All language subtitles for S18E09 - Rally Cars; Pork Pies; Floating Fountains; Artificial Stone Ornaments (1080p AMZN WEB-DL x265 Garshasp)_track3_[eng]

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These are the user uploaded subtitles that are being translated: 1 00:00:51,793 --> 00:00:54,103 Narrator: A rally car is a compact vehicle 2 00:00:54,103 --> 00:00:55,724 That's had a radical makeover. 3 00:00:55,724 --> 00:00:59,793 It's been stripped to the steel Core and completely rebuilt. 4 00:00:59,793 --> 00:01:03,793 International rally regulations Govern the process. 5 00:01:03,793 --> 00:01:05,965 In the end, That efficient little vehicle 6 00:01:05,965 --> 00:01:08,689 Becomes A lean, mean racing machine. 7 00:01:12,000 --> 00:01:13,793 Fresh out of the factory, 8 00:01:13,793 --> 00:01:15,241 This compact car 9 00:01:15,241 --> 00:01:18,586 Is about to be ripped apart And put back together again. 10 00:01:18,586 --> 00:01:21,344 The rebuild Will pump up the power 11 00:01:21,344 --> 00:01:23,275 And transform a quiet road car 12 00:01:23,275 --> 00:01:26,724 Into a vehicle that roars On the rally racing circuit. 13 00:01:26,724 --> 00:01:30,379 Bold graphics will also make This compact car look fierce. 14 00:01:30,379 --> 00:01:32,310 As they dismantle the car, 15 00:01:32,310 --> 00:01:36,137 They get rid of some superfluous Brackets and panels 16 00:01:36,137 --> 00:01:37,310 To shed weight. 17 00:01:37,310 --> 00:01:38,896 They blast off the paint. 18 00:01:38,896 --> 00:01:41,551 Then they weld A tubular steel roll cage to it 19 00:01:41,551 --> 00:01:43,482 To protect the driver And co-driver 20 00:01:43,482 --> 00:01:45,655 In a rollover or crash. 21 00:01:45,655 --> 00:01:48,310 The roll cage Also stiffens the chassis 22 00:01:48,310 --> 00:01:50,689 For better handling On hard turns. 23 00:01:50,689 --> 00:01:53,862 They widen the back end slightly 24 00:01:53,862 --> 00:01:56,620 To accommodate an upgrade To a 4-wheel transmission 25 00:01:56,620 --> 00:01:59,586 And a larger fuel tank. 26 00:01:59,586 --> 00:02:04,103 Then they paint primer Onto the modified body shell. 27 00:02:04,103 --> 00:02:07,034 They're now ready For the rear transmission. 28 00:02:07,034 --> 00:02:11,413 This will convert this Compact car to 4-wheel drive. 29 00:02:11,413 --> 00:02:13,758 The technician bolts The transmission 30 00:02:13,758 --> 00:02:17,896 To the rear floor panel. 31 00:02:17,896 --> 00:02:21,344 Upgrading from 2-wheel drive To 4-wheel drive adds traction 32 00:02:21,344 --> 00:02:24,034 And allows the car to handle More precisely. 33 00:02:26,827 --> 00:02:29,137 Now the seats. 34 00:02:29,137 --> 00:02:32,551 They're individual survival Cells made of carbon fiber, 35 00:02:32,551 --> 00:02:34,931 A virtually indestructible Material. 36 00:02:34,931 --> 00:02:36,620 It's also extremely light, 37 00:02:36,620 --> 00:02:38,586 And this helps offset The extra weight 38 00:02:38,586 --> 00:02:42,551 Added by the rear transmission And roll cage. 39 00:02:42,551 --> 00:02:45,793 The new dashboard fascia is made Of lightweight fiberglass 40 00:02:45,793 --> 00:02:47,827 And covered With a velvety fabric 41 00:02:47,827 --> 00:02:50,310 To block The reflection of light. 42 00:02:50,310 --> 00:02:52,344 With the dashboard in place, 43 00:02:52,344 --> 00:02:55,793 The car gets the steering column And wheel. 44 00:02:55,793 --> 00:02:58,620 The car is now ready For the fiberglass bumper. 45 00:02:58,620 --> 00:03:01,965 It's been redesigned slightly To accommodate new fenders 46 00:03:01,965 --> 00:03:04,517 That are flared For bigger tires. 47 00:03:04,517 --> 00:03:07,482 The technician Then equips the rally car 48 00:03:07,482 --> 00:03:09,310 With heavy-duty dampers 49 00:03:09,310 --> 00:03:11,517 To absorb the shock Of high-speed bumps 50 00:03:11,517 --> 00:03:14,448 On the rally course. 51 00:03:14,448 --> 00:03:17,689 He slides the stiff spherical Bearings into the car shell 52 00:03:17,689 --> 00:03:19,965 And secures them. 53 00:03:19,965 --> 00:03:22,793 He links the dampers And the driveshaft 54 00:03:22,793 --> 00:03:25,862 To the hub carrier And bolts them into place. 55 00:03:28,103 --> 00:03:30,965 He inserts brake pads into Lightweight aluminum calipers 56 00:03:30,965 --> 00:03:33,517 And mounts them to the rotors. 57 00:03:33,517 --> 00:03:37,310 This braking system is extra Large for serious friction, 58 00:03:37,310 --> 00:03:41,448 Allowing the rally car to be Slowed efficiently when needed. 59 00:03:41,448 --> 00:03:45,241 Using a crane, they now lift The engine into the chassis. 60 00:03:45,241 --> 00:03:48,000 This is the original 1.6-liter engine, 61 00:03:48,000 --> 00:03:52,068 But seriously ramped up To boost performance. 62 00:03:52,068 --> 00:03:54,655 They've upgraded The pistons and camshafts, 63 00:03:54,655 --> 00:03:57,655 Among other things, And added a turbocharger. 64 00:03:57,655 --> 00:03:59,655 This takes The compact-car engine 65 00:03:59,655 --> 00:04:03,724 From 90 horsepower to 300. 66 00:04:03,724 --> 00:04:07,413 Instead of a metal fuel tank, They install a rubber one. 67 00:04:07,413 --> 00:04:09,344 It's pliable and expands, 68 00:04:09,344 --> 00:04:12,517 So it's unlikely to split Or crack in a crash. 69 00:04:12,517 --> 00:04:16,793 The rubber fuel cell fits Perfectly under the trunk floor. 70 00:04:16,793 --> 00:04:19,448 Strapped to that floor Is this little tool kit. 71 00:04:19,448 --> 00:04:21,310 They've lightened these tools 72 00:04:21,310 --> 00:04:23,793 By drilling holes Into the handles. 73 00:04:23,793 --> 00:04:28,310 As the race heats up, so will The engine and its fluids. 74 00:04:28,310 --> 00:04:30,965 They custom-designed This u-shaped radiator 75 00:04:30,965 --> 00:04:33,275 To keep The power-steering oil cool. 76 00:04:33,275 --> 00:04:37,137 They tie it to the front of The supersized engine radiator. 77 00:04:37,137 --> 00:04:39,482 Without this substantial Radiator system, 78 00:04:39,482 --> 00:04:41,448 Overheating could kill The engine, 79 00:04:41,448 --> 00:04:44,310 And that would be the end Of the rally for this car. 80 00:04:44,310 --> 00:04:46,413 The mechanics of the rally car 81 00:04:46,413 --> 00:04:48,931 Have now been Completely rebuilt. 82 00:04:48,931 --> 00:04:50,724 They now install windows. 83 00:04:50,724 --> 00:04:52,310 They use double-sided tape 84 00:04:52,310 --> 00:04:54,793 To bind the rear side windows To the car. 85 00:04:54,793 --> 00:04:57,448 Taping the windows means 86 00:04:57,448 --> 00:04:59,931 They can be easily kicked out In the event of an accident. 87 00:04:59,931 --> 00:05:03,517 The windows are made Of shatterproof plastic. 88 00:05:03,517 --> 00:05:05,344 So there shouldn't be Any cuts or scrapes 89 00:05:05,344 --> 00:05:09,103 When busting them out. 90 00:05:09,103 --> 00:05:11,275 Instead of painting the car, 91 00:05:11,275 --> 00:05:13,931 They glue on graphics From bumper to bumper. 92 00:05:13,931 --> 00:05:16,172 The graphics are made Of plastic film 93 00:05:16,172 --> 00:05:18,000 That is much lighter than paint. 94 00:05:18,000 --> 00:05:21,965 The crew saves about 11 pounds By not painting the rally car. 95 00:05:21,965 --> 00:05:25,620 Saving weight and redistributing It for better handling, 96 00:05:25,620 --> 00:05:28,517 While adhering To tight weight regulations, 97 00:05:28,517 --> 00:05:30,482 Is just part of the challenge. 98 00:05:30,482 --> 00:05:32,827 And a good finish In the rebuild shop 99 00:05:32,827 --> 00:05:36,620 Could lead to a strong finish In the rally. 100 00:05:50,793 --> 00:05:52,413 Narrator: british pork pie 101 00:05:52,413 --> 00:05:54,793 Is made of chopped pork And pork jelly 102 00:05:54,793 --> 00:05:56,551 Nestled inside a crust pastry. 103 00:05:56,551 --> 00:06:00,034 Mass-produced versions contain Cured pork in a soft pastry. 104 00:06:00,034 --> 00:06:04,517 Premium pies are handmade With fresh, uncured pork 105 00:06:04,517 --> 00:06:07,620 Inside a pastry that's hard And crisp on the outside, 106 00:06:07,620 --> 00:06:10,275 Soft on the inside. 107 00:06:10,275 --> 00:06:13,689 Among the best-known Premium varieties of pork pies 108 00:06:13,689 --> 00:06:15,344 Is melton mowbray, 109 00:06:15,344 --> 00:06:17,000 Named after an english town 110 00:06:17,000 --> 00:06:20,551 Which has produced this british Snack since the 19th century. 111 00:06:20,551 --> 00:06:22,310 Only manufacturers situated 112 00:06:22,310 --> 00:06:24,448 Within a defined radius Of the town 113 00:06:24,448 --> 00:06:27,724 Can legally call their product Melton mowbray pork pie. 114 00:06:27,724 --> 00:06:30,586 And they have to follow The traditional recipe, 115 00:06:30,586 --> 00:06:33,689 Which begins with blending Hard bread flour. 116 00:06:33,689 --> 00:06:36,965 Then workers put lard Into a pot of cold water... 117 00:06:39,103 --> 00:06:40,758 ...Sprinkle with sea salt, 118 00:06:40,758 --> 00:06:46,413 Then bring the water to a fast Boil, dissolving the lard. 119 00:06:46,413 --> 00:06:49,655 Then they add this hot mixture To the flour. 120 00:06:49,655 --> 00:06:51,689 They blend for a few minutes 121 00:06:51,689 --> 00:06:55,206 Until the ingredients form A medium-soft golden dough. 122 00:06:55,206 --> 00:06:57,655 Unlike dough made With cold water, 123 00:06:57,655 --> 00:06:59,448 Which bakes soft throughout, 124 00:06:59,448 --> 00:07:02,275 Hot-water dough bakes Hard on the surface, 125 00:07:02,275 --> 00:07:04,275 But soft within. 126 00:07:07,275 --> 00:07:09,034 They roll the dough into balls 127 00:07:09,034 --> 00:07:11,862 Of approximately Half a pound each... 128 00:07:13,310 --> 00:07:15,241 ...Then roll half the balls flat 129 00:07:15,241 --> 00:07:18,241 Into a layer Roughly 2/10 of an inch thick. 130 00:07:20,379 --> 00:07:24,586 With a round pastry cutter, They slice circles. 131 00:07:24,586 --> 00:07:27,689 Each one will be a pie top, Called a lid. 132 00:07:27,689 --> 00:07:30,241 The other dough balls Will later become 133 00:07:30,241 --> 00:07:32,724 The base of the pie, Called the case. 134 00:07:32,724 --> 00:07:36,034 The pie filling is made From fresh pork shoulder, 135 00:07:36,034 --> 00:07:38,103 White pepper, and sea salt. 136 00:07:38,103 --> 00:07:40,655 They prepare the filling In small batches 137 00:07:40,655 --> 00:07:44,172 In order to better control The distribution of ingredients. 138 00:07:44,172 --> 00:07:46,551 After cutting the pork Into small chunks, 139 00:07:46,551 --> 00:07:48,724 They sprinkle With salt and pepper... 140 00:07:48,724 --> 00:07:51,000 Mix by hand... 141 00:07:53,482 --> 00:07:57,000 ...Then form balls the same size As the pastry balls. 142 00:08:02,034 --> 00:08:03,689 In the assembly area, 143 00:08:03,689 --> 00:08:07,000 Workers lay a plastic sheet Over the hoop of a pie press 144 00:08:07,000 --> 00:08:10,206 To prevent the dough From sticking. 145 00:08:10,206 --> 00:08:11,724 They put a pastry ball In the hoop 146 00:08:11,724 --> 00:08:14,206 And cover it With another sheet... 147 00:08:15,931 --> 00:08:20,241 ...Then plunge a round metal die Into the hoop to form the case. 148 00:08:23,862 --> 00:08:26,034 Now they drop A pork ball inside, 149 00:08:26,034 --> 00:08:30,448 Pushing it down to force out Some of the trapped air. 150 00:08:30,448 --> 00:08:34,241 They brush water onto the edge Of the case to make it sticky. 151 00:08:34,241 --> 00:08:37,344 Then they apply the lid, lightly Thumb-pressing all around 152 00:08:37,344 --> 00:08:40,241 To adhere it To the sticky edge of the case. 153 00:08:40,241 --> 00:08:43,724 Then with A different hand press, 154 00:08:43,724 --> 00:08:47,448 They score the perimeter Of the pie... 155 00:08:47,448 --> 00:08:50,137 And gently run a wooden block Across the top. 156 00:08:50,137 --> 00:08:52,000 This removes the excess dough 157 00:08:52,000 --> 00:08:55,103 Without unsealing Or ripping the pie. 158 00:08:55,103 --> 00:08:58,241 A ventilation hole in the middle Lets just enough steam escape 159 00:08:58,241 --> 00:08:59,793 To prevent pressure 160 00:08:59,793 --> 00:09:01,689 From building up And bursting the lid. 161 00:09:01,689 --> 00:09:05,103 The steam that remains Helps tenderize the pork. 162 00:09:05,103 --> 00:09:08,206 A pie decorator Crimps the edge inward. 163 00:09:08,206 --> 00:09:11,137 Then the pies go Onto a baking sheet 164 00:09:11,137 --> 00:09:12,724 And into the oven for an hour 165 00:09:12,724 --> 00:09:14,896 At just under 400 degrees fahrenheit. 166 00:09:14,896 --> 00:09:18,241 Earlier, workers prepared The pork jelly 167 00:09:18,241 --> 00:09:21,241 By boiling pigs' feet In a large pot of water... 168 00:09:21,241 --> 00:09:23,344 Then simmering for nine hours 169 00:09:23,344 --> 00:09:25,896 To release the natural gelatin From the bones. 170 00:09:29,482 --> 00:09:31,965 Now they strain The pot's contents 171 00:09:31,965 --> 00:09:34,241 To isolate this natural jelly. 172 00:09:38,275 --> 00:09:41,965 They've timed this perfectly So that the jelly is still warm 173 00:09:41,965 --> 00:09:45,586 When the pies Come out of the oven. 174 00:09:45,586 --> 00:09:49,862 When they do, their pastry crust Is a golden color. 175 00:09:49,862 --> 00:09:54,413 The pork, as meat tends to do, Has shrunk during cooking, 176 00:09:54,413 --> 00:09:56,896 Creating empty spaces Inside the pastry. 177 00:09:56,896 --> 00:09:58,724 It's into those voids 178 00:09:58,724 --> 00:10:01,034 That workers now inject The warm pork jelly 179 00:10:01,034 --> 00:10:03,551 Until it starts bubbling out The hole at the top. 180 00:10:03,551 --> 00:10:04,965 This indicates the jelly 181 00:10:04,965 --> 00:10:07,517 Has filled All the nooks and crannies. 182 00:10:07,517 --> 00:10:10,137 The pies go immediately Into a fridge 183 00:10:10,137 --> 00:10:12,379 Set at 43 degrees fahrenheit. 184 00:10:12,379 --> 00:10:16,793 They remain inside for about 90 minutes until the jelly sets. 185 00:10:16,793 --> 00:10:19,689 From now on, the pork Will remain moist 186 00:10:19,689 --> 00:10:22,482 Thanks to this congealed jelly Surrounding it. 187 00:10:22,482 --> 00:10:25,206 Each pie is wrapped In a see-through package 188 00:10:25,206 --> 00:10:27,275 Bearing a "Best before" date. 189 00:10:27,275 --> 00:10:31,551 Kept refrigerated, a pork pie Stays fresh for about a week. 190 00:10:31,551 --> 00:10:33,689 You take it out of the fridge 191 00:10:33,689 --> 00:10:37,172 And let it warm to room Temperature before digging in. 192 00:10:37,172 --> 00:10:40,965 No self-respecting brit Ever warms up pork pie. 193 00:10:50,862 --> 00:10:52,689 Narrator: a floating fountain 194 00:10:52,689 --> 00:10:55,275 Adds visual interest To a pond or pool. 195 00:10:55,275 --> 00:10:58,448 It continuously shoots water Several yards high, 196 00:10:58,448 --> 00:11:01,551 Producing ribbons Of cascading water. 197 00:11:01,551 --> 00:11:04,793 A submersible pump Generates the effect. 198 00:11:04,793 --> 00:11:08,448 And all you have to do is just Sit back and enjoy the show. 199 00:11:12,206 --> 00:11:14,689 A floating fountain Is a pleasant sight, 200 00:11:14,689 --> 00:11:16,206 But it's also practical. 201 00:11:16,206 --> 00:11:19,034 The constant pumping action Aerates the water, 202 00:11:19,034 --> 00:11:20,448 Preventing stagnation 203 00:11:20,448 --> 00:11:23,517 That breeds mosquitoes And causes algae growth. 204 00:11:26,862 --> 00:11:29,620 Production begins With the floatation ring, 205 00:11:29,620 --> 00:11:31,931 Which they cast A section at a time. 206 00:11:31,931 --> 00:11:34,586 A worker pours a measured amount Of plastic powder 207 00:11:34,586 --> 00:11:37,586 Into the bottom half Of a clamshell mold. 208 00:11:37,586 --> 00:11:39,689 The mold is attached to an arm 209 00:11:39,689 --> 00:11:43,482 That swings it into an oven And rotates it on two axes. 210 00:11:43,482 --> 00:11:45,241 The mold heats up. 211 00:11:45,241 --> 00:11:46,655 The powder melts 212 00:11:46,655 --> 00:11:50,482 And adheres to the walls of The mold, forming a hollow part. 213 00:11:52,206 --> 00:11:54,758 The mold now moves Into a cooling zone, 214 00:11:54,758 --> 00:11:57,448 Where it first rotates In front of a fan, 215 00:11:57,448 --> 00:11:59,689 Then under a cool spray Of water. 216 00:11:59,689 --> 00:12:01,655 The constant turning minimizes 217 00:12:01,655 --> 00:12:04,448 Sagging or buckling In the plastic 218 00:12:04,448 --> 00:12:08,172 As the hollow part cools And solidifies inside. 219 00:12:08,172 --> 00:12:10,448 The mold opens, Revealing a quarter section 220 00:12:10,448 --> 00:12:12,172 Of the flotation ring. 221 00:12:12,172 --> 00:12:14,551 Stainless-steel inserts For attaching it to the Other sections 222 00:12:14,551 --> 00:12:17,034 Have been embedded Into the plastic. 223 00:12:19,275 --> 00:12:22,586 They now mechanically push The hollow part underwater. 224 00:12:22,586 --> 00:12:24,551 This is a test. 225 00:12:24,551 --> 00:12:26,034 They pump air into it 226 00:12:26,034 --> 00:12:29,034 And check for bubbles That would indicate a hole. 227 00:12:29,034 --> 00:12:31,517 The fountain ring Must be leakproof 228 00:12:31,517 --> 00:12:35,172 Because water will eventually be Added to it to level it. 229 00:12:35,172 --> 00:12:39,206 A worker now bolts The four quarters together 230 00:12:39,206 --> 00:12:40,620 Using brackets 231 00:12:40,620 --> 00:12:43,206 And the steel inserts molded Into the plastic earlier. 232 00:12:46,379 --> 00:12:48,758 Next, they focus On the framework 233 00:12:48,758 --> 00:12:50,620 For the submersible pump. 234 00:12:50,620 --> 00:12:55,517 A mechanical saw cuts the Stainless steel parts to size, 235 00:12:55,517 --> 00:12:57,931 And a welder pieces them Together. 236 00:12:57,931 --> 00:13:00,965 Another worker now attaches The completed framework 237 00:13:00,965 --> 00:13:02,275 To the brackets 238 00:13:02,275 --> 00:13:05,000 Protruding from the bottom Of the floatation ring. 239 00:13:07,517 --> 00:13:10,793 Using a press, they bend steel To create brackets 240 00:13:10,793 --> 00:13:12,586 To hold the fountain's lights. 241 00:13:12,586 --> 00:13:15,724 They bolt the light brackets To the pump frame 242 00:13:15,724 --> 00:13:19,758 In a position to illuminate The upward spray of water. 243 00:13:19,758 --> 00:13:21,724 They slide The long, tubular casing 244 00:13:21,724 --> 00:13:23,172 For the pump and its motor 245 00:13:23,172 --> 00:13:25,448 Through brackets on the bottom Of the frame. 246 00:13:25,448 --> 00:13:27,931 This is the pump. 247 00:13:27,931 --> 00:13:31,172 It's open to display The inner workings. 248 00:13:31,172 --> 00:13:32,758 Those steel disks Are the impellers 249 00:13:32,758 --> 00:13:34,689 That will force water upward. 250 00:13:34,689 --> 00:13:38,137 The next employee Applies pvc glue 251 00:13:38,137 --> 00:13:41,344 To attach a flange To the pump assembly. 252 00:13:41,344 --> 00:13:42,896 The flange will be used To connect the pump 253 00:13:42,896 --> 00:13:44,551 To the fountain's plumbing. 254 00:13:44,551 --> 00:13:48,000 He now inserts the pump and Motor assembly into the casing. 255 00:13:48,000 --> 00:13:51,517 The motor has been hermetically Sealed to keep water out. 256 00:13:51,517 --> 00:13:52,931 Using a special gripper, 257 00:13:52,931 --> 00:13:55,827 He pulls the assembly All the way through the tube 258 00:13:55,827 --> 00:13:58,724 To complete the installation. 259 00:13:58,724 --> 00:14:01,275 He spreads more glue Onto the flange 260 00:14:01,275 --> 00:14:03,103 And attaches a pvc elbow 261 00:14:03,103 --> 00:14:06,344 That links it to the rest Of the plumbing. 262 00:14:08,965 --> 00:14:11,724 The entire assembly Is painted black 263 00:14:11,724 --> 00:14:14,275 So the fountain workings will Seem to disappear underwater 264 00:14:14,275 --> 00:14:17,310 When viewed from the surface. 265 00:14:20,034 --> 00:14:23,413 With the assembly Now flipped right side up, 266 00:14:23,413 --> 00:14:26,068 They install the lights. 267 00:14:26,068 --> 00:14:29,241 Then a worker screws a circle Of eight brass nozzles 268 00:14:29,241 --> 00:14:32,241 Onto a pvc base. 269 00:14:32,241 --> 00:14:34,862 These nozzles will split The flow of pumped lake water 270 00:14:34,862 --> 00:14:39,000 Into a eight sprays And configure them in a circle. 271 00:14:39,000 --> 00:14:42,379 He tightens each nozzle To ensure the connection 272 00:14:42,379 --> 00:14:45,931 Will withstand the powerful And perpetual pumping action. 273 00:14:48,379 --> 00:14:50,827 He places the nozzle assembly On the plumbing 274 00:14:50,827 --> 00:14:52,689 Protruding From the fountain raft 275 00:14:52,689 --> 00:14:56,793 And twists The threaded ends together. 276 00:14:56,793 --> 00:14:59,862 The connection must be Extremely tight. 277 00:15:02,310 --> 00:15:05,137 Another worker then rolls A sheet of perforated steel 278 00:15:05,137 --> 00:15:08,034 To build a tubular screen To filter the water 279 00:15:08,034 --> 00:15:10,275 As it flows into the pump. 280 00:15:10,275 --> 00:15:12,068 The screen fits perfectly 281 00:15:12,068 --> 00:15:15,413 Onto the intake end of the pump And motor tube. 282 00:15:15,413 --> 00:15:17,931 With the floating fountain Now complete, 283 00:15:17,931 --> 00:15:20,827 It's ready to be wired To the control panel. 284 00:15:20,827 --> 00:15:23,344 This panel Will be positioned lakeside 285 00:15:23,344 --> 00:15:26,655 For onsite activation And programming of the timer. 286 00:15:28,379 --> 00:15:31,517 The floating fountain is Now ready for launching. 287 00:15:31,517 --> 00:15:33,931 This particular one is A larger version 288 00:15:33,931 --> 00:15:35,689 Of the one we saw being built, 289 00:15:35,689 --> 00:15:39,758 But big or small, it's all about Going with the flow. 290 00:15:50,655 --> 00:15:52,896 Narrator: artificial stone Is a cast material 291 00:15:52,896 --> 00:15:55,517 That looks just like Sculpted natural stone. 292 00:15:55,517 --> 00:15:57,896 Since the early 18th century, 293 00:15:57,896 --> 00:16:00,586 Manufacturers have cast stone In molds, 294 00:16:00,586 --> 00:16:03,448 Producing beautiful garden And landscape ornaments, 295 00:16:03,448 --> 00:16:05,482 As well As architectural components 296 00:16:05,482 --> 00:16:07,862 Designed to enhance buildings. 297 00:16:11,000 --> 00:16:14,275 Classical-style statues And other garden ornaments 298 00:16:14,275 --> 00:16:17,517 Came into fashion in england In the 1700s. 299 00:16:17,517 --> 00:16:20,034 It was trendy For the upper classes 300 00:16:20,034 --> 00:16:24,068 To tour italy and admire ancient Roman art and architecture. 301 00:16:24,068 --> 00:16:26,241 Not every noble Was wealthy enough 302 00:16:26,241 --> 00:16:29,241 To haul home a solid stone Antiquity by stagecoach, 303 00:16:29,241 --> 00:16:30,482 So english factories 304 00:16:30,482 --> 00:16:33,931 Began producing facsimiles In artificial stone. 305 00:16:36,689 --> 00:16:40,413 The production process today Is much like it was then, 306 00:16:40,413 --> 00:16:41,896 Beginning in the studio, 307 00:16:41,896 --> 00:16:45,103 Where a sculptor makes A plaster model of the ornament. 308 00:16:45,103 --> 00:16:48,206 This one's a copy Of an antique bust of pan, 309 00:16:48,206 --> 00:16:51,310 The greek mythological figure. 310 00:16:51,310 --> 00:16:53,896 They use This intricately detailed model 311 00:16:53,896 --> 00:16:55,689 To make the production mold. 312 00:16:55,689 --> 00:16:58,310 After coating the plaster With a sealer, 313 00:16:58,310 --> 00:17:01,413 They cover the entire model With thin strips of clay, 314 00:17:01,413 --> 00:17:04,137 Making certain divisions Between strips 315 00:17:04,137 --> 00:17:07,172 To create the production mold's Various sections. 316 00:17:07,172 --> 00:17:11,310 Over the clay, they apply Six or so layers 317 00:17:11,310 --> 00:17:14,655 Of fiberglass cloth Saturated with resin. 318 00:17:14,655 --> 00:17:15,965 The resin cures, 319 00:17:15,965 --> 00:17:19,172 Producing a 3/10-inch-thick Multi-sectioned case 320 00:17:19,172 --> 00:17:21,758 Around the clay-covered model. 321 00:17:21,758 --> 00:17:24,103 Next they open the case And remove the clay, 322 00:17:24,103 --> 00:17:27,000 Which leaves a gap Around the model. 323 00:17:27,000 --> 00:17:28,482 They close the case 324 00:17:28,482 --> 00:17:31,793 And fill that gap with their Specially developed rubber. 325 00:17:31,793 --> 00:17:33,206 When the rubber cures, 326 00:17:33,206 --> 00:17:35,689 They open the case And remove the model, 327 00:17:35,689 --> 00:17:37,068 Revealing a rubber mold 328 00:17:37,068 --> 00:17:39,655 That bears all the model's Intricate details. 329 00:17:39,655 --> 00:17:43,137 They send this cased mold Off to the production facility 330 00:17:43,137 --> 00:17:44,931 And put the model in storage 331 00:17:44,931 --> 00:17:50,137 Until the rubber mold wears out And it's time to pour a new one. 332 00:17:50,137 --> 00:17:54,172 The artificial stone is a Natural-looking off-white color. 333 00:17:54,172 --> 00:17:57,793 It's made of fine sand, White cement, and limestone, 334 00:17:57,793 --> 00:18:00,344 Plus plasticizers, Waterproofers, 335 00:18:00,344 --> 00:18:02,344 And a few secret ingredients. 336 00:18:02,344 --> 00:18:05,413 The factory adds stone pigments Into the mix 337 00:18:05,413 --> 00:18:08,103 To produce terra cotta And other colors. 338 00:18:08,103 --> 00:18:11,413 A computer-controlled system Feeds the ingredients 339 00:18:11,413 --> 00:18:14,103 Into the mixer In all the right proportions, 340 00:18:14,103 --> 00:18:15,965 Then adds A small amount of water 341 00:18:15,965 --> 00:18:20,551 To activate the cement That binds everything together. 342 00:18:20,551 --> 00:18:22,275 On the production floor, 343 00:18:22,275 --> 00:18:24,965 A caster repeatedly shovels A bit of stone mixture 344 00:18:24,965 --> 00:18:28,137 Into the fiberglass-encased Rubber mold, 345 00:18:28,137 --> 00:18:30,689 Then, using both hand And pneumatic tools, 346 00:18:30,689 --> 00:18:33,206 Compacts it in the mold. 347 00:18:33,206 --> 00:18:34,896 The quality of the ornament 348 00:18:34,896 --> 00:18:37,517 Depends greatly On the caster's technique. 349 00:18:37,517 --> 00:18:39,689 The trick is To ram enough stone mixture 350 00:18:39,689 --> 00:18:41,827 Into every nook and cranny Of the mold, 351 00:18:41,827 --> 00:18:44,517 But not compact too much At a time, 352 00:18:44,517 --> 00:18:46,482 As this mold would produce 353 00:18:46,482 --> 00:18:49,482 Unattractive layers In the finished ornament. 354 00:18:49,482 --> 00:18:52,758 They trowel the open side Of the mold by hand 355 00:18:52,758 --> 00:18:54,655 And smooth the surface. 356 00:19:01,758 --> 00:19:06,137 The stone mix takes 24 hours To reach an initial set. 357 00:19:06,137 --> 00:19:08,034 Then, section by section, 358 00:19:08,034 --> 00:19:11,275 They unbolt the case And peel off the rubber mold. 359 00:19:21,379 --> 00:19:23,275 This may be artificial stone, 360 00:19:23,275 --> 00:19:27,034 But its surface texture closely Resembles carved limestone. 361 00:19:31,620 --> 00:19:34,172 The final step Is a vapor curing. 362 00:19:34,172 --> 00:19:37,172 The ornaments go Into a chamber overnight. 363 00:19:37,172 --> 00:19:40,000 The steam forces moisture Into the pores, 364 00:19:40,000 --> 00:19:42,689 Curing the cement inside. 365 00:19:42,689 --> 00:19:47,620 This type of artificial stone Is called dry cast limestone. 366 00:19:47,620 --> 00:19:50,275 Other ornaments are made Of wet cast limestone, 367 00:19:50,275 --> 00:19:52,517 A mixture Of similar ingredients, 368 00:19:52,517 --> 00:19:57,793 But in larger particle size And containing much more water. 369 00:19:57,793 --> 00:20:00,862 Because you Can embed stainless-steel Reinforcement bars in it, 370 00:20:00,862 --> 00:20:04,068 Wet cast is the better material For making objects 371 00:20:04,068 --> 00:20:07,000 Such as garden benches Or large fountain bowls 372 00:20:07,000 --> 00:20:09,551 That require Structural strength. 373 00:20:09,551 --> 00:20:12,448 Wet cast doesn't have To be vapor-cured 374 00:20:12,448 --> 00:20:15,034 Because of its high Water content. 375 00:20:15,034 --> 00:20:17,034 However, unlike dry cast, 376 00:20:17,034 --> 00:20:19,275 Which is finished When it comes out of the mold, 377 00:20:19,275 --> 00:20:21,896 Wet cast Does require finishing. 378 00:20:21,896 --> 00:20:24,275 Workers have to grind away Excess material 379 00:20:24,275 --> 00:20:27,068 That sometimes seeps Out of the joints in the mold 380 00:20:27,068 --> 00:20:28,413 And hardens. 381 00:20:28,413 --> 00:20:32,586 The wet cast surface Is smooth and sealed, 382 00:20:32,586 --> 00:20:35,000 So it's normally easier To clean. 383 00:20:35,000 --> 00:20:38,827 Dry cast stone, by contrast, Has a textured surface 384 00:20:38,827 --> 00:20:42,517 And weathers To an antique look. 385 00:20:42,517 --> 00:20:45,517 --captions by vitac-- Www.Vitac.Com 386 00:20:45,517 --> 00:20:48,517 Captions paid for by Discovery communications 387 00:20:51,517 --> 00:20:53,655 If you have any comments About the show, 388 00:20:53,655 --> 00:20:56,793 Or if you'd like to suggest Topics for future shows, 389 00:20:56,793 --> 00:20:58,793 Drop us a line at... 31222

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