-spoke wheels 245 00:16:46,827 --> 00:16:49,689 Just as it was done A century ago. 246 00:16:49,689 --> 00:16:51,689 Production starts With the steel rim 247 00:16:51,689 --> 00:16:53,517 That wraps Around the wood wheel. 248 00:16:53,517 --> 00:16:57,724 The steel spins In a lathe as stationary tools 249 00:16:57,724 --> 00:16:59,482 Cut it to the correct profile 250 00:16:59,482 --> 00:17:02,413 And create a lip For gripping the rubber tire. 251 00:17:04,655 --> 00:17:06,137 A worker measures the rim 252 00:17:06,137 --> 00:17:09,586 To confirm It's the same as the original. 253 00:17:09,586 --> 00:17:12,310 You can see the difference The machining has made. 254 00:17:14,517 --> 00:17:17,413 Another member of the team Measures the moisture content 255 00:17:17,413 --> 00:17:20,172 Of hickory wood And selects boards 256 00:17:20,172 --> 00:17:23,275 That are sufficiently dried. 257 00:17:23,275 --> 00:17:25,793 He traces a rough pattern Of a wheel spoke 258 00:17:25,793 --> 00:17:28,103 And cuts Along the penciled lines. 259 00:17:29,379 --> 00:17:33,724 This gives him a basic shape To work with. 260 00:17:33,724 --> 00:17:37,689 Next He selects a more exact pattern. 261 00:17:37,689 --> 00:17:40,620 He clamps this pattern In a wood carving duplicator 262 00:17:40,620 --> 00:17:44,896 Alongside four Of the rough spokes. 263 00:17:44,896 --> 00:17:46,965 He follows the contours Of the pattern 264 00:17:46,965 --> 00:17:48,620 With a tracing wheel. 265 00:17:51,655 --> 00:17:55,724 The tracing wheel moves cutting Tools that carve the hickory. 266 00:17:55,724 --> 00:18:00,517 This duplicates the profile Of the wheel spoke pattern. 267 00:18:00,517 --> 00:18:03,413 He sands off marks left By the cutting tools 268 00:18:03,413 --> 00:18:07,034 And smoothes the surface Of the newly formed spokes. 269 00:18:07,034 --> 00:18:11,034 Then he secures the spokes One at a time in a jig. 270 00:18:11,034 --> 00:18:13,724 This steadies the spokes As he cuts the wider ends 271 00:18:13,724 --> 00:18:15,275 Into a wedge shape. 272 00:18:18,896 --> 00:18:20,655 Together, two wheelwrights 273 00:18:20,655 --> 00:18:23,689 Arrange the spokes In a wheel formation. 274 00:18:23,689 --> 00:18:27,586 The wedges fit together at The center like pieces of a pie. 275 00:18:29,862 --> 00:18:31,896 They tighten clamps To bring the spokes 276 00:18:31,896 --> 00:18:33,620 Into perfect alignment. 277 00:18:35,827 --> 00:18:39,827 One of the wheelwrights inserts A steel hub in the center hole. 278 00:18:39,827 --> 00:18:42,655 He drills holes Into the wood and inserts bolts 279 00:18:42,655 --> 00:18:44,586 To secure the steel hub. 280 00:18:48,068 --> 00:18:51,034 Using a tool that's Like a big pencil sharpener, 281 00:18:51,034 --> 00:18:54,482 He carves the ends Of the spokes, creating dowels. 282 00:18:57,034 --> 00:18:59,551 Dowels are peg-like fasteners. 283 00:19:02,000 --> 00:19:03,965 He sands the dowels on an angle 284 00:19:03,965 --> 00:19:06,931 To create a gentle slope In each one. 285 00:19:06,931 --> 00:19:09,551 These slopes make it Easier to slide the spokes 286 00:19:09,551 --> 00:19:16,137 Into the two-part wood rim. 287 00:19:16,137 --> 00:19:19,482 Using a special tool, The team stretches the rim 288 00:19:19,482 --> 00:19:22,758 And pulls the spokes Into position. 289 00:19:22,758 --> 00:19:25,068 Then they insert The doweled ends of the spokes 290 00:19:25,068 --> 00:19:26,758 Into the holes. 291 00:19:26,758 --> 00:19:28,793 This process is difficult. 292 00:19:28,793 --> 00:19:29,965 One wrong move, 293 00:19:29,965 --> 00:19:33,896 And they could damage the spokes Or rim. 294 00:19:33,896 --> 00:19:35,551 But thanks to their skill, 295 00:19:35,551 --> 00:19:38,034 The wood-spoke wheel Comes together. 296 00:19:38,034 --> 00:19:39,758 All of the parts are intact, 297 00:19:39,758 --> 00:19:44,379 And the spokes Are firmly secured in the rim. 298 00:19:44,379 --> 00:19:47,586 A wheelwright measures the Circumference of the wood rim 299 00:19:47,586 --> 00:19:50,793 And calculates how much Will need to be trimmed off. 300 00:19:53,827 --> 00:19:56,689 He shaves down the wheel, Adjusting the circumference 301 00:19:56,689 --> 00:19:59,551 To the desired dimension. 302 00:19:59,551 --> 00:20:03,793 The wheel must be slightly Larger than the outer steel rim. 303 00:20:03,793 --> 00:20:07,068 You'll see why next. 304 00:20:07,068 --> 00:20:10,758 They place the steel rim over An intense gas flame 305 00:20:10,758 --> 00:20:12,965 And cover it With a piece of metal. 306 00:20:15,103 --> 00:20:19,103 The heat causes the steel rim To expand. 307 00:20:19,103 --> 00:20:20,724 After about 15 minutes, 308 00:20:20,724 --> 00:20:23,241 The wheelwright Removes the cover. 309 00:20:23,241 --> 00:20:25,413 He grips the hot rim with tongs 310 00:20:25,413 --> 00:20:28,034 And transfers it To the wood wheel. 311 00:20:28,034 --> 00:20:29,448 The enlarged steel rim 312 00:20:29,448 --> 00:20:34,103 Fits loosely around the outside Of the wooden wheel. 313 00:20:34,103 --> 00:20:36,931 They now spray the steel With cold water. 314 00:20:36,931 --> 00:20:40,172 As the rim cools, It shrinks to the hickory wood, 315 00:20:40,172 --> 00:20:43,862 Creating a permanent bond. 316 00:20:43,862 --> 00:20:46,137 The wheelwright Shaves the spokes down 317 00:20:46,137 --> 00:20:48,206 To make them look More streamlined. 318 00:20:51,413 --> 00:20:53,862 He sands the wood To enhance the grain. 319 00:20:57,896 --> 00:21:02,586 It took 16 hours To make this wood-spoke wheel. 320 00:21:02,586 --> 00:21:06,034 It's brand-new, but looks Like a thing of the past. 321 00:21:18,137 --> 00:21:20,896 If you have any comments About the show, 322 00:21:20,896 --> 00:21:23,931 Or if you'd like to suggest Topics for future shows, 323 00:21:23,931 --> 00:21:26,206 Drop us a line at... 25953

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