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These are the user uploaded subtitles that are being translated: 1 00:00:01,300 --> 00:00:03,100 Perdido, the world's deepest 2 00:00:03,100 --> 00:00:05,500 production and drilling platform. 3 00:00:05,510 --> 00:00:08,510 What we do is like the space program in the other direction. 4 00:00:08,510 --> 00:00:10,940 To push engineering frontiers 5 00:00:10,940 --> 00:00:12,880 to the absolute limit... 6 00:00:12,880 --> 00:00:14,680 These machines can easily work 7 00:00:14,680 --> 00:00:17,080 at 10,000-foot depths or greater. 8 00:00:17,080 --> 00:00:19,620 Engineers look to the pioneering innovators 9 00:00:19,620 --> 00:00:20,920 of the past... 10 00:00:20,920 --> 00:00:26,520 What once was the wall has now become the floor. 11 00:00:26,530 --> 00:00:29,290 So the intumescent paint now is charring 12 00:00:29,300 --> 00:00:30,860 due to a chemical reaction. 13 00:00:30,860 --> 00:00:35,100 That made the impossible possible. 14 00:00:35,100 --> 00:00:38,100 Captions by vitac... www.Vitac.Com 15 00:00:38,110 --> 00:00:41,110 captions paid for by discovery communications 16 00:00:44,680 --> 00:00:48,150 Since the 1940s, the Gulf of Mexico has provided 17 00:00:48,150 --> 00:00:52,180 a vital source of energy for America. 18 00:00:52,190 --> 00:00:55,050 Almost 2 million barrels of liquid fuel 19 00:00:55,060 --> 00:00:58,490 are produced there every day, and almost half of the country's 20 00:00:58,490 --> 00:01:02,490 entire petroleum-refining capacity is on the Gulf coast. 21 00:01:05,700 --> 00:01:08,500 The challenge of accessing deep-water reserves 22 00:01:08,500 --> 00:01:10,140 gets harder and harder. 23 00:01:10,140 --> 00:01:14,470 We're exhausting the supply or access to the easy barrels. 24 00:01:14,470 --> 00:01:16,810 With every new discovery and development, 25 00:01:16,810 --> 00:01:19,640 it gets more challenging and it gets deeper. 26 00:01:19,650 --> 00:01:25,080 That's what causes us to push the frontiers of technology. 27 00:01:25,090 --> 00:01:27,690 To access these deep-water fuel reserves, 28 00:01:27,690 --> 00:01:34,760 200 miles from shore is the revolutionary Perdido, 29 00:01:34,760 --> 00:01:39,830 the deepest production and drilling facility in the world. 30 00:01:39,830 --> 00:01:43,570 It's a $3 billion engineering colossus. 31 00:01:49,410 --> 00:01:52,840 The structure itself stands as tall as the Eiffel Tower 32 00:01:52,850 --> 00:01:55,410 from the bottom of the spire all the way to the top 33 00:01:55,420 --> 00:01:58,480 of the drilling rig. 34 00:01:58,490 --> 00:02:01,020 Weighing over 60,000 tons, 35 00:02:01,020 --> 00:02:04,020 the world's deepest production and drilling platform 36 00:02:04,020 --> 00:02:07,260 is anchored to the sea floor by nine 2-mile-long 37 00:02:07,260 --> 00:02:10,700 steel and polyester mooring lines. 38 00:02:10,700 --> 00:02:13,930 Oil and gas from 35 newly discovered Wells, 39 00:02:13,930 --> 00:02:17,740 some as far as seven miles away from the platform, 40 00:02:17,740 --> 00:02:19,670 are pumped to the surface. 41 00:02:19,670 --> 00:02:24,410 At 550 feet long and 118 feet in diameter, 42 00:02:24,410 --> 00:02:26,910 this floating spar provides the base 43 00:02:26,910 --> 00:02:30,720 for the three decks where the oil and gas are processed. 44 00:02:30,720 --> 00:02:33,850 There's space for two helicopters, a restaurant, 45 00:02:33,850 --> 00:02:38,760 a gym, and multiple cabins to house the crew of 150-plus, 46 00:02:38,760 --> 00:02:41,790 who live and work on this record-breaking platform 47 00:02:41,800 --> 00:02:48,330 for 14 days at a time. 48 00:02:48,340 --> 00:02:50,740 Perdido is an engineering achievement 49 00:02:50,740 --> 00:02:52,700 once thought impossible. 50 00:02:52,710 --> 00:02:56,540 You're going into a frontier area 51 00:02:56,540 --> 00:03:01,580 in what we call the ultra-deep water. 52 00:03:01,580 --> 00:03:06,620 We are going in reservoirs that had not truly been tested before 53 00:03:06,620 --> 00:03:09,420 in new plays for the oil and gas industry 54 00:03:09,420 --> 00:03:10,560 in the Gulf of Mexico. 55 00:03:10,560 --> 00:03:12,560 You are going into one of the most severe 56 00:03:12,560 --> 00:03:15,490 environmental conditions as you can imagine, 57 00:03:15,500 --> 00:03:17,530 in 7,800 feet of water. 58 00:03:17,530 --> 00:03:19,830 Making Perdido possible required 59 00:03:19,830 --> 00:03:24,640 a giant technological leap. 60 00:03:24,640 --> 00:03:27,770 Oil and gas fields wouldn't exist without the death 61 00:03:27,770 --> 00:03:29,940 of tiny plants and creatures. 62 00:03:35,650 --> 00:03:37,580 While dinosaurs roamed the earth, 63 00:03:37,580 --> 00:03:40,320 gazillions of dead plankton and algae built up 64 00:03:40,320 --> 00:03:41,490 on the sea floor... 65 00:03:41,490 --> 00:03:43,520 Oh, crikey. 66 00:03:43,520 --> 00:03:49,360 Before a crust of rock formed over the top. 67 00:03:49,360 --> 00:03:52,030 Millions of years of pressure and the earth's heat 68 00:03:52,030 --> 00:03:56,400 essentially cooked this into an energy-rich soup. 69 00:03:56,400 --> 00:03:58,540 But getting to it underwater 70 00:03:58,540 --> 00:04:01,170 has never been easy. 71 00:04:05,850 --> 00:04:08,750 Because it had to operate at an unprecedented depth 72 00:04:08,750 --> 00:04:12,780 of 7,800 feet, engineers determined Perdido 73 00:04:12,790 --> 00:04:15,750 couldn't have legs like a standard oil rig. 74 00:04:15,760 --> 00:04:18,320 The reason we couldn't use a conventional 75 00:04:18,330 --> 00:04:22,260 tension leg platform was because the water depth was so great 76 00:04:22,260 --> 00:04:25,060 that those tension legs would be too heavy 77 00:04:25,070 --> 00:04:28,500 for any structure to be able to support. 78 00:04:28,500 --> 00:04:31,800 To go this deep, Perdido's designers drew on 79 00:04:31,810 --> 00:04:34,170 a breakthrough military technology 80 00:04:34,170 --> 00:04:38,680 called the floating instrument platform. 81 00:04:47,990 --> 00:04:52,390 In San Diego, California, mechanical engineer Dan Dickrell 82 00:04:52,390 --> 00:04:56,290 is exploring one of history's most unique vessels. 83 00:04:59,900 --> 00:05:02,600 In the early 1960s, the U.S. Navy was looking for 84 00:05:02,600 --> 00:05:05,840 a new type of research platform from which to take precise 85 00:05:05,840 --> 00:05:07,710 underwater acoustic measurements. 86 00:05:07,710 --> 00:05:09,770 Now, the submarines they'd been using previously 87 00:05:09,780 --> 00:05:11,740 were deemed unstable due to their shape. 88 00:05:11,750 --> 00:05:14,180 They would yaw in the water, making it impossible 89 00:05:14,180 --> 00:05:16,480 for the scientists on board to take the precise measurements 90 00:05:16,480 --> 00:05:19,250 they needed. 91 00:05:19,250 --> 00:05:21,550 Oceanographer and underwater explorer 92 00:05:21,550 --> 00:05:24,690 Fred Spiess developed a more balanced solution 93 00:05:24,690 --> 00:05:28,330 that changed deep-sea exploration forever. 94 00:05:28,330 --> 00:05:31,230 After months of testing various designs, 95 00:05:31,230 --> 00:05:34,900 Spiess and his team came up with this, the R.P. Flip, 96 00:05:34,900 --> 00:05:40,510 a floating instrument platform. 97 00:05:40,510 --> 00:05:42,670 But flip earns its name in another, 98 00:05:42,680 --> 00:05:45,240 more extraordinary way. 99 00:05:50,120 --> 00:05:53,990 This one-of-a-kind, 350-foot-long spar buoy 100 00:05:53,990 --> 00:05:58,090 can go from horizontal to vertical in just 30 minutes. 101 00:06:03,860 --> 00:06:06,900 But how does this work with crew on board? 102 00:06:12,970 --> 00:06:15,040 During the flip itself, everyone comes, 103 00:06:15,040 --> 00:06:16,940 stands out on the outside decks. 104 00:06:16,940 --> 00:06:21,010 As the process occurs, the decks and the bulkheads 105 00:06:21,010 --> 00:06:22,680 exchange places throughout 106 00:06:22,680 --> 00:06:25,150 the horizontal-to-vertical transformation. 107 00:06:33,460 --> 00:06:35,630 Most rooms on board have two doors... 108 00:06:35,630 --> 00:06:39,600 One horizontal orientation, and another door 109 00:06:39,600 --> 00:06:42,270 for the vertical orientation of the platform. 110 00:06:42,270 --> 00:06:44,840 Now, in the configuration it is right now, 111 00:06:44,840 --> 00:06:46,370 we're in the horizontal position. 112 00:06:46,370 --> 00:06:48,810 But imagine what happens when the flip occurs. 113 00:06:48,810 --> 00:06:53,110 What once was the wall has now become the floor, 114 00:06:53,110 --> 00:06:58,150 and what once was the floor has now become the wall. 115 00:06:58,150 --> 00:06:59,550 Everything on flip 116 00:06:59,550 --> 00:07:03,320 is designed in two configurations... 117 00:07:03,320 --> 00:07:04,720 Look at this. 118 00:07:04,720 --> 00:07:06,790 It's a sink. It's a bathroom sink. 119 00:07:06,790 --> 00:07:09,690 But, oh, it pivots. 120 00:07:09,700 --> 00:07:11,800 How bizarre is that? 121 00:07:11,800 --> 00:07:14,430 From rotating condiment racks in the galley 122 00:07:14,430 --> 00:07:18,640 to tables on the walls. 123 00:07:18,640 --> 00:07:21,270 To maintain its stable position in the horizontal, 124 00:07:21,270 --> 00:07:22,840 there are huge concrete blocks 125 00:07:22,840 --> 00:07:24,910 underneath what is now the floor. 126 00:07:24,910 --> 00:07:27,910 But when it's time to change and flip from horizontal 127 00:07:27,910 --> 00:07:30,880 to vertical, tons of seawater are pumped into 128 00:07:30,880 --> 00:07:33,120 those ballast chambers slowly 129 00:07:33,120 --> 00:07:36,920 that changes from horizontal to perfectly vertical. 130 00:07:36,920 --> 00:07:39,960 It's so cool. 131 00:07:39,960 --> 00:07:41,430 When flipped vertically, 132 00:07:41,430 --> 00:07:44,960 amazing stability is provided by the 800 tons of water 133 00:07:44,960 --> 00:07:47,930 inside a ballast tank in the long spar 134 00:07:47,930 --> 00:07:49,870 sitting below the surface. 135 00:07:49,870 --> 00:07:55,670 Flip is so steady it can deal with swells up to 275 feet high 136 00:07:55,680 --> 00:07:58,440 and is still in use today. 137 00:07:58,440 --> 00:08:02,080 Oh, this platform is too crazy. 138 00:08:13,830 --> 00:08:16,360 Engineers in Finland built on the principles 139 00:08:16,360 --> 00:08:19,230 of Spiess' flip design to construct the world's 140 00:08:19,230 --> 00:08:21,230 biggest floating spar. 141 00:08:29,710 --> 00:08:33,440 The spar itself is constructed quite ingeniously. 142 00:08:33,450 --> 00:08:35,610 It's done in slices. 143 00:08:35,620 --> 00:08:37,450 You cut it into slices. 144 00:08:39,990 --> 00:08:43,320 And it's from the top of it to the can section, 145 00:08:43,320 --> 00:08:46,160 and then the truss section you do. 146 00:08:46,160 --> 00:08:49,560 And then it's welded together slice by slice. 147 00:08:51,700 --> 00:08:53,700 Each of the seven-ring sections 148 00:08:53,700 --> 00:08:56,230 has 12 self-contained compartments, 149 00:08:56,240 --> 00:08:59,440 so if disaster strikes and a compartment is punctured, 150 00:08:59,440 --> 00:09:04,140 then only that compartment would flood with water. 151 00:09:04,140 --> 00:09:07,980 On the end of the can section, an open truss of pipe works 152 00:09:07,980 --> 00:09:10,620 and the ballast area are added 153 00:09:10,620 --> 00:09:14,320 to complete this massive structure. 154 00:09:14,320 --> 00:09:17,660 Perdido's spar is about 550 feet. 155 00:09:17,660 --> 00:09:20,890 In diameter, it's 118 feet. 156 00:09:26,100 --> 00:09:28,570 Then the spar was delivered by ship 157 00:09:28,570 --> 00:09:31,870 to the Perdido site in the Gulf of Mexico. 158 00:09:34,770 --> 00:09:40,110 To reach depths of 7,800 feet, plugs are pulled to let seawater 159 00:09:40,110 --> 00:09:44,450 into the ballast, and then, like Fred Spiess' flip ship, 160 00:09:44,450 --> 00:09:47,290 Perdido's spar slowly begins the process 161 00:09:47,290 --> 00:09:50,090 of switching from horizontal to vertical. 162 00:09:52,630 --> 00:09:55,930 So they also pump water into the tanks 163 00:09:55,930 --> 00:09:59,460 inside the can section, and that lowers it to give it 164 00:09:59,470 --> 00:10:05,970 that stability to allow the pitch and the roll to stabilize. 165 00:10:05,970 --> 00:10:09,110 Once upended, the spar must then be secured 166 00:10:09,110 --> 00:10:14,350 to brace against storms, or so-called tropical disturbances. 167 00:10:14,350 --> 00:10:17,780 We have a long duration... Relatively long duration 168 00:10:17,780 --> 00:10:19,620 before we can get to storm-safe. 169 00:10:19,620 --> 00:10:23,350 The first disturbance is predicted to be here within 170 00:10:23,360 --> 00:10:27,220 about seven to eight days. 171 00:10:27,230 --> 00:10:30,160 Nine supersized mooring lines had to be tethered 172 00:10:30,160 --> 00:10:32,600 to the floating spar to the sea floor, 173 00:10:32,600 --> 00:10:38,970 totaling around 20 miles of chain and rope. 174 00:10:38,970 --> 00:10:42,270 So what we do in order to secure the structure 175 00:10:42,280 --> 00:10:44,940 floating on the surface is we connect the suction anchors 176 00:10:44,940 --> 00:10:48,180 on the sea floor with 2-mile-long, 177 00:10:48,180 --> 00:10:52,150 huge polyester mooring lines, about 25 inches thick, 178 00:10:52,150 --> 00:10:58,320 and massive steel chains on either side of the mooring line. 179 00:10:58,320 --> 00:11:00,760 For maximum protection from storms, 180 00:11:00,760 --> 00:11:05,430 the lines fan out for more than 1 1/2 miles around the spar. 181 00:11:09,470 --> 00:11:11,540 Now, it's still sitting pretty high in the water, 182 00:11:11,540 --> 00:11:15,640 so they put a weight in the bottom, essentially iron ore. 183 00:11:15,640 --> 00:11:19,340 They pump into a tank at the bottom of that truss section, 184 00:11:19,350 --> 00:11:23,850 so you have a lot of weight at the bottom tank. 185 00:11:23,850 --> 00:11:26,280 With the additional weight and the mooring lines, 186 00:11:26,290 --> 00:11:29,850 Perdido's spar is finally storm-safe. 187 00:11:34,760 --> 00:11:37,800 But this was just the first step in creating the world's 188 00:11:37,800 --> 00:11:41,600 deepest production and drilling facility. 189 00:11:41,600 --> 00:11:43,570 It was critical to get the top sides 190 00:11:43,570 --> 00:11:46,870 to be a certain weight because we wanted to do 191 00:11:46,870 --> 00:11:50,810 the top sides' installation with a single lift. 192 00:11:50,810 --> 00:11:53,610 To do this, the team had to produce 193 00:11:53,610 --> 00:11:55,680 more engineering breakthroughs... 194 00:11:55,680 --> 00:11:58,580 You just can't get people down there, 195 00:11:58,580 --> 00:12:01,690 yet a considerable amount of work has to still be done 196 00:12:01,690 --> 00:12:04,160 at these water depths. 197 00:12:04,160 --> 00:12:06,420 To deliver this record-breaking feat 198 00:12:06,430 --> 00:12:08,660 of impossible engineering. 199 00:12:19,970 --> 00:12:21,470 Perdido. 200 00:12:21,470 --> 00:12:25,840 About 200 miles off the Texas coastline in the Gulf of Mexico, 201 00:12:25,840 --> 00:12:28,940 the world's deepest production and drilling platform 202 00:12:28,950 --> 00:12:34,020 is at the cutting edge of ultra-deep water operations. 203 00:12:34,020 --> 00:12:37,250 Moored in waters nearly 1 1/2 miles deep, 204 00:12:37,250 --> 00:12:40,320 the rig extracts oil from 35 Wells 205 00:12:40,320 --> 00:12:43,190 across three newly discovered oil fields, 206 00:12:43,190 --> 00:12:48,630 producing 100,000 barrels of oil each day. 207 00:12:48,630 --> 00:12:56,070 But creating a rig like this called for daring engineering. 208 00:12:56,070 --> 00:12:58,970 Once workers anchored the world's biggest spar, 209 00:12:58,980 --> 00:13:03,580 the next step was to connect the all-important top side. 210 00:13:03,580 --> 00:13:06,280 What we call the top side is all of the equipment 211 00:13:06,280 --> 00:13:09,880 that sits on the structure in the water 212 00:13:09,890 --> 00:13:14,320 that allows us to produce the oil and gas. 213 00:13:14,320 --> 00:13:16,660 It was critical to get the top sides to be 214 00:13:16,660 --> 00:13:19,690 a certain weight because we wanted to do 215 00:13:19,700 --> 00:13:22,330 the top sides' installation with a single lift 216 00:13:22,330 --> 00:13:25,630 in the interest of doing it efficiently and safely. 217 00:13:25,640 --> 00:13:28,900 Traditionally, these multi-story megaplants 218 00:13:28,910 --> 00:13:30,770 are assembled at sea. 219 00:13:30,770 --> 00:13:33,440 But a location as remote as Perdido's 220 00:13:33,440 --> 00:13:36,410 called for a different solution. 221 00:13:36,410 --> 00:13:39,080 The top sides were constructed at Ingleside, Texas, 222 00:13:39,080 --> 00:13:42,620 and they were done one layer at a time, like a birthday cake, 223 00:13:42,620 --> 00:13:44,820 and there are three layers on the deck of Perdido. 224 00:13:44,820 --> 00:13:47,960 All that was done in the construction yard, 225 00:13:47,960 --> 00:13:51,090 and then you had a heavy-lifting device 226 00:13:51,090 --> 00:13:54,500 that took that entire three-deck layer 227 00:13:54,500 --> 00:13:59,900 and put it on a barge and shipped it offshore. 228 00:13:59,900 --> 00:14:03,170 With the final weight around 11,000 tons, 229 00:14:03,170 --> 00:14:08,410 the top side began its journey deep into the Gulf of Mexico, 230 00:14:08,410 --> 00:14:11,880 where the giant crane vessel, the Thialf, was waiting 231 00:14:11,880 --> 00:14:16,620 to begin the biggest single lift ever attempted there. 232 00:14:16,620 --> 00:14:21,420 This was the moment of truth, when engineers attempted 233 00:14:21,420 --> 00:14:25,460 to connect the spar to the top side. 234 00:14:25,460 --> 00:14:28,360 Remember, these things, they were built separately, 235 00:14:28,360 --> 00:14:32,200 one in Finland and one in Texas, and all by measurements, 236 00:14:32,200 --> 00:14:34,200 and all of a sudden, this was the first time 237 00:14:34,200 --> 00:14:38,340 they said, "things better mate together." 238 00:14:38,340 --> 00:14:40,510 And there's a lot of very anxious moments 239 00:14:40,510 --> 00:14:46,550 as that crane is lifting that top side on to that hull. 240 00:14:46,550 --> 00:14:47,820 As the lift began, 241 00:14:47,820 --> 00:14:53,890 the top sides were pivoted into position. 242 00:14:53,890 --> 00:14:55,760 And they fit perfectly. 243 00:14:59,700 --> 00:15:05,330 To see those pins go in, it's a wonderful feeling. 244 00:15:05,330 --> 00:15:09,340 At last, the spar settled into its new draft. 245 00:15:13,480 --> 00:15:16,640 With this mammoth construction milestone complete, 246 00:15:16,650 --> 00:15:20,310 the Perdido team had to focus on installing production equipment 247 00:15:20,320 --> 00:15:22,180 on the sea floor. 248 00:15:22,190 --> 00:15:25,850 But at 7,800 feet below the surface, 249 00:15:25,860 --> 00:15:29,790 with a terrain resembling a mountain range, 250 00:15:29,790 --> 00:15:34,960 this is a seemingly impossible working environment. 251 00:15:34,960 --> 00:15:36,730 It's extreme amount of pressure. 252 00:15:36,730 --> 00:15:38,370 In addition to that, it's really, really cold 253 00:15:38,370 --> 00:15:40,800 down there, so you're talking temperatures in the order of 254 00:15:40,800 --> 00:15:44,970 38 degrees Fahrenheit, so, very, very cold, and there's no light. 255 00:15:44,970 --> 00:15:47,780 So it's very hostile conditions in terms of the pressures 256 00:15:47,780 --> 00:15:50,040 we have down there. 257 00:15:50,050 --> 00:15:52,750 With sophisticated deep-sea hardware needed 258 00:15:52,750 --> 00:15:55,650 on the sea floor, physically interacting with it 259 00:15:55,650 --> 00:15:57,920 is practically impossible. 260 00:15:57,920 --> 00:16:01,720 You just can't get people down there, yet a consider amount 261 00:16:01,720 --> 00:16:06,190 of work has to still be done at these water depths. 262 00:16:06,200 --> 00:16:08,460 In an environment where even fish 263 00:16:08,460 --> 00:16:12,030 struggle to survive, how do you carry out 264 00:16:12,030 --> 00:16:14,240 some of the most advanced engineering work 265 00:16:14,240 --> 00:16:16,370 at these high-pressure depths? 266 00:16:16,370 --> 00:16:20,010 This problem required another ingenious innovation 267 00:16:20,010 --> 00:16:21,510 from the past... 268 00:16:21,510 --> 00:16:23,310 Check this out. Look at this. 269 00:16:23,310 --> 00:16:31,190 That arm right in there exactly mimics my actions. 270 00:16:31,190 --> 00:16:33,790 Cool. 271 00:16:33,790 --> 00:16:37,160 To make the impossible possible. 272 00:16:49,830 --> 00:16:51,730 The Perdido platform. 273 00:16:51,730 --> 00:16:55,000 In the Gulf of Mexico, this engineering giant 274 00:16:55,000 --> 00:16:59,840 is the deepest production and drilling platform on the planet. 275 00:16:59,840 --> 00:17:03,470 But to drill at the staggering depth of 7,800 feet 276 00:17:03,480 --> 00:17:08,050 in the water, engineers had to look to an ingenious innovation 277 00:17:08,050 --> 00:17:12,980 from the past, the telemanipulator. 278 00:17:18,930 --> 00:17:22,790 In the 1950s, America was at the forefront of developing 279 00:17:22,800 --> 00:17:26,560 nuclear power for peacetime use. 280 00:17:26,570 --> 00:17:29,600 Crucial to this movement was Chicago's vast 281 00:17:29,600 --> 00:17:32,240 Argonne national laboratory. 282 00:17:36,810 --> 00:17:39,510 And professor Eric Lima is here to reveal 283 00:17:39,510 --> 00:17:43,210 the breakthrough telemanipulator technology that lets scientists 284 00:17:43,220 --> 00:17:46,780 safely handle radioactive material. 285 00:17:46,790 --> 00:17:52,290 And so, what they would use are these incredible arms, 286 00:17:52,290 --> 00:17:53,590 and this is really cool. 287 00:17:53,590 --> 00:17:54,960 Look at this. 288 00:17:54,960 --> 00:17:59,900 On the other side of that glass, it does exactly what I do. 289 00:17:59,900 --> 00:18:02,730 And not only does it move back and forth, in and out, 290 00:18:02,740 --> 00:18:03,870 but check this out. 291 00:18:03,870 --> 00:18:05,170 Look at this. 292 00:18:05,170 --> 00:18:12,680 That arm right in there exactly mimics my actions. 293 00:18:12,680 --> 00:18:14,310 Cool. 294 00:18:14,310 --> 00:18:18,120 Called mechanical master slave manipulators, 295 00:18:18,120 --> 00:18:22,790 or MSMS, these devices allowed technicians to transfer 296 00:18:22,790 --> 00:18:24,990 basic movements to a second arm 297 00:18:24,990 --> 00:18:27,860 from behind the safety of a glass wall. 298 00:18:27,860 --> 00:18:33,930 But their dexterity and strength was still limited. 299 00:18:33,930 --> 00:18:38,170 That is, until 1954, when engineer Raymond Goertz 300 00:18:38,170 --> 00:18:41,770 added a motor to each arm, connected by an electric cable, 301 00:18:41,780 --> 00:18:45,380 spawning the powerful telemanipulator. 302 00:18:45,380 --> 00:18:48,450 It's actually a force multiplier. 303 00:18:48,450 --> 00:18:51,680 So, I could pick up something very heavy just like 304 00:18:51,690 --> 00:18:54,420 I was gripping it with my hand and move it over. 305 00:18:54,420 --> 00:18:55,920 Well, look. There's another arm right there. 306 00:18:55,920 --> 00:18:57,160 I could use both of them. 307 00:18:58,690 --> 00:19:00,960 It's, like, right out of some cyborg thing. 308 00:19:00,960 --> 00:19:01,930 Whoa. 309 00:19:01,930 --> 00:19:03,130 It's making noises. 310 00:19:03,130 --> 00:19:06,300 That's the servo motors up there. 311 00:19:06,300 --> 00:19:09,270 The motors not only multiplied force. 312 00:19:09,270 --> 00:19:13,910 They also allowed the operator to feel the movements. 313 00:19:13,910 --> 00:19:17,340 Improved precision was matched by greater flexibility, 314 00:19:17,340 --> 00:19:20,280 and the electrical cable connection allowed engineers 315 00:19:20,280 --> 00:19:24,780 to separate the master and slave arms. 316 00:19:24,780 --> 00:19:28,320 Goertz was able to decouple the arms, and what that means 317 00:19:28,320 --> 00:19:32,390 is they can be as far apart and in any location that we want, 318 00:19:32,390 --> 00:19:34,960 so we could actually have the slave arm coming up 319 00:19:34,960 --> 00:19:38,000 from the floor or coming at some weird angle to get us 320 00:19:38,000 --> 00:19:39,660 right where we want it to go. 321 00:19:44,000 --> 00:19:45,840 Over the following decades, 322 00:19:45,840 --> 00:19:48,910 Goertz's remote technology was further finessed, 323 00:19:48,910 --> 00:19:51,880 producing a series of telemanipulators 324 00:19:51,880 --> 00:19:53,580 that combined safety... 325 00:19:53,580 --> 00:19:55,510 Okay. 326 00:19:55,520 --> 00:19:58,520 With robotic precision. 327 00:19:58,520 --> 00:20:00,450 So, thanks to Goertz and his work 328 00:20:00,450 --> 00:20:01,950 at Argonne national laboratory, 329 00:20:01,960 --> 00:20:03,990 developing these telemanipulators, 330 00:20:03,990 --> 00:20:06,260 we are able to go, as humans, 331 00:20:06,260 --> 00:20:11,660 in places that we've never been able to go before. 332 00:20:19,340 --> 00:20:22,140 Resembling a scene from a Sci-Fi novel, 333 00:20:22,140 --> 00:20:26,210 engineers at Perdido are using telemanipulator technology 334 00:20:26,210 --> 00:20:32,480 to work at sea depths that were once thought impossible. 335 00:20:32,490 --> 00:20:36,520 This fleet of remote-operated vehicles, or R.O.V.S, 336 00:20:36,520 --> 00:20:40,790 sweep the sea floor beneath the platform. 337 00:20:40,790 --> 00:20:43,130 This is exactly the type of R.O.V. 338 00:20:43,130 --> 00:20:44,460 That we would use on Perdido. 339 00:20:44,460 --> 00:20:47,330 This is a 1,000-pound thrust machine. 340 00:20:47,330 --> 00:20:49,470 One of the main reasons we use them is simply because 341 00:20:49,470 --> 00:20:51,700 below about 600-foot water depth, 342 00:20:51,700 --> 00:20:53,140 it gets really, really dicey, 343 00:20:53,140 --> 00:20:55,570 really, really risky to have humans at those depths. 344 00:20:55,580 --> 00:20:57,040 Enter the R.O.V. 345 00:20:57,040 --> 00:21:00,410 These machines can easily work at 10,000-foot water depth 346 00:21:00,410 --> 00:21:03,010 or greater, and we can always get them back, 347 00:21:03,020 --> 00:21:07,120 and they never get hurt. 348 00:21:07,120 --> 00:21:13,690 These sub-aqua robots are equipped for serious work. 349 00:21:13,690 --> 00:21:16,260 These are our hands that actually connect and attach 350 00:21:16,260 --> 00:21:18,030 all the different equipment we need. 351 00:21:18,030 --> 00:21:20,530 And here is our eyes. 352 00:21:20,530 --> 00:21:22,070 This camera, this high-definition camera 353 00:21:22,070 --> 00:21:26,940 is how we see what we have going on down there. 354 00:21:26,940 --> 00:21:30,110 A leap forward from Goertz's telemanipulators, 355 00:21:30,110 --> 00:21:33,210 these R.O.V.S can be operated by a joystick 356 00:21:33,210 --> 00:21:37,280 using a fly-by wire system back on board the rig. 357 00:21:37,280 --> 00:21:41,850 That allows a R.O.V. To fly out on excursions and move about 358 00:21:41,860 --> 00:21:44,460 the well pattern to go from one well to the next, 359 00:21:44,460 --> 00:21:49,060 so they can survey the entire subsea system. 360 00:21:50,860 --> 00:21:53,130 Installation, drilling, and maintenance 361 00:21:53,130 --> 00:21:55,570 can all be achieved remotely. 362 00:21:55,570 --> 00:21:58,900 But there was one daunting task the R.O.V. Engineers 363 00:21:58,910 --> 00:22:02,840 had to overcome... Getting the oil to shore. 364 00:22:02,840 --> 00:22:07,480 So, you're 150 miles offshore of the coast of Texas. 365 00:22:07,480 --> 00:22:10,680 And you had to get that oil and gas back to the beach. 366 00:22:10,680 --> 00:22:12,720 Most of the oil pipelines that you have 367 00:22:12,720 --> 00:22:15,820 in the Gulf of Mexico start in less than 5,000 feet 368 00:22:15,820 --> 00:22:17,960 of water depth, so we had to connect 369 00:22:17,960 --> 00:22:21,690 from Perdido's location to oil pipelines 370 00:22:21,690 --> 00:22:22,990 and gas pipelines that are 371 00:22:23,000 --> 00:22:25,830 further up in the shallower water. 372 00:22:28,740 --> 00:22:30,840 Connecting to a live export line 373 00:22:30,840 --> 00:22:33,770 at these depths had never been attempted. 374 00:22:33,770 --> 00:22:36,910 The pipe had to be cut and connector installed 375 00:22:36,910 --> 00:22:41,250 with extraordinary precision, and at nearly 5,000 feet, 376 00:22:41,250 --> 00:22:45,650 it was completely out of human reach. 377 00:22:45,650 --> 00:22:49,020 Over a two-year period, the Perdido team designed 378 00:22:49,020 --> 00:22:53,060 and rehearsed for this procedure with the R.O.V. 379 00:22:53,060 --> 00:22:58,430 And when they made the attempt, it worked. 380 00:22:58,430 --> 00:23:01,600 To be able to do all that with remote-operated vehicles 381 00:23:01,600 --> 00:23:03,830 and the water depth that they did that at Perdido 382 00:23:03,840 --> 00:23:04,700 was world-class. 383 00:23:04,700 --> 00:23:08,610 Never been done before. 384 00:23:11,440 --> 00:23:14,110 This state-of-the-art solution is opening up 385 00:23:14,110 --> 00:23:17,280 the depths of the sea. 386 00:23:17,280 --> 00:23:20,320 But to tap into the world's deepest oil reserves, 387 00:23:20,320 --> 00:23:25,090 Perdido's engineers had to look to the past... 388 00:23:25,090 --> 00:23:26,660 The moment I flip this switch, 389 00:23:26,660 --> 00:23:29,090 something very exciting is going to happen. 390 00:23:29,100 --> 00:23:33,230 To produce more impossible engineering. 391 00:23:46,900 --> 00:23:49,200 The Perdido platform is the deepest 392 00:23:49,210 --> 00:23:52,770 offshore production and drilling facility ever built. 393 00:23:52,780 --> 00:23:59,080 It has pushed the boundaries of offshore engineering. 394 00:23:59,080 --> 00:24:03,020 This deep-sea hub has 22 Wells directly underneath 395 00:24:03,020 --> 00:24:06,560 its structure, and its reach is far greater. 396 00:24:06,560 --> 00:24:10,060 An additional 13 Wells across three oil fields 397 00:24:10,060 --> 00:24:14,600 transport crude through a nearly 200-mile web of pipeline. 398 00:24:18,140 --> 00:24:23,370 But creating ultra-deep offshore Wells is no easy task. 399 00:24:23,370 --> 00:24:25,440 So, when you're offshore, drilling's a little bit 400 00:24:25,440 --> 00:24:27,440 different than if you're on land. 401 00:24:27,440 --> 00:24:30,710 In Perdido's Wells, the total well depth 402 00:24:30,710 --> 00:24:34,620 was somewhere around 17,000 feet. 403 00:24:34,620 --> 00:24:37,350 But almost half of that, 7,800 feet of it, 404 00:24:37,350 --> 00:24:39,620 was just the water column. 405 00:24:39,620 --> 00:24:42,860 Each new well must be drilled with precision, 406 00:24:42,860 --> 00:24:45,660 keeping the water out and the oil in, 407 00:24:45,660 --> 00:24:48,160 or both the project and the environment 408 00:24:48,170 --> 00:24:50,430 could be irreversibly damaged. 409 00:24:50,430 --> 00:24:53,500 To prevent the oil from leaking, engineers look to 410 00:24:53,500 --> 00:24:58,840 a revolutionary innovation, the conductor pipe. 411 00:25:09,320 --> 00:25:12,690 Andrew Smyth is exploring Titusville, Pennsylvania, 412 00:25:12,690 --> 00:25:15,660 to discover how the conductor pipe paved the way 413 00:25:15,660 --> 00:25:19,530 for an economic boom of black gold. 414 00:25:19,530 --> 00:25:21,700 The moment I flip this switch, 415 00:25:21,700 --> 00:25:24,070 something very exciting is going to happen. 416 00:25:28,270 --> 00:25:29,800 Here it comes. You can see it. 417 00:25:29,810 --> 00:25:32,840 Pennsylvania crude. 418 00:25:32,840 --> 00:25:35,380 It was here in the small town of Titusville 419 00:25:35,380 --> 00:25:39,310 that the hunt for oil took off at a scale never before seen, 420 00:25:39,320 --> 00:25:46,150 and all because of one man's simple innovation. 421 00:25:46,160 --> 00:25:49,930 In 1859, railway worker Edwin Drake 422 00:25:49,930 --> 00:25:52,560 gambled his life savings on a small stake 423 00:25:52,560 --> 00:25:57,970 of the newly formed Pennsylvania rock and oil company. 424 00:25:57,970 --> 00:26:01,600 Drake, as a stakeholder and now employee, was sent here, 425 00:26:01,610 --> 00:26:05,140 to this very site, where he began his search for oil. 426 00:26:05,140 --> 00:26:08,640 But early attempts were met with mixed results. 427 00:26:12,320 --> 00:26:15,050 So, at the time, the practice in drilling 428 00:26:15,050 --> 00:26:17,690 was to use something called percussion drilling, 429 00:26:17,690 --> 00:26:21,490 where the drill is just hammered down through the soil 430 00:26:21,490 --> 00:26:24,630 until you reach your oil. 431 00:26:24,630 --> 00:26:27,200 But Titusville's water-sodden ground 432 00:26:27,200 --> 00:26:30,670 thwarted his plans at extracting the oil effectively. 433 00:26:30,670 --> 00:26:34,440 As you withdrew the drill, the problem would be 434 00:26:34,440 --> 00:26:38,540 that the water would rush into that space and contaminate 435 00:26:38,540 --> 00:26:41,010 the oil he was trying to pump out. 436 00:26:41,010 --> 00:26:44,480 To overcome this problem, Drake and his assistant, Billy Smith, 437 00:26:44,480 --> 00:26:48,950 came upon the idea of connecting lengths of cast-iron pipe 438 00:26:48,950 --> 00:26:51,750 to encase the freshly dug hole, 439 00:26:51,760 --> 00:26:57,730 preventing the ingress of the water. 440 00:26:57,730 --> 00:27:00,760 Called a conductor pipe, they continued to drill 441 00:27:00,760 --> 00:27:04,100 through this now-watertight space through the ground, 442 00:27:04,100 --> 00:27:07,140 the bedrock, and down to the oil reservoir. 443 00:27:07,140 --> 00:27:10,970 After drilling 69 feet, they waited. 444 00:27:17,010 --> 00:27:19,610 Overnight, it happened. 445 00:27:19,620 --> 00:27:22,550 Clean oil had risen up through the pipe 446 00:27:22,550 --> 00:27:24,890 to a point which it could now be collected. 447 00:27:24,890 --> 00:27:27,260 Drake's plan had worked. 448 00:27:30,560 --> 00:27:33,300 By the following year, oil Wells using 449 00:27:33,300 --> 00:27:37,000 Drake's innovative technique sprang up all over the region, 450 00:27:37,000 --> 00:27:41,600 producing several hundred thousand barrels. 451 00:27:41,610 --> 00:27:43,910 The nation's oil bonanza had begun, 452 00:27:43,910 --> 00:27:47,310 and huge fortunes would be made. 453 00:27:56,290 --> 00:27:59,690 To drill to unrivaled depths, Perdido engineers 454 00:27:59,690 --> 00:28:02,560 have taken the principle of Drake's conductor pipe 455 00:28:02,560 --> 00:28:06,390 200 miles offshore. 456 00:28:06,400 --> 00:28:08,860 And like that first well in Titusville, 457 00:28:08,870 --> 00:28:11,030 one thing is crucial. 458 00:28:11,030 --> 00:28:14,600 The processes for drilling are designed around 459 00:28:14,600 --> 00:28:18,670 keeping the oil in the pipe. 460 00:28:18,680 --> 00:28:23,410 So, you start with big diameter pipes, and as you go deeper, 461 00:28:23,410 --> 00:28:30,050 you get smaller and smaller concentric sizes of pipe. 462 00:28:32,620 --> 00:28:36,420 To begin, a hole is drilled for the conductor pipe. 463 00:28:36,430 --> 00:28:39,590 Then another drill bores a few hundred feet 464 00:28:39,600 --> 00:28:42,430 before a casing pipe is installed. 465 00:28:42,430 --> 00:28:45,900 This is followed by a smaller drill and casing. 466 00:28:45,900 --> 00:28:52,210 The process is repeated until the oil reservoir is reached. 467 00:28:52,210 --> 00:28:54,740 But with the sea floor resembling the landscape 468 00:28:54,750 --> 00:28:58,410 of the Grand Canyon, being able to hit the target area 469 00:28:58,420 --> 00:29:01,350 with the drill is no easy task. 470 00:29:01,350 --> 00:29:04,350 Most of the locations that we have to drill 471 00:29:04,350 --> 00:29:07,420 are quite far away from the rig, and we have to use 472 00:29:07,420 --> 00:29:11,730 directional drilling techniques in order to get there. 473 00:29:11,730 --> 00:29:14,060 The scale that we're talking about, to be able to 474 00:29:14,060 --> 00:29:17,830 land a well in the exact place that we need it, 475 00:29:17,830 --> 00:29:21,200 if you were in a typical room, the thickness of a human hair 476 00:29:21,200 --> 00:29:23,770 from the ceiling all the way down to the floor, 477 00:29:23,770 --> 00:29:26,880 hitting a square inch, is the kind of accuracy 478 00:29:26,880 --> 00:29:30,610 that we're talking about. 479 00:29:30,610 --> 00:29:33,110 To tap reservoirs spread across nearly 480 00:29:33,120 --> 00:29:37,250 30 square miles of sea floor, GPS-drilling motors 481 00:29:37,250 --> 00:29:41,920 guided the drill string within a foot of its target. 482 00:29:41,930 --> 00:29:45,290 In all, 35 separate Wells were created, 483 00:29:45,300 --> 00:29:50,230 feeding five risers leading up to the rig. 484 00:29:50,230 --> 00:29:53,270 But for the engineering team, perhaps the biggest challenge 485 00:29:53,270 --> 00:29:58,970 of all is lifting the crude oil up these risers to the surface. 486 00:29:58,980 --> 00:30:00,410 The reservoirs are low-pressure, 487 00:30:00,410 --> 00:30:02,640 lower than you normally would find in the Gulf of Mexico. 488 00:30:02,650 --> 00:30:06,250 That required us to add energy to the system in order 489 00:30:06,250 --> 00:30:09,280 to produce fluids up to the surface. 490 00:30:09,290 --> 00:30:10,920 To do that, we had to pump. 491 00:30:10,920 --> 00:30:13,350 We had to use electrical, submersible pumps. 492 00:30:13,360 --> 00:30:17,960 Well, these pumps don't like gas. 493 00:30:17,960 --> 00:30:20,230 Normally the gas, oil, and water 494 00:30:20,230 --> 00:30:22,200 are separated on the surface. 495 00:30:22,200 --> 00:30:25,400 But to bring Perdido's oil up to the platform, 496 00:30:25,400 --> 00:30:29,070 engineers had to remove the gas at the source itself, 497 00:30:29,070 --> 00:30:32,670 over 1 1/2 miles below on the sea floor. 498 00:30:32,680 --> 00:30:36,740 At the base of each riser, a unit separates the components. 499 00:30:36,750 --> 00:30:43,250 The gas naturally ascends and is then pumped to the surface. 500 00:30:43,250 --> 00:30:46,150 The engineering leap for Perdido was really in two areas. 501 00:30:46,160 --> 00:30:48,460 One was the depth in water in which we were working. 502 00:30:48,460 --> 00:30:50,290 The other and more significant 503 00:30:50,290 --> 00:30:56,630 was the first ever subsea process. 504 00:30:56,630 --> 00:31:00,300 After decades of innovation, in march 2010, 505 00:31:00,300 --> 00:31:06,070 oil from the world's deepest offshore Wells finally emerged. 506 00:31:06,080 --> 00:31:08,610 We are all piped in via camera 507 00:31:08,610 --> 00:31:13,820 to the guys who are actually offshore doing it. 508 00:31:13,820 --> 00:31:16,990 And then you start watching the pressure in the pressure gauges, 509 00:31:16,990 --> 00:31:19,550 and you see the pressure start falling, 510 00:31:19,560 --> 00:31:21,820 meaning that it's starting to flow. 511 00:31:21,830 --> 00:31:24,830 It's been a long road, boys. 512 00:31:24,830 --> 00:31:27,400 You know, you've just done something that, 513 00:31:27,400 --> 00:31:32,700 in Perdido's case, nobody had ever done before. 514 00:31:32,700 --> 00:31:36,400 We were pumping and separating on the subsea floor from day 1. 515 00:31:36,410 --> 00:31:43,180 And it all worked, and that was incredible. 516 00:31:45,180 --> 00:31:48,550 Perdido's engineers are succeeding in procuring oil 517 00:31:48,550 --> 00:31:51,950 from deep within the earth's crust. 518 00:31:51,960 --> 00:31:54,890 But to ensure this operation remains safe, 519 00:31:54,890 --> 00:31:57,590 engineers had to look to the past... 520 00:31:57,590 --> 00:31:59,990 Let's see what happens when I light them. 521 00:32:00,000 --> 00:32:03,600 To create more impossible engineering. 522 00:32:18,200 --> 00:32:21,040 The Perdido oil platform. 523 00:32:21,040 --> 00:32:23,170 It's the first of its kind to operate 524 00:32:23,170 --> 00:32:28,140 in ultra-deep water depths at nearly 8,000 feet. 525 00:32:28,150 --> 00:32:33,020 When it started operations, 172 workers spent two weeks 526 00:32:33,020 --> 00:32:36,250 at a time extracting enough oil to fill more than 527 00:32:36,250 --> 00:32:40,860 six Olympic-size swimming pools each and every day. 528 00:32:40,860 --> 00:32:42,690 As you fly up to Perdido, 529 00:32:42,690 --> 00:32:44,890 it's 200 miles away from the coast. 530 00:32:44,900 --> 00:32:47,760 There's pretty much nothing around it, 531 00:32:47,770 --> 00:32:50,700 and it's almost a 2-hour flight on the chopper, 532 00:32:50,700 --> 00:32:54,170 and as you get into the range of where Perdido is, 533 00:32:54,170 --> 00:32:56,870 you see this monument to what's possible 534 00:32:56,880 --> 00:33:00,040 out in the middle of nowhere, and it's really satisfying 535 00:33:00,040 --> 00:33:05,210 to land on that and see what we've accomplished. 536 00:33:05,220 --> 00:33:07,320 But Perdido's isolation creates 537 00:33:07,320 --> 00:33:09,190 logistical challenges. 538 00:33:09,190 --> 00:33:11,550 It's a 24-hour boat journey. 539 00:33:11,560 --> 00:33:14,720 So, while much of the resupplying happens by ship, 540 00:33:14,730 --> 00:33:18,560 the biweekly turnover of staff from 200 miles away 541 00:33:18,560 --> 00:33:20,930 is carried out by helicopter. 542 00:33:20,930 --> 00:33:23,500 We're flying these really large helicopters, 543 00:33:23,500 --> 00:33:26,940 like this s-92 you have, which can hold up to 19 passengers. 544 00:33:26,940 --> 00:33:29,410 Although we'll fly with about 15 or 16. 545 00:33:29,410 --> 00:33:31,810 In the event that helicopter goes down, 546 00:33:31,810 --> 00:33:34,510 that's a lot of people that we need to take care of. 547 00:33:37,180 --> 00:33:39,820 But when you're potentially processing more than 548 00:33:39,820 --> 00:33:42,520 100,000 barrels of oil a day, 549 00:33:42,520 --> 00:33:47,420 one hazard above all others comes to the forefront. 550 00:33:47,430 --> 00:33:49,830 Fire protection on an offshore installation 551 00:33:49,830 --> 00:33:51,360 is of Paramount importance. 552 00:33:51,360 --> 00:33:52,900 We design for safety. 553 00:33:52,900 --> 00:33:57,570 It's the number-one thing we have to get right. 554 00:33:57,570 --> 00:33:59,300 The worst thing that can happen on a rig 555 00:33:59,300 --> 00:34:01,240 or a production facility in the event of a fire 556 00:34:01,240 --> 00:34:03,010 is it gets out of control. 557 00:34:03,010 --> 00:34:05,610 It gets to be very large and very catastrophic, 558 00:34:05,610 --> 00:34:08,480 and in that event, we're going to abandon the facility. 559 00:34:08,480 --> 00:34:10,350 We're going to put people in lifeboats that they've been 560 00:34:10,350 --> 00:34:13,150 trained to use, and we'll put those lifeboats in the water 561 00:34:13,150 --> 00:34:16,420 and get people away from the fire and abandon the platform. 562 00:34:18,490 --> 00:34:21,720 Fire isn't just a hazard to the workforce. 563 00:34:21,730 --> 00:34:25,160 A hydrocarbon Blaze can reach such high temperatures, 564 00:34:25,160 --> 00:34:30,400 it has the potential to deform or even destroy solid steel. 565 00:34:30,400 --> 00:34:33,440 As we become more complex and remote with these types 566 00:34:33,440 --> 00:34:36,910 of developments, the safety systems that we need in order 567 00:34:36,910 --> 00:34:41,210 to support them become ever more critical. 568 00:34:41,210 --> 00:34:44,410 So how can you protect Perdido's vast surface areas 569 00:34:44,420 --> 00:34:46,850 against the threat of extreme heat? 570 00:34:46,850 --> 00:34:50,050 Engineers look to a chemical used for safety 571 00:34:50,050 --> 00:34:55,290 in 19th-century show business, boron. 572 00:35:02,730 --> 00:35:06,500 If, hundreds of years ago, fire-safety expert Luke Bisby 573 00:35:06,500 --> 00:35:09,140 visited a theater like this, he might have been 574 00:35:09,140 --> 00:35:11,210 taking his life in his hands. 575 00:35:11,210 --> 00:35:14,340 At the time, oil lamps were used for lighting, 576 00:35:14,350 --> 00:35:20,380 so curtains and fabrics were frequently set ablaze. 577 00:35:20,390 --> 00:35:23,420 But in the early 1800s, following a string 578 00:35:23,420 --> 00:35:27,390 of tragic fires, French chemist Joseph Gay Lussac 579 00:35:27,390 --> 00:35:30,630 worked to fireproof France's theaters. 580 00:35:30,630 --> 00:35:33,200 He began experimenting with boron, a compound now used 581 00:35:33,200 --> 00:35:34,800 in detergents and cosmetics. 582 00:35:34,800 --> 00:35:36,300 And to demonstrate how effective it is, 583 00:35:36,300 --> 00:35:37,770 I'm going to do an experiment. 584 00:35:37,770 --> 00:35:40,470 Here, I have a stage, and it has two curtains. 585 00:35:40,470 --> 00:35:42,440 One of them has been soaked in boron solution, 586 00:35:42,440 --> 00:35:45,210 and the other one is just normal fabric. 587 00:35:45,210 --> 00:35:47,540 So let's see what happens when I light them. 588 00:35:53,620 --> 00:35:56,450 And you can see that the curtain on the right-hand side 589 00:35:56,450 --> 00:35:59,290 is burning quite vigorously, whereas the one on the left, 590 00:35:59,290 --> 00:36:01,390 you can clearly see the effect of the boron, 591 00:36:01,390 --> 00:36:04,060 which is helping the curtains to prevent flaming. 592 00:36:04,060 --> 00:36:08,900 I mean, I'm impressed, and I'm a fire-safety person. 593 00:36:08,900 --> 00:36:12,100 The boron helps form a protective layer of char, 594 00:36:12,100 --> 00:36:16,870 which acts as a buffer between the fire and the fabric. 595 00:36:16,870 --> 00:36:19,540 But this element alone isn't enough to protect 596 00:36:19,540 --> 00:36:23,880 the steel platform from being subsumed by fire. 597 00:36:23,880 --> 00:36:26,450 To protect this gargantuan platform, 598 00:36:26,450 --> 00:36:32,660 engineers needed to take another page from engineering history... 599 00:36:32,660 --> 00:36:34,260 So, the intumescent paint now 600 00:36:34,260 --> 00:36:36,660 is charring due to a chemical reaction. 601 00:36:36,660 --> 00:36:41,830 It's swelling and turning into a thick char. 602 00:36:41,830 --> 00:36:45,200 To make the impossible possible. 603 00:37:00,260 --> 00:37:03,730 Perdido is the deepest production and drilling platform 604 00:37:03,730 --> 00:37:07,030 on the planet. 605 00:37:07,030 --> 00:37:10,630 But to keep this colossal platform and its crew safe 606 00:37:10,630 --> 00:37:15,270 from the outbreak of fire, engineers had to look to 607 00:37:15,270 --> 00:37:19,440 another fire-safety development that works on steel... 608 00:37:19,440 --> 00:37:24,250 Intumescent paint. 609 00:37:29,420 --> 00:37:32,990 The charring effect pioneered by Gay Lussac's use of boron 610 00:37:32,990 --> 00:37:35,620 is also evident in the modern fire-resistant 611 00:37:35,630 --> 00:37:37,460 intumescent paint. 612 00:37:37,460 --> 00:37:40,000 At Edinburgh university's fire lab, 613 00:37:40,000 --> 00:37:42,560 Luke Bisby will put it to the test. 614 00:37:42,570 --> 00:37:44,400 And what we're gonna do is we're gonna subject 615 00:37:44,400 --> 00:37:47,400 these two steel plates, which are identical to each other, 616 00:37:47,410 --> 00:37:49,200 to the heat from the flame. 617 00:37:49,210 --> 00:37:51,040 The plate on the left is coated just with 618 00:37:51,040 --> 00:37:53,740 a household emulsion paint, and the plate on the right 619 00:37:53,740 --> 00:37:56,210 is coated with a fire-protection intumescent paint. 620 00:37:56,210 --> 00:37:58,250 All right, so, here we go. 621 00:38:04,690 --> 00:38:07,490 So, the intumescent paint now is charring due to 622 00:38:07,490 --> 00:38:13,000 a chemical reaction and swelling and turning into a thick char. 623 00:38:13,000 --> 00:38:15,160 As with Gay Lussac's boron coating, 624 00:38:15,170 --> 00:38:18,370 this charring looks dramatic, but temperature monitoring 625 00:38:18,370 --> 00:38:22,940 reveals just how effective it is. 626 00:38:22,940 --> 00:38:28,680 The untreated steel plate heats up to 650 degrees. 627 00:38:28,680 --> 00:38:33,480 But the one with intumescent plate burns under 212 degrees. 628 00:38:36,890 --> 00:38:40,760 As the intumescent paint's chemical reaction accelerates, 629 00:38:40,760 --> 00:38:44,460 expanding bubbles insulate this plate's surface. 630 00:38:44,460 --> 00:38:47,260 So, a massive amount of thermal protection for the steel. 631 00:38:47,260 --> 00:38:48,830 While it's visually kind of ugly, 632 00:38:48,830 --> 00:38:51,000 it's exactly what we wanted to see happen. 633 00:39:03,980 --> 00:39:06,850 In the Gulf of Mexico, the Perdido oil platform 634 00:39:06,850 --> 00:39:11,590 has its key components coated in an intumescent paint. 635 00:39:11,590 --> 00:39:13,520 So, intumescent paint that we've used 636 00:39:13,520 --> 00:39:16,890 on Perdido, it's an epoxy coating on the steel, 637 00:39:16,890 --> 00:39:19,160 and if it comes into contact with heat, 638 00:39:19,160 --> 00:39:21,430 it'll form a charred layer, and that'll provide 639 00:39:21,430 --> 00:39:24,730 a heat barrier between the fire and the steel itself. 640 00:39:24,740 --> 00:39:28,200 So the intumescent paint system buys you time to either 641 00:39:28,210 --> 00:39:31,340 fight the fire and get it under control or protect people 642 00:39:31,340 --> 00:39:33,740 to the point where if you need to get off the platform 643 00:39:33,740 --> 00:39:38,080 and evacuate, you've got that time. 644 00:39:38,080 --> 00:39:41,380 Above all, the platform and its workforce 645 00:39:41,390 --> 00:39:45,390 are geared up to stopping fire breaking out in the first place. 646 00:39:45,390 --> 00:39:47,260 What we do to train our people to combat a fire, 647 00:39:47,260 --> 00:39:48,690 it starts with prevention. 648 00:39:48,690 --> 00:39:51,060 It's always about prevention, just like you learned in school. 649 00:39:51,060 --> 00:39:53,000 Prevent the fire to start with. 650 00:39:53,000 --> 00:39:55,860 We have a ton of monitoring equipment out there 651 00:39:55,870 --> 00:39:58,570 to always be on watch, 24 hours a day, 652 00:39:58,570 --> 00:40:01,640 watching for fires or potential sources of fires, 653 00:40:01,640 --> 00:40:03,770 like a gas leak. 654 00:40:03,770 --> 00:40:07,480 Perdido is covered by hundreds of sensors and alarms. 655 00:40:07,480 --> 00:40:10,680 It is rigged with twin 5,000-gallon-per-minute 656 00:40:10,680 --> 00:40:14,050 firewater pumps, and an automatic foam system 657 00:40:14,050 --> 00:40:20,490 that covers the entire platform, including the heliport. 658 00:40:20,490 --> 00:40:23,530 All of this is designed to protect the environment, 659 00:40:23,530 --> 00:40:28,030 the workers, and this remarkable engineering pioneer. 660 00:40:38,880 --> 00:40:42,280 It's been more than a century since humanity first dared 661 00:40:42,280 --> 00:40:44,610 to attempt offshore drilling. 662 00:40:44,620 --> 00:40:49,790 Now, in 7,800 feet of water in the Gulf of Mexico, 663 00:40:49,790 --> 00:40:52,490 a new generation of bold engineers 664 00:40:52,490 --> 00:40:59,330 has put the Perdido platform into the record books. 665 00:40:59,330 --> 00:41:02,060 For me personally, that was the single biggest project 666 00:41:02,070 --> 00:41:04,070 I had ever worked on, and I've worked on 667 00:41:04,070 --> 00:41:07,100 some good projects, but I have tremendous pride 668 00:41:07,100 --> 00:41:09,270 in what we did with Perdido. 669 00:41:09,270 --> 00:41:12,240 I think everyone who worked on that project team feels 670 00:41:12,240 --> 00:41:14,440 they had done something in the oil industry 671 00:41:14,450 --> 00:41:16,280 that had never been done before 672 00:41:16,280 --> 00:41:22,990 and really set the stage to move into ultra-deep water. 673 00:41:22,990 --> 00:41:25,250 By looking at engineering history 674 00:41:25,260 --> 00:41:27,760 and making the innovations high-tech, 675 00:41:27,760 --> 00:41:30,290 the team behind the Perdido platform 676 00:41:30,290 --> 00:41:35,330 is rewriting the map and exploring brand-new frontiers. 677 00:41:35,330 --> 00:41:37,200 What we do is like the space program 678 00:41:37,200 --> 00:41:39,400 in the other direction, to be able to push 679 00:41:39,400 --> 00:41:41,540 the boundaries of what's possible 680 00:41:41,540 --> 00:41:44,070 and achieve more than you thought you could. 681 00:41:44,070 --> 00:41:46,940 It just gives a huge sense of satisfaction, 682 00:41:46,940 --> 00:41:49,880 and it provides inspiration to the next generation 683 00:41:49,880 --> 00:41:53,580 who have to push the boundaries even further than we did. 684 00:41:53,580 --> 00:41:55,580 Engineers have succeeded 685 00:41:55,590 --> 00:42:00,520 in making the impossible possible. 686 00:42:00,570 --> 00:42:05,120 Repair and Synchronization by Easy Subtitles Synchronizer 1.0.0.0 56861

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