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- My name is Dan Greene.
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00:00:16,935 --> 00:00:18,855
I’m 25 years old.
3
00:00:18,937 --> 00:00:21,027
I’ve been making knives
about three years now.
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00:00:21,106 --> 00:00:24,986
From a very early age,
I always liked tattoos.
5
00:00:25,110 --> 00:00:26,400
Actually gave
myself this sleeve.
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00:00:26,486 --> 00:00:28,826
In some ways, I would say
it’s a little better
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00:00:28,947 --> 00:00:31,457
than another artist
to give you tattoos.
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00:00:31,533 --> 00:00:33,823
Just...knuckles
hurt quite a bit.
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00:00:33,952 --> 00:00:36,332
- My name is Sean Meadows.
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00:00:36,454 --> 00:00:37,704
I am 20 years old,
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00:00:37,789 --> 00:00:40,329
and I am a full-time
bladesmith and woodworker.
12
00:00:40,458 --> 00:00:43,788
My mother has
lent me 1/2 of her garage
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00:00:43,920 --> 00:00:45,790
to set my
entire workshop up in.
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00:00:45,880 --> 00:00:47,380
As much as I love
being able to work
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00:00:47,465 --> 00:00:48,885
in my mom’s garage,
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00:00:48,967 --> 00:00:50,977
winning $10,000 would finally
17
00:00:51,052 --> 00:00:54,052
be the ticket that I need
to move out into my own shop.
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00:00:55,223 --> 00:00:56,853
- My name is JD Bostick.
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00:00:56,975 --> 00:00:58,065
First learned to bladesmith
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00:00:58,143 --> 00:00:59,313
about 12 years ago.
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00:00:59,436 --> 00:01:01,276
I have two kids.
22
00:01:01,354 --> 00:01:04,404
Their names are Kaya and Miko.
23
00:01:04,482 --> 00:01:06,362
They inspired me
to get on "Forged in Fire."
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00:01:06,484 --> 00:01:09,234
They said, "Just don’t
get out in the first round,"
25
00:01:09,321 --> 00:01:10,821
so here’s hoping.
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00:01:10,905 --> 00:01:14,495
- I’m Ron Berkland.
I’m 50 years old.
27
00:01:14,618 --> 00:01:16,998
I’ve been bladesmithing
for three years.
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00:01:17,120 --> 00:01:18,490
I was in the military
29
00:01:18,580 --> 00:01:20,620
where I spent 18 years
in the National Guard.
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00:01:20,707 --> 00:01:22,257
And I spent
four years active duty,
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so I did 22 years complete.
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My experiences
in the military
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helped me feel like I can
accomplish anything.
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00:01:29,007 --> 00:01:31,597
- Bladesmiths,
welcome to The Forge.
35
00:01:32,802 --> 00:01:34,592
The four of you have
been chosen to take part
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00:01:34,679 --> 00:01:36,849
in an intense
bladesmithing competition
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that’ll all culminate
with one of you leaving here
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00:01:39,184 --> 00:01:40,604
with the title
of "Forged in Fire" champion,
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00:01:40,685 --> 00:01:42,735
and a check for $10,000.
40
00:01:42,854 --> 00:01:45,064
- What am I going
to be expected to do?
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00:01:45,190 --> 00:01:47,810
A canister, canoe Damascus.
42
00:01:47,901 --> 00:01:51,111
I am super excited
but very nervous.
43
00:01:51,196 --> 00:01:52,786
- Bladesmiths,
you’ve all got a cloth
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00:01:52,864 --> 00:01:54,034
on the anvils in front of you.
45
00:01:54,115 --> 00:01:56,205
Go ahead
and take that off for me.
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00:01:58,662 --> 00:02:00,242
Bladesmiths,
what you’re staring at there
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00:02:00,372 --> 00:02:03,202
is a bar of
W1 high-carbon steel.
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00:02:03,333 --> 00:02:05,043
All we’re asking you to do
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00:02:05,168 --> 00:02:06,708
is make a signature blade
50
00:02:06,836 --> 00:02:09,966
in your signature style
using mono steel.
51
00:02:10,048 --> 00:02:11,468
- What’s the catch?
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00:02:11,549 --> 00:02:14,049
It’s "Forged in Fire."
There’s always a catch.
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00:02:14,177 --> 00:02:15,807
- Now guys, just make sure
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00:02:15,887 --> 00:02:18,227
that those blades fall within
these following parameters.
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00:02:18,306 --> 00:02:20,056
Your blade length
measured from tip
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00:02:20,141 --> 00:02:21,891
to where the cutting edge ends
in a straight line
57
00:02:22,018 --> 00:02:24,768
needs to be between
11 and 13 inches.
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00:02:24,896 --> 00:02:26,606
Each of you
will have to turn in a blade
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00:02:26,731 --> 00:02:28,561
that has a recurved edge.
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00:02:28,650 --> 00:02:31,270
Now as far as designing
for the test goes,
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00:02:31,403 --> 00:02:32,823
I’m going to leave you
in the dark there, guys.
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00:02:32,904 --> 00:02:34,154
You’re not going to know
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00:02:34,239 --> 00:02:35,399
how we’re going
to test for strength
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00:02:35,490 --> 00:02:36,990
or test
for your edge retention
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00:02:37,075 --> 00:02:38,495
until we get there.
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00:02:38,576 --> 00:02:40,166
For this first
round of competition,
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00:02:40,245 --> 00:02:42,375
there are three
hours on the clock.
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00:02:42,455 --> 00:02:44,005
All right,
gentlemen, good luck,
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00:02:44,082 --> 00:02:46,412
stay sharp, your time starts...
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00:02:50,588 --> 00:02:53,708
- What the hell is going on?
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00:02:56,761 --> 00:02:59,551
- Bladesmiths, as you can see,
we’re experiencing
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00:02:59,639 --> 00:03:01,799
a bit of a blackout
in The Forge today.
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00:03:01,933 --> 00:03:03,933
Each of you
has a lamp behind you.
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00:03:04,060 --> 00:03:06,890
Go ahead and light
then hang them up for me.
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00:03:06,980 --> 00:03:08,940
Word is that the electrician
will not be available
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00:03:09,023 --> 00:03:12,273
to turn the power back on
until after the second round.
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00:03:12,360 --> 00:03:14,280
There’s no power
to the power tools.
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00:03:14,404 --> 00:03:17,704
The only things you have
are the forges and hand tools.
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00:03:17,782 --> 00:03:19,782
You didn’t think you’re gonna
get off that easy, did you?
80
00:03:19,909 --> 00:03:21,199
- Nah.
81
00:03:21,286 --> 00:03:24,456
No power tools, no Big Blu,
82
00:03:24,581 --> 00:03:26,081
no drill press.
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00:03:26,166 --> 00:03:27,716
It’s going to be challenging,
84
00:03:27,792 --> 00:03:29,332
but that’s the fun part of it.
85
00:03:29,461 --> 00:03:30,501
- At the end of each round,
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00:03:30,628 --> 00:03:31,578
I will ask you
to present your work
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00:03:31,671 --> 00:03:33,171
to our panel
of expert judges.
88
00:03:33,298 --> 00:03:35,218
They are the ones
who’ll be deciding
89
00:03:35,300 --> 00:03:37,170
which three of you
are leaving here empty-handed,
90
00:03:37,302 --> 00:03:38,342
and who’s going
to be leaving here
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00:03:38,470 --> 00:03:39,840
with the title
of "Forged in Fire" champion,
92
00:03:39,971 --> 00:03:42,391
and that check for $10,000.
93
00:03:42,474 --> 00:03:45,774
Now, good luck, gentlemen,
because your time starts now.
94
00:03:52,650 --> 00:03:54,190
Now I got to really
pay attention to my watch
95
00:03:54,319 --> 00:03:55,399
’cause with the power
going down,
96
00:03:55,487 --> 00:03:56,737
the clock’s out too.
97
00:03:56,821 --> 00:03:59,151
These guys have
no clock to reference
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00:03:59,282 --> 00:04:00,862
how long they’ve got left.
99
00:04:00,992 --> 00:04:04,582
We’ve never done
a no electricity competition.
100
00:04:04,662 --> 00:04:06,372
- Yeah, I mean,
the only time we’ve ever done
101
00:04:06,498 --> 00:04:08,338
something that was even close
is when we were doing
102
00:04:08,458 --> 00:04:09,798
a coal forge situation.
- Right.
103
00:04:09,876 --> 00:04:11,756
- And even then,
they usually had
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00:04:11,836 --> 00:04:14,216
electric angle grinders
and things like that.
105
00:04:14,339 --> 00:04:17,759
- I am very concerned
about overexertion
106
00:04:17,842 --> 00:04:19,262
going into this competition.
107
00:04:19,344 --> 00:04:21,434
I’m gonna need to make sure
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00:04:21,513 --> 00:04:23,433
that I don’t get off
to too hot of a start,
109
00:04:23,515 --> 00:04:25,685
or else I’m never going
to be able to finish.
110
00:04:25,767 --> 00:04:29,567
- Learning how metal moves
under a hammer on an anvil
111
00:04:29,687 --> 00:04:31,987
are things that a lot
of smiths don’t learn.
112
00:04:32,065 --> 00:04:34,525
Most of the stock
that we start out with
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00:04:34,609 --> 00:04:36,769
is already in a bar form.
114
00:04:36,861 --> 00:04:38,741
- I learned all of my skills
115
00:04:38,863 --> 00:04:40,653
from watching videos online.
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00:04:40,740 --> 00:04:42,610
Feeling like
I’m at a disadvantage,
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00:04:42,700 --> 00:04:45,070
but I’m still
gonna try my best.
118
00:04:48,581 --> 00:04:50,541
- I’m excited about
seeing this competition,
119
00:04:50,625 --> 00:04:52,585
but we would have had
electricity, Dave,
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00:04:52,710 --> 00:04:53,790
if you would remember
to pay the damn bill.
121
00:04:55,088 --> 00:04:59,638
- I had used W1
for a few projects.
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00:04:59,717 --> 00:05:02,477
I have not moved this much W1
123
00:05:02,554 --> 00:05:04,434
and moved it to this extreme,
124
00:05:04,556 --> 00:05:06,436
so this is gonna be
a big challenge.
125
00:05:06,558 --> 00:05:11,238
I want to stretch out the bar
to meet my blade requirement.
126
00:05:11,312 --> 00:05:13,142
So that’s my biggest focus.
127
00:05:16,067 --> 00:05:18,487
- Just gotta get
a blade I can turn in.
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00:05:18,570 --> 00:05:20,650
W1, it’s really hard
to work
129
00:05:20,738 --> 00:05:22,698
and we get a 1-inch
round of it,
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00:05:22,782 --> 00:05:25,412
and we gotta draw this out...
131
00:05:25,493 --> 00:05:26,413
Without power.
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00:05:26,494 --> 00:05:28,124
If steel gets too cold,
133
00:05:28,246 --> 00:05:30,166
you can definitely develop
cracks in W1.
134
00:05:30,248 --> 00:05:33,928
So, I gotta keep it hot
and keep it moving.
135
00:05:34,002 --> 00:05:35,422
.
136
00:05:35,503 --> 00:05:38,003
I’m hammering hot metal,
have a piece of slag hop off
137
00:05:38,089 --> 00:05:40,879
and land
right on my index finger.
138
00:05:40,967 --> 00:05:43,017
And I can immediately
feel it blistering.
139
00:05:43,094 --> 00:05:44,934
Thank you.
140
00:05:45,013 --> 00:05:47,433
- If any guy gets
an injury that keeps them
141
00:05:47,557 --> 00:05:48,977
from being able to swing,
that can take him
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00:05:49,100 --> 00:05:50,520
out of the competition
completely.
143
00:05:50,602 --> 00:05:52,852
They couldn’t go rely
on Big Blu or the presses.
144
00:05:52,937 --> 00:05:54,697
- I just got
to push through the pain.
145
00:05:54,772 --> 00:05:56,732
I can’t waste any more time.
146
00:06:00,653 --> 00:06:03,533
- Doing what these guys
are doing with hand tools
147
00:06:03,615 --> 00:06:07,035
in three hours
is very, very abnormal.
148
00:06:07,118 --> 00:06:08,238
- Very interesting.
149
00:06:08,328 --> 00:06:10,458
Dan is kind of ambidextrous
right there.
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00:06:10,538 --> 00:06:12,198
He was just hammering
in one hand
151
00:06:12,290 --> 00:06:13,700
and switched over
and used the other hand.
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00:06:13,791 --> 00:06:16,121
- I’ve taught myself
how to use both hands,
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00:06:16,252 --> 00:06:17,792
left and right, forging.
154
00:06:17,879 --> 00:06:19,539
I’m going to use it
as much as I can
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00:06:19,631 --> 00:06:21,551
in order not to tire
my right arm out.
156
00:06:21,633 --> 00:06:23,633
Even though
I’m using both hands,
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00:06:23,760 --> 00:06:26,430
man, it would be fantastic
to have a press right now,
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00:06:26,512 --> 00:06:29,552
’cause this is brutal.
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00:06:29,641 --> 00:06:32,471
- All right, bladesmiths,
you are 30 minutes in.
160
00:06:32,560 --> 00:06:34,600
You have 2 hours
and 30 minutes left.
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00:06:34,687 --> 00:06:36,197
- Whoo-wee!
162
00:06:36,314 --> 00:06:37,654
You’re very welcome.
163
00:06:37,732 --> 00:06:40,822
- You can start to see
Sean’s profile coming in now.
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00:06:40,944 --> 00:06:42,904
Just how is he going
to work in that recurve?
165
00:06:42,987 --> 00:06:44,907
- The biggest issue
is that I’m not used to
166
00:06:44,989 --> 00:06:46,529
working with stock
that’s this thick.
167
00:06:46,658 --> 00:06:48,288
- We know what kind
of blades they’re making,
168
00:06:48,368 --> 00:06:49,538
I asked for a recurve.
169
00:06:49,661 --> 00:06:51,331
But is there anything really
170
00:06:51,454 --> 00:06:53,374
they can be doing
to get ahead of the game?
171
00:06:53,498 --> 00:06:55,338
- With not
having the power tools,
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00:06:55,416 --> 00:06:57,506
they really need to use
every portion of that anvil.
173
00:06:57,585 --> 00:07:00,005
- Exactly.
- Especially the horn
174
00:07:00,129 --> 00:07:01,419
for that recurve.
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00:07:01,506 --> 00:07:03,346
That’s what the horn
of the anvil is meant for.
176
00:07:03,424 --> 00:07:05,174
- I got this thing
looking good.
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00:07:05,259 --> 00:07:07,339
Now I can move forward.
178
00:07:07,470 --> 00:07:09,090
I think I got it.
179
00:07:11,808 --> 00:07:13,438
I have my blade length,
180
00:07:13,518 --> 00:07:16,028
so now I can work on
the shape of my blade.
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00:07:16,104 --> 00:07:18,234
I don’t know the tests,
182
00:07:18,356 --> 00:07:21,196
but a recurve tells me
there’s possibly a chop test.
183
00:07:21,317 --> 00:07:24,037
And then I have to figure in
that it could be a stab test,
184
00:07:24,112 --> 00:07:25,902
so I have to have
a decent tip on my blade.
185
00:07:26,030 --> 00:07:28,530
- This is one of those
competitions that having
186
00:07:28,616 --> 00:07:30,996
a knowledge of a lot
of different knife shapes
187
00:07:31,077 --> 00:07:32,457
would really pay off.
188
00:07:32,537 --> 00:07:33,957
Because you can
start thinking, okay,
189
00:07:34,038 --> 00:07:36,448
what shape is going to
allow me to move
190
00:07:36,541 --> 00:07:39,171
the least amount of metal
in the quickest amount of time?
191
00:07:39,252 --> 00:07:40,712
- It’s getting there.
192
00:07:40,795 --> 00:07:43,295
My wife is a big Doug fan.
193
00:07:43,381 --> 00:07:47,881
So I want to try to impress
Doug with my blade.
194
00:07:49,971 --> 00:07:53,181
- We have to have
a recurve in the blade.
195
00:07:53,266 --> 00:07:54,476
Doing good.
196
00:07:54,559 --> 00:07:56,019
If I don’t
give it enough belly,
197
00:07:56,102 --> 00:07:57,892
it’s not going to look
like a recurve.
198
00:07:58,021 --> 00:07:59,771
I really want to hear Doug
say that my knife’s
199
00:07:59,897 --> 00:08:00,987
"sexy."
200
00:08:02,233 --> 00:08:04,613
- JD is having some trouble
moving that steel.
201
00:08:04,736 --> 00:08:07,576
- Seeing some of those
really deep curves in the blade
202
00:08:07,697 --> 00:08:09,327
get hung up
in testing material.
203
00:08:09,407 --> 00:08:12,167
- Having the blister
forming is tough.
204
00:08:12,243 --> 00:08:15,493
I’m feeling the grip
already getting sore.
205
00:08:15,580 --> 00:08:17,870
That bitch is heavy.
206
00:08:17,957 --> 00:08:21,257
But you just
have to keep going.
207
00:08:26,382 --> 00:08:30,262
- I got my blade to length.
So now I can start shaping it.
208
00:08:30,386 --> 00:08:32,436
I’ll probably call the blade
shape that I’m going for
209
00:08:32,555 --> 00:08:34,355
some kind of a kukri.
210
00:08:34,432 --> 00:08:35,562
Looks good.
211
00:08:35,641 --> 00:08:37,601
- Dan’s blade is one
of the nicer shapes
212
00:08:37,685 --> 00:08:38,855
I’ve seen in a long time.
213
00:08:38,936 --> 00:08:40,856
And he’s doing it all by hand.
214
00:08:40,938 --> 00:08:43,098
- I feel pretty good
about the shape.
215
00:08:43,232 --> 00:08:46,192
But I just know I need
to get a move on the tang
216
00:08:46,277 --> 00:08:49,787
’cause that’s gonna be fairly
time-consuming to draw out.
217
00:08:52,950 --> 00:08:54,620
- I’m gonna try
to get just a bit more length
218
00:08:54,744 --> 00:08:56,164
and then get to driftin’.
219
00:08:56,287 --> 00:08:57,627
- I’ve never drifted a hole.
220
00:08:57,705 --> 00:08:58,625
Always drilling.
- Never?
221
00:08:58,706 --> 00:09:00,546
- Never.
- I’ve done it like twice.
222
00:09:00,625 --> 00:09:01,875
It’s awful.
223
00:09:01,959 --> 00:09:03,369
Normally,
you’re just gonna drill
224
00:09:03,461 --> 00:09:05,381
right through the material,
and it’s super easy.
225
00:09:05,463 --> 00:09:08,503
But I don’t
have power for a drill press,
226
00:09:08,633 --> 00:09:10,883
so I have to finish up
these punches before quench,
227
00:09:10,968 --> 00:09:12,468
because as soon
as the quench happens,
228
00:09:12,553 --> 00:09:15,433
the blade will be too hard
to punch pin holes.
229
00:09:15,515 --> 00:09:17,765
But, luckily,
drifting these tang holes
230
00:09:17,850 --> 00:09:19,560
is surprisingly easy.
231
00:09:19,644 --> 00:09:20,734
Hell yeah!
232
00:09:20,812 --> 00:09:22,352
So I am riding high.
233
00:09:24,857 --> 00:09:26,317
- Come on, baby!
234
00:09:26,442 --> 00:09:29,152
I’m putting
in the bevels on my blade.
235
00:09:29,278 --> 00:09:31,148
Trying to put in
the edge on this
236
00:09:31,280 --> 00:09:32,530
is gonna be very difficult
237
00:09:32,657 --> 00:09:35,247
without power tools
after it’s tempered.
238
00:09:35,326 --> 00:09:37,836
- Developing
the traditional skill sets
239
00:09:37,954 --> 00:09:40,334
with just hammer and anvil
really allows you
240
00:09:40,414 --> 00:09:41,914
to branch out
and do other things.
241
00:09:41,999 --> 00:09:44,499
- I’m pretty
confident I’m going
242
00:09:44,585 --> 00:09:46,835
to accomplish this
in the time I have left.
243
00:09:49,215 --> 00:09:52,385
- Ten, nine, eight...
244
00:09:52,510 --> 00:09:53,510
Naw, I’m just kidding, guys.
245
00:09:53,636 --> 00:09:54,806
You’re halfway through.
246
00:09:54,887 --> 00:09:56,517
You have 90 minutes left.
247
00:09:56,597 --> 00:09:58,517
- That’s not funny.
248
00:09:58,641 --> 00:10:00,391
- If you’re up there
it’s funny.
249
00:10:00,518 --> 00:10:02,608
It’s not funny out here.
250
00:10:02,687 --> 00:10:04,607
After I’ve got these
holes drifted through,
251
00:10:04,689 --> 00:10:06,979
next thing I know
Dan and Sean,
252
00:10:07,066 --> 00:10:09,776
they are already
putting a bevel on this thing.
253
00:10:09,861 --> 00:10:12,191
, you guys
are way ahead of me.
254
00:10:13,573 --> 00:10:16,033
I realized I was falling
behind at this point.
255
00:10:16,159 --> 00:10:20,119
So I’ve got to get a bevel
in this blade and fast.
256
00:10:20,204 --> 00:10:22,204
But I’ve never filed
a bevel into a blade before.
257
00:10:22,331 --> 00:10:23,791
So I’m making the choice
258
00:10:23,875 --> 00:10:25,165
to go with
my flattening hammer.
259
00:10:25,251 --> 00:10:27,211
- This right now is gonna be
hard for these guys.
260
00:10:27,295 --> 00:10:29,715
They gotta forge
those bevels all the way in.
261
00:10:29,797 --> 00:10:32,097
You can’t get a part
of the way and grind it down,
262
00:10:32,216 --> 00:10:34,306
so you got to get
that drawn all the way down.
263
00:10:34,385 --> 00:10:36,185
- The flattening hammer
works great
264
00:10:36,262 --> 00:10:37,842
to beat a bevel
into this thing.
265
00:10:37,930 --> 00:10:39,390
I feel like I made up
a lot of ground
266
00:10:39,515 --> 00:10:41,145
in the last 30 minutes
267
00:10:41,225 --> 00:10:43,565
and the end is within sight.
268
00:10:45,313 --> 00:10:46,483
- Feeling it, man.
269
00:10:46,564 --> 00:10:48,564
I feel pretty good
about my bevels.
270
00:10:48,691 --> 00:10:51,191
But now I’d have
to punch holes.
271
00:10:51,277 --> 00:10:52,487
I’m a little nervous.
272
00:10:52,570 --> 00:10:54,240
I’ve actually
never done that before,
273
00:10:54,363 --> 00:10:55,743
but we’ll see how it goes.
274
00:10:55,865 --> 00:10:57,285
- Those punches he’s using
275
00:10:57,408 --> 00:10:59,158
are not made
to go through hot metal.
276
00:10:59,243 --> 00:11:02,493
We have drifts in here
that are specifically made
277
00:11:02,580 --> 00:11:04,370
to punch holes in steel.
278
00:11:05,416 --> 00:11:06,796
- .
279
00:11:06,918 --> 00:11:09,338
As I’m trying to drift
this hole, the punch breaks.
280
00:11:09,420 --> 00:11:11,090
So I’m feeling
a little bit frustrated.
281
00:11:11,214 --> 00:11:13,924
But I’ve got to make it work,
so I grab another.
282
00:11:14,008 --> 00:11:15,178
.
283
00:11:15,259 --> 00:11:16,419
It breaks instantly.
284
00:11:16,510 --> 00:11:17,630
- Oh no.
285
00:11:17,762 --> 00:11:19,642
- Well, now,
Dan needs to get another punch.
286
00:11:19,764 --> 00:11:22,514
- So I grab a third punch.
287
00:11:22,600 --> 00:11:24,100
And that one breaks as well.
288
00:11:24,227 --> 00:11:25,607
So I’m just, you know,
289
00:11:25,728 --> 00:11:27,438
getting a little bit
frustrated with it.
290
00:11:27,563 --> 00:11:30,353
- Dan’s having a lot of trouble
trying to get those holes in.
291
00:11:30,441 --> 00:11:32,731
- That punch is spreading out
as opposed to going through.
292
00:11:32,818 --> 00:11:35,738
- If I’m not able
to punch these holes,
293
00:11:35,821 --> 00:11:37,741
I would
definitely be sent home.
294
00:11:37,823 --> 00:11:39,613
I just don’t know what to do.
295
00:11:39,700 --> 00:11:40,610
.
296
00:11:44,372 --> 00:11:46,122
- There’s a blackout,
and there’s no power tools.
297
00:11:46,207 --> 00:11:48,337
So I’m trying to get
these holes punched by hand.
298
00:11:48,459 --> 00:11:49,579
.
299
00:11:49,669 --> 00:11:51,579
And these punches
keep breaking.
300
00:11:51,671 --> 00:11:54,091
If I’m not able
to punch these holes,
301
00:11:54,173 --> 00:11:56,053
I could definitely
get eliminated.
302
00:11:56,133 --> 00:11:58,763
But I’m not just gonna give up
or throw in the towel.
303
00:11:58,844 --> 00:12:00,514
I’m--I’m gonna keep
smashing them in there
304
00:12:00,638 --> 00:12:01,898
till they’re through.
305
00:12:01,973 --> 00:12:03,103
Right on.
306
00:12:03,182 --> 00:12:04,602
So I finally get
the punch through.
307
00:12:04,684 --> 00:12:06,314
It’s a little bit of relief,
308
00:12:06,394 --> 00:12:08,064
but I’ve wasted too much time.
309
00:12:08,145 --> 00:12:11,445
- Bladesmiths,
you guys have 30 minutes left
310
00:12:11,524 --> 00:12:12,984
before the first elimination.
311
00:12:13,067 --> 00:12:14,777
- Time is running out.
312
00:12:14,860 --> 00:12:16,650
I need to get this thing
in the quench tank,
313
00:12:16,737 --> 00:12:17,827
and I’m freaking out.
314
00:12:17,947 --> 00:12:18,997
It’ll have to do.
315
00:12:19,073 --> 00:12:20,403
If I get a warp in the blade,
316
00:12:20,491 --> 00:12:22,321
I’m not gonna have
enough time to fix it.
317
00:12:22,410 --> 00:12:24,780
- With just a bit
of time on the clock,
318
00:12:24,870 --> 00:12:27,200
quench the blade,
make sure it’s straight,
319
00:12:27,331 --> 00:12:29,411
and you can continue
to file a hard blade.
320
00:12:29,500 --> 00:12:31,370
It’s definitely gonna be
harder to move metal,
321
00:12:31,502 --> 00:12:33,632
but you’re not
gonna get anywhere
322
00:12:33,713 --> 00:12:36,503
if you don’t have
that blade quenched.
323
00:12:38,050 --> 00:12:40,970
- There we go, three down.
Dan’s gonna be the last to go.
324
00:12:41,053 --> 00:12:44,013
Bladesmiths,
you have 15 minutes left.
325
00:12:44,098 --> 00:12:44,978
- I’m running behind schedule.
326
00:12:45,057 --> 00:12:46,267
We’ll see.
327
00:12:46,350 --> 00:12:48,310
I’ve wasted too much
time punching holes.
328
00:12:48,394 --> 00:12:50,104
So I’m gonna take my chances
329
00:12:50,187 --> 00:12:53,657
and skip normalizing
in order to save time.
330
00:12:53,733 --> 00:12:55,943
The main thing I’m worried
about with cutting corners
331
00:12:56,027 --> 00:12:59,447
with normalizing
is that there could be cracks.
332
00:12:59,530 --> 00:13:02,490
- You have
two minutes remaining.
333
00:13:03,576 --> 00:13:04,706
There we go.
334
00:13:04,785 --> 00:13:06,375
All right,
all four blades are quenched.
335
00:13:06,495 --> 00:13:08,085
Dan’s in the oil.
336
00:13:08,205 --> 00:13:09,835
- A little twist.
337
00:13:09,915 --> 00:13:12,875
I do see a small twist
at the tip of the blade,
338
00:13:12,960 --> 00:13:14,880
so I’m going to
try to straighten it out
339
00:13:14,962 --> 00:13:16,132
with light taps.
340
00:13:16,213 --> 00:13:18,303
There’s definitely
a risk to doing that,
341
00:13:18,382 --> 00:13:20,922
’cause now there
could be cracking as a result.
342
00:13:21,052 --> 00:13:24,012
I hope this decision doesn’t
have any major lash back.
343
00:13:24,096 --> 00:13:28,436
- Five, four, three, two, one.
344
00:13:28,559 --> 00:13:30,269
Bladesmiths,
put down your tools.
345
00:13:30,394 --> 00:13:33,064
The first round of this
blackout competition’s over.
346
00:13:33,147 --> 00:13:36,117
- I’m very proud of the work
that I’ve done in three hours
347
00:13:36,233 --> 00:13:38,573
without having a press
or a power hammer.
348
00:13:38,694 --> 00:13:41,194
But I’m most nervous in
the critique about something
349
00:13:41,280 --> 00:13:43,400
I’m not able to see
in the dark.
350
00:13:43,491 --> 00:13:45,661
- Bladesmiths, congratulations.
351
00:13:45,743 --> 00:13:47,703
You guys made it through
the first three hours
352
00:13:47,787 --> 00:13:50,127
of this blackout competition
with no electricity,
353
00:13:50,247 --> 00:13:52,297
solely manpower.
354
00:13:52,416 --> 00:13:54,256
The time has come
for the first critique.
355
00:13:54,335 --> 00:13:55,925
Dan, you’re up first.
You ready?
356
00:13:56,045 --> 00:13:57,675
- Absolutely.
- Please present your work.
357
00:14:00,383 --> 00:14:01,593
- All right, Dan.
358
00:14:01,717 --> 00:14:05,227
You did a real fine job
moving that steel by hand.
359
00:14:05,304 --> 00:14:06,644
You were just
chugging right along.
360
00:14:06,764 --> 00:14:08,604
But you did rush
the heat treat.
361
00:14:08,724 --> 00:14:10,224
That concerns me.
362
00:14:10,309 --> 00:14:12,389
But everything else, good job.
363
00:14:12,478 --> 00:14:13,778
- Thank you.
364
00:14:13,896 --> 00:14:15,276
- All right, Sean, you’re up.
You’re ready?
365
00:14:15,398 --> 00:14:16,948
- Yes, sir.
- Please present your work.
366
00:14:19,944 --> 00:14:20,984
- All right, Sean.
367
00:14:21,112 --> 00:14:23,902
Got a nice profile
with your blade.
368
00:14:23,989 --> 00:14:25,949
But your curvature
that you have here,
369
00:14:26,075 --> 00:14:27,785
it’s got to flow
a little bit more
370
00:14:27,868 --> 00:14:30,238
so that it doesn’t get hung up.
371
00:14:30,329 --> 00:14:31,739
If you go to the second round,
372
00:14:31,831 --> 00:14:33,581
you just got to smoothen
that out and refine it.
373
00:14:33,666 --> 00:14:36,586
But overall, good job.
- Thank you, sir.
374
00:14:36,669 --> 00:14:38,539
- Alright, JD, you ready?
- I am, sir.
375
00:14:38,629 --> 00:14:39,879
- Please present your work.
376
00:14:42,675 --> 00:14:45,475
- All right, so JD, good job.
377
00:14:45,553 --> 00:14:48,593
The biggest concern I have
with your blade is the profile.
378
00:14:48,681 --> 00:14:51,261
Right now,
you’ve got this large belly
379
00:14:51,350 --> 00:14:52,510
way at the front of this blade
380
00:14:52,643 --> 00:14:54,773
that may affect
the way it cuts.
381
00:14:54,854 --> 00:14:57,904
Handle-wise, it’s sticking up
above everything.
382
00:14:57,982 --> 00:14:59,982
Kind of drives
everything back into the hand.
383
00:15:00,067 --> 00:15:01,907
But the blade is straight.
384
00:15:01,986 --> 00:15:02,866
Good job.
385
00:15:02,987 --> 00:15:04,157
- Thank you, sir.
386
00:15:04,238 --> 00:15:05,538
- Finally, we got Ron.
You ready?
387
00:15:05,656 --> 00:15:06,576
- Moving forward.
388
00:15:06,657 --> 00:15:08,167
- Please present your work.
389
00:15:11,162 --> 00:15:12,282
- All right, Ron.
390
00:15:12,371 --> 00:15:14,951
First up,
nice hammer strikes in there.
391
00:15:15,040 --> 00:15:18,290
Now your recurve here,
you have a belly
392
00:15:18,377 --> 00:15:21,137
that’s prominent to where
I can’t decide whether
393
00:15:21,213 --> 00:15:23,133
I’m gonna cut with this
or cut with this belly.
394
00:15:23,215 --> 00:15:24,965
If you move forward,
I’d like to see
395
00:15:25,050 --> 00:15:27,510
your recurve here
be much more subtle.
396
00:15:27,595 --> 00:15:30,185
But overall, good job.
397
00:15:30,264 --> 00:15:33,474
- Gentlemen, you guys
all brought forward blades
398
00:15:33,559 --> 00:15:34,969
that met our parameters.
399
00:15:35,060 --> 00:15:36,890
But, guys, in this competition,
only three of you
400
00:15:37,021 --> 00:15:38,391
can join us
in the second round.
401
00:15:38,522 --> 00:15:39,692
And although difficult,
402
00:15:39,773 --> 00:15:42,483
our judges
did make a common decision.
403
00:15:42,568 --> 00:15:44,408
The bladesmith
leaving The Forge is...
404
00:15:47,323 --> 00:15:50,203
JD, unfortunately, your blade
didn’t make the cut,
405
00:15:50,326 --> 00:15:51,996
and J.’s gonna tell you why.
406
00:15:52,077 --> 00:15:54,037
- JD, that was
a really tough challenge
407
00:15:54,163 --> 00:15:55,873
and we had to pick
out little differences.
408
00:15:55,956 --> 00:15:59,256
But the reprofiling
of your blade is going to have
409
00:15:59,376 --> 00:16:01,046
more work for you
than your other smiths.
410
00:16:01,170 --> 00:16:02,250
That’s why
we’re sending you home.
411
00:16:02,379 --> 00:16:04,169
- I understand.
- Well, JD, you showed us
412
00:16:04,256 --> 00:16:06,386
you’re a talented smith,
but unfortunately
413
00:16:06,467 --> 00:16:07,557
your time in this
competition has ended.
414
00:16:07,676 --> 00:16:08,926
I’m gonna have
to ask you to please
415
00:16:09,053 --> 00:16:10,343
step off the Forge floor.
416
00:16:11,597 --> 00:16:12,727
- Even though my kids said,
417
00:16:12,848 --> 00:16:14,388
"Just don’t get
out in the first round,"
418
00:16:14,475 --> 00:16:16,855
I know that my kids
will always be proud of me.
419
00:16:16,936 --> 00:16:19,736
But when I get home,
I am definitely
420
00:16:19,813 --> 00:16:21,273
gonna remember
to pay my electric bill
421
00:16:21,398 --> 00:16:24,018
so I never have to forge
in the dark again.
422
00:16:26,445 --> 00:16:27,695
- All right, gentlemen,
congratulations.
423
00:16:27,780 --> 00:16:29,070
The three of you
are joining us
424
00:16:29,156 --> 00:16:30,326
in the second round
of this competition
425
00:16:30,407 --> 00:16:31,957
where you’re adding handles
to your blades,
426
00:16:32,076 --> 00:16:33,576
turning them into
fully functioning weapons.
427
00:16:33,661 --> 00:16:35,531
But unfortunately,
as you know,
428
00:16:35,621 --> 00:16:37,041
the power is still out
in The Forge.
429
00:16:37,122 --> 00:16:40,372
So all the tools on the Forge
floor are out of commission.
430
00:16:40,459 --> 00:16:42,499
But, thankfully for you,
431
00:16:42,586 --> 00:16:44,086
I was able
to scrounge these up.
432
00:16:45,589 --> 00:16:46,749
Gentlemen,
we’ve got some battery-powered
433
00:16:46,840 --> 00:16:48,920
drills and angle grinders
for you to use
434
00:16:49,009 --> 00:16:50,009
during the second round.
435
00:16:50,094 --> 00:16:52,724
- We get power
equipment now, yes.
436
00:16:52,805 --> 00:16:55,265
Drills, grinders, yay!
437
00:16:55,349 --> 00:16:56,719
That makes me happy.
438
00:16:56,809 --> 00:16:57,849
- Now as far as testing goes,
439
00:16:57,935 --> 00:16:59,775
you’re still
going into that blind.
440
00:16:59,853 --> 00:17:02,603
But I will tell you,
it’s gonna be very difficult.
441
00:17:02,731 --> 00:17:05,021
So work as hard as you
can during this entire round.
442
00:17:05,109 --> 00:17:06,939
Gentlemen,
you only have two hours
443
00:17:07,069 --> 00:17:08,779
on the clock
to complete your blades.
444
00:17:08,904 --> 00:17:11,284
Good luck,
because that time starts now.
445
00:17:15,578 --> 00:17:17,538
Seems like giving these guys
the battery powered tools
446
00:17:17,621 --> 00:17:19,291
makes things
a little bit easier for them.
447
00:17:19,373 --> 00:17:20,913
- There’s nothing
easy about doing this.
448
00:17:21,000 --> 00:17:23,080
I mean, having
those power tools, yeah,
449
00:17:23,168 --> 00:17:25,668
it’s definitely an
advantage over having to file,
450
00:17:25,796 --> 00:17:28,926
but it’s still a lot of work
that’s got to happen out there.
451
00:17:29,008 --> 00:17:30,468
- As soon as the round starts,
452
00:17:30,551 --> 00:17:32,261
I know that the first thing
I want to get on this knife
453
00:17:32,344 --> 00:17:33,554
is a handle.
454
00:17:33,637 --> 00:17:35,647
Trying to find
something that I recognize
455
00:17:35,723 --> 00:17:38,263
in this tiny spotlight
is very difficult.
456
00:17:38,350 --> 00:17:40,310
- The first round,
forging in the dark,
457
00:17:40,394 --> 00:17:42,104
you had all these things
that give you light.
458
00:17:42,187 --> 00:17:43,857
- It’s even darker
in this round than round one.
459
00:17:43,981 --> 00:17:47,271
- My eyes are immediately
drawn to two blocks of maple
460
00:17:47,359 --> 00:17:49,649
because it’s
a generally reliable hardwood.
461
00:17:49,737 --> 00:17:51,407
But, they are massive.
462
00:17:51,488 --> 00:17:53,608
If this thing doesn’t
index in the judges’ hands,
463
00:17:53,699 --> 00:17:54,989
well, they’re gonna notice.
464
00:17:55,075 --> 00:17:57,205
So I got to start hogging
away material fast.
465
00:17:57,328 --> 00:18:00,498
Doing this by hand
would be much harder to do.
466
00:18:00,623 --> 00:18:02,333
- Sean’s already got
the scales on.
467
00:18:02,458 --> 00:18:04,258
- That is a smart move.
468
00:18:06,378 --> 00:18:09,128
- Praise Thor’s hairy chest--
I have a grinder.
469
00:18:09,214 --> 00:18:11,174
So immediately,
I started working on
470
00:18:11,300 --> 00:18:13,300
readdressing my recurve.
471
00:18:13,385 --> 00:18:15,015
If we didn’t have power tools,
472
00:18:15,137 --> 00:18:17,727
I would have had
to file by hand.
473
00:18:17,848 --> 00:18:20,008
It is amazing
having a grinder.
474
00:18:20,100 --> 00:18:21,600
- What Ron’s doing right now
that I like
475
00:18:21,685 --> 00:18:23,685
is he’ll do a few passes
with the angle grinder
476
00:18:23,812 --> 00:18:25,772
and then put his hand
on the blade
477
00:18:25,856 --> 00:18:27,696
to see how hot it’s getting.
478
00:18:27,816 --> 00:18:30,736
So he’s keeping an eye on not
losing his temper--smart move.
479
00:18:30,861 --> 00:18:32,321
- That’ll work.
480
00:18:35,074 --> 00:18:36,914
- Thank goodness these
battery powered tools
481
00:18:37,034 --> 00:18:40,244
are going to allow me to have
a chance of finishing my knife
482
00:18:40,371 --> 00:18:41,491
within these two hours.
483
00:18:41,580 --> 00:18:43,160
My biggest concern
is definitely
484
00:18:43,248 --> 00:18:44,578
the warp in the cutting edge.
485
00:18:44,708 --> 00:18:46,828
So that’s the first thing
I’m going to address.
486
00:18:46,919 --> 00:18:48,459
- What are some things
that Dan can do
487
00:18:48,545 --> 00:18:50,175
to straighten that tip out?
488
00:18:50,255 --> 00:18:51,925
- Well,
he’s got enough material there
489
00:18:52,049 --> 00:18:54,509
that he can
grind a lot of that straight.
490
00:18:54,593 --> 00:18:56,843
- My edge is just about
as straight as I could
491
00:18:56,929 --> 00:18:58,799
possibly get it,
and I need to move on.
492
00:18:58,889 --> 00:19:01,349
- All right, bladesmiths,
you guys have 90 minutes left
493
00:19:01,433 --> 00:19:03,683
in the second round.
494
00:19:03,769 --> 00:19:05,349
- Once the handle
material is on,
495
00:19:05,437 --> 00:19:07,607
I can start focusing
on my next steps.
496
00:19:07,731 --> 00:19:10,191
Doug told me that he would
like to see that cutting edge
497
00:19:10,275 --> 00:19:11,655
be brought down
a little bit more.
498
00:19:11,735 --> 00:19:13,985
I have to be
very careful with this process.
499
00:19:14,071 --> 00:19:16,741
If I end up slipping and
taking off too much material
500
00:19:16,824 --> 00:19:18,324
from a place
that can’t afford it,
501
00:19:18,409 --> 00:19:20,199
I don’t think I can
come back from that.
502
00:19:20,285 --> 00:19:21,535
Hell yeah.
503
00:19:21,620 --> 00:19:23,540
At this point, I’m starting
to feel really good
504
00:19:23,622 --> 00:19:24,752
about how it looks.
505
00:19:24,832 --> 00:19:27,252
I think
I’m about ready to sharpen.
506
00:19:28,585 --> 00:19:29,715
- I’ve got the pin fitted.
507
00:19:29,795 --> 00:19:31,505
I’ve got
the scales roughly shaped.
508
00:19:31,588 --> 00:19:33,668
So now I put
an Ito wrap on there.
509
00:19:33,757 --> 00:19:36,727
I do a lot of Ito wraps
’cause I love how they feel
510
00:19:36,802 --> 00:19:38,262
and I love
the aesthetics of them.
511
00:19:38,345 --> 00:19:40,435
- You don’t do
the cord wrap properly,
512
00:19:40,514 --> 00:19:43,434
and the cord wrap starts
to move on that core material,
513
00:19:43,517 --> 00:19:46,437
you’ve got
a handle that’s coming loose.
514
00:19:46,562 --> 00:19:49,772
- 100% of the time I feel
the urge to be creating stuff
515
00:19:49,857 --> 00:19:52,567
whether it’s tattooing myself,
making knives.
516
00:19:52,651 --> 00:19:54,861
I just always have
to have something in my hands
517
00:19:54,945 --> 00:19:56,495
and be creating something.
518
00:19:56,613 --> 00:19:57,993
I finish the Ito wrap.
519
00:19:58,115 --> 00:20:00,365
It’s not as clean
as I would have liked it,
520
00:20:00,451 --> 00:20:02,571
but it feels
pretty good in the hand.
521
00:20:04,830 --> 00:20:08,120
- For the handle, I wanted
to find a synthetic material
522
00:20:08,208 --> 00:20:11,248
because I’m used to
using it and I have no idea
523
00:20:11,336 --> 00:20:14,426
what the testing is, so I want
something I’m familiar with.
524
00:20:14,506 --> 00:20:16,386
- That’s the wrong tool.
525
00:20:16,467 --> 00:20:18,427
- You got hammers
all over the shop,
526
00:20:18,510 --> 00:20:20,430
Ron’s using the C clamp.
527
00:20:22,347 --> 00:20:23,767
- Uh-oh.
- Not good.
528
00:20:23,849 --> 00:20:25,509
- Ron’s handle material
just snapped in half.
529
00:20:25,642 --> 00:20:28,892
- At this point,
I am terrified.
530
00:20:28,979 --> 00:20:31,809
I don’t know how much time
we have left,
531
00:20:31,940 --> 00:20:34,690
and I have to start over.
532
00:20:34,818 --> 00:20:35,818
So I’m frantic.
533
00:20:35,903 --> 00:20:38,113
No!
534
00:20:43,535 --> 00:20:44,785
- Uh-oh.
- Not good.
535
00:20:44,870 --> 00:20:47,620
- Ron’s handle material
just snapped in half.
536
00:20:47,706 --> 00:20:49,666
- I have to put scales on this.
537
00:20:49,792 --> 00:20:50,752
So I’m frantic.
538
00:20:50,834 --> 00:20:54,004
I decide
to change the game plan.
539
00:20:54,129 --> 00:20:57,089
I am not going
to use synthetic material.
540
00:20:57,174 --> 00:20:58,594
I’m going to use wood.
541
00:20:58,675 --> 00:21:00,595
- Bladesmiths,
you have 30 minutes left.
542
00:21:00,677 --> 00:21:03,397
Ron is on his
second set of handle scales.
543
00:21:03,514 --> 00:21:04,854
Let’s see if
this one’s a charm.
544
00:21:04,932 --> 00:21:07,432
- I’m starting over.
I am very nervous.
545
00:21:07,518 --> 00:21:12,778
I don’t know if I can
complete this in the time left.
546
00:21:12,856 --> 00:21:15,616
- I am in love with
the shape of this knife,
547
00:21:15,692 --> 00:21:16,942
but it has to be sharp enough
548
00:21:17,027 --> 00:21:18,117
for whatever test
they come up with.
549
00:21:18,195 --> 00:21:21,035
- How hard is it, really,
to get that fine edge
550
00:21:21,114 --> 00:21:23,284
with an angle grinder?
- Hard.
551
00:21:23,367 --> 00:21:24,877
One of the things
these smiths ought to do
552
00:21:24,993 --> 00:21:26,413
is start using the stones.
553
00:21:26,537 --> 00:21:29,047
That way they’re gonna
have a nice clean smooth edge
554
00:21:29,164 --> 00:21:32,464
as opposed to
a 36-grit flat wheel edge.
555
00:21:32,543 --> 00:21:35,213
- I use the whetstone
because we still don’t have
556
00:21:35,337 --> 00:21:37,967
power for the grinders,
and I really don’t want to
557
00:21:38,048 --> 00:21:40,208
risk overheating it
with an angle grinder.
558
00:21:40,342 --> 00:21:42,052
She shaves hair.
559
00:21:42,135 --> 00:21:43,725
I am ecstatic.
560
00:21:43,846 --> 00:21:45,976
If a blade is sharp enough
to pull this hair off
561
00:21:46,056 --> 00:21:46,976
your arm,
you know that it’s gonna
562
00:21:47,057 --> 00:21:48,727
be sharp enough
to cut anything.
563
00:21:48,851 --> 00:21:50,971
Okay, we’re real close.
564
00:21:51,061 --> 00:21:53,141
- I need to get a sharp blade,
565
00:21:53,230 --> 00:21:55,650
but I’m not super comfortable
with whetstones.
566
00:21:55,732 --> 00:21:57,522
- Dan grabbed belts.
567
00:21:57,609 --> 00:21:59,479
We don’t have the belt
grinders going,
568
00:21:59,570 --> 00:22:01,400
but we didn’t say
he couldn’t use the equipment
569
00:22:01,488 --> 00:22:02,738
that goes on them.
- Shoe shining with those belts
570
00:22:02,865 --> 00:22:04,245
is a great idea.
- Yep.
571
00:22:04,366 --> 00:22:07,326
- I’m trying to slack grind
as much as possible.
572
00:22:07,411 --> 00:22:09,531
I feel more confident
that that would build up
573
00:22:09,621 --> 00:22:10,871
a micro-cutting edge.
574
00:22:10,956 --> 00:22:13,666
Hopefully it functions well
under testing.
575
00:22:13,750 --> 00:22:17,420
- My new handle goes on faster
than I had thought,
576
00:22:17,546 --> 00:22:19,046
which makes me happy.
577
00:22:19,131 --> 00:22:22,051
But I still want to put
a good edge on the blade.
578
00:22:22,134 --> 00:22:24,844
I start using
pieces of sandpaper
579
00:22:24,928 --> 00:22:27,548
to start profiling the edge
a little bit.
580
00:22:27,639 --> 00:22:29,679
It’s incredibly slow,
581
00:22:29,766 --> 00:22:31,526
but I think it’s almost there.
582
00:22:32,895 --> 00:22:36,105
- Would you look at that,
guys, the power’s back on.
583
00:22:36,231 --> 00:22:37,351
Just in time too.
584
00:22:37,441 --> 00:22:41,611
Five, four, three, two, one.
585
00:22:41,695 --> 00:22:43,195
Bladesmiths,
put down your tools.
586
00:22:43,280 --> 00:22:45,280
This round is officially over.
587
00:22:45,407 --> 00:22:46,617
Very well done.
588
00:22:46,700 --> 00:22:49,700
- I am elated.
I am excited.
589
00:22:49,786 --> 00:22:54,876
I had to start over,
and I still made it in time.
590
00:22:57,836 --> 00:22:59,886
- All right gentlemen, it’s
time for the strength test.
591
00:22:59,963 --> 00:23:01,553
And sticking
with our blackout theme,
592
00:23:01,632 --> 00:23:02,882
the flashlight chop.
593
00:23:04,468 --> 00:23:05,678
Dan, you’re up first,
you ready?
594
00:23:05,802 --> 00:23:08,392
- Absolutely.
- Okay.
595
00:23:09,431 --> 00:23:10,891
- The moment I see
all the flashlights,
596
00:23:10,974 --> 00:23:12,644
I’m thinking this is gonna be
a little more brutal
597
00:23:12,768 --> 00:23:14,228
than I was expecting.
598
00:23:14,311 --> 00:23:17,231
I have no idea
what my blade is gonna do
599
00:23:17,314 --> 00:23:18,604
up against those flashlights.
600
00:23:39,711 --> 00:23:42,921
- Right, so, Dan, that’s
a really nicely designed blade.
601
00:23:43,006 --> 00:23:44,756
As far as how well
your blade held up,
602
00:23:44,841 --> 00:23:46,971
it’s still true,
it’s still got an edge.
603
00:23:47,052 --> 00:23:49,132
Might have a little bit
of dulling right here.
604
00:23:49,221 --> 00:23:51,261
But you do have a crack
in the blade.
605
00:23:51,348 --> 00:23:52,858
When I run my finger on this
side of the blade,
606
00:23:52,975 --> 00:23:54,515
I can feel it.
607
00:23:54,643 --> 00:23:57,683
The edge of the blade
has moved just slightly away
608
00:23:57,813 --> 00:23:58,853
from that crack.
609
00:23:58,981 --> 00:24:00,941
Beyond that,
I think you did a great job.
610
00:24:01,024 --> 00:24:03,194
Well done.
- Thank you.
611
00:24:03,276 --> 00:24:04,526
- All right, Sean,
your turn, you ready?
612
00:24:04,611 --> 00:24:06,531
- Yes, sir.
- Okay.
613
00:24:07,906 --> 00:24:10,366
- I can’t help
but feel anything but anxiety.
614
00:24:10,492 --> 00:24:13,622
If I take any edge rolling,
who knows
615
00:24:13,704 --> 00:24:16,504
how I’m gonna hold up
in the sharpness test?
616
00:24:36,601 --> 00:24:40,141
- All right, Sean,
your blade, still straight,
617
00:24:40,230 --> 00:24:41,390
still in one piece.
618
00:24:41,481 --> 00:24:43,231
And I can feel a lot
of sharp parts on it,
619
00:24:43,358 --> 00:24:44,688
but you’ve lost some edge.
620
00:24:44,776 --> 00:24:47,156
There’s sections of this
where I can rub my finger.
621
00:24:47,237 --> 00:24:48,827
But the blade held together.
622
00:24:48,905 --> 00:24:50,575
Nicely done.
- Thank you, sir.
623
00:24:50,657 --> 00:24:52,577
- Ron. Ready?
624
00:24:52,659 --> 00:24:54,909
- Make it go dark.
625
00:24:56,371 --> 00:24:59,001
- I broke my scales
trying to get the scales on.
626
00:24:59,082 --> 00:25:00,662
I’m not confident
627
00:25:00,751 --> 00:25:02,081
that they can even
make it through testing.
628
00:25:02,210 --> 00:25:04,170
I have to survive this.
629
00:25:04,254 --> 00:25:06,554
Survive or go home.
630
00:25:12,846 --> 00:25:15,016
- I broke my scales
trying to get the handle on it
631
00:25:15,098 --> 00:25:17,138
so I hope
that they survive this.
632
00:25:35,952 --> 00:25:37,162
- Ron, I was really worried
about your handle
633
00:25:37,287 --> 00:25:39,167
going into testing
’cause of the trouble you had
634
00:25:39,289 --> 00:25:41,869
with the broken scales,
but I was wrong.
635
00:25:41,958 --> 00:25:43,288
It’s a very comfortable handle.
636
00:25:43,376 --> 00:25:45,136
As far as your edge goes,
637
00:25:45,212 --> 00:25:46,422
I can run my
fingernail down this
638
00:25:46,505 --> 00:25:47,845
and not feel
any damage at all.
639
00:25:47,964 --> 00:25:51,174
Really, really good job.
- Thank you.
640
00:25:53,512 --> 00:25:55,802
- All right, bladesmiths,
this is the sharpness test--
641
00:25:55,889 --> 00:25:58,639
the fire blanket slice.
642
00:25:58,767 --> 00:26:00,397
Dan, you’re up first.
You ready for this?
643
00:26:00,477 --> 00:26:02,777
- Absolutely.
- Let’s do this.
644
00:26:26,545 --> 00:26:28,175
Right, Dan, let’s talk about
your blade here.
645
00:26:28,255 --> 00:26:29,885
The front section
right here is very sharp,
646
00:26:30,006 --> 00:26:33,096
but that one area where
you have this little crack,
647
00:26:33,176 --> 00:26:36,186
it did give us some
of these jagged edge cuts.
648
00:26:36,263 --> 00:26:38,803
And, of course, this area
right underneath the belly,
649
00:26:38,890 --> 00:26:40,680
on the last cut,
that’s the reason
650
00:26:40,767 --> 00:26:43,227
why it didn’t cut all the way
because it’s dull in this area.
651
00:26:43,353 --> 00:26:47,603
But overall, your weapon,
it will cut.
652
00:26:47,691 --> 00:26:49,401
All right, Sean,
your turn, you ready?
653
00:26:49,526 --> 00:26:51,236
- Yes, sir.
- Let’s do this.
654
00:27:15,135 --> 00:27:18,595
All right, Sean, your edge--
some sections of this
655
00:27:18,722 --> 00:27:21,262
didn’t cut
where it meets a dull area,
656
00:27:21,391 --> 00:27:23,851
but where the edges
are sharp--it will cut.
657
00:27:23,935 --> 00:27:25,275
- Thank you, sir.
658
00:27:25,395 --> 00:27:26,945
- Ron, your turn.
You ready?
659
00:27:27,063 --> 00:27:28,693
- Yes, I am.
- Let’s do this.
660
00:27:30,775 --> 00:27:33,695
- My wife told me that if
I made it to the second round
661
00:27:33,778 --> 00:27:35,738
of testing,
and if Doug does not say,
662
00:27:35,822 --> 00:27:38,112
"It will cut,"
I am not to come home.
663
00:27:39,576 --> 00:27:41,576
So I hope my blade cuts well.
664
00:28:04,935 --> 00:28:08,945
- All right, Ron, your edge,
because it’s a tooth grind,
665
00:28:09,022 --> 00:28:11,022
it wasn’t a razor cut
on the last slash.
666
00:28:11,107 --> 00:28:12,527
But the rest of the cuts...
667
00:28:12,609 --> 00:28:13,819
it will cut.
668
00:28:13,944 --> 00:28:15,944
- Awesome.
669
00:28:18,281 --> 00:28:20,161
- Bladesmiths,
I gotta say right off the bat,
670
00:28:20,283 --> 00:28:21,363
it’s been an absolute pleasure
671
00:28:21,451 --> 00:28:23,201
watching all three
of you guys work your ways
672
00:28:23,286 --> 00:28:25,336
through a very
unique challenge.
673
00:28:25,455 --> 00:28:27,045
Our judges have
discussed your blades
674
00:28:27,123 --> 00:28:28,503
and they made a final decision.
675
00:28:28,625 --> 00:28:29,835
The bladesmith
leaving The Forge is...
676
00:28:32,128 --> 00:28:35,168
Dan, unfortunately,
your blade didn’t make the cut,
677
00:28:35,298 --> 00:28:36,668
and Dave Baker’s
gonna tell you why.
678
00:28:36,800 --> 00:28:38,510
- Dan, you designed and built
679
00:28:38,635 --> 00:28:40,515
an absolutely
beautiful blade by hand,
680
00:28:40,637 --> 00:28:42,187
and I’m really impressed
with your work.
681
00:28:42,305 --> 00:28:44,265
But it looks to me
like that heat treat
682
00:28:44,349 --> 00:28:45,809
was too high on that W1
683
00:28:45,892 --> 00:28:48,352
and that crack formed,
and that’s a structural issue
684
00:28:48,478 --> 00:28:50,138
that your competitors
just don’t have.
685
00:28:50,272 --> 00:28:52,352
That’s why
we’re letting you go.
686
00:28:52,482 --> 00:28:54,232
- Dan, you’re
an unbelievably talented smith.
687
00:28:54,317 --> 00:28:55,487
It’s been
a pleasure watching you work,
688
00:28:55,568 --> 00:28:57,028
but unfortunately,
I’m gonna have to ask you
689
00:28:57,153 --> 00:28:58,073
to please step
off the Forge floor.
690
00:28:58,154 --> 00:28:59,154
- Thank you.
- Thank you.
691
00:28:59,239 --> 00:29:01,029
- Good job, Dan.
692
00:29:01,157 --> 00:29:02,867
- I absolutely agree
with the judges’ decision.
693
00:29:02,993 --> 00:29:05,243
But I had a lot of fun
in this competition.
694
00:29:05,328 --> 00:29:07,448
I’m just not a big grinner,
695
00:29:07,539 --> 00:29:10,369
but I’m certainly
having a good time.
696
00:29:14,838 --> 00:29:16,258
- Sean, Ron, congratulations.
697
00:29:16,339 --> 00:29:17,999
Your hard work has paid off
and you are both moving forward
698
00:29:18,091 --> 00:29:20,091
in the third and final rounds
of this competition.
699
00:29:20,176 --> 00:29:21,936
Now at this point,
you get to go back
700
00:29:22,012 --> 00:29:23,722
to your home forges
for four days,
701
00:29:23,847 --> 00:29:26,727
using your tools and your
electricity to build this....
702
00:29:31,187 --> 00:29:32,567
The Sword of Mercy.
703
00:29:32,689 --> 00:29:34,099
- Whew.
704
00:29:35,191 --> 00:29:37,521
- The Sword of Mercy,
also known as Curtana,
705
00:29:37,610 --> 00:29:40,440
has been used as a coronation
sword since the Middle Ages.
706
00:29:40,530 --> 00:29:41,990
The ceremonial blade
707
00:29:42,073 --> 00:29:44,283
is defined
by its square-blunted tip.
708
00:29:44,367 --> 00:29:46,247
Legend has it,
the sword was broken off
709
00:29:46,369 --> 00:29:48,659
by an angel
to prevent a wrongful killing
710
00:29:48,747 --> 00:29:51,127
and therefore symbolizes
the mercy it’s named for.
711
00:29:51,207 --> 00:29:52,717
To this day,
this benevolent blade
712
00:29:52,792 --> 00:29:55,252
is one of the crown jewels
of the United Kingdom
713
00:29:55,378 --> 00:29:56,918
and is still in use
in coronations
714
00:29:57,047 --> 00:29:58,427
with kings and queens today,
715
00:29:58,548 --> 00:30:00,628
although even commoners
can see it on display
716
00:30:00,717 --> 00:30:03,227
in the Jewel House
at the Tower of London.
717
00:30:03,345 --> 00:30:06,435
- Your blades measure from tip
to where the cutting edge ends,
718
00:30:06,556 --> 00:30:09,856
and a straight line needs
to be between 29 and 31 inches.
719
00:30:09,934 --> 00:30:13,274
Needs to be double-edged,
have a blunt, flattened tip.
720
00:30:13,396 --> 00:30:15,236
- The most interesting
thing about this sword
721
00:30:15,315 --> 00:30:16,605
is the blunt tip.
722
00:30:16,733 --> 00:30:19,523
I’ve never made a sword
with a blunt tip.
723
00:30:19,611 --> 00:30:21,901
So I’m very nervous,
but I’m equally excited.
724
00:30:21,988 --> 00:30:23,738
- One of you guys is gonna
leave here with the title
725
00:30:23,823 --> 00:30:26,243
of "Forged in Fire" champion
and a check for $10,000.
726
00:30:26,326 --> 00:30:29,456
So good luck, guys.
We will see you in four days.
727
00:30:33,750 --> 00:30:36,290
- Here I am in Castle Rock,
Colorado,
728
00:30:36,419 --> 00:30:38,839
back in my half
of my mom’s garage.
729
00:30:38,922 --> 00:30:40,962
Today we are making
the Sword of Mercy.
730
00:30:41,091 --> 00:30:43,131
That’s a ton of steel.
731
00:30:43,259 --> 00:30:45,629
Doing Damascus was
really important to me,
732
00:30:45,762 --> 00:30:47,222
because I knew
that at the end of the day
733
00:30:47,305 --> 00:30:48,685
if my blade
and my competitor’s blade
734
00:30:48,765 --> 00:30:49,975
performed the same,
735
00:30:50,100 --> 00:30:51,760
it was gonna come down
to craftsmanship.
736
00:30:51,851 --> 00:30:54,101
I think this is
a solid build of steel.
737
00:30:54,187 --> 00:30:56,567
At the end of the day,
I’ve been able to forge out
738
00:30:56,648 --> 00:30:58,818
the rough shape of the blade,
but I should be able
739
00:30:58,942 --> 00:31:00,482
to finish
early in the morning tomorrow.
740
00:31:00,610 --> 00:31:02,440
We’re getting to a good place.
741
00:31:05,949 --> 00:31:08,819
- Here I am, I’m back
in my hometown Eugene, Oregon.
742
00:31:08,952 --> 00:31:11,702
I’m getting ready to build
the Sword of Mercy.
743
00:31:11,788 --> 00:31:13,838
The original sword
is a Damascus.
744
00:31:13,957 --> 00:31:15,207
It’s a single mono steel.
745
00:31:15,291 --> 00:31:17,331
So since I’m doing
an actual reproduction,
746
00:31:17,460 --> 00:31:19,330
I wanna spend as much time
as I can
747
00:31:19,462 --> 00:31:21,002
to make sure I’m making this
748
00:31:21,131 --> 00:31:23,461
as historically accurate
as I can.
749
00:31:23,550 --> 00:31:26,300
I don’t have a power hammer
or a press,
750
00:31:26,386 --> 00:31:29,226
so my biggest challenge
is going to be
751
00:31:29,305 --> 00:31:31,395
just getting the shape I want.
752
00:31:31,474 --> 00:31:32,974
That’s good.
753
00:31:33,101 --> 00:31:35,391
In round one and two,
we had no power,
754
00:31:35,478 --> 00:31:37,768
so similar
to my home build here.
755
00:31:37,856 --> 00:31:40,736
I’m able to move half
of the length of the steel
756
00:31:40,817 --> 00:31:42,237
I’m working with.
757
00:31:42,318 --> 00:31:45,528
So tomorrow, it’s gonna
move a lot faster, I think.
758
00:31:45,655 --> 00:31:47,865
- Today is day two.
759
00:31:47,991 --> 00:31:49,201
Today,
we’re gonna be working on
760
00:31:49,325 --> 00:31:51,035
getting that blade quenched.
761
00:31:51,161 --> 00:31:52,991
Yeah, I’m exactly
where I want to be.
762
00:31:53,121 --> 00:31:55,201
It is very weird that
the blade does not have a tip.
763
00:31:55,331 --> 00:31:58,161
I’ve never been great at
grinding double bevel tips.
764
00:31:58,251 --> 00:32:00,831
So, I was actually
kind of happy to see it.
765
00:32:00,920 --> 00:32:03,420
I have this blade
forged out to shape
766
00:32:03,506 --> 00:32:05,056
and ready for quench.
767
00:32:05,175 --> 00:32:06,425
The more normalizing cycles
I have to do
768
00:32:06,509 --> 00:32:07,919
on this blade,
the more I realize
769
00:32:08,011 --> 00:32:10,011
it’s gonna be a bitch
to get it all up to temp
770
00:32:10,096 --> 00:32:11,436
and ready for quench.
771
00:32:11,514 --> 00:32:13,434
I’ve never had to quench
a blade this big.
772
00:32:13,516 --> 00:32:15,526
This quench is worrying me
more and more.
773
00:32:15,602 --> 00:32:17,562
I’m terrified.
774
00:32:17,687 --> 00:32:19,527
There’s not much I can do.
I can’t start over.
775
00:32:19,606 --> 00:32:21,906
I’m definitely panicking
inside.
776
00:32:25,695 --> 00:32:26,735
It’s hard.
777
00:32:26,863 --> 00:32:28,243
The blade is great.
778
00:32:28,364 --> 00:32:29,744
This thing hardened as much
as it needed to,
779
00:32:29,866 --> 00:32:31,576
which I am relieved to hear.
780
00:32:31,701 --> 00:32:34,281
That’s a
victory in my book.
781
00:32:34,370 --> 00:32:36,580
- Day three, morning.
782
00:32:36,706 --> 00:32:38,876
Yesterday,
I got my blade done
783
00:32:38,958 --> 00:32:41,078
and finished the handle
and the pommel.
784
00:32:41,211 --> 00:32:43,081
So I’m really happy.
785
00:32:43,213 --> 00:32:46,213
My main focus is to get
the handguard finished today.
786
00:32:46,299 --> 00:32:49,049
The cruciform guard
has some twisting on that.
787
00:32:49,135 --> 00:32:50,845
That can take some time.
788
00:32:50,929 --> 00:32:52,799
So I want to make sure that
I had as much time as possible.
789
00:32:52,889 --> 00:32:55,809
So as I’m hammering this out,
I’m noticing I’m starting
790
00:32:55,892 --> 00:32:59,602
to get a crack on both sides
of where I’m shaping this.
791
00:32:59,729 --> 00:33:02,189
The biggest issue
it’s going to have is
792
00:33:02,273 --> 00:33:04,563
on a strength test--
more chance of it breaking.
793
00:33:04,651 --> 00:33:06,611
If the blade fails...
794
00:33:06,736 --> 00:33:08,286
I’m out.
795
00:33:12,075 --> 00:33:13,455
- As I’m
hammering out my hand guard...
796
00:33:13,576 --> 00:33:14,826
.
797
00:33:14,911 --> 00:33:16,491
I see some cracks
have started developing.
798
00:33:16,579 --> 00:33:19,079
This is a nightmare.
799
00:33:19,165 --> 00:33:20,835
I decide
I’m going to scrap it.
800
00:33:20,917 --> 00:33:24,047
Two hours has been a waste.
801
00:33:24,921 --> 00:33:27,171
I enjoy being able
to hand forge things,
802
00:33:27,257 --> 00:33:29,057
but I need to start
making some progress.
803
00:33:29,133 --> 00:33:31,593
I cut the shape
that I roughly need,
804
00:33:31,719 --> 00:33:34,179
and it’s looking
pretty good.
805
00:33:34,264 --> 00:33:36,224
On the money.
Okay, good.
806
00:33:36,307 --> 00:33:39,067
End of day three,
and I have all
807
00:33:39,143 --> 00:33:40,733
the different
little pieces done.
808
00:33:40,812 --> 00:33:43,392
All in all,
I feel really confident.
809
00:33:43,481 --> 00:33:45,521
- Today is day four.
810
00:33:45,608 --> 00:33:47,018
We are in the final stretch.
811
00:33:47,110 --> 00:33:49,730
The first thing I gotta do
is the wire wrap.
812
00:33:49,821 --> 00:33:52,201
The wire’s constantly
gonna want to unravel on me.
813
00:33:52,282 --> 00:33:54,242
So for the time being,
and my plan is to
814
00:33:54,325 --> 00:33:56,415
just kind of brute force it
until it starts working.
815
00:33:56,494 --> 00:33:58,534
I’d rather spend this time
inventing a time machine
816
00:33:58,621 --> 00:34:00,621
to go kill whoever
decided this was a good idea.
817
00:34:00,707 --> 00:34:02,297
Dave Baker is very picky
818
00:34:02,417 --> 00:34:03,967
about the way things
feel in his hands.
819
00:34:04,085 --> 00:34:06,135
So I want to make sure
this thing feels phenomenal.
820
00:34:06,254 --> 00:34:07,214
I want to give him
as little reason
821
00:34:07,297 --> 00:34:08,547
to complain as possible.
822
00:34:08,631 --> 00:34:10,461
Looks kind of cool.
823
00:34:10,550 --> 00:34:13,260
All that’s left is getting
everything together.
824
00:34:13,344 --> 00:34:15,434
As long as it holds up,
I should do well.
825
00:34:17,473 --> 00:34:18,973
Hell yeah.
826
00:34:20,435 --> 00:34:21,645
- Day four.
827
00:34:21,728 --> 00:34:23,898
Today,
I can just focus on
828
00:34:23,980 --> 00:34:25,480
finishing up, sharpening up,
829
00:34:25,607 --> 00:34:28,157
and putting everything together
without any hiccups.
830
00:34:28,276 --> 00:34:29,736
So far, so good.
831
00:34:29,819 --> 00:34:31,399
Everything is going
right and tight.
832
00:34:31,487 --> 00:34:34,577
Finally at the finish line,
it’s done.
833
00:34:34,657 --> 00:34:36,417
I really like
the way it looks,
834
00:34:36,492 --> 00:34:41,412
and I think it’ll hold out
in the testing.
835
00:34:45,877 --> 00:34:48,337
- Well, Sean, Ron, gentlemen,
welcome back to The Forge.
836
00:34:48,463 --> 00:34:50,463
We gave you four days
at your home forges
837
00:34:50,548 --> 00:34:52,088
to build
your Swords of Mercy.
838
00:34:52,175 --> 00:34:54,845
Now before we get into testing,
I want to hear about them.
839
00:34:54,927 --> 00:34:57,307
So Ron,
tell us about your blade.
840
00:34:59,057 --> 00:35:00,857
- My blade’s 5160 steel,
841
00:35:00,975 --> 00:35:03,475
brass brush mild-steel
fittings,
842
00:35:03,561 --> 00:35:06,521
wire wrap handle
and cruciform guard.
843
00:35:06,648 --> 00:35:08,198
- Awesome.
Sean, how about you?
844
00:35:10,568 --> 00:35:14,778
- I have 26 layers
of 15N20 and 1095.
845
00:35:14,864 --> 00:35:17,074
5160 guard, mild-steel pommel,
846
00:35:17,200 --> 00:35:19,120
and a wire-wrapped
maple handle.
847
00:35:19,202 --> 00:35:20,122
- Awesome.
848
00:35:20,203 --> 00:35:21,663
All right, gentlemen,
one of you
849
00:35:21,746 --> 00:35:22,666
is gonna be leaving here
with the title
850
00:35:22,747 --> 00:35:23,797
of "Forged in Fire" champion
851
00:35:23,873 --> 00:35:25,543
carrying a check for $10,000.
852
00:35:25,667 --> 00:35:27,507
The best way we know how
to find out which one of you
853
00:35:27,585 --> 00:35:28,835
will take home the title
today--
854
00:35:28,920 --> 00:35:30,380
by putting them through
a few tests.
855
00:35:30,505 --> 00:35:33,465
But first, it’s the KEAL.
Doug?
856
00:35:35,885 --> 00:35:38,385
- Bladesmiths,
welcome to the KEAL test.
857
00:35:39,889 --> 00:35:41,049
Ron, you’re up first,
you ready for this?
858
00:35:41,140 --> 00:35:42,310
- Make some pork chops.
859
00:35:42,392 --> 00:35:44,182
There’s some thick
bones in there
860
00:35:44,268 --> 00:35:45,728
that I can be concerned with.
861
00:35:45,853 --> 00:35:48,903
I’m just doing everything
I can to maintain composure
862
00:35:49,023 --> 00:35:50,023
at this point.
863
00:36:08,543 --> 00:36:11,883
- All right, Ron, let’s talk
about your Sword of Mercy here.
864
00:36:11,963 --> 00:36:13,923
These are sharp chops.
865
00:36:14,006 --> 00:36:15,716
Each cut was very deep.
866
00:36:15,800 --> 00:36:18,340
Followed by the nice weight
that’s backing up the sword,
867
00:36:18,428 --> 00:36:20,558
it cuts deep
into this big carcass.
868
00:36:20,638 --> 00:36:22,758
And of course as you can see,
it’s easy to wield
869
00:36:22,890 --> 00:36:25,180
and follow through
and control your weapon.
870
00:36:25,268 --> 00:36:26,608
Overall, sir, your weapon...
871
00:36:26,728 --> 00:36:28,028
it will KEAL.
872
00:36:28,104 --> 00:36:29,394
- Yeah!
873
00:36:31,816 --> 00:36:32,866
- All right, Sean,
your turn, you ready?
874
00:36:32,942 --> 00:36:34,942
- Yes, sir.
- Let’s do this.
875
00:36:35,778 --> 00:36:37,188
- I’m pretty nervous.
876
00:36:37,280 --> 00:36:39,860
I know these pigs can
be pretty gnarly to blades,
877
00:36:39,949 --> 00:36:43,449
so I’m just hoping
the mind goes clean through.
878
00:37:03,306 --> 00:37:06,226
- All right, Sean, let’s talk
about your Sword of Mercy here.
879
00:37:06,309 --> 00:37:08,219
I’m able to hold on to it.
880
00:37:08,311 --> 00:37:10,101
I can tell where the edge is.
881
00:37:10,188 --> 00:37:13,028
But your blade, sir,
is not very sharp.
882
00:37:13,149 --> 00:37:15,399
As you can see
the first cuts right there,
883
00:37:15,485 --> 00:37:17,575
it’s more from
blunt force trauma.
884
00:37:17,653 --> 00:37:20,113
But as you can see with
the first sections just here,
885
00:37:20,198 --> 00:37:22,498
you have some spots
that are sharp,
886
00:37:22,617 --> 00:37:25,077
and that, sir,
is what made your blade...
887
00:37:25,161 --> 00:37:26,281
KEAL.
888
00:37:32,502 --> 00:37:34,962
- Bladesmiths,
welcome to our strength test,
889
00:37:35,046 --> 00:37:36,756
the throne chop.
890
00:37:36,839 --> 00:37:37,749
Ron, you’re up first.
891
00:37:37,840 --> 00:37:39,130
You look excited.
- Oh yeah.
892
00:37:39,217 --> 00:37:40,177
Let’s overthrow the monarchy.
893
00:37:40,301 --> 00:37:42,261
- Let’s do it.
894
00:38:11,666 --> 00:38:14,006
All right, Ron, good job.
895
00:38:14,085 --> 00:38:15,965
Edges are still razor sharp.
896
00:38:16,045 --> 00:38:18,505
But that shock wave’s
traveling all the way
897
00:38:18,589 --> 00:38:19,959
down this blade and...
898
00:38:20,049 --> 00:38:22,339
your guard’s loose now.
899
00:38:22,426 --> 00:38:24,886
But it was comfortable
in the hand.
900
00:38:25,012 --> 00:38:27,512
Good job.
- Thank you.
901
00:38:27,598 --> 00:38:29,558
- Sean, how you feeling?
902
00:38:29,684 --> 00:38:30,644
- Awful.
903
00:38:32,061 --> 00:38:33,391
- Let’s hope you feel
better in a few minutes.
904
00:38:33,521 --> 00:38:34,851
- Let’s hope.
905
00:38:34,939 --> 00:38:36,349
I’m feeling very nervous
going into this test.
906
00:38:36,440 --> 00:38:38,360
J. does not pull any punches
907
00:38:38,442 --> 00:38:40,402
when it comes to
swinging these swords.
908
00:38:40,528 --> 00:38:41,908
I’m just hoping
that everything holds up.
909
00:38:54,458 --> 00:38:55,748
- I’m feeling very nervous.
910
00:38:55,877 --> 00:38:57,337
J. does not pull any punches
911
00:38:57,420 --> 00:38:59,090
when it comes to
swinging these swords.
912
00:38:59,213 --> 00:39:01,883
I’m just hoping
that everything holds up.
913
00:39:26,449 --> 00:39:29,279
- Good job.
- Thank you.
914
00:39:33,122 --> 00:39:35,082
- All right, Sean,
it’s all in one piece.
915
00:39:35,166 --> 00:39:36,296
Gotta be proud of that.
916
00:39:36,375 --> 00:39:39,295
Your blade is still straight
this way.
917
00:39:39,378 --> 00:39:41,128
Not this way.
918
00:39:41,255 --> 00:39:43,965
Your handle, it’s not loose,
919
00:39:44,050 --> 00:39:45,970
but it’s definitely separated
920
00:39:46,052 --> 00:39:47,552
from the base of
the handle now.
921
00:39:47,637 --> 00:39:49,477
But, like I said,
it’s still in one piece.
922
00:39:49,597 --> 00:39:51,057
Good job.
- Thank you, sir.
923
00:39:55,645 --> 00:39:57,485
- All right, bladesmiths,
now it’s time
924
00:39:57,605 --> 00:39:59,485
to find out just how
sharp your weapons are.
925
00:39:59,607 --> 00:40:00,487
This is the sharpness test--
926
00:40:00,566 --> 00:40:03,156
the tapestry slice.
927
00:40:03,277 --> 00:40:04,237
Ron, you’re up first,
you ready?
928
00:40:04,320 --> 00:40:05,280
- Oh yeah,
let’s make it pretty.
929
00:40:05,363 --> 00:40:06,363
- All right, let’s do it.
930
00:40:22,171 --> 00:40:24,421
- Well done.
- Thank you.
931
00:40:27,301 --> 00:40:29,511
- All right, Ron, first up,
932
00:40:29,595 --> 00:40:31,185
it is loose,
933
00:40:31,263 --> 00:40:34,853
but it did not affect my test.
934
00:40:34,934 --> 00:40:36,184
Overall, sir, your edge...
935
00:40:36,268 --> 00:40:37,178
it will cut.
936
00:40:37,269 --> 00:40:38,809
- Awesome.
937
00:40:38,896 --> 00:40:39,856
- All right, Sean,
your turn, you ready?
938
00:40:39,939 --> 00:40:41,849
- Yes, sir.
- Let’s do this.
939
00:40:58,708 --> 00:41:00,718
All right, Sean,
around this area right here
940
00:41:00,793 --> 00:41:02,543
you have some sharp edges.
941
00:41:02,670 --> 00:41:04,710
So you can see in the first
cut here in this tapestry,
942
00:41:04,797 --> 00:41:06,807
it cut in, but when
I’m dragging it through,
943
00:41:06,882 --> 00:41:08,882
it just stops its cut.
944
00:41:09,010 --> 00:41:12,130
But, it still did cut so...
945
00:41:12,221 --> 00:41:13,221
it will cut.
946
00:41:13,305 --> 00:41:14,725
- Thank you, sir.
947
00:41:18,686 --> 00:41:20,896
- Well, Bladesmiths, this has
been a good competition
948
00:41:20,980 --> 00:41:22,230
right from the very beginning.
949
00:41:22,356 --> 00:41:24,236
But as you know,
only one of you guys
950
00:41:24,316 --> 00:41:26,576
can leave here with the title
of "Forged in Fire" champion
951
00:41:26,652 --> 00:41:28,322
carrying a check for $10,000.
952
00:41:28,404 --> 00:41:30,244
Now our judges
discussed your blades,
953
00:41:30,364 --> 00:41:32,154
and I’m not going to leave you
in the dark any longer.
954
00:41:32,241 --> 00:41:34,911
Today’s "Forged in Fire"
champion is...
955
00:41:37,997 --> 00:41:40,257
Ron, congratulations.
956
00:41:40,332 --> 00:41:42,412
Now, Sean, you fought hard,
you’re a talented smith,
957
00:41:42,501 --> 00:41:44,751
but unfortunately your blade
did not make the cut,
958
00:41:44,837 --> 00:41:46,757
and Doug’s gonna tell you why.
959
00:41:46,839 --> 00:41:47,999
- Sean, first off,
I have to commend you.
960
00:41:48,090 --> 00:41:50,260
That’s a nice Damascus baton
you have there.
961
00:41:50,342 --> 00:41:52,932
But during our test,
your blade took some bends.
962
00:41:53,054 --> 00:41:56,354
It also underperformed
in the KEAL and sharpness test,
963
00:41:56,432 --> 00:41:57,602
and for those reasons,
we’re letting you go.
964
00:41:57,683 --> 00:41:59,143
- I understand completely.
965
00:41:59,268 --> 00:42:00,928
- But Sean,
we hope you had as much fun
966
00:42:01,020 --> 00:42:02,350
in this Forge
as we had watching you.
967
00:42:02,438 --> 00:42:04,278
But unfortunately this time,
I’m going to have to ask you
968
00:42:04,398 --> 00:42:05,768
to please step
off the Forge floor.
969
00:42:05,858 --> 00:42:07,028
- Thank you all for having me.
970
00:42:07,109 --> 00:42:09,019
- Thank you.
- Good job.
971
00:42:09,111 --> 00:42:12,151
- I thought that
the whole thing was sharp,
972
00:42:12,281 --> 00:42:14,321
and guess I was wrong.
973
00:42:14,450 --> 00:42:17,620
I’m definitely gonna go home,
bust out a bunch of knives
974
00:42:17,703 --> 00:42:20,743
and make sure all those
suckers are sharp as hell.
975
00:42:23,167 --> 00:42:24,467
- Ron, congratulations.
976
00:42:24,543 --> 00:42:26,293
That makes you the
"Forged in Fire" champion, man,
977
00:42:26,420 --> 00:42:28,290
and you got
a check for $10,000.
978
00:42:28,380 --> 00:42:29,550
Congratulations.
979
00:42:31,050 --> 00:42:32,550
- I’m--I’m so proud.
980
00:42:32,635 --> 00:42:35,885
I would encourage anyone to
come and try this experience.
981
00:42:35,971 --> 00:42:38,471
It doesn’t matter whether
you’re new to bladesmithing
982
00:42:38,557 --> 00:42:40,397
or you’re a seasoned veteran.
983
00:42:40,476 --> 00:42:43,646
If I can do it at 50,
you can do it at 25.
75280
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