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--captions by vitac--
Www.Vitac.Com
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Captions paid for by
Discovery communications
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Narrator: and...
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Narrator:
Automatic sliding doors
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Are the norm
At most supermarkets
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00:00:55,724 --> 00:00:57,551
And large retailers.
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Sensors detect your approach
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And prompt the doors
To slide open.
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00:01:03,379 --> 00:01:06,793
They open when you arrive
And close when you depart,
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00:01:06,793 --> 00:01:09,793
Which is convenient
When your hands are full.
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00:01:11,068 --> 00:01:13,103
These automatic sliding doors
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00:01:13,103 --> 00:01:16,586
Are custom-made to fit
The customer's door opening.
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The doors are programmed to open
In 1 1/2 seconds,
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00:01:19,965 --> 00:01:23,034
But that can be adjusted
During installation.
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00:01:26,517 --> 00:01:29,068
The door structure and frame
Are made of aluminum
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That's been heated
To a softened state.
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It's then forced through a die
To give it a specific shape.
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00:01:36,241 --> 00:01:39,862
A computer-guided saw
Cuts these aluminum pieces
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To the length required
For this order.
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This is one of the pieces
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That will form the vertical side
Of the door structure.
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00:01:50,068 --> 00:01:53,517
Workers insert
Durable weather stripping
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Into a built-in track.
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00:01:55,793 --> 00:01:59,448
They collapse the end to lock
The strip in place.
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00:02:01,620 --> 00:02:05,275
On the opposite side,
They fasten long, threaded rods.
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00:02:05,275 --> 00:02:07,896
The rods are used
To attach the rails.
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The rails fit over the rod
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00:02:10,241 --> 00:02:12,413
And are securely fastened
To the doorframe
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00:02:12,413 --> 00:02:14,172
With an alignment clip and nut.
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00:02:21,206 --> 00:02:24,310
Once workers have assembled
The two door structures,
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They install a pivot
At the top of each one.
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This top pivot allows the door
To swing outward
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00:02:29,482 --> 00:02:32,517
When you push
The emergency exit bar.
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00:02:38,931 --> 00:02:41,931
Then, they assemble
The door hanger.
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00:02:41,931 --> 00:02:44,862
It connects the door
To the top of the frame.
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00:02:45,931 --> 00:02:48,862
The hanger rolls
On two wheels.
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00:02:48,862 --> 00:02:50,724
A urethane rubber one
Allows the door
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To move sideways
Along the track...
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00:02:54,310 --> 00:02:55,965
And a plastic one,
Which prevents the door
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00:02:55,965 --> 00:02:57,482
From going off the track.
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00:03:05,068 --> 00:03:08,068
They attach the door's top pivot
To the hanger.
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00:03:19,931 --> 00:03:23,206
An access control release
Is needed to open the doors
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00:03:23,206 --> 00:03:25,620
In case of emergency.
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00:03:25,620 --> 00:03:28,689
Workers install it
Into sections of the doorframe
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00:03:28,689 --> 00:03:32,103
That meet when the two doors
Close together.
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00:03:34,103 --> 00:03:35,586
When you push the emergency bar,
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00:03:35,586 --> 00:03:38,931
This mechanism rotates
To let the door swing open.
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00:03:43,965 --> 00:03:47,068
The hanger detent prevents
The door from swinging open
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00:03:47,068 --> 00:03:49,034
During normal operation.
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00:03:49,034 --> 00:03:51,551
It attaches
The access control release
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To the door hanger.
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Workers complete
The door structures
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By applying legally required
Safety decals.
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00:04:04,551 --> 00:04:07,068
Meanwhile, at another station,
Workers install
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00:04:07,068 --> 00:04:09,655
The door's electronics
In the header.
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00:04:09,655 --> 00:04:11,689
This is one
Of the many infrared sensors
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00:04:11,689 --> 00:04:14,931
That trigger the doors to open.
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00:04:14,931 --> 00:04:17,172
The sensors detect people
Approaching
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00:04:17,172 --> 00:04:20,137
By reading the invisible
Heat energy humans give off.
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00:04:22,275 --> 00:04:25,206
After loading the nuts,
They'll need to fasten
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00:04:25,206 --> 00:04:27,655
The remaining components
To the header's track.
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They install a pulley,
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Part of the drive system
That moves the doors.
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00:04:34,172 --> 00:04:36,689
Then, they slide
The header's cover into a track
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And continue
Installing components...
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First, the end caps,
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00:04:42,551 --> 00:04:45,482
Which attach the header
To the doorframe,
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00:04:45,482 --> 00:04:49,137
Then, the door controller,
The brains of the entire system.
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00:04:49,137 --> 00:04:53,137
It has built-in
Operational software.
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You can run the doors
On the defaults
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00:04:55,379 --> 00:04:57,758
Or customize the settings.
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Now, for the rest
Of the drive system.
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They install an electric motor
And pulley.
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00:05:02,689 --> 00:05:05,413
The motor has a switch that
Detects the door's position.
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00:05:08,206 --> 00:05:12,103
Next, a timing belt is looped
Around two pulleys.
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00:05:16,241 --> 00:05:17,689
They adjust the distance
Between the pulleys
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To tighten the belt.
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The door installers will do
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A more precise adjustment
On-site.
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00:05:28,931 --> 00:05:32,551
Every header undergoes
Extensive computerized testing.
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This checks the function
And safety features.
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Then, the doorframe
And structure ship out
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To the building site,
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Where the glass panes go in
Prior to installation.
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Narrator: gin is
A distilled alcoholic spirit.
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00:06:01,689 --> 00:06:04,068
It's flavored primarily
With juniper berries.
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In fact, the word "Gin" is
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Believed to come from "Jenever,"
The dutch word for "Juniper."
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It's the base
For many popular mixed drinks,
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Such as the martini,
The singapore sling,
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And, of course, gin and tonic.
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This microdistillery produces
Gin in small batches
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00:06:24,310 --> 00:06:27,310
Using a slower distillation
Process.
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They don't add any sweeteners,
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Artificial flavoring,
Or coloring.
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At this distillery,
Everything is done by hand,
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Starting with the main
Ingredient, juniper berries.
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Then, spices are added --
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Dried angelica plant roots...
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Coriander seeds...
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00:06:58,862 --> 00:07:01,724
Lemon peel and cardamom.
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All these ingredients go
Into a 90-gallon copper still.
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A spirit distilled
From fermented grain
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Is already in the still.
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It's completely tasteless
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00:07:18,862 --> 00:07:21,793
But has an alcohol content
Of 95%.
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To lower the alcohol level
To 40%,
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They've diluted it
With spring water.
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00:07:27,344 --> 00:07:31,206
Now they prepare
To redistill with the spices.
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This gives the spirit
Its distinct gin flavor.
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To do this, they slowly heat
The bottom of the still.
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In about an hour, the alcohol
Boils and begins to evaporate.
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They continue distilling
For about six hours,
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Constantly monitoring
The temperature.
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If the temperature
Reaches 212 degrees,
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The water will also evaporate,
Ruining the batch.
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The alcohol steam rises up
And out of the still
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Through pipes leading to
A chilled stainless steel tank.
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When the hot steam
Hits the cold,
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It condenses back to a liquid,
Creating gin.
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00:08:19,724 --> 00:08:22,310
Throughout
The distillation process,
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00:08:22,310 --> 00:08:26,034
They take samples to measure
The density and temperature.
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00:08:27,517 --> 00:08:31,206
These readings reflect
The current alcohol level.
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00:08:31,206 --> 00:08:34,275
They adjust the distillation
Speed as required
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00:08:34,275 --> 00:08:38,724
To produce
A target alcohol level of 76%.
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Only the middle of each batch,
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00:08:43,000 --> 00:08:46,551
Known as the heart of
The distillation, is collected.
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This particular distillery
Adds another step.
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They infuse the gin
With raw parsnips.
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00:08:55,620 --> 00:09:01,482
This gives it an earthy flavor
And subtle floral aroma.
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00:09:01,482 --> 00:09:04,034
They peel and slice
The parsnips,
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Place them in a tank,
Then pump in the gin.
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00:09:08,482 --> 00:09:11,034
After a couple of days,
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00:09:11,034 --> 00:09:14,137
They pump it through filters
On the way to a storage tank.
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00:09:14,137 --> 00:09:16,448
Then, they dilute the gin
With water
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00:09:16,448 --> 00:09:19,620
To lower the alcohol level
To 43%.
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00:09:19,620 --> 00:09:22,448
Before bottling,
The distillery draws samples
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00:09:22,448 --> 00:09:24,793
For quality control testing.
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00:09:24,793 --> 00:09:26,827
They examine the color,
The aroma,
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00:09:26,827 --> 00:09:30,310
And, of course, the taste.
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00:09:30,310 --> 00:09:32,655
There will be slight variations
In flavor
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00:09:32,655 --> 00:09:34,862
Based on the freshness
Of the parsnips.
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00:09:43,206 --> 00:09:46,724
This microdistillery has
No automated bottling line.
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00:09:46,724 --> 00:09:50,586
They fill the bottles by hand
Only six at a time.
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They cork each bottle
Individually
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With a hand-operated press.
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00:10:07,896 --> 00:10:10,931
They apply a plastic sleeve,
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00:10:10,931 --> 00:10:13,862
Which they heat-shrink tightly
Over the neck.
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00:10:17,172 --> 00:10:19,241
The consumer pulls
A small gold tab
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00:10:19,241 --> 00:10:22,620
To remove the seal
And uncork the bottle.
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00:10:26,068 --> 00:10:30,620
This hand-operated machine
Labels one bottle at a time.
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00:10:30,620 --> 00:10:34,034
The machine removes the backing
To expose the adhesive,
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00:10:34,034 --> 00:10:37,517
Then presses the label
Onto the bottle.
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This is a london dry gin,
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00:10:38,862 --> 00:10:43,344
Meaning it's made with
The traditional ingredients
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00:10:43,344 --> 00:10:46,896
And contains no added sweeteners
Or colorings.
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00:10:48,206 --> 00:10:51,206
This distillation process
Is how gin was made
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00:10:51,206 --> 00:10:54,448
Before the age of
Large, commercial distilleries.
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00:11:06,724 --> 00:11:08,931
Narrator: winchester rifles
Are known as the guns
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That won the american wild west.
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00:11:11,862 --> 00:11:15,103
Many old guns have quite a past,
And it shows.
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Dents, scratches,
And missing parts
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00:11:17,517 --> 00:11:20,034
Make a gun look ready
For the junkyard.
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00:11:20,034 --> 00:11:25,517
But old guns can be restored
Lock, stock, and barrel.
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00:11:27,655 --> 00:11:30,827
A vintage firearm may have been
Used in a historic battle
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00:11:30,827 --> 00:11:32,758
Or to hunt for food.
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00:11:32,758 --> 00:11:36,344
Winchester rifles were one of
The first repeating rifles,
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00:11:36,344 --> 00:11:41,551
Guns that held multiple rounds
For a much greater rate of fire.
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00:11:41,551 --> 00:11:44,379
To restore
A century-old winchester,
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They disassemble it
And evaluate every part.
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00:11:48,896 --> 00:11:51,413
They decide the gun needs
A major overhaul,
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00:11:51,413 --> 00:11:54,413
Beginning
With the shoulder stock.
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The master gunsmith assesses
Pieces of american black walnut
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00:11:58,448 --> 00:12:02,655
For a new stock
And decides on one.
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00:12:02,655 --> 00:12:05,931
He then selects a wooden
Template of a shoulder stock.
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00:12:10,379 --> 00:12:12,724
He traces the template's
Contours onto the blank
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00:12:12,724 --> 00:12:13,896
Using a grease pencil.
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00:12:13,896 --> 00:12:17,172
He leaves a generous margin
For error.
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00:12:20,620 --> 00:12:23,275
He cuts the walnut blank
With a band saw,
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00:12:23,275 --> 00:12:25,724
Following the pencil profile.
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00:12:29,827 --> 00:12:32,517
These band saw cuts
Remove excess wood.
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00:12:32,517 --> 00:12:36,137
They also give him a basic shape
To work with.
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00:12:39,379 --> 00:12:42,655
Next, he clamps the walnut piece
In a duplicator
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00:12:42,655 --> 00:12:45,758
Beside the shoulder stock
Template.
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He follows the shape
Of the template with a stylus.
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00:12:57,689 --> 00:13:02,862
The stylus controls a router
That cuts into the wood.
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00:13:04,896 --> 00:13:08,862
As he follows the lines
Of the gunstock template,
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00:13:08,862 --> 00:13:13,000
The router moves in sync
To duplicate the shape.
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00:13:13,000 --> 00:13:16,862
It also reveals the beautiful
Grain of the black walnut.
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00:13:22,586 --> 00:13:26,965
The template and walnut copy
Can be turned simultaneously.
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00:13:28,379 --> 00:13:32,655
This allows the gunsmith to
Cover every angle with a stylus.
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00:13:38,137 --> 00:13:41,827
It takes numerous passes
To duplicate the shape.
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00:13:44,896 --> 00:13:48,241
Next, he brushes black dye
Onto the receiver,
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00:13:48,241 --> 00:13:51,241
Which houses
The rifle's operating parts.
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00:13:51,241 --> 00:13:54,448
He slides the receiver
Into the new stock.
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00:13:54,448 --> 00:13:58,379
The black dye transfers
To the high spots of the wood,
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00:13:58,379 --> 00:14:01,620
Indicating where the fit
Is too tight.
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00:14:01,620 --> 00:14:04,172
He scrapes the wood
In those locations,
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00:14:04,172 --> 00:14:08,206
So the receiver fits
More precisely into the stock.
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00:14:08,206 --> 00:14:11,172
This process is known
As inletting.
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00:14:15,137 --> 00:14:17,034
He now refines the shape
Of the shoulder stock
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00:14:17,034 --> 00:14:18,482
Using a coarse file.
203
00:14:18,482 --> 00:14:22,379
He also evens any rough patches
Created by the duplicator.
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00:14:24,620 --> 00:14:26,413
He switches to a finer file
205
00:14:26,413 --> 00:14:30,000
As he continues to shape
The stock and smooth it.
206
00:14:32,655 --> 00:14:37,000
Finally, he sands the gunstock
To a uniform texture.
207
00:14:45,793 --> 00:14:48,724
He stains both the stock
And the fore-end.
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00:14:48,724 --> 00:14:51,862
The fore-end is used to steady
The rifle during firing.
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00:15:00,655 --> 00:15:04,517
Once the stain has dried,
He applies an oil finish.
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00:15:04,517 --> 00:15:08,103
This both protects the wood
And enhances the grain.
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00:15:11,482 --> 00:15:14,379
The finish can make
All the difference.
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00:15:14,379 --> 00:15:18,655
Here, we see finished stocks
In low to high-grade wood.
213
00:15:23,931 --> 00:15:26,655
Next, a craftsman engraves
A checkered pattern
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00:15:26,655 --> 00:15:28,862
Into the fore-end of the stock.
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00:15:35,896 --> 00:15:38,000
He etches a series of grooves,
216
00:15:38,000 --> 00:15:40,551
Creating an outline
To work with.
217
00:15:42,344 --> 00:15:45,586
Then he carves parallel grooves
On crisscross angles
218
00:15:45,586 --> 00:15:48,827
To form the checkered pattern.
219
00:15:48,827 --> 00:15:51,551
This checkering adds
Visual interest
220
00:15:51,551 --> 00:15:54,448
And gives the rifle
A better grip.
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00:15:54,448 --> 00:15:56,103
Stay tuned for more
222
00:15:56,103 --> 00:15:59,586
As this vintage gun restoration
Continues.
223
00:16:14,241 --> 00:16:17,103
Narrator: restoring old guns
Was long considered taboo.
224
00:16:17,103 --> 00:16:20,000
It was believed that tampering
With antique firearms
225
00:16:20,000 --> 00:16:24,000
Would diminish their value.
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00:16:24,000 --> 00:16:25,551
That view is changing.
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00:16:25,551 --> 00:16:28,655
Gun restoration can save it
From the junkyard,
228
00:16:28,655 --> 00:16:32,000
Preserving a piece of the past.
229
00:16:36,965 --> 00:16:39,137
Many old guns have
A checkered pattern
230
00:16:39,137 --> 00:16:40,620
On the stock and fore-end.
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00:16:42,172 --> 00:16:45,241
To replicate the originals,
232
00:16:45,241 --> 00:16:46,896
The gunsmith has etched
A checkered pattern
233
00:16:46,896 --> 00:16:48,482
Into the wood.
234
00:16:48,482 --> 00:16:52,862
He now darkens the checkered
Sections with black linseed oil.
235
00:16:52,862 --> 00:16:56,103
The oil highlights
And protects the design.
236
00:16:59,413 --> 00:17:02,241
The focus then turns
To the rifle's metal parts,
237
00:17:02,241 --> 00:17:04,517
Made of low-carbon steel.
238
00:17:04,517 --> 00:17:08,310
After over a century of use,
The finish has worn off,
239
00:17:08,310 --> 00:17:10,793
Compromising their strength.
240
00:17:12,655 --> 00:17:14,965
Restoration begins
With the receiver.
241
00:17:14,965 --> 00:17:18,000
It holds
The gun's working parts.
242
00:17:18,000 --> 00:17:20,517
He files off imperfections.
243
00:17:20,517 --> 00:17:24,137
Then, he polishes the receiver
244
00:17:24,137 --> 00:17:27,586
Using an abrasive cloth
Wrapped around a block.
245
00:17:27,586 --> 00:17:31,758
He uses
Progressively finer abrasives.
246
00:17:31,758 --> 00:17:35,275
This greatly
Improves the surface.
247
00:17:36,517 --> 00:17:38,724
Here is the rifle receiver
248
00:17:38,724 --> 00:17:41,655
Before it was filed
And sanded...
249
00:17:41,655 --> 00:17:44,517
And after.
250
00:17:44,517 --> 00:17:48,448
He also cleans up the trigger,
Lever, and other parts.
251
00:17:50,344 --> 00:17:55,689
After a hardening treatment,
The gunsmith applies varnish.
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00:17:55,689 --> 00:17:58,241
The varnish enhances
The swirl of colors
253
00:17:58,241 --> 00:18:00,551
Created
By the hardening treatment.
254
00:18:00,551 --> 00:18:02,862
This is a classic look.
255
00:18:06,482 --> 00:18:08,034
Here is the rifle receiver
256
00:18:08,034 --> 00:18:10,344
In the different stages
Of restoration.
257
00:18:12,172 --> 00:18:16,379
Next, a gunsmith bolts
A roll die into a press.
258
00:18:18,620 --> 00:18:22,896
He then loads the newly polished
Rifle barrel into the press
259
00:18:22,896 --> 00:18:24,655
And activates it.
260
00:18:24,655 --> 00:18:29,620
This press rolls lettering
Into the metal.
261
00:18:29,620 --> 00:18:33,827
This stamped information is
Known as the barrel address.
262
00:18:33,827 --> 00:18:35,241
It includes the company name
263
00:18:35,241 --> 00:18:37,793
And original date
Of manufacture.
264
00:18:41,275 --> 00:18:43,586
Another team member
Boils the barrel
265
00:18:43,586 --> 00:18:46,758
In hot, soapy water
To remove any dirt or grime.
266
00:18:51,793 --> 00:18:56,137
After a rinse, he slides
The barrel onto a fixed rod.
267
00:18:58,517 --> 00:19:03,000
He wipes off the water residue
268
00:19:03,000 --> 00:19:05,689
And heats the barrel
With a torch.
269
00:19:08,758 --> 00:19:10,448
This preheat prepares the barrel
270
00:19:10,448 --> 00:19:13,965
For a rust-proofing treatment
Called rust bluing.
271
00:19:16,275 --> 00:19:19,827
As he brushes the bluing
Solution onto the rifle barrel,
272
00:19:19,827 --> 00:19:21,965
He maintains a steady heat.
273
00:19:24,551 --> 00:19:28,000
The hot temperature
Activates the chemicals,
274
00:19:28,000 --> 00:19:30,517
And the metal turns a brown hue.
275
00:19:34,448 --> 00:19:37,172
Next, he boils the barrel
In hot water.
276
00:19:37,172 --> 00:19:41,413
Its color goes from brown
To bluish black.
277
00:19:41,413 --> 00:19:45,103
He repeats the rust bluing
Treatment six to eight times.
278
00:19:46,793 --> 00:19:49,275
Then, he brushes it
Against a wire wheel
279
00:19:49,275 --> 00:19:52,034
To get rid of excess residue.
280
00:19:56,034 --> 00:19:59,482
This century-old gun barrel
Is as good as new.
281
00:20:04,310 --> 00:20:06,827
Sometimes,
They engrave a gun's receiver
282
00:20:06,827 --> 00:20:10,241
With scrollwork
Or other designs.
283
00:20:10,241 --> 00:20:13,931
The engraver cuts the steel
Entirely by hand.
284
00:20:17,758 --> 00:20:19,724
He views his work
Through a microscope
285
00:20:19,724 --> 00:20:22,103
To get every detail right.
286
00:20:22,103 --> 00:20:23,172
He also engraves
287
00:20:23,172 --> 00:20:25,586
The manufacturer's name
And model number
288
00:20:25,586 --> 00:20:27,827
Into the tang
Of the rifle receiver.
289
00:20:29,448 --> 00:20:34,344
It's delicate work that he has
Only one chance to get right.
290
00:20:34,344 --> 00:20:36,310
Elaborate engravings
On the rifle receiver
291
00:20:36,310 --> 00:20:40,000
Aren't necessary,
But are a nice addition.
292
00:20:43,448 --> 00:20:47,793
The client decides whether
To keep it simple or go fancy.
293
00:20:51,275 --> 00:20:53,758
Restoring a vintage rifle
Isn't cheap.
294
00:20:53,758 --> 00:20:56,206
It costs thousands of dollars
Or more
295
00:20:56,206 --> 00:20:59,827
If expensive engravings
And gold inlay work is added.
296
00:21:01,758 --> 00:21:03,689
But when it comes to extras,
297
00:21:03,689 --> 00:21:07,103
Some collectors won't hesitate
To pull the trigger.
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00:21:20,517 --> 00:21:22,482
If you have any comments
About the show,
299
00:21:22,482 --> 00:21:24,896
Or if you'd like to suggest
Topics for future shows,
300
00:21:24,896 --> 00:21:27,206
Drop us a line at...
24201
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