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hey guys welcome back to bear mountain
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builds i'm zach and today i'm going to
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show you how i finished off this
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assembly slash outfeed table with these
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great birch drawers
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[Music]
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i built this assembly outfeed table a
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couple months back and i gotta say i've
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loved having it in the shop and it's
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been super useful but part of my
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original design was to put some drawers
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in down here for a little extra storage
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however the price of wood got ridiculous
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for a while so i decided to just kind of
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push this back
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now the price of wood is down life's
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good and it's time to build some drawers
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all of my drawers are going to be going
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into this cavity here so i'll have eight
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on this side then eight on the far side
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now i'm what i'm gonna do to start off
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is build kind of a carcass inside of
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here and i'm going to use three quarter
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inch mdf to make these walls so one will
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be here one will be all the way over
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here and one will be right in the middle
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now let's keep going
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when i cut down large sheets of plywood
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or mdf i like using my dewalt circular
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saw which is a lot less awkward than
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using a table saw and it cuts like
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butter
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i'm cutting these to sit back a half
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inch from the outside edge so that the
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drawer fronts will be flush with the
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frame
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[Music]
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okay so i still need to put my center
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mdf piece in but you can tell there's
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not a whole heck of a lot of structure
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in here so what i'm gonna be doing is
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i'm gonna drill some pocket holes in
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that mdf so that they can mount into
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these two by fours up here and then also
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go down into the plywood down here i
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stripped down a bunch of these two by
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four lengths into half inch thick i'm
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going to use this ribs that i'll mount
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up here
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on these two by fours and then down here
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on the plywood and these are basically
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going to pinch that mdf in place now
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let's keep going
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[Music]
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[Applause]
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[Music]
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it's starting to get a little tight for
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a bigger guy
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okay so i got the side walls in place
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they are rock solid and perfectly
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parallel so now it's time to move on to
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the drawers i'm going to be making 16
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total drawers of four different heights
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let's keep going
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[Music]
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i'm cutting down half inch mdf to make
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the sides of the drawers i'm using mdf
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instead of plywood because it's cheaper
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and this is for my shop not a kitchen so
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i don't really need to worry about
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moisture getting into the wood
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[Music]
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all right after extensive measuring
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labeling and cutting all of my drawer
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sides are ready to go so now i'm going
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to be gluing and brad nailing together
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using these 90 degree positioning clamps
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let's keep going all right so for this
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part i thought i would take advantage of
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this really nice assembly table i have
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here and make a fixture for doing all
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these 90 degrees
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so first
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you take your wood glue on both sides
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load in your long piece here
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fit in the short piece in between
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load in your last long piece on this
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side then brad nailer brad nailer boom
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half the drawer done moving on to the
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other side now let's put this thing to
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work
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[Music]
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i gotta say this fixture really did make
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this part go fast and if you ever find
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yourself making 16 drawers at once you
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should get yourself a set of these
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clamps
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[Music]
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i got plenty of drawers all 16 are done
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now we're moving on to the bottom i'm
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cutting that out of quarter inch sanded
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plywood let's keep going
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i'm not going to be listing any of my
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dimensions in this video because i'll
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have my free plans for these drawers on
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my website linked down in the
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description
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[Music]
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[Applause]
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[Music]
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[Applause]
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[Music]
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so
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[Music]
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[Applause]
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[Music]
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[Applause]
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[Music]
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all right
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all 16 of my drawers are done and i
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gotta say they're perfectly square and
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look really good
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however i am drawed out for a while
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but now we're moving on to the drawer
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slides so i have these kreg drawer slide
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jigs it'll make the installation go
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super fast and easy so let's keep going
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[Music]
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do
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[Music]
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i set my drill bit to a half an inch so
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i don't drill through my three
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three-quarter inch walls
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these kreg slider jigs made installing
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the drawer slide super easy
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just make sure to flush up the front of
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the slide with the edge of the sidewall
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[Music]
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short screws have the tendency to strip
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easily so i'm snugging these with my
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impact driver and then taking them to
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final torque by hand
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[Music]
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so when you're putting drawer slides in
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it can get real awkward and crazy when
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you have a tape measure in here that
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you're trying to hold and read and draw
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inside and it just gets a little hectic
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but there is a faster and easier way you
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can do it once you have your first set
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of drawer slides in so you need to take
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a piece of really straight board like
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this piece of mdf i have
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and you can just put it up against the
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ends here and take another piece of
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board and put it underneath
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the slide and then
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all you need to do
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is draw a line on that board
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and boom you have exactly where that
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slides gonna go
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on the next piece over here
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now let's keep going
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[Music]
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all right so i have all of my slides in
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now they're looking really good
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however this did reveal a slight issue
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with the slides now these slides say
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that they're supposed to be a half inch
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thick
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they're actually about a half inch plus
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a 32nd of an inch
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so
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these drawers over here that i built to
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fit perfectly at 18 inches across are
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actually just a hair too tight that can
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cause these slides to bind so what i did
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to fix this
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was
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i took my router and routing table and
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just routed out a channel that is a 32nd
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of an inch deep on both sides of the
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drawer here
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that way they can slide in nice and
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smooth
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so with that out of the way i'm going to
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be starting to put the drawers in so
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putting these drawers in is actually
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going to be super easy because i have
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all of these sliders spaced exactly per
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my plan so i know exactly what the gap
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is supposed to be between each
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individual drawer which means i can just
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build this from the bottom all the way
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up so starting off i have some spacers
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down in here
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that'll make it so my bottom drawer is
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going to have a quarter inch of a gap
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between this bottom piece right here and
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the actual bottom of the drawer and then
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once i have that first drawer in i'll
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just move on to the next one put some
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more spacers on top of the bottom drawer
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put the next drawer in and just so on
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and so forth now let's get going
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[Music]
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i'm using a long piece of mdf to flush
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the slider up with the front of the
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drawer and incrementally pulling out the
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drawer as i add screws
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[Music]
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[Applause]
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[Music]
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so
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[Music]
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see it's super easy using two
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three-quarter inch spacers you set the
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drawer in and you screw it in place
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[Music]
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all the drawers are in they work great
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and they look really good so now we're
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moving on to the drawer fronts
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now i'm going to be using this half inch
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birch plywood for my drawer fronts it's
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going to match really well with the top
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of my table here so it's going to look
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super good once it's done
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and i'm going to be cutting it out so
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that way i have continuous grain
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throughout all my drawer panels so let's
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keep going
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pro tip when you're cutting a veneer
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plywood do yourself a favor and do a
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test cut first so you know which side
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should be up so you don't blow out your
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veneer and leave a jagged edge
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[Applause]
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[Music]
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[Applause]
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all right i just wanted to take a second
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to show you how i'm determining the
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height of my drawer faces here so for
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this part the dimensions i know are the
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three quarter inch space in between each
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drawer and that there's going to be a
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quarter inch space between the bottom
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drawer face and the frame down here
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so what that means is that i can measure
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from the bottom down here to the top of
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that drawer and then once i shift that
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up a quarter of inch that will be my
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drawer face
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so
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i cut out this piece
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like this
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right here and it sits flush with this
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bottom drawer the top of that bottom
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drawer
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now
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i can put my quarter inch shims in
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like that
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and that's exactly where my drawer face
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is going to be
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[Music]
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so with this in place i know i have a
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half inch gap between the top of this
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and the bottom of this drawer
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so i can do the same process where i
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measure from the top of this drawer face
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to the top of this second drawer right
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here and that's going to be the height
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of my next drawer
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which
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is shown
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by this one
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which
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is perfectly flush with the next one the
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next drawers
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so
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put it in those shims
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and it fits right where it's supposed to
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be
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and then you just repeat the same
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process for this next drawer
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[Music]
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00:14:50,800 --> 00:14:54,000
now for this final top drawer i have to
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00:14:54,000 --> 00:14:56,480
put in my quarter inch space here along
288
00:14:56,480 --> 00:14:58,240
with my quarter inch space between the
289
00:14:58,240 --> 00:15:00,720
drawer face and the top of the frame
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00:15:00,720 --> 00:15:01,839
so
291
00:15:01,839 --> 00:15:04,240
i can take this dimension from the top
292
00:15:04,240 --> 00:15:06,639
of this drawer base and the dimension to
293
00:15:06,639 --> 00:15:08,399
the bottom of this frame
294
00:15:08,399 --> 00:15:10,560
and then just subtract half an inch and
295
00:15:10,560 --> 00:15:12,720
that will program in my quarter inch
296
00:15:12,720 --> 00:15:14,720
spaces
297
00:15:14,720 --> 00:15:17,519
so it will just fit in
298
00:15:17,519 --> 00:15:18,350
like this
299
00:15:18,350 --> 00:15:25,040
[Music]
300
00:15:25,040 --> 00:15:27,120
now with all my horizontal cuts done
301
00:15:27,120 --> 00:15:28,720
it's time to start cutting vertical to
302
00:15:28,720 --> 00:15:30,880
get my individual drawer faces so i'm
303
00:15:30,880 --> 00:15:32,240
going to be cutting it so i have a
304
00:15:32,240 --> 00:15:34,399
quarter inch space on this edge a
305
00:15:34,399 --> 00:15:36,399
quarter inch space in the middle and a
306
00:15:36,399 --> 00:15:38,160
quarter inch space on the sides let's
307
00:15:38,160 --> 00:15:39,380
keep going
308
00:15:39,380 --> 00:16:15,590
[Music]
309
00:16:15,600 --> 00:16:17,440
when you're attaching drawer fronts make
310
00:16:17,440 --> 00:16:18,959
sure your screws are short enough so
311
00:16:18,959 --> 00:16:21,199
they don't poke through i added a washer
312
00:16:21,199 --> 00:16:23,120
to my one inch screws since my drawer
313
00:16:23,120 --> 00:16:26,150
fronts are also one inch thick
314
00:16:26,150 --> 00:16:48,670
[Music]
315
00:16:48,670 --> 00:16:49,010
[Applause]
316
00:16:49,010 --> 00:16:53,670
[Music]
317
00:16:53,680 --> 00:16:56,240
all right the drawer fronts are on and
318
00:16:56,240 --> 00:16:57,279
it's looking
319
00:16:57,279 --> 00:16:59,680
really great we're so close we're almost
320
00:16:59,680 --> 00:17:01,440
there now i'm going to be putting on my
321
00:17:01,440 --> 00:17:03,360
drawer handles here they're just gonna
322
00:17:03,360 --> 00:17:04,880
be going on an inch and a half below the
323
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top of the drawer face here
324
00:17:06,959 --> 00:17:09,760
and these all came with one inch long
325
00:17:09,760 --> 00:17:12,000
screws and one and a half inch long
326
00:17:12,000 --> 00:17:13,039
screws
327
00:17:13,039 --> 00:17:15,839
now sadly i need one and a quarter so i
328
00:17:15,839 --> 00:17:17,199
went and bought some and now we're gonna
329
00:17:17,199 --> 00:17:18,640
put these on
330
00:17:18,640 --> 00:17:20,640
i made this jig that i can just clamp
331
00:17:20,640 --> 00:17:22,480
onto the front of these drawer faces
332
00:17:22,480 --> 00:17:23,760
that way i have
333
00:17:23,760 --> 00:17:26,160
holes pre-drilled here and it'll be
334
00:17:26,160 --> 00:17:28,840
super easy now let's keep going
335
00:17:28,840 --> 00:17:37,750
[Music]
336
00:17:37,760 --> 00:17:39,790
so
337
00:17:39,790 --> 00:18:08,870
[Music]
338
00:18:08,880 --> 00:18:11,120
boom the drawers are done they're
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00:18:11,120 --> 00:18:13,679
looking super sharp and they work really
340
00:18:13,679 --> 00:18:14,960
great
341
00:18:14,960 --> 00:18:16,320
i'm really excited with how this is
342
00:18:16,320 --> 00:18:17,679
turning out but
343
00:18:17,679 --> 00:18:19,600
i have one more thing to really make
344
00:18:19,600 --> 00:18:21,440
this entire table pop
345
00:18:21,440 --> 00:18:22,400
and then
346
00:18:22,400 --> 00:18:24,480
it'll be beauty shots so let's finish it
347
00:18:24,480 --> 00:18:28,120
up
348
00:18:28,130 --> 00:19:00,470
[Music]
349
00:19:00,480 --> 00:19:02,799
all right with this the assembly outfeed
350
00:19:02,799 --> 00:19:05,360
table is finished and i gotta say i am
351
00:19:05,360 --> 00:19:07,840
so stoked with how it turned out the
352
00:19:07,840 --> 00:19:10,400
black frame with the poly birch drawers
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and top
354
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oh it just works out so well i'm super
355
00:19:14,240 --> 00:19:15,520
pleased with this
356
00:19:15,520 --> 00:19:17,120
and if you enjoyed the video hit the
357
00:19:17,120 --> 00:19:19,440
like button for me also leave a comment
358
00:19:19,440 --> 00:19:21,200
let me know what you think i'm still
359
00:19:21,200 --> 00:19:23,440
kind of new to youtube so i'd appreciate
360
00:19:23,440 --> 00:19:25,039
all your comments it helps out the
361
00:19:25,039 --> 00:19:26,480
channel a lot too
362
00:19:26,480 --> 00:19:28,400
and hit the subscribe button it doesn't
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00:19:28,400 --> 00:19:30,080
cost you anything and you'll be able to
364
00:19:30,080 --> 00:19:32,320
stay up to date on all of my videos
365
00:19:32,320 --> 00:19:33,520
thanks for watching and i'll see you
366
00:19:33,520 --> 00:19:47,669
next time
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00:19:47,679 --> 00:19:51,320
i was fully unprepared23476
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