All language subtitles for S18E10 - Cufflinks; Blueberry Turnovers; Dashboards; Earthenware Pottery (1080p AMZN WEB-DL x265 Garshasp)_track3_[eng]

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These are the user uploaded subtitles that are being translated: 1 00:00:01,827 --> 00:00:04,827 --captions by vitac-- Www.Vitac.Com 2 00:00:04,827 --> 00:00:07,827 Captions paid for by Discovery communications 3 00:00:51,965 --> 00:00:55,793 Narrator: Cufflinks are a fashion trend With definite staying power. 4 00:00:55,793 --> 00:00:59,793 They've been holding shirt cuffs Together since the 17th century. 5 00:00:59,793 --> 00:01:03,206 Early versions were buttons Linked by short chains, 6 00:01:03,206 --> 00:01:05,413 An improvement over the ribbons And pins 7 00:01:05,413 --> 00:01:07,482 The gentleman of the day Had been using 8 00:01:07,482 --> 00:01:10,482 To fasten their sleeves. 9 00:01:12,655 --> 00:01:14,724 Clothes may make the man, 10 00:01:14,724 --> 00:01:16,827 But a set of cufflinks Can make the outfit. 11 00:01:16,827 --> 00:01:19,655 They add a bit of flash To conservative business garb 12 00:01:19,655 --> 00:01:21,551 And convey a sense of occasion. 13 00:01:21,551 --> 00:01:22,965 Buttons may be easier, 14 00:01:22,965 --> 00:01:25,517 But cufflinks are about Taking the trouble 15 00:01:25,517 --> 00:01:27,413 To look really spiffy. 16 00:01:27,413 --> 00:01:29,620 A pair of high-end cufflinks 17 00:01:29,620 --> 00:01:33,448 Starts with sterling silver, Gold, or platinum. 18 00:01:33,448 --> 00:01:35,586 A craftsman cuts out blanks. 19 00:01:35,586 --> 00:01:38,379 These blanks will be used For the fronts of the cufflinks. 20 00:01:38,379 --> 00:01:42,034 He places one Of the silver blanks on a die 21 00:01:42,034 --> 00:01:44,172 Engraved with a recessed Grid pattern. 22 00:01:44,172 --> 00:01:47,137 A hydraulic press closes And squeezes the silver blank 23 00:01:47,137 --> 00:01:48,448 Into the die, 24 00:01:48,448 --> 00:01:50,758 Transferring the pattern Onto the silver. 25 00:01:50,758 --> 00:01:54,034 This company has more than 1,000 cufflink patterns, 26 00:01:54,034 --> 00:01:56,689 Some of which date back to The mid-19th century. 27 00:01:56,689 --> 00:01:58,137 With these dies, 28 00:01:58,137 --> 00:02:01,931 They continue to handcraft Cufflinks the traditional way. 29 00:02:01,931 --> 00:02:03,551 Pressing the pattern Onto the silver 30 00:02:03,551 --> 00:02:05,551 Has caused the metal to expand, 31 00:02:05,551 --> 00:02:08,344 So he trims the excess From the perimeter. 32 00:02:08,344 --> 00:02:10,137 There's another benefit to this. 33 00:02:10,137 --> 00:02:13,448 The trimming works the silver To harden it... 34 00:02:13,448 --> 00:02:16,000 From a plain silver blank 35 00:02:16,000 --> 00:02:19,827 To a cufflink face With artistic expression. 36 00:02:19,827 --> 00:02:23,068 A craftsperson now attaches A silver stem 37 00:02:23,068 --> 00:02:25,034 To the back of a cufflink face. 38 00:02:25,034 --> 00:02:27,689 He melts silver solder Between the two, 39 00:02:27,689 --> 00:02:30,172 And, as it cools, It creates a solid bond. 40 00:02:30,172 --> 00:02:33,862 The stem shape Is a slightly curved design 41 00:02:33,862 --> 00:02:37,413 To allow the cufflink To sit perfectly on a cuff. 42 00:02:37,413 --> 00:02:42,068 The soldering torch oxidizes And darkens the silver slightly, 43 00:02:42,068 --> 00:02:45,103 So he dips the parts In a sulfuric-acid bath. 44 00:02:45,103 --> 00:02:47,068 The acid pulls out the black, 45 00:02:47,068 --> 00:02:50,172 And the parts become Silvery white once again. 46 00:02:51,758 --> 00:02:54,551 Next, the brass bristles Of a revolving wheel 47 00:02:54,551 --> 00:02:56,724 Make tiny scratches On the silver 48 00:02:56,724 --> 00:02:58,793 To brighten it substantially. 49 00:02:58,793 --> 00:03:02,758 Each cufflink now undergoes A very intensive enameling 50 00:03:02,758 --> 00:03:06,965 Using a mix of finely ground Colored glass and water. 51 00:03:06,965 --> 00:03:09,586 Here, the enamelist Applies blue glass 52 00:03:09,586 --> 00:03:12,137 To the cufflink's Stamped grid detailing 53 00:03:12,137 --> 00:03:14,896 And then paints yellow Around the perimeter. 54 00:03:14,896 --> 00:03:17,379 It takes a steady hand And experience 55 00:03:17,379 --> 00:03:19,241 To do an even job. 56 00:03:19,241 --> 00:03:21,586 If one color bleeds Into the next, 57 00:03:21,586 --> 00:03:22,896 It can't be fixed, 58 00:03:22,896 --> 00:03:25,379 And she'll have to scrap This cufflink and start anew. 59 00:03:25,379 --> 00:03:27,482 Then it's into a kiln 60 00:03:27,482 --> 00:03:29,758 Fired to 1,800 degrees Fahrenheit. 61 00:03:29,758 --> 00:03:31,379 The heat melts the glass, 62 00:03:31,379 --> 00:03:34,379 And it flows into the detailing To give it definition. 63 00:03:34,379 --> 00:03:40,034 At the same time, the glass Fuses to the metal surface. 64 00:03:40,034 --> 00:03:45,000 And then it's back to the artist For another layer of glass. 65 00:03:45,000 --> 00:03:47,206 The enameler will repeat This process 66 00:03:47,206 --> 00:03:48,931 Between three and seven times 67 00:03:48,931 --> 00:03:52,620 To produce a perfect luster And depth of color. 68 00:03:52,620 --> 00:03:55,310 The color deepens With each layer, 69 00:03:55,310 --> 00:03:59,827 And the result is a rich, Translucent enamel surface. 70 00:04:04,241 --> 00:04:06,931 Leaving the kiln, The enamel is a bit wavy, 71 00:04:06,931 --> 00:04:08,724 So the worker files it down 72 00:04:08,724 --> 00:04:11,551 Until the surface Is completely flat and level. 73 00:04:13,724 --> 00:04:18,689 Then the cufflinks go back into The kiln for one last firing. 74 00:04:18,689 --> 00:04:22,172 He polishes the enameled surface Against an abrasive wheel, 75 00:04:22,172 --> 00:04:25,793 Using a mix of volcanic ash And water for a polishing paste. 76 00:04:25,793 --> 00:04:27,551 This takes hours, 77 00:04:27,551 --> 00:04:31,413 But it gives the glass enamel A glossy finish. 78 00:04:31,413 --> 00:04:33,931 Now the focus returns To the cufflink stem 79 00:04:33,931 --> 00:04:36,206 And the dome Spring link fittings 80 00:04:36,206 --> 00:04:38,586 That are the closing mechanisms. 81 00:04:38,586 --> 00:04:42,068 He heats a needle-thin wire To make it slightly pliable 82 00:04:42,068 --> 00:04:44,896 And then pushes it into The fitting to engage a spring 83 00:04:44,896 --> 00:04:46,965 That attaches To the cufflink stem. 84 00:04:46,965 --> 00:04:48,758 With the fitting installed, 85 00:04:48,758 --> 00:04:51,655 He clips the excess wire At both ends. 86 00:04:53,896 --> 00:04:55,655 To secure the installation, 87 00:04:55,655 --> 00:04:58,310 He hammers the ends of the wire To flare them out, 88 00:04:58,310 --> 00:05:01,827 Turning them Into a kind of rivet. 89 00:05:01,827 --> 00:05:06,931 With the fitting now solidly Attached to the cufflink stem, 90 00:05:06,931 --> 00:05:09,413 He lightly files the edges With an emery board 91 00:05:09,413 --> 00:05:12,517 To give the part A perfectly smooth finish. 92 00:05:12,517 --> 00:05:16,310 He buffs the cufflinks' Exposed silver 93 00:05:16,310 --> 00:05:18,103 Against a cloth wheel 94 00:05:18,103 --> 00:05:22,103 And uses a polishing agent To make it really gleam. 95 00:05:22,103 --> 00:05:24,482 After at least six hours Of work, 96 00:05:24,482 --> 00:05:27,586 These enameled silver cufflinks Are now complete. 97 00:05:27,586 --> 00:05:29,068 In the business world, 98 00:05:29,068 --> 00:05:31,379 Where men usually dress In a suit and tie, 99 00:05:31,379 --> 00:05:35,655 A custom set of cufflinks is One way to express individuality 100 00:05:35,655 --> 00:05:39,103 But still fit in With the rest of the guys. 101 00:05:51,310 --> 00:05:54,034 Narrator: a fruit turnover Is probably your best bet 102 00:05:54,034 --> 00:05:55,482 If you're eating on the go. 103 00:05:55,482 --> 00:05:58,275 It satisfies a sweet tooth, It's portable, 104 00:05:58,275 --> 00:06:00,310 And it requires no utensils. 105 00:06:00,310 --> 00:06:03,586 The dough, typically flaky, Is folded over, 106 00:06:03,586 --> 00:06:06,068 Usually into a triangle Or rectangle, 107 00:06:06,068 --> 00:06:07,724 And the edges are sealed, 108 00:06:07,724 --> 00:06:10,413 Trapping the fruit filling Neatly inside. 109 00:06:10,413 --> 00:06:13,689 These all-natural Blueberry turnovers 110 00:06:13,689 --> 00:06:16,137 May look and taste Like homemade, 111 00:06:16,137 --> 00:06:19,310 But, believe it or not, They come frozen in a box. 112 00:06:19,310 --> 00:06:21,517 You just bake them and eat them. 113 00:06:21,517 --> 00:06:25,310 The manufacturer is willing To reveal the ingredients, 114 00:06:25,310 --> 00:06:28,275 But the critical proportions, Mixing, and heating times 115 00:06:28,275 --> 00:06:29,965 Are top-secret. 116 00:06:29,965 --> 00:06:35,344 Workers begin making the filling By heating blueberries. 117 00:06:35,344 --> 00:06:39,655 Next, they combine lemon juice And starch in a container... 118 00:06:43,000 --> 00:06:46,068 ...Then add this mixture To the blueberries. 119 00:06:46,068 --> 00:06:51,034 The starch is white now but will Become transparent as it cooks. 120 00:06:54,758 --> 00:06:58,896 They mix some more... 121 00:06:58,896 --> 00:07:01,793 Then add salt. 122 00:07:04,068 --> 00:07:08,551 When the starch is opaque, They add sugar... 123 00:07:08,551 --> 00:07:10,827 And mix some more. 124 00:07:13,689 --> 00:07:15,379 As soon as the temperature Of the ingredients 125 00:07:15,379 --> 00:07:20,551 Reaches 170 degrees fahrenheit, The filling is done. 126 00:07:20,551 --> 00:07:22,206 To make the dough, 127 00:07:22,206 --> 00:07:27,862 Workers first pour flour Into the mixer, then salt. 128 00:07:32,206 --> 00:07:34,931 After a few minutes of mixing, They add butter -- 129 00:07:34,931 --> 00:07:36,172 Lots of butter. 130 00:07:37,896 --> 00:07:41,275 Once it's well-blended, They add some water. 131 00:07:41,275 --> 00:07:44,758 After a bit more mixing, The dough is ready. 132 00:07:44,758 --> 00:07:47,103 This type of dough Is called "Pâte brisée," 133 00:07:47,103 --> 00:07:49,379 The french term For a butter-based pastry 134 00:07:49,379 --> 00:07:51,862 That's extremely light and flaky 135 00:07:51,862 --> 00:07:55,137 Due to its high ratio Of fat to flour. 136 00:07:55,137 --> 00:07:58,620 Now workers weigh out 12-pound portions... 137 00:08:00,034 --> 00:08:03,517 ...And put them, one at a time, Into a dough press 138 00:08:03,517 --> 00:08:07,965 With a sprinkling of flour To prevent sticking. 139 00:08:07,965 --> 00:08:11,620 The press compresses the dough Into a 10"X16" block 140 00:08:11,620 --> 00:08:13,965 That's one inch thick. 141 00:08:20,000 --> 00:08:23,172 Then they line up the blocks On a floured conveyor belt, 142 00:08:23,172 --> 00:08:28,310 Joining them together to form One continuous sheet of dough. 143 00:08:28,310 --> 00:08:31,931 The dough sheet Now enters a press. 144 00:08:31,931 --> 00:08:34,137 Inside, rollers compress The sheet 145 00:08:34,137 --> 00:08:37,758 To about a quarter Of its original thickness. 146 00:08:37,758 --> 00:08:41,000 The next machine Layers the thin dough sheet. 147 00:08:42,965 --> 00:08:46,344 This flour press And layer process 148 00:08:46,344 --> 00:08:48,034 Repeats over and over again 149 00:08:48,034 --> 00:08:50,758 Until the sheet Is just 1/10" thick 150 00:08:50,758 --> 00:08:53,448 Yet contains 24 layers. 151 00:08:53,448 --> 00:08:55,931 These layers Are what will make the pastry 152 00:08:55,931 --> 00:08:58,620 Exceptionally light and flaky. 153 00:08:58,620 --> 00:09:03,068 Trimming wheels on the sides Make a neat edge. 154 00:09:04,137 --> 00:09:08,172 Diagonally bladed wheels score The dough with small cuts. 155 00:09:08,172 --> 00:09:11,517 And cutting wheels divide The sheet into five strips, 156 00:09:11,517 --> 00:09:15,068 Each of which will become A row of turnovers. 157 00:09:15,068 --> 00:09:17,689 The next station deposits A line of water droplets 158 00:09:17,689 --> 00:09:20,206 Along one edge of each strip. 159 00:09:20,206 --> 00:09:22,896 This creates a line Of sticky dough. 160 00:09:22,896 --> 00:09:26,862 The preparations are all done, And assembly can begin. 161 00:09:26,862 --> 00:09:29,241 First, with precision spacing, 162 00:09:29,241 --> 00:09:32,827 Nozzles squirt one ounce of Blueberry filling per turnover. 163 00:09:34,931 --> 00:09:36,793 Then a device Called a folding plow, 164 00:09:36,793 --> 00:09:39,068 Because it looks like A farm plow, 165 00:09:39,068 --> 00:09:42,724 Lifts one edge of the dough And gradually folds it over. 166 00:09:46,379 --> 00:09:49,275 A smooth wheel Then presses that edge down 167 00:09:49,275 --> 00:09:51,275 Onto the sticky line On the other edge. 168 00:09:51,275 --> 00:09:54,896 This seals the open side Of the strips. 169 00:09:54,896 --> 00:09:57,689 The culinary choreography Ends with a bang, 170 00:09:57,689 --> 00:09:58,965 Or, rather, a chop, 171 00:09:58,965 --> 00:10:00,793 As a guillotine descends, 172 00:10:00,793 --> 00:10:04,068 Cutting the strips Into individual turnovers 173 00:10:04,068 --> 00:10:06,724 And simultaneously sealing The front and back ends 174 00:10:06,724 --> 00:10:09,275 Of each pastry. 175 00:10:12,413 --> 00:10:15,344 The assembled turnovers Now go on a 6-minute ride 176 00:10:15,344 --> 00:10:17,793 Through a nitrogen Flash-freezing tunnel. 177 00:10:17,793 --> 00:10:21,689 Temperature -- -183 degrees fahrenheit. 178 00:10:21,689 --> 00:10:24,241 Under a shower Of sugar crystals, 179 00:10:24,241 --> 00:10:27,724 They exit the tunnel frozen, Hard as a rock. 180 00:10:32,655 --> 00:10:36,068 Packaged four to a box, The turnovers remain frozen 181 00:10:36,068 --> 00:10:39,448 Until you bake them in your oven And serve them up. 182 00:10:50,827 --> 00:10:53,896 Narrator: a car's dashboard Is full of dials and gauges 183 00:10:53,896 --> 00:10:56,758 That keep the driver Up to speed on everything. 184 00:10:56,758 --> 00:10:58,862 In the time Of the horse and buggy, 185 00:10:58,862 --> 00:11:00,551 A dashboard was a wooden panel 186 00:11:00,551 --> 00:11:03,172 For shielding the driver From mud and water, 187 00:11:03,172 --> 00:11:04,827 Hence the word "Dash," 188 00:11:04,827 --> 00:11:08,034 Which can mean "Bespatter," Or "Splash." 189 00:11:12,172 --> 00:11:14,758 When motorized vehicles Came along, 190 00:11:14,758 --> 00:11:16,344 Instruments were added, 191 00:11:16,344 --> 00:11:19,068 Making the dashboard an Important source of information. 192 00:11:19,068 --> 00:11:23,241 Today's dashboards tell The driver a lot at a glance. 193 00:11:23,241 --> 00:11:26,344 Ignore the indicator dials, And you could run out of fuel 194 00:11:26,344 --> 00:11:29,172 Or be slapped With a speeding ticket. 195 00:11:29,172 --> 00:11:31,344 A dashboard For a luxury sports car 196 00:11:31,344 --> 00:11:33,517 Starts With this aluminum skeleton. 197 00:11:33,517 --> 00:11:35,862 It's been bonded at the joints With adhesive 198 00:11:35,862 --> 00:11:38,965 That's stronger Than conventional welds. 199 00:11:38,965 --> 00:11:42,103 A technician clips The main electrical harness 200 00:11:42,103 --> 00:11:43,655 To the aluminum frame. 201 00:11:43,655 --> 00:11:47,034 He then fixes the heating And air-conditioning unit 202 00:11:47,034 --> 00:11:49,068 To the center Of the dashboard skeleton 203 00:11:49,068 --> 00:11:51,724 And connects it to the wiring. 204 00:11:56,413 --> 00:11:57,724 At the next station, 205 00:11:57,724 --> 00:12:01,172 The dashboard's composite Substructure is coming together. 206 00:12:01,172 --> 00:12:02,586 Working from the back, 207 00:12:02,586 --> 00:12:05,137 The technician installs A glove box 208 00:12:05,137 --> 00:12:09,931 And a network of ducts for The heating and cooling system. 209 00:12:09,931 --> 00:12:13,965 The substructure is now ready to Join the wired aluminum frame. 210 00:12:16,655 --> 00:12:19,448 He rivets the assembly To the metal structure. 211 00:12:19,448 --> 00:12:22,034 He slots the driver's Information module, 212 00:12:22,034 --> 00:12:25,862 Which includes the speedometer, Into the housing. 213 00:12:25,862 --> 00:12:31,310 He equips the dashboard With high-end speakers. 214 00:12:31,310 --> 00:12:35,206 The front-passenger airbag, Encased in aluminum, comes next. 215 00:12:35,206 --> 00:12:39,137 The technician inserts it In the molded plastic niche. 216 00:12:39,137 --> 00:12:41,413 Using a computerized tool, 217 00:12:41,413 --> 00:12:45,413 He installs the airbag With perfect precision. 218 00:12:45,413 --> 00:12:47,448 Next up is the steering column, 219 00:12:47,448 --> 00:12:49,448 With its magnesium Shifting paddles 220 00:12:49,448 --> 00:12:51,482 And wiper controls Already attached. 221 00:12:51,482 --> 00:12:55,379 He slides it into place just Under the information module. 222 00:12:55,379 --> 00:12:59,034 He then encases the electronics With plastic cowling. 223 00:12:59,034 --> 00:13:02,758 This both protects the wiring And tucks it out of sight. 224 00:13:02,758 --> 00:13:06,068 He tops off this job With more cowling above. 225 00:13:10,137 --> 00:13:12,310 He adds a hand-stitched Leather surround 226 00:13:12,310 --> 00:13:15,103 To the dashboard's Center console. 227 00:13:15,103 --> 00:13:18,517 He inserts the center stack, Which contains the radio, 228 00:13:18,517 --> 00:13:20,000 Other audio equipment, 229 00:13:20,000 --> 00:13:21,482 And temperature-control Mechanisms. 230 00:13:21,482 --> 00:13:24,448 More leather adds A luxurious look, smell, 231 00:13:24,448 --> 00:13:27,034 And feel to the cabin. 232 00:13:27,034 --> 00:13:29,689 The next technician Assembles push-button controls 233 00:13:29,689 --> 00:13:31,724 For shifting gears. 234 00:13:34,137 --> 00:13:36,206 He installs them In a veneered fascia 235 00:13:36,206 --> 00:13:37,448 Through the back 236 00:13:37,448 --> 00:13:40,379 To avoid damaging The glossy finish on the front. 237 00:13:41,482 --> 00:13:43,310 He inserts vents For air conditioning and heating 238 00:13:43,310 --> 00:13:45,931 Above the gear-shift controls, 239 00:13:45,931 --> 00:13:49,586 Again sliding them into place Through the back of the unit. 240 00:13:49,586 --> 00:13:52,827 He secures the vents With screws, 241 00:13:52,827 --> 00:13:58,620 Then adds the starter assembly. 242 00:13:58,620 --> 00:14:01,206 The satellite navigation system Gets the top spot, 243 00:14:01,206 --> 00:14:03,241 Which will put it Within easy eye shot 244 00:14:03,241 --> 00:14:06,655 Once installed in the dashboard. 245 00:14:06,655 --> 00:14:09,965 With the subassembly Almost complete, 246 00:14:09,965 --> 00:14:11,275 He flips it around. 247 00:14:11,275 --> 00:14:13,068 It needs one finishing touch -- 248 00:14:13,068 --> 00:14:16,310 A chrome and glass casing For the starter. 249 00:14:16,310 --> 00:14:17,862 He slides it into place, 250 00:14:17,862 --> 00:14:20,620 And the unit is now ready For the dashboard. 251 00:14:23,172 --> 00:14:25,517 He makes All the right connections 252 00:14:25,517 --> 00:14:27,482 And installs The gadget-filled fascia 253 00:14:27,482 --> 00:14:29,172 Just over the center stack. 254 00:14:32,034 --> 00:14:34,000 He now encases The rest of the dashboard 255 00:14:34,000 --> 00:14:35,206 In leather paneling. 256 00:14:35,206 --> 00:14:37,862 This particular panel Has a built-in split, 257 00:14:37,862 --> 00:14:41,000 So it will part If the airbag deploys. 258 00:14:41,000 --> 00:14:44,137 Next, a technician Downloads computer software 259 00:14:44,137 --> 00:14:46,620 For all the equipment In the dashboard. 260 00:14:46,620 --> 00:14:50,586 He configures the electronics To the appropriate settings. 261 00:14:50,586 --> 00:14:52,620 He then tests each component, 262 00:14:52,620 --> 00:14:56,793 Confirming that every instrument And control works perfectly. 263 00:14:59,379 --> 00:15:02,275 This dashboard now joins All the others, 264 00:15:02,275 --> 00:15:04,034 Ready to take their place 265 00:15:04,034 --> 00:15:06,620 In the front Of a luxury sports car. 266 00:15:06,620 --> 00:15:10,758 A modern dashboard can define A car's interior space 267 00:15:10,758 --> 00:15:13,862 And add serious gadget appeal. 268 00:15:13,862 --> 00:15:16,482 For example, this car Uses a distinctive 269 00:15:16,482 --> 00:15:19,965 Steel and crystal key For the engine ignition. 270 00:15:21,689 --> 00:15:25,241 When the key slot glows red, There's power. 271 00:15:25,241 --> 00:15:28,793 It's time to press a few buttons And see what pops up, 272 00:15:28,793 --> 00:15:31,620 Like this speaker, for example. 273 00:15:31,620 --> 00:15:35,344 With a high-tech, Luxury dashboard, 274 00:15:35,344 --> 00:15:37,758 A driver can really travel In style. 275 00:15:50,413 --> 00:15:52,413 Narrator: pottery Is the catch-all term 276 00:15:52,413 --> 00:15:54,965 To describe decorative Or functional objects 277 00:15:54,965 --> 00:15:56,379 Formed from clay, 278 00:15:56,379 --> 00:15:59,965 Then fired in a large oven Called a kiln. 279 00:15:59,965 --> 00:16:01,965 The pottery Is then usually painted. 280 00:16:01,965 --> 00:16:04,275 There are several different Types of pottery, 281 00:16:04,275 --> 00:16:07,482 Such as porcelain, stoneware, And earthenware. 282 00:16:11,965 --> 00:16:14,172 Earthenware produced On a larger scale 283 00:16:14,172 --> 00:16:16,689 Is typically cast in molds. 284 00:16:16,689 --> 00:16:18,896 This longtime British manufacturer 285 00:16:18,896 --> 00:16:21,620 Is famous for its bold Floral and fruit designs 286 00:16:21,620 --> 00:16:24,620 That feature raised lines. 287 00:16:24,620 --> 00:16:25,896 At the factory, 288 00:16:25,896 --> 00:16:28,482 The moldmaker creates A plaster of paris model 289 00:16:28,482 --> 00:16:30,310 Of the piece on a lathe, 290 00:16:30,310 --> 00:16:34,344 Verifying the shape And dimensions with a profile. 291 00:16:34,344 --> 00:16:37,586 He uses the model to cast A two-part production mold 292 00:16:37,586 --> 00:16:39,241 Also out of plaster, 293 00:16:39,241 --> 00:16:42,068 The model shaping The mold cavity. 294 00:16:45,103 --> 00:16:46,655 A caster takes that mold 295 00:16:46,655 --> 00:16:49,827 And fills it with liquefied clay Called "Slip." 296 00:16:49,827 --> 00:16:52,965 Once a layer hardens Along the cavity wall, 297 00:16:52,965 --> 00:16:55,965 He tips the mold And pours out the excess. 298 00:16:55,965 --> 00:16:57,724 It takes tremendous skill 299 00:16:57,724 --> 00:17:02,896 To know how long to let The clay set before tipping. 300 00:17:02,896 --> 00:17:04,172 In about two hours, 301 00:17:04,172 --> 00:17:07,000 The clay inside the mold Hardens sufficiently 302 00:17:07,000 --> 00:17:10,517 To be safely extracted. 303 00:17:10,517 --> 00:17:12,137 The caster now puts the piece 304 00:17:12,137 --> 00:17:14,241 Into what they call The damp room. 305 00:17:14,241 --> 00:17:17,103 There, overnight, In 100% humidity, 306 00:17:17,103 --> 00:17:19,965 The clay fully hardens. 307 00:17:19,965 --> 00:17:22,862 It can now be safely worked On a lathe. 308 00:17:22,862 --> 00:17:25,137 Using specialized turning tools, 309 00:17:25,137 --> 00:17:26,758 A highly skilled craftsman 310 00:17:26,758 --> 00:17:29,206 Applies just the right degree Of light pressure 311 00:17:29,206 --> 00:17:31,896 To form the piece To the final shape -- 312 00:17:31,896 --> 00:17:35,068 In this case, a ginger jar. 313 00:17:38,448 --> 00:17:40,862 After applying The manufacturer's stamp, 314 00:17:40,862 --> 00:17:43,068 He mounts the jar On a potter's wheel 315 00:17:43,068 --> 00:17:45,241 And, pressing with A wet sea sponge, 316 00:17:45,241 --> 00:17:47,482 Smooths the surface. 317 00:17:49,000 --> 00:17:52,172 A designer creates The decoration on paper, 318 00:17:52,172 --> 00:17:55,206 Then sketches it Onto a sample jar. 319 00:17:57,896 --> 00:18:01,275 Then she traces her design Onto clear cellophane 320 00:18:01,275 --> 00:18:03,172 And indicates With red marker lines 321 00:18:03,172 --> 00:18:07,344 Where the cellophane bends Around the jar. 322 00:18:14,965 --> 00:18:17,551 An artisan Now takes that cellophane 323 00:18:17,551 --> 00:18:20,827 And traces the design with A specially designed ink. 324 00:18:26,793 --> 00:18:29,586 Using the red contour marks As a guide, 325 00:18:29,586 --> 00:18:32,517 Another artisan positions And presses the cellophane 326 00:18:32,517 --> 00:18:34,448 Against the jar to be painted. 327 00:18:34,448 --> 00:18:37,931 This transfers the design Onto the surface in ink. 328 00:18:43,724 --> 00:18:46,896 The ink will disappear Once the piece is fired. 329 00:18:46,896 --> 00:18:51,793 Next, she creates the design's Signature raised lines. 330 00:18:51,793 --> 00:18:54,206 The technique Is called "Tube lining." 331 00:18:54,206 --> 00:18:57,000 She traces the ink lines While squeezing slip 332 00:18:57,000 --> 00:18:58,827 Through a tiny nozzle. 333 00:18:58,827 --> 00:19:00,586 She uses her artistic judgment 334 00:19:00,586 --> 00:19:03,931 To tweak the design If necessary. 335 00:19:03,931 --> 00:19:06,862 Not only does this work Require a steady hand, 336 00:19:06,862 --> 00:19:09,448 She must also squeeze With even pressure 337 00:19:09,448 --> 00:19:11,724 To keep the line thickness Consistent. 338 00:19:11,724 --> 00:19:15,310 The jar goes into a controlled Drying room overnight 339 00:19:15,310 --> 00:19:18,482 And, from there, into The skilled hands of a painter. 340 00:19:18,482 --> 00:19:21,103 With a large artist's brush, 341 00:19:21,103 --> 00:19:24,931 She applies just a tiny drop Of watery paint. 342 00:19:24,931 --> 00:19:27,000 Then, with another touch Of the brush, 343 00:19:27,000 --> 00:19:29,103 She soaks up the excess paint. 344 00:19:31,310 --> 00:19:35,965 She uses her finger to gently Blend color transitions. 345 00:19:38,758 --> 00:19:42,413 The jar is now ready To be fired in the kiln. 346 00:19:42,413 --> 00:19:44,413 The heating phase lasts Eight hours, 347 00:19:44,413 --> 00:19:46,241 During which The temperature peaks 348 00:19:46,241 --> 00:19:48,551 At 2,000 degrees fahrenheit. 349 00:19:48,551 --> 00:19:51,931 This cures the clay And triggers a chemical reaction 350 00:19:51,931 --> 00:19:53,034 In the paint, 351 00:19:53,034 --> 00:19:56,655 Which produces rich, Vibrant colors. 352 00:19:56,655 --> 00:19:58,310 After a 16-hour cooldown, 353 00:19:58,310 --> 00:20:00,620 They take the jar Out of the kiln 354 00:20:00,620 --> 00:20:04,965 And submerge it in glaze, Which contains powdered glass. 355 00:20:04,965 --> 00:20:07,068 They coat the painted clay Surface thoroughly 356 00:20:07,068 --> 00:20:08,862 Inside and out. 357 00:20:08,862 --> 00:20:10,965 Once the glaze dries, 358 00:20:10,965 --> 00:20:13,241 It's back into the kiln For a second firing, 359 00:20:13,241 --> 00:20:19,068 This one overnight at just above 2,000 degrees fahrenheit. 360 00:20:19,068 --> 00:20:20,862 The powdered glass And the glaze melts, 361 00:20:20,862 --> 00:20:25,275 Forming a solid glass layer Over the painted clay surface. 362 00:20:25,275 --> 00:20:29,206 This seals the earthenware so That it's no longer absorbent 363 00:20:29,206 --> 00:20:32,310 And therefore capable Of containing liquids. 364 00:20:32,310 --> 00:20:36,620 This, of course, is essential For a vase or dinnerware. 365 00:20:36,620 --> 00:20:39,206 Glaze also makes The surface shinier, 366 00:20:39,206 --> 00:20:42,000 Highlighting the beauty Of the artwork. 367 00:20:51,517 --> 00:20:53,586 If you have any comments About the show, 368 00:20:53,586 --> 00:20:56,137 Or if you'd like to suggest Topics for future shows, 369 00:20:56,137 --> 00:20:58,310 Drop us a line at... 29521

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