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welcome back to bear mountain builds and
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today i'm going to show you how to build
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this assembly
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outfit table i'm in love with it and i
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think you will be too
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now i'm on an unyielding journey towards
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an awesome shop
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so the project i'm gonna do today is
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gonna fix two problems
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one my assembly space sucks all i have
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is this skinny table back there and the
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floor
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two that's my table saw back there
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it's covered in stuff and it's really
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hard to get out so i'd like to make it
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easier access
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so what i'm going to be doing is i'm
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going to be building an assembly table
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with my table saw
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embedded in it it's gonna be big it's
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gonna be strong and it's gonna be
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beautiful let's get going
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[Music]
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i always run my two by fours through the
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planer you don't have to but it gives a
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relatively inexpensive board a more
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finished look
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i'm starting off with cutting boards to
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length for the legs
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okay so i've got all my legs cut to
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length now it's time to put them
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together
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i've got a lap joint on either end and
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then i'm just going to glue and screw
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them on
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let's get going
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[Music]
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now i've used this leg design before and
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i really like it
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it's super strong and really easy to
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[Music]
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build
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[Music]
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so
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[Music]
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all right so it's time to start building
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the frame so what i'm going to be doing
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is i'm going to use my two end legs
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along with my eight foot boards
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make that square and then add my two
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into your legs on top of that
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then i'm going to do the same thing for
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the other side let's get going
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today's a big day i just got these
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silicon silly brushes
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no more will i have to spread glue with
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my finger or a piece of cardboard
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[Music]
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i'm pre-drilling holes and using two and
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three-quarter inch construction screws
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for most of this assembly
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[Music]
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so
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we're spacing these legs to allow for
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drawers in the middle and some larger
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item storage on one end and then space
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for the table saw on the other
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[Music]
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all right i got both my side frames done
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they're glued and screwed and i gotta
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say
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the fronts are looking pretty clean not
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a screw to be seen now
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onto the cross pieces
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[Music]
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[Applause]
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[Music]
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hey pro tip if you don't have a long
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enough clamp
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use a ratchet strap
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[Music]
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now it looks like i forgot a board but
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i'm leaving an opening for the saw
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[Applause]
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[Music]
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[Applause]
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platform
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[Music]
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i really want my table to be rock solid
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and flat
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so i'm putting in a lot of cross member
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supports and each of these have two to
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three pocket holes
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going up to screw into the table top
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[Music]
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alright so i got the entire table's
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frame done now i'm gonna put on these
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four inch wheels
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because once i get this plywood on it's
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going to be super heavy
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and i don't want to have to flip it over
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later let's get going
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[Applause]
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[Music]
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[Applause]
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so
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i recommend starting lag bolts with an
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impact driver
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but finish torquing them by hand to make
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sure you don't tear out the hole
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[Music]
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[Applause]
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[Music]
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this bad boy handles like a table half
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its size
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[Music]
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okay so i need to start with my bottom
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first because
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my plywood will come in and fit around
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the legs like this which means i
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actually need to notch my plywood
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now how i'm going to do that is i'm
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going to lay it on top up here and then
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i'll trace around
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each leg here and by doing that i can
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then use my jigsaw cut out a notch
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slide it in and my plywood should fit
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really easy on the bottom
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let's get going
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[Music]
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[Applause]
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[Music]
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so
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now i really want my table top to be
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rock solid with no flexing so i'm going
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to be using two layers of three quarter
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inch plywood
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but i also really want my table to look
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good so my top layer is going to be a
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birch veneer plywood
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that way it gives it a really nice clean
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look after i'm done with it
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all right so i've got my base layer here
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i'm gonna load this up with blue
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and then i'm gonna put my top layer on
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that and then clamp the heck out of it
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should be pretty easy i'm gonna bring in
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a second pair of hands for loading the
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glue because i got a lot of surface area
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to cover
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let's get going
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[Music]
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the boards were just slightly out of
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alignment so i used my circular saw to
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clean up the edges
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[Music]
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so
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now there are a lot of pocket screws but
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this table
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is going to be really solid
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i'm gonna be taking this maple board
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that's nine feet by six
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inches putting it through my table saw
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and turning into three one and
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three-eighths inch strips
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[Music]
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i'm attaching these trim pieces with
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glue and one and three quarter inch
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brad nails
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i ran them long and trimmed the ends
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flush with my pole saw
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[Music]
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to make things a bit more hand friendly
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i broke the edge with a 3
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8 inch round over bit
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i did a test slot for the t-track and i
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gotta tell ya
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i nailed it first try
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now when you're routing out t-track you
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gotta be pretty precise
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and you know the old saying measure
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twice cut once
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well i'm more of a measure four maybe
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five times cut once kind of guy
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so this is right up my alley
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[Music]
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now i really took my time since i'm
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taking out a lot of material in a single
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pass
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and wanted to make sure that the cut
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came out clean
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[Music]
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i am wearing a dust mask and eye
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protection but
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dust collection is definitely a major
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issue in my shop that i'll have to
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address soon
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[Music]
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that fireworks show you just saw was me
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routing into one of my pocket screws
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so i got a new bit let's keep going
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[Music]
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i'm routing out the perimeter of the
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knockout for the table saw and finishing
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it off with the jigsaw
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[Music]
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so
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[Music]
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[Applause]
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[Music]
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me
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[Music]
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i needed to clean up the edge so i used
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a flush trim bit
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incorrectly but it worked
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the birch was actually in pretty good
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shape so i did a quick sanding with 220
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grit to prep for the first coat of poly
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i didn't want polly to get into the
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slots so i installed the t-tracks first
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with drywall screws and covered them
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with tape
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[Music]
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now i've got my first coat of poly down
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it's sanded and it's looking really good
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and i'm going to be doing a second coat
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later but first i'm going to be putting
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my table saw
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i'm going to be doing that by dropping
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in my platform and then putting my table
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saw on there and then making it all
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level with the top
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let's keep going the saw platform
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consists of two
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5 8 inch pieces of plywood glued
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together
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i had everything in place and then i
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realized i measured wrong so take two
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[Music]
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i'm positioning the saw platform so that
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the top of the table saw is an eighth of
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an inch above the surface of the table
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[Music]
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wow
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[Music]
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so i'm planning on adding drawers to my
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table but this video is getting a little
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bit long
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so i'm going to be doing that in another
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video so keep your eyes peeled for that
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one
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now applying the first coat of poly took
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a while by myself
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so i brought in another set of hands to
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help speed up the process on the second
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coat it was
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purely for efficiency reasons
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[Music]
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i finished off mounting the saw with
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some lag screws
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[Music]
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with the saw in place this assembly
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table is done take a look
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[Music]
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so
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[Music]
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so
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[Music]
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this project was a lot of fun and i'm
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really happy with how this table turned
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out and i think it's going to be a great
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addition to the workshop and i'm really
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looking forward to using it on other
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projects
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now speaking of other projects i've got
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more coming so
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you should hit the subscribe button so
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you can stay up to date on all my videos
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and if you enjoyed this project hit the
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like button for me it helps me out a lot
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and leave a comment i'm still pretty new
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to youtube so i'd like to hear what you
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guys think about everything
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thanks for watching and i'll see you
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next time
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[Music]
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two by fours are really inexpensive and
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i can do this
289
00:19:37,520 --> 00:19:41,120
i don't know what i'm saying anyway17574
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