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now look using the router freehand can
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be a little tricky
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because if you're not careful the base
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can tip from side to side
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giving you an uneven finish g'day folks
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uncle knackers here and in today's video
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i'll be making a very simple
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portable router table that takes up very
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little real estate in the workshop
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and is going to help you gain more
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confidence and more control
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over your router now just in case you're
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interested this is a quick follow-up to
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last week's video
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where i did a beginner's guide to using
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a router tutorial
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if you haven't watched that one i'll
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link to it down below so do yourself a
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favor
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and check it out for the router table
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i'm using
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17 millimeter black foam ply because it
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has a
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tough slippery surface which will help
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reduce the friction
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between the wood and the table
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[Music]
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now the first thing we need to do is to
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cut all the pieces for the router table
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base and top
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using the table saw but if you don't
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have a table saw
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don't panic a circular saw will also do
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the job
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and if you want to know all the
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measurements make sure you keep on
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watching as i'll share
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those a little later on in the video
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[Music]
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before i screw the base together i think
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it's time to pimp it up a touch
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because well let's face it router tables
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they can look a little boring a little
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cut here and there with my circular saw
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and jigsaw is all that is needed which
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will help break up the bulkiness of the
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unit
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and make it a little more appealing to
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the eye
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next i attach some blocks of wood to
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each of the side pieces with
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double-sided tape
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this will act as a template for my
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router to follow
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[Music]
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then with the black surface removed i
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can add my patent pending
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rt-1000 image transfer
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too easy speaking about patents and
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inventing stuff
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did you hear the one about the guy who
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invented the door knocker
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it was such a fantastic idea that he won
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the
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nobel prize
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nobel classic
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how's this for a fun fact which one of
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king arthur's knights
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invented the round table
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circumference yes he did
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good old circumference wonder if you
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used a wrapper
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a quick run over all the edges with a
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chamfering bit just highlights the black
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against the ply
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which i think looks pretty spiffy and
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take it from me
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do this prior to assembly
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[Music]
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now just a quick tip regarding the fence
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and that is i want to run a small
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chamfer right along that bottom edge
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which should help minimize dust buildup
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as we're running our
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piece across the face of the fence
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[Music]
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now before we steam ahead and start
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assembling the fence
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we need to cut a clearance hole for our
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router bit
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which looks something like that now this
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will be
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on both pieces and all you need to do is
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to find the center
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go up 60 millimeters and that will be
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the top of your hole
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now i'm using a 44 millimeter hole saw
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for this job
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i'd like to use a 40 millimeter one but
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i haven't got one
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so the 44 will have to do the trick
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[Music]
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now just a quick heads up this is the
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back
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and this is the front and if you cast
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your mind back
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just a little bit we went up 60
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millimeters
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from the top of the hole down to the
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bottom i'm changing that on the back
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piece
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i'm coming back instead of 60 45
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millimeters
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and the reason being if i go back 60 all
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the way back here
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that's just going to weaken that board a
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bit so i think 45
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millimeters should be plenty
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to assemble the fence glue and screw the
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two boards together
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making sure that you pre-drill and
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countersink the holes
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[Music]
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check the fence for square clamp the
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boards together
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and drive in no screws
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to help strengthen up the fence screw on
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a couple of support blocks
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okay let's talk dust extraction by
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making a
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very simple box to fit my shop vac or
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vacuum cleaner too
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[Music]
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now as far as the hole for the vacuum
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cleaner i'm putting that down
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lower rather than in the middle or up
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the top because i think most of the dust
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is collected down here
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and not up there
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[Music]
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and then follow that up by gluing the
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dust extraction port
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in place
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with the fence finished it's now time to
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mark and cut out the recess
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for this awesome looking router insert
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plate that will attach our router to
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and if all goes to plan it's going to
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look something
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like that
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once again using blocks stuck down with
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double-sided tape as a template for my
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router
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i just need to cut out enough so that
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the insert plate sits flat with the
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table
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surface now just a little tip to help
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keep the router flat and level as i'm
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cutting out the recess
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i've added a block in the middle for the
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other side of the router base to rest on
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just a quick mental note folks utility
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knife blades
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they are sharp blood blood
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blood blood and blood
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mate that was a deep one
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can't believe i did it what an absolute
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idiot
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[Music]
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stupid
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[Music]
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with the insert plate having a large
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rounded corner
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i'm going to have to freehand all of
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these corners to get a nice snug fit
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[Music]
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beautiful
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[Music]
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now as you can see i've cut out those
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little shapes there
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that's to suit the base of my router and
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now it's time
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to fit the insert plate so cross your
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fingers
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see how we go
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oh she's snug
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it's looking good looking good
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there you go snaps into place
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awesome now let's see how level it is
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or flat
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beautiful this way
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spot on love it
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looks good too
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now the next thing we need to do is to
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install this t-track
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which i absolutely love because it has
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so
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many uses and that's going to enable the
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fence
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to slide backwards and forwards
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[Music]
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to install the t-track there's not much
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to it i've cut mine to a length
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of 235 millimeters and i've come in from
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the
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edge 90 millimeters so if we can place
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the t-track down
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and butt that up against a square
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and then push it across till we get to
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our 90 millimeter mark
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once you've done that through the holes
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in the t-track
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we'll temporarily screw that down and as
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before
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we can then place our blocks around
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the track unscrew it
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to remove it and then get our router out
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and route out that recess now just one
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more quick thing and that is
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all t-tracks come with a center line
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marked on it
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follow that line all the way along and
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then transfer that
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up onto our fence and that's going to be
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the center point or the center mark
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for our t-track bolt and nut that way
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everything's going to line up
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and run smoothly
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[Music]
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so
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[Music]
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so that's it folks we've made ourselves
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a very nice little
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sliding router table fence and it works
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an absolute treat
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all you need to do is to square the
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fence up with your square
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tighten down those locking nuts and
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you're good to go
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and now the next thing we need to do is
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to just screw that box together
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then we'll attach the router give it a
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crack and see how it goes
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all righty that went together really
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well now we need to install the router
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so the first thing we need to do is to
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take off this
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black base plate
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so that's it folks the rt-1000
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done and dusted and i have to say
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i'm really happy with how this turned
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out
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all the parts went together well which
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was a pleasant surprise
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and that insert plate and those t-tracks
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they are recessed in nicely as well the
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shop vac
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that's ready to rock and roll and i
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think there's only one thing left to do
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that's to give it a whirl stand back
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folks
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now just one more quick thing and that
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is when using this router table
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you can either have it sitting on top of
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a workbench like i have here
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and just clamp those legs down or you
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can use the overhang here
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to sit on top of the workbench which
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should take the weight
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but then i've also added a block down
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here which will bring the router table
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out and make it nice and level and then
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just simply clamp it
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back to the leg of the workbench i
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reckon that should make this a more
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comfortable working height
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okay let's fire this thing up and see
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how she goes
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[Music]
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and there you have it check this out all
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four sides
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beautifully chamfered love it
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gotta say i'm very impressed by the
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whole setup
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now just a couple of quick tips if you
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want to make one of these
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just remember that all machines are
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different so set yours up
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so the controls are easily accessible
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and that you can also remove the battery
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without too much problem and also
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make sure you give yourself enough
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height so you can easily remove that
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base
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if you need to
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beautiful now this is my entry into the
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hashtag woodjigs21 challenge
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hosted by james over at fix it fingers
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00:14:37,920 --> 00:14:39,680
now i'll leave a link to james's
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youtube channel down below so make sure
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you check him out he does some really
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cool
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stuff and tell him that uncle
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sent you
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all righty look forward to seeing all
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the other wood jiggy type creations from
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all you guys out there
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until next time be good be safe
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and i'm out of here cheers19231
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