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These are the user uploaded subtitles that are being translated: 1 00:00:00,360 --> 00:00:08,160 hey it's Rich the Louisiana hobby guy. you know  my last video I talked about kerf offset and it   2 00:00:08,160 --> 00:00:17,220 just stimulated a whole rash of messages that I  got uh asking about why my circles are in circles   3 00:00:17,220 --> 00:00:24,540 my squares aren't squares my boxes don't fit in  to get fit together my box joints and today we're   4 00:00:24,540 --> 00:00:31,020 going to talk about that just by running a simple  calibration in light burn and I'm going to show   5 00:00:31,020 --> 00:00:37,020 you how to do these how to calibrate your laser  so that your circles are circles your squares are   6 00:00:37,020 --> 00:00:43,560 squares so uh let's get started okay so I've  got my wood set up I checked it on the camera   7 00:00:43,560 --> 00:00:49,920 this is in the right spot it's going to cut out  of the top left corner the only thing that I've   8 00:00:49,920 --> 00:01:00,000 got left to do now is I need to just set my cut  real quick and this is Basswood two millimeter cut   9 00:01:00,000 --> 00:01:08,100 go ahead and assign that to the layer and we're  ready to run this job so I'm gonna run this job   10 00:01:08,940 --> 00:01:17,280 and cut out this 150 by 150 and then we're gonna  go and measure it and make our adjustments so I'm   11 00:01:17,280 --> 00:01:21,600 just going to come over here and hit start I've  got everything turned on the air assist is on   12 00:01:21,600 --> 00:01:27,600 the machine is on we're ready to go lasers on  air assist on Focus set everything's good so I   13 00:01:27,600 --> 00:01:36,960 can just say yes and go ahead and run the job and  there you can see it's cutting it out just fine 14 00:01:39,240 --> 00:01:48,480 I'm Gonna Leave This in real time and if you're  interested the cut settings are 600 speed 50 power   15 00:01:50,040 --> 00:01:58,080 that is the recommended settings for two  millimeter Basswood as you can see it's   16 00:01:58,080 --> 00:02:05,520 hotter on the sides than it is going across  the X so the Y is a perfect cut through   17 00:02:07,080 --> 00:02:11,520 as compared to the X which  does a little more flashing 18 00:02:14,520 --> 00:02:18,180 and it's almost finished and we can  go and take a look at our cut out   19 00:02:19,500 --> 00:02:25,380 and see what we got now there you can see the  x is a little more flashing in the background 20 00:02:30,720 --> 00:02:35,400 and we're finished so let's go ahead and go  over and measure it now and see what we get   21 00:02:36,840 --> 00:02:40,260 all right here's our final product all right 22 00:02:43,080 --> 00:02:52,500 take it out and what I'm going to do now is let  me close this door I can't turn off the uh laser 23 00:02:55,860 --> 00:03:02,340 because then we won't be able to get to the  actual settings so what I'm going to do is   24 00:03:04,020 --> 00:03:12,900 move this camera up just a little bit like  that and this is our final cut piece right here   25 00:03:13,620 --> 00:03:21,540 so I'm going to take my digital caliper I'm going  to make sure that it zeros properly and you really   26 00:03:21,540 --> 00:03:28,080 do need to have a good digital caliper to do  this I have my Harbor Freight one which isn't   27 00:03:28,080 --> 00:03:33,240 very accurate uh so that's I like this one I'll  put a link down below if you're interested in   28 00:03:33,240 --> 00:03:42,000 seeing this one but so I'm going to come out  to the one 150 and this is what I do so now   29 00:03:42,000 --> 00:03:55,260 I take six different measurements so as you can  see I've got 149.73 there I've got 149 .64 here 30 00:03:57,240 --> 00:04:07,920 149.69 here so I just take 149.40 there just  take six different measurements on the Y and   31 00:04:07,920 --> 00:04:16,440 then I flip it over and do the X and I really  shouldn't do that uh that was the x that I did   32 00:04:16,440 --> 00:04:21,720 okay so now I have to do the Y this way you  have to keep the orientation proper as well 33 00:04:24,180 --> 00:04:33,060 so I've got 149.36 you can see  they're pretty close 149.62 34 00:04:34,980 --> 00:04:41,400 149.55 so I'm going to write down all of  these measurements now and I'm going to   35 00:04:41,400 --> 00:04:47,400 do an average of all of those measurements  I'm going to actually redo this off camera   36 00:04:47,400 --> 00:04:53,400 write down all the measurements and then use  the averages to go ahead and set the curve or   37 00:04:53,400 --> 00:04:59,820 excuse me to set the calibration okay so  here we go uh here are the final results   38 00:05:00,600 --> 00:05:11,760 on the Y I came up with 149.71 as the  average and on the X I came up with 149.55 39 00:05:12,600 --> 00:05:20,880 so that's actually very close this is  a you know factory default on this 8   40 00:05:20,880 --> 00:05:27,540 or 20 watt but let's go ahead and make  this even better and fix this so now in   41 00:05:27,540 --> 00:05:32,580 your case you know your numbers may be off  you may wind up with a 149 you might be a   42 00:05:32,580 --> 00:05:37,260 whole full millimeter off in One Direction  or the other so let's come up here to the   43 00:05:37,260 --> 00:05:42,840 top menu over here and let's click on edit and  go to machine settings down here on the bottom   44 00:05:43,920 --> 00:05:48,900 when we bring up the machine settings you're going  to see a function here called calibrate access   45 00:05:49,620 --> 00:05:58,260 why do I keep saying access calibrate axis we're  going to click on that now it's going to say   46 00:05:58,260 --> 00:06:10,080 calibration of axis x what were you asking for so  requested distance my requested distance was 150.   47 00:06:10,620 --> 00:06:17,460 and what did it produce so now we're  on the X so I have to put in 149.55 48 00:06:19,620 --> 00:06:25,020 and now you'll see the correction  is being done down here this is   49 00:06:25,020 --> 00:06:30,480 a queued change so we're going  to write this to the controller   50 00:06:31,020 --> 00:06:38,160 so we're going to click right and that is  now done and I always click right again   51 00:06:39,120 --> 00:06:47,040 even though it says uh it was done I click right  control the settings written successfully now   52 00:06:47,040 --> 00:06:52,980 I'm going to click calibrate axis one more time  this time I'm going to pull down and do the y   53 00:06:52,980 --> 00:07:04,500 axis on it my requested distance again is going  to be the same at 150 and on the Y I got 149.71 54 00:07:05,340 --> 00:07:13,800 so I'll put that in here 149.71 and there is our  change I'm going to hit right and then I'm going   55 00:07:13,800 --> 00:07:21,420 to hit right one more time so it says controller  settings written successfully what I can do now is   56 00:07:22,020 --> 00:07:29,700 save these controller settings just so that I have  a backup of the file I would hit save and go to my   57 00:07:29,700 --> 00:07:35,280 drive that has I'm not going to do that right now  I'll do that offline but just go ahead and save   58 00:07:35,280 --> 00:07:41,160 your controller settings so that you have them  for the future in case you switch computers or   59 00:07:41,160 --> 00:07:48,300 something like that so now we can say OK and  we're going to run this job one more time so   60 00:07:48,300 --> 00:07:54,540 let me go load some new material into the laser  and run this job again and look at the results   61 00:07:56,160 --> 00:08:05,640 all right so here are the results of the second  cut test as you can see I've got 150.09 150.10   62 00:08:05,640 --> 00:08:13,800 150.11 on the Y which works out to 150.01 I just  did it three times this time because I knew it   63 00:08:13,800 --> 00:08:22,920 would be more accurate than the first test and  then on the X I also came very close 150.03 so   64 00:08:22,920 --> 00:08:32,940 that was the average of all three of those and now  I know that I am close enough uh to run accurate   65 00:08:32,940 --> 00:08:40,440 jobs so this makes me feel very comfortable that  I'm close enough I could go back into the machine   66 00:08:40,440 --> 00:08:47,400 settings and put these numbers in and calibrate it  one more time and I probably will um but you know   67 00:08:47,400 --> 00:08:52,560 this this is close enough for government work  as far as I'm concerned here and I think we've   68 00:08:52,560 --> 00:09:00,540 got uh probably as close to Accurate as we're  going to get and keep in mind that your focus   69 00:09:00,540 --> 00:09:07,680 has a lot to do with this as well uh those little  uh tents and hundredths that it's off so uh if   70 00:09:07,680 --> 00:09:13,680 your focus is not perfect then your measurements  are not going to be perfect so you don't want to   71 00:09:13,680 --> 00:09:19,140 refocus the machine while you're doing this test  or change any of the variables that are involved   72 00:09:20,040 --> 00:09:27,000 all right so a lot of people are probably thinking  well why do I need to do this mine is pretty close   73 00:09:27,000 --> 00:09:38,460 what's the difference between you know 149.5 6 and  150. well there's no difference if you're cutting   74 00:09:38,460 --> 00:09:44,820 a square that's this big but if you're cutting  something that might be the size of your work bed   75 00:09:44,820 --> 00:09:54,720 that little uh you know Point whatever that it's  off gets exponentially larger the bigger that you   76 00:09:54,720 --> 00:10:02,100 go so if you have like for instance a 400 by 400  work area and let's say you want to cut something   77 00:10:02,100 --> 00:10:11,700 that's 17 inches across well by the time you  reached at 17 inches you know that that half of a   78 00:10:11,700 --> 00:10:18,780 millimeter that it's off turns into a much bigger  number and if you're putting Parts together if   79 00:10:18,780 --> 00:10:24,780 you're doing modeling or anything like that you're  going to notice that difference and you're going   80 00:10:24,780 --> 00:10:32,220 to have to compensate for it maybe by shaving down  some pieces of the wood to get it to fit together   81 00:10:32,220 --> 00:10:41,460 and you really don't want to do any of that the  a CNC control board is capable of following your   82 00:10:41,460 --> 00:10:51,000 commands combining this with my last video with  the kerf well you know you're right out the gate   83 00:10:51,000 --> 00:10:59,760 you're not going to be able to do a 150 by 150  square or 100 by 100 square because of the kerf   84 00:10:59,760 --> 00:11:06,780 so it is a good idea on every machine to  run this calibration test I mean you saw   85 00:11:06,780 --> 00:11:13,560 it doesn't take long very very simple to do  you know uh just cutting a square marking it   86 00:11:13,560 --> 00:11:23,460 down so this is the first one that I did and I  got 149.71 on the Y and I got 149.55 on the X   87 00:11:24,120 --> 00:11:29,460 now and that's the average of all these numbers  and the taking the average is important as well   88 00:11:30,360 --> 00:11:35,880 um because it does it does change as it moves with  the grain and things like that so the average is   89 00:11:35,880 --> 00:11:43,860 going to give you a more accurate number but um  now on this one here it seems if you put them side   90 00:11:43,860 --> 00:11:51,360 by side they seem to be exactly the same size on  top of each other but they're really not because   91 00:11:51,360 --> 00:12:03,660 this one here was adjusted and this one is exactly  I say exactly 150.01 by 150.03 so that in you know   92 00:12:03,660 --> 00:12:12,660 as far as I'm concerned that's 150 millimeters  I could go back again and readjust these numbers   93 00:12:12,660 --> 00:12:19,620 and recalibrate one more time and cut another  square and probably get that both of them down   94 00:12:19,620 --> 00:12:30,240 to 150.01 just by redoing the X so you know you  can you can get really Precision Cuts using any   95 00:12:30,240 --> 00:12:40,320 laser as long as you have your axises your axes I  just have such a hard time with that word as long   96 00:12:40,320 --> 00:12:48,120 as you have your axes calibrated properly you can  get 100 accurate cuts and we're not talking about   97 00:12:48,120 --> 00:12:53,100 doing a four foot by eight foot you know bed  laser here we're talking about a regular hobby   98 00:12:53,100 --> 00:13:01,380 laser CO2 laser you know something that's not uh  a sheet laser so the sheet lasers you absolutely   99 00:13:01,380 --> 00:13:07,920 have to be have to have 100 calibration and of  course you know there are other things too on   100 00:13:07,920 --> 00:13:14,760 your CO2 your backlash some manufacturers set up  a backlash number on it that you know throws these   101 00:13:14,760 --> 00:13:20,400 numbers off so check in your controller and see  what your backlash is it should be set to zero   102 00:13:21,420 --> 00:13:28,320 um now mine came set to 0.02 and which kind of  puzzled me and I don't know why it was set that   103 00:13:28,320 --> 00:13:34,920 way but that's the way it was set 0.02 on the  Ruida so I actually wound up resetting that to   104 00:13:34,920 --> 00:13:42,060 .00 and running my calibration test and making  the adjustments in light burn which I think   105 00:13:42,060 --> 00:13:46,800 is the best way to do it we're designing in  light burn you know it should be calibrated   106 00:13:46,800 --> 00:13:53,520 for light burns now let's talk about for a minute  about the other factors that are involved here   107 00:13:54,180 --> 00:14:02,280 such as on your diode laser your eccentric nuts as  an example I know a lot of people don't understand   108 00:14:02,280 --> 00:14:10,620 what an eccentric nut is so let's cover that real  quickly Centric nut is basically when you turn the   109 00:14:10,620 --> 00:14:19,020 nut on the other side of that nut there's a circle  a piece of metal and it's thicker on one side and   110 00:14:19,020 --> 00:14:26,880 thinner on the other side so as you turn it puts  pressure up against the plate that holds that   111 00:14:26,880 --> 00:14:36,600 wheel gusset in place and the as you turn it it'll  get tighter and because that thicker part will   112 00:14:36,600 --> 00:14:42,660 come up and it'll tighten it up so that it doesn't  wobble and then if you keep turning it it'll get   113 00:14:42,660 --> 00:14:48,180 you'll get to the thinner part and it'll get loose  again so you can turn it forever and it'll get   114 00:14:48,180 --> 00:14:54,120 tighter looser tighter looser as you go around so  um you know that a lot of people don't understand   115 00:14:54,120 --> 00:14:59,820 stand that so you have when you adjust that  eccentric nut you've got to turn it and try and   116 00:14:59,820 --> 00:15:06,960 Wobble the uh housing as you go and when as soon  as the wobble stops that's where you stop turning   117 00:15:06,960 --> 00:15:12,480 that nut because if you keep turning it it's going  to start wobbling again so that's one thing are   118 00:15:12,480 --> 00:15:17,880 The Eccentric nuts so before you do these tests  you want to make sure that your eccentric nuts   119 00:15:17,880 --> 00:15:24,780 are adjusted properly and then on all lasers make  sure that your belts are adjusted properly and   120 00:15:24,780 --> 00:15:30,540 make sure that especially on diodes that your  frame is square you know run a square test get   121 00:15:30,540 --> 00:15:35,940 a regular framing square put it in the corners  make so you got to have a square frame you got   122 00:15:35,940 --> 00:15:40,920 to have adjusted belts you have to have adjusted  eccentric nuts before you can even start this test   123 00:15:41,760 --> 00:15:50,160 real easy calibration to do on your laser very  simple nothing complicated about this anyone   124 00:15:50,160 --> 00:15:56,940 can do it if you just follow the Steps step  by step and I you know I guarantee you that   125 00:15:56,940 --> 00:16:06,840 if you want your boxes to come out boxes  and to be perfectly lined up on the joints   126 00:16:06,840 --> 00:16:14,280 then you're going to need to calibrate your laser  that's all there is to it do this calibration test   127 00:16:14,280 --> 00:16:19,920 on all of your lasers when you first get it and  you want to also do the calibration test on a   128 00:16:19,920 --> 00:16:27,180 regular basis so if you do like a semi-annual  adjusting and cleaning and all that kind of   129 00:16:27,180 --> 00:16:34,500 stuff do your calibration test at the same time  because with lasers all lasers whether it's CO2   130 00:16:34,500 --> 00:16:41,580 or diode you're going to have some variations  over time and use and the reason why you get   131 00:16:41,580 --> 00:16:47,580 those variations is because you have your timing  gear teeth and you have your especially if you're   132 00:16:47,580 --> 00:16:54,300 using bi-directional scan and you have your timing  belts and what happens is when it scans to the   133 00:16:54,300 --> 00:17:00,900 right and then turns Direction you get a little  bit of belt climb on those teeth which wears the   134 00:17:00,900 --> 00:17:06,120 belt and then of course the belt stretches and  anytime you adjust your belts you're going to   135 00:17:06,120 --> 00:17:12,060 need to recalibrate create your laser you have  to compensate for on a regular basis you have   136 00:17:12,060 --> 00:17:18,840 to check this for belt wear for a belt climb  you know where the teeth take away some of the   137 00:17:18,840 --> 00:17:26,820 material on the actual uh timing belts themselves  on co2 lasers for the backlash there are several   138 00:17:26,820 --> 00:17:32,880 reasons why you have to do this and it's something  that should be done on a regular basis incorporate   139 00:17:32,880 --> 00:17:39,360 this as part of your regular maintenance and on  some users if you're doing this as a business and   140 00:17:39,360 --> 00:17:45,300 you're running a lot of projects I would suggest  that running this test on a monthly basis to make   141 00:17:45,300 --> 00:17:52,080 sure that all of your projects are going to be  a hundred percent accurate so remember a CNC   142 00:17:52,080 --> 00:18:03,000 machine is capable of 100 percent accuracy so  why not make sure that your projects are 100 to   143 00:18:03,000 --> 00:18:09,600 scale so anyway I hope you learned something from  this video today I hope you enjoyed it as much as   144 00:18:09,600 --> 00:18:14,940 I enjoyed making it for you and as always I thank  you for watching and I'll see you in the next one20780

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